----

M
TRUYN D B

GVHD: C

Phan Minh Tn

N i
n C s Thit K My

LI NI U

Mn hc C s Thit k my ng vai tr quan trng trong chng trnh o to

k s v cn b k thut v cu to nguyn l l m vic v phng php tnh ton thit
k cc chi tit cc thit b phc v cho cc my mc ng nh cng nghip nng nghip
giao thng vn ti. ..
n mn hc c s kt hp cht ch gia l thuyt vi thc nghim. L thuyt
tnh ton cc chi tit my c xy dng trn c s nhng kin thc v ton hc vt l
c hc l thuyt nguyn l my sc bn vt liu v.v c xc minh v ho n thin
qua th nghim v thc tin sn xut.
n mn hc l m t trong cc n c tm quan trng nht i vi m t sinh
vin theo hc ngh nh c kh. n gip cho sinh vin hiu nhng kin thc c bn v
cu to nguyn l l m vic v phng php tnh ton thit k cc chi tit c cng dng
chung nhm bi dng cho sinh vin kh nng gii quyt nhng vn tnh ton v
thit k cc chi tit my l m c s vn dng v o vic thit k my.
c s gip v hng dn tn tnh ca C V Th Thy Anh trong b mn,
n nay n mn hc ca chng em ho n th nh. Tuy nhin do ln u l m quen
vi cng vic tnh ton thit k my cng nh hiu bit cn hn hp cho nn d rt
c gng tham kho cc t i liu v b i ging ca cc mn c lin quan song b i l m ca
chng em khng th trnh khi nhng sai st. Knh mong nhn c s gip nhiu
hn na ca cc thy c trong b mn chng em ng y c ng tin b .
Chng em xin chn th nh cm n C V Th Thy Anh gip chng em
hon thnh n n y !

n C s Thit K My

MC LC
PH

PHN II - THIT K H P GI M T C HAI C

A-B

TRUY

B-B

TRUY

NG
NG

PHN III PH L C_B NG CC THNG S

n C s Thit K My

- TR

N I SUY

H
F
[H]
[F]
OHlim
OFlim
m
aw
d1, d2
z1, z2
K , KF
K , KF
KHV, KFV
ba, bd
KH/ KF

sH, sF
,

de
dm
me
mm
Re
Rm
b
KR
Kbe
Y
YF

ng sut tip xc
ng sut un
ng sut tip xc cho ph p
ng sut un cho ph p
ii hn mi tip xc`
ii hn mi un
Mun bnh rng tr th ng
Khong cch trc
ng knh vng chia bnh dn v bnh b dn
S bnh rng dn v bnh b dn
H s k n s phn b khng u ti trng cho cc i
rng ng th i n khp
s tp trung ti trng
s ti trng ng
s chiu r ng v nh rng bnh tr
H s ti trng khi tnh v tip xc/un
c nghing rng
s an to n khi tnh ng sut tip xc
s trng khp ngang dc
c n khp
ng knh vng chia ngoi
ng knh vng chia trung bnh
Mun vng chia ngo i
M un vng chia trung bnh
Chiu di cn ngoi
Chiu di cn trung bnh
Chiu r ng v nh rng
H s ph thu c bnh rng v loi bnh rng
H s chiu r ng v nh rng
H s k n nghing ca rng
H s dng rng

n C s Thit K My

Phn I
M

QU TR N T N TO N C UN
1. Chn vt liu
2. c nh ng sut tip xc cho ph p
3. c nh ng sut un cho ph p
4. c nh ng sut qu ti cho ph p
5. Chn h s chiu r ng v nh rng
6. c nh khong cch trc
7. Moun rng
8. c nh s rng m i bnh gc nghing rng
9. Tnh ton li t s truyn
10. c nh cc thng s hnh hc ca b truyn
11.Tnh vn tc vng chn cp chnh xc
12.Tnh lc tc dng ln b truyn
13. s dng rng
14.Kim nghim ng sut tip xc
15.Kim nghim ng sut un
16.Kim nghim rng v qu ti
17.Bng cc thng s ca b truyn

n C s Thit K My

li
Cng sut ng c:
S vng quay ng c:
Th i gian s dng:
Ti trng thay i theo bc:
Th i gian:
Phn t s truyn:

P=5,7 KW
n1=9 vng pht
L= 12000h
T1=T; T2=0,6T; T3=0,4T
t1=0,3tck; t2=0,3tck; t3=0,4tck
uh=
vi c3 = 1,3
.

