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Reference Design 4 STR-A6159 universal-input 7 W power supply

1. Description
Sanken power devices from Allegro MicroSystems, Inc.,

This document describes a reference design for a general-use, universal-input, 7 W (5 V/1.4 A) ac-dc power supply design with STR-A6159. 2. Features and specifications: AC input: 85 to 264 V ac Output: 7 W, 5 V 1.0%, 0 to 1.4 A Efficiency: 78% Standby input power: 83 mW / 122 mW (120/230 V ac)
D1-D4