c nh mmen xon: T1 = 9,55.106

= 9,55.106.5,7/960 =56703Nmm

Tm t s truyn cho t ng cp:

u1 : T s truyn ca cp bnh rng tr nghing (cp nhanh)
u2 : T s truyn ca cp bnh rng tr th ng (cp chm)
Ta c: c3

= 1 1,3

=1

1,3.u15+ 1,3.u14 - 400u1- 400.20 = 0

u1 ~ 5,75
u2 = uh / u1 = 20/5,75 ~ 3,48
,
Th p C
nh dn:
nh b dn:

cho c 2 cp

ti ci thin
HB1= ; b1=8 Mpa; ch1= 580Mpa
HB2= ; b2=7 Mpa; ch2= 450Mpa

-S chu k l m vic c s:

cho php

NHO1 =30.HB12,4 =30.2452,4=16,3.106 chu k

NHO2 =30.HB22,4 =30.2302,4 =14.106 chu k
-V ti trng thay i theo bc
=>S chu k l m vic tng ng:
NHE1 = c(Ti/Tmax)3 niti
=60.1.960[(T1/T)3t1 +(T2/T)3t2 +(T3/T )3t3]
=60.960[ t1 +(0.8T/T)3t2+(0.5T/T)3t3]
n C s Thit K My

=60.960[0,3+0,83.0,3 +0,53.0,4].12000 =348.106 chu k

NHE2 = NHE1/u1 =348.106/3,48 =100.106

chu k

V NHE1>NHO1; NHE2>NH02
=>KHL1= KHL2=1;
Theo bng .

gii hn mi tip xc xc nh nh sau:

OHlim=2.HB+70
=>

OH1lim=2.245+70=2.245+70=560MPa
OH2lim=2.230+70=2.230+70=530Mpa

ng sut tip xc cho ph p c tnh theo cng thc:

[H] = OHlim.KHL/SH
V th p ti ci thin: SH=

( s an to n

nh dn: [H1]= OH1lim

nh b dn: [H2]= OH2lim

= 560.
= 530.

= 509,1 Mpa
= 481,8 Mpa

i vi cp nhanh, bnh tr ,r
ng sut tip xc cho ph p c tnh theo cng thc:
[H]= 0,5.([H1]+ [H2]) = 495,45 MPa
i vi cp chm, bnh tr , r
ng
V [H2] < [H1] => Chn ng sut tip xc cho ph p:
[H] = 481,8 Mpa

-S chu k l m vic c s:
NFO1 = NFO2 =5.106 chu k
=>S chu k l m vic tng ng:
NFE1=60c.n1(Ti/Tmax)6niti
=60.960(0,3+0,86.0,3+0,56.0,4)12000=266.106 chu k
NFE2=NFE1/u1=76,4.106 chu k
V NFE1>NFO1; NFE2>NF02
=>KFL1= KFL2=1
n C s Thit K My

Theo bng .

gii hn mi un xc nh nh sau:

OFlim=1.8HB
=>

OF1lim=1,8.245=441 MPa
OF2lim=1,8.230=414 Mpa
ng sut un cho ph p:

[F] =Flim.KFL/SF

Chn SF= 2
Ta c:

[F1] =F1lim.KFL1/SF = 441/2= 220,5 MPa

[F2] =F2lim.KFL2/SF = 414/2= 207 Mpa

[H]max=2,8. ch2=2,8.450=1260 Mpa;

[F1]max=0,8 ch1=0,8.580=464 Mpa
[F2]max=0,8 ch2=0,8.450=360 Mpa

n C s Thit K My

5
o bnh rng nm i xng cc trc nn ba=
Khi :

. Chn ba=0,4

bd= ba(u1+1)/2=0,4.(5,75+1)/2=1,35

T bng . chn c: K =1,07; KF=1,13

6/

= 43.(5,75+1).

aw = 43(u1+1)

= 138 mm

Theo tiu chu n chn aw=150 mm

7 M

m = ( 0,01 0,02 ) a = 1,5 3 (mm)

Theo tiu chu n chn m=2,5 mm
,
T iu kin 8o =< <=

Suy ra:

=< z1=<
Hay:

=< z1=<

16,7 =<z1=<17,6
Chn z1=17 rng
S rng bnh b dn: z2=17.5,75 ~ 98 rng

= arccos

n C s Thit K My

= arccos(0,95625)=17o
9

9/ T s truy n thc
u1t= 98/17 = 5,765
10/ C
Thng s hnh hc
nh dn

ng knh vng chia

ng knh y rng
Chiu r ng v nh rng

v=

d1 =z1.m cos=17.2,5/0.956 =44,5 mm

nh b dn

ng knh nh rng

11/ V

Cng thc
d2 =z2.m cos=98.2,5/0.956=256mm

nh dn

da1= d1+2m=44,5+5=49,5 mm

nh b dn

da2= d2+2m=256 +5=261 mm

nh dn

df1= d1-2,5m=44,5 -2,5.2,5=38,25 mm

nh b dn

df2=d2-2,5m=256-2,5.2,5=249,75mm

nh b dn

b = b2 = aw. ba=150.0,4=60 mm

nh dn

b1=b2+6=60+6=66 mm

= 2,24 m/s

N i suy bng . chn cp chnh xc 9 vi vgh = 3 m/s.

12

- Lc vng:

Fv = Fv1= Fv2=

- Lc php tuyn:

Fn1 = Fn2 =

Lc hng tm:

- Lc dc trc:

Fr1 = Fr2 = Fv.tan

= 2548 N
=

= 2835 N

cos= 970 N

Fd1 = Fd2 = Fv. tan = 816 N

13
- i vi bnh dn:
- i vi bnh b dn:

YF1 = 3,47+13,2/z1= 3,47+13,2/17= 4,24

YF2 = 3,47+13,2/z2= 3,47+13,2/98 = 3,6

n C s Thit K My

10

c tnh so snh bn cc bnh rng ( bn un :

-

nh dn:

[F1]/ YF1 =

= 52

nh b dn:

[F2]/ YF2 =

= 57,5

14

H =

(1)

Trong :
-Zm = 275 MPa1/2
-ZH=

vi =

Suy ra: ZH =

= 1,724

-Z =

cos= [ 88- 3,2.(1/17+1/98)].0,956= 1,586

Vi = [1,88- 3,2
=> Z = 0,794

-KH = K . K . KHv
N i suy theo bng .

c K

= 1,13

Li c: KHv =1+ vH.b.dm1/(2T1. K . K )

vH = H.g0.v.(a/ u1t)1/2
Tra bng .

c: H = 0,002

Tra bng 6.21 c : g0 = 73

vH = 0,002.73.2,136.(150/5,765)1/2 = 1,59

KHv =1+ vH.b.dm1/(2T1. K . K )

= 1+1,59.60.44,5/(2.56703.1,13.1,07 ) = 1,03
Vy : KH = 1,13.1,07.1,03 =1,245
Thay cc s liu v a c vo (1) ta c:

H =

n C s Thit K My

= 444,5Mpa
11

Vi v=

6 m/s, Zv = 1

Cp chnh xc ng hc l 9 chn cp chnh xc v mc tip xc l 8 khi cn gia

cng t nhm Ra =

m. Khi

= 0,95.

V da <700 mm => KxH = 1.

Ta c: [H] = [H].Zv.ZR. KxH = 495,45.0,95 = 470,7 Mpa

H = 444,5Mpa < [H] = 470,7 Mpa => Tha mn iu kin tip xc.

V
15

tra

F = 2. T1.YF.KF.Y.Y/(d1.bm) (2)
Trong :
-Y = = 1/1,586 = 0,63
-Y = 1- .
Vi = b.

= 60.

= 2,23

Y = 1-

= 0,684
- KF = KF. KF. KFv
KF = 1,37 (tra bng 6.12)
KF = 1,13 ( tra bng 6.4)
tnh KFv , c:

KFv =1+ vF.b.dm1/(2T1. KF. KF)

o

: vF = F.g0.v.( a/ u)1/2

Tra bng .

c: F = 0,006

Tra bng 6.21 c : g0 = 73

vF = 0,006.73.2,136.(150/5,765)1/2 = 4,77
KFv = 1+4,77.60.44,5/(2.56703.1,37.1,13) = 1,07
Thay vo (2 c:
n C s Thit K My

12

KF = 1,37.1,13. 1,07 =1,656

T suy ra:
F1=

= 51,4 MPa < [F1] =220,5 MPa

F2 = (YF2/YF1). F1= (3,6/4,24).51,4 = 43,6 MPa < [F2] = 207 Mpa

o vy bn un c tha mn.
16/ Ki m nghi
Ta c:

qu t i
Kqt =T max/T =1 ,8

[H1max] = H. (Kqt)1/2 = 470,7.1,81/2 = 631,5 Mpa < [Hmax] = 1260 Mpa

[F1max] = F1. Kqt = 51,4.1,8= 92,5 Mpa < [F1max] = 464 Mpa
[F2max] = F2. Kqt = 43,6.1,8= 78,5 Mpa < [F1max] = 360 Mpa

T N S
S rng bnh nh
S rng bnh ln
T s truyn
ng knh vng ln ca bnh rng
ng knh nh rng
ng knh chn rng
Chiu r ng v nh rng
c nghing rng
c n khp
Khong cch trc
H s dch ch nh
n C s Thit K My

,
TR S

Z1 = 17
Z2 = 98
Ubrt = 5,72
- nh dn: dw1 = 44,5(mm)
- dn :dw2 = 256 (mm)
- da1 = 49,5 (mm)
- da2 = 261 (mm)
- df1 = 38,25(mm)
- df2 = 249,75(mm)
- bw = 60(mm)
- = 17o
- tw = 20o
- aw = 150 mm
x1 = x2 =0
13

M B

5
o bnh rng nm i xng cc trc nn ba=

. Chn ba=0,4

Khi : bd= ba(u2+1)/2=0,4.(3,48+1)/2=0.89

Tra bng .

chn c: K =1,04 ; KF=1,07

Gi s b qua ma st trn rng v t n tht trn cp ln khi :

Momen xon T2 = T1.u1t = 56703. 5,765 ~ 326893 Nmm
Khong cch trc:

aw = 50 (u2+1)

= 50.(3,48+1).

= 227,83mm

Chn aw=225mm
7 M
m = ( 0,01 0,02 ) a = 2,25 4,5 (mm)
Chn m=2,5 mm
T ng s rng: z

z =2aw/m= 2.225/2,5=180 rng

S rng bnh dn: z =

= 180/4,48 = 40,17 rng . Chn z1 = 40 rng

S rng bnh b dn: z = 180 40 =140 rng

u2t =

= 3,5

Tha mn u<=2-3%

n C s Thit K My

14

Thng s hnh hc
ng knh vng chia
ng knh nh rng
ng knh y rng
Chiu r ng v nh rng

Cng thc
nh dn

d1 =z1.m=40.2,5=100 mm

nh b dn

d2 =z2.m=140.2,5=350 mm

nh dn

da1= d1+2m=100 +5 =105 mm

nh b dn

da2= d2+2m=350 +5=355 mm

nh dn

df1= d1-2,5m=100 -2,5.2,5=93,75 mm

nh b dn

df2=d2-2,5m=350 -2,5.2,5=343,75mm

nh b dn

b2=aw. ba=225.0,4=90 mm

nh dn

b1=b2+6=90+6=96mm

Chn gc n khp t = 20o

,

11/ V

v=

= 0,87 m/s

N i suy bng . chn cp chnh xc 9 vi vgh = 3 m/s.

- Lc vng: Fv = Fv1= Fv2=

= 6538 N

- Lc php tuyn: Fn1 = Fn2 =

=
= 6956 N
- Lc hng tm: Fr1 = Fr2 = Fv.tan 20=6538. tan20 = 2380 N

13
- i vi bnh dn:

YF1 = 3,47+13,2/z1= 3,47+13,2/40 = 3,8

- i vi bnh b dn:

YF2 = 3,47+13,2/z2= 3,47+13,2/140 = 3,56

n C s Thit K My

15

c tnh so snh bn cc bnh rng ( bn un :

-

nh dn:

[F1]/ YF1 =

= 58

nh b dn:

[F2]/ YF2 =

= 58,15

14/

H =

(3)

Trong
Zm = 275 Mpa1/2
ZH = 1,76
Z = 0,96
KHV =
( tra bng .
Thay cc gi tr trn vo (3), ta c:

H =

= 469,2MPa

H = 469,2MPa < [H] = 481,8 MPa

=> Tha mn iu kin tip xc.
15

tra

F1 = 2.T2.YF1. KF.KFV /(d1.b m) (4)

Trong :

KF = 1,07 ( tra bng 6.4)

KFV = 1,1 ( tra bng 6.5)
Thay cc gi tr c vo (4), tac:
F1 =

= 130Mpa < [F1] = 220,5 MPa

n C s Thit K My

16

F2 = (YF2/YF1). F1 = (3.56/3.8).130 = 122 MPa < [F2] = 207 MPa

o vy bn un c tha mn.
16/ Ki m nghi
Ta c:

qu t i
Kqt =T max/T =1 ,8

[H1max] = H. (Kqt)1/2 = 469,2.1,81/2 = 629,5 Mpa < [Hmax] = 1260 Mpa

[F1max] = F1. Kqt = 130.1,8= 234 Mpa < [F1max] = 464 Mpa
[F2max] = F2. Kqt = 122.1,8= 220 Mpa < [F1max] = 360 Mpa

T N S
S rng bnh nh
S rng bnh ln
T s truyn
ng knh vng ln ca bnh rng
ng knh nh rng
ng knh chn rng
Chiu r ng v nh rng
Khong cch trc

n C s Thit K My

TR S
Z1 = 40
Z2 = 140
Ubrt = 3,5
- nh dn: dw1 = 100 (mm)
- dn :dw2 = 350 (mm)
- da1 = 105 (mm)
- da2 = 355 (mm)
- df1 = 93,75(mm)
- df2 = 343,75(mm)
- bw = 90(mm)
- aw = 225 mm

17

Phn II
THIT K H P GI M T C HAI C

- TR

(C
nh t s truy n:

u1 : T s truyn cp nhanh bnh rng cn rng th ng

u2 : T s truyn cp chm, bnh rng tr rng th ng
Phng trnh bn u cho h p gim tc bnh rng cn - tr 2 cp:
kck3. u14/[(uh+u1).uh2] = 1 (1)
Trong : k =
ck =

.bd2.[K02]/((1- Kbe). Kbe.[K01])

th ng nm trong khong (1:1,4)

Chn Kbe=0,25; ck =
Suy ra: k =

; bd2 =1,1; [K01] ~ [K02]

= 13,2

=> kck3 = 13,2. 1,153 =

thay v o phng trnh (

c:

20. u14/[(20+u1).202] = 1
u1=4,75 ; u2=20/ u1 = 20/4,75=4,21
,
Th p C
nh dn:
nh b dn:

cho c 2 cp

ti ci thin
HB1= ; b1=8 Mpa; ch1= 580Mpa
HB2= ; b2=7 Mpa; ch2= 450Mpa

-S chu k l m vic c s:

cho php

NHO1 =30.HB12,4 =30.2452,4=16,3.106 chu k

NHO2 =30.HB22,4 =30.2302,4 =14.106 chu k
-V ti trng thay i theo bc
=>S chu k l m vic tng ng:
n C s Thit K My

18

NHE1 = c(Ti/Tmax)3 niti

=60.1.960[(T1/T)3t1 +(T2/T)3t2 +(T3/T )3t3]
=60.960[ t1 +(0.8T/T)3t2+(0.5T/T)3t3]
=60.960[0,3+0,83.0,3 +0,53.0,4].12000 =348.106 chu k
NHE2 = NHE1/u1 =348.106 /4,75 = 73,3.106 chu k
V NHE1>NHO1; NHE2>NH02
=>KHL1= KHL2=1
Theo bng .

gii hn mi tip xc xc nh nh sau:

OHlim=2.HB+70
=>

OH1lim=2.245+70=2.245+70=560MPa
OH2lim=2.230+70=2.230+70=530Mpa

ng sut tip xc cho ph p c tnh theo cng thc:

[H] = OHlim.KHL/SH
V th p ti ci thin: SH=1,1
nh dn: [H1]= OH1lim
nh b dn: [H2]= OH2lim

= 560.
= 530.

= 509,1 Mpa
= 481,8 Mpa

ng sut tip xc cho ph p p dng cho c 2 cp:

[H]=min([H1] [H2]) = 481,8 Mpa

-S chu k l m vic c s:
NFO1 = NF02 =5.106 chu k
=>S chu k l m vic tng ng:
NFE1=60c.n1(Ti/Tmax)niti
=60.960(0,3+0,86.0,3+0,56.0,4)12000=266.106 chu k
NFE2=NFE1/u1=56,5.106 chu k
V NFE1>NFO1; NFE2>NF02
n C s Thit K My

19

=>KFL1= KFL2=1
Theo bng .

gii hn mi un xc nh nh sau:

OFlim=1.8HB
=>

OF1lim=1,8.245=441 MPa
OF2lim=1,8.230=414 Mpa
ng sut un cho ph p:

[F] =Flim.KFL/SF

Chn SF= 2
Ta c:

[F1] =F1lim.KFL1/SF = 441/2= 220,5 MPa

[F2] =F2lim.KFL2/SF = 414/2= 207 Mpa

[H]max=2,8. ch2=2,8.450=1260 Mpa;

[F1]max=0,8 ch1=0,8.580=464 Mpa
[F2]max=0,8 ch2=0,8.450=360 Mpa

n C s Thit K My

20

TRUY B

A-B
5/Tnh

Chi u di cn ngoi Re

NG

ng knh chia ngoi de

- Chi u di cn ngoi
Vi Kbe=0,25 => Kbe.u1/(2- Kbe)= 0.25.4,75/(2-0,25)= 0,678
N i suy bng . 8 tm c K

= 1,15

Chiu d i cn ngo i c xc nh theo cng thc:

Re= KR.(u12+1)1/2.(T1. K /[(1- Kbe) Kbe.u1. [H]2])1/3

V b truyn bnh rng th ng bng thp nn c:
KR = 0,5. Kd = 0,5.100 = 50 MPa 1/3
Thay s:
Re=50.(4,752+1)1/2 (56703. 1,15/[(1- 0,25) .0,25.4,75. 481,82)1/3 = 165,2 mm
-

ng knh vng nh bnh d n

e1= 95. (T1. K /[0,85.(1- 0,5Kbe)2 Kbe.u1. [H]2])1/3

= 95. (56703. 1,15/[0,85.(1- 0,25/2)2 .0,25.4,75. 481,82)1/3 = 68 mm
6/Cc thng s

-S rng bnh dn s b :
Tra bng 6.19 theo de1 v u1, ta chn s rng z1p = 15
Vi HB<350, ta chn: z1 = 1,6. z1p = 1,6.15 =24.
- ng knh trung bnh s b : dm1 = de1/(1-0,5Kbe) = 68/(1-0,5.0,25)= 59,5 mm
-M un trung bnh s b : mm= dm1/z1 = 59,5/24 = 2,48 mm
-M un vng ngo i s b : me = mm /(1-0,5Kbe) =

= 2,83mm

Ly theo tiu chu n: me = 3mm

Tnh ton li:
-M un vng trung bnh: mm = me (1-0,5Kbe) = 3.(1- 0,5.0,25) = 2,625 mm
- ng knh trung bnh bnh dn: dm1 = z1.mm=23.2,625 = 60,38 mm
- ng knh chia ngoi bnh dn: de1 = z1.me =23.3 =69 mm
n C s Thit K My

21

- ng knh chia ngoi bnh b dn: de2 = z2.me =109.3 =327 mm

-Chiu di cn ngoi: Re = 0,5.me.(z12 + z22)1/2 = 0,5.3.(232 + 1092) = 167,1 mm
-S rng :
Bnh dn: z1 = dm1/ mm = 59,5/2,625 = 22,67
Chn z1 =

rng

Bnh b dn: z2 = z1.u1 = 23.4,75 = 109,25.

Chn z2 =

9 rng

-T s truyn thc
u=

= 4,74

Sai lch (4,74-4,75).100%/4,75 = 0,21% nm trong khong cho php

-Chiu r ng v nh rng: b = Kbe. Re =0,25.167,1 = 41,775 mm
Chn b=45 mm
-Gc mt cn chia:
1 = arctan(1/u) = arctan(23/109) = 11,915o
2 = 90o - 1 = 78,085o
-Dch ch nh: Vi z1 =23 , chn h s dch ch nh u: x1 = 0,4; x2 = - 0,4
7/ Ki m nghi m b truy
Ki m nghi

Ta c: H = ZM. ZH. Z

b n ti p xc

<= [H] (5)

Trong : ZM =274 MPa1/3

ZH = 1,76 (vi = v x1 + x2 = 0)
Z =

, vi = 1,88-3,2(1/z1 + 1/ z2)= 1,88-3,2(1/23+1/109) = 1,71

o : Z = 0,874

KH =K . K . KHv
Vi bnh rng cn th ng: K

=1

-Vn tc vng: v=d1n1/60000 = 3,14.60,38.960/6000 =3,03 m/s

Theo bng 6.3, chn cp chnh xc 8 (vgh =6 m/s)
n C s Thit K My

22

vH = H.g0.v.(dm1.(u+1)/u)1/2
Tra bng .

c: H = 0,006

Tra bng 6.21 c : g0 = 56

vH = 0,006.56.3,03.(60,38(4,74+1)/4,74)1/2 = 8,7
KHv =1+ vH.b.dm1/(2T1. K . K )
= 1+8,7.45.60,38/(2.56703.1.1,15 = 1,18
Vy : KH = 1,15.1,18 =1,357
Thay tt c cc s liu v a c vo (5):

H = 274.1,76.0,874.
= 447,6 MPa
-Tnh chnh xc

ng sut ti p xc cho php [H]:

[H]=([OHlim]/SH).ZR.ZV. ZxH.KHL
Do v< 5m/s => ZV = 1.
Ra =

m nn ZR = 0,95

da < 700 mm nn : KXH = 1

[H] = 481,8.0,95 = 457,71 MPa

Nh vy: H < [H]

Cp bnh rng cn tha mn iu kin tip xc.
Ki m nghi m
e
b nu n
Ta c:
F1

2.T1K F .Y .Y .YF1
0,85.b.mtm .dm1

(6)

n C s Thit K My

23

-V rng th ng: Y = 1

-KF = KF .KF .KFv (7)

Vi KF = 1 ( v rng th ng
Ta c:

Kbe = b/Re = 45/167,1 = 0,269

Suy ra, t s: Kbe.u/(2- Kbe) = 0,269.4,74/(2-0,269) ~ 0,73

N i suy bng . 8 tm c KF = 1,3
- tnh KFv , c:

KFv =1+ vF.b.dm1/(2T1. KF. KF)

o

: vF = F.g0.v.(dm1.(u+1)/u)1/2

Tra bng .

c: F = 0,016

Tra bng 6.21 c : g0 = 56

vF = 0,016.56.3,03.(60,38(4,74+1)/4,74)1/2 = 23,2
KFv = 1+23,2.45.60,38/(2.56703.1.1,3) = 1,43
Thay vo (7 c:
KF = 1,3.1. 1,43 =1,86
-Y =

=1/1,71 = 0,58

-YF1 : h s dng rng tra bng 6.22, ng vi x1 =0.4, x2 =- . ta c:

YF1 = 3,45, YF2 = 3,65
Thay ht cc gi tr tnh ton v o (6):
F1 =

= 69,62 MPa < [F1] = 220,5 MPa

F2 = F1 .YF2/YF1 = 69,62.3,65/3,45 = 73,65 MPa < [F2] = 207 MPa

Nh vy bn un c tha mn.

n C s Thit K My

24

 Ki m nghi m r
v qu t i
H s qu ti: Kqt = 1,8
Hmax = H. Kqt1/2 = 447,6.1,81/2 =600,52 Mpa < [H]max=1260 Mpa;
F1max = F1.Kqt = 69,62. 1,8 = 125,32 MPa < [F1]max=464 Mpa
F2max = F2.Kqt = 73,65. 1,8 = 132,57 MPa < [F2]max=360 Mpa

T N S
Chiu di cn ngoi
Chiu di cn trung bnh
M un vng ngo i
ng knh vng chia ngoi
ng knh trung bnh
Chiu r ng v nh rng
T s truyn
S rng
c nghing rng
c cn chia
Chiu cao rng ngo i
Chiu cao u rng ngo i
Chiu cao chn rng ngo i
ng knh nh rng ngo i
Moun vng trung bnh
Khong lch tm ca bnh
rng cn tip tuyn
c nghing ca rng mt mt
s dch ch nh chiu cao

n C s Thit K My

TR S

Re = 167,1 mm
Rm = 144,6 mm
me = 3mm
de1= 69; de2= 327 mm
dm1= 60,38; dm2= 286,13 mm
b= 45 mm
4,74
Z1 =23 ; Z2 =109
=
o
1 = 11,915 ; 2 = 78,085o
he = 6,6 mm
hae1 = 4,19 mm; hae2 = 1,81 mm
hfe1 = 2,41 mm; hfe2 = 4,79 mm
dae1 = 73 mm; dae2 = 327 mm
mm = 2,625 mm
e=0
e = 0
X1 = 0,4 ; X2 = - 0,4

25

B-B

TRUY B

NG

5
o bnh rng nm i xng cc trc nn ba=

. Chn ba=0,4

Khi : bd= ba(u2+1)/2=0,4.(4.21+1)/2=0.896

T bng . chn c: K =1,04; KF=1,08
6/
Gi s b qua ma st trn rng v t n tht trn cp ln khi :
Momen xon T2 = T1.u1t = 56703. 4,74 ~ 268772 Nmm
Khong cch trc:

= 50.(4,21+1).

aw= 50(u+1)

= 232,94 mm

Chn aw=230mm
7 M
m = ( 0,01 0,02 ) a = 2,3 4,6 (mm)
Theo tiu chu n, chn m=3 mm

S rng bnh dn: z =

= 2.a/(m.(u1 +1)) =

= 29,43

Chn z1 = 29 rng
S rng bnh b dn: z =29.4,21 ~ 122 rng

u2t =

= 4,2

Tha mn u<=2-3%

n C s Thit K My

26

Thng s hnh hc
ng knh vng chia
ng knh nh rng
ng knh y rng

Cng thc
nh dn

d1 =z1.m=29.3=87 mm

nh b dn

d2 =z2.m=122.3=366 mm

nh dn

da1= d1+2m=87 +6 =93 mm

nh b dn

da2= d2+2m=366 +6=372 mm

nh dn

df1= d1-2,5m=87 -2,5.3=79,5 mm

nh b dn

Chiu r ng v nh rng

df2=d2-2,5m=366 -2,5.3=358,5mm

nh b dn

b2=aw. ba=230.0,4=92 mm

nh dn

b1=b2+6=92+6=98mm

Chn gc n khp t = 20o

,

11/ V

v=

= 0,922 m/s

N i suy bng . chn cp chnh xc 9 vi vgh = 3 m/s,

Theo bng .

xc nh c go = 73

- Lc vng: Fv = Fv1= Fv2=

- Lc php tuyn: Fn1 = Fn2 =

= 6179 N
=

= 6576 N

- Lc hng tm: Fr1 = Fr2 = Fv.tan 20=6179. tan20 = 2249 N

14
- i vi bnh dn:

YF1 = 3,47+13,2/z1= 3,47+13,2/29 = 3,92

n C s Thit K My

27

- i vi bnh b dn:

YF2 = 3,47+13,2/z2= 3,47+13,2/122 = 3,58

c tnh so snh bn cc bnh rng ( bn un :

-

nh dn:

[F1]/ YF1 =

nh b dn:

[F2]/ YF2 =

= 56,25
= 57,82

15

H =

(8)

Trong KHV c tnh theo cng thc:

KHV = 1+vH.b.d1/(2.T2. K . K )
vH= H.go.v.(a/u2t)1/2
= 0,006.73.0,922.(230/4,2)1/2 = 2,98
(H = 0,006 tra theo bng 6.20; KH = v bnh rng th ng )
Suy ra: KHV = 1+2,98.92.87/(2.268772. 1,04) = 1,043
Thay cc gi tr v a tm c vo (8), ta c:

H =

= 476,9 MPa

H = 476,9MPa < [H] = 481,8 MPa

=> Tha mn iu kin tip xc
tra

F1= 2YF1.T2.KF.KFV/(d1.bm) (9)

tnh KFv , c:

KFv =1+ vF.b.dm1/(2T2.KF.KF)

o

KF = v rng th ng
n C s Thit K My

28

KF = 1,08 ( tra bng 6.4)

vF = F.g0.v.( a/ u2t)1/2
Tra bng .

c: F = 0,016

Tra bng 6.21 c : g0 = 73

vF = 0,016.73.0,922.(230/4,2)1/2 = 7,97
KFv = 1+7,97.92.87/(2.268772.1,08) = 1,11
Thay ht vo (9), c:
F1=

=105,2 Mpa < [F1] = 220,5 MPa

F2 = (YF2/YF1). F1 = (3.58/3.92). 105,2 = 96,07 MPa < [F2] = 207 MPa

o vy bn un c tha mn.

T N S
S rng bnh nh
S rng bnh ln
T s truyn
ng knh vng ln ca bnh rng
ng knh nh rng
ng knh chn rng
Chiu r ng v nh rng
Khong cch trc

n C s Thit K My

TR S
Z1 = 29
Z2 = 122
Ubrt = 4,2
- nh dn: dw1 = 87 (mm)
- dn :dw2 = 366(mm)
- da1 = 93 (mm)
- da2 = 372 (mm)
- df1 = 79,5(mm)
- df2 = 358,5(mm)
- bw = 92(mm)
- aw = 230 mm

29

PHN III PH L C
B NG CC THNG S

n C s Thit K My

N I SUY

30

 n C s Thit K My

31

 n C s Thit K My

32

 n C s Thit K My

33

 n C s Thit K My

34

 n C s Thit K My

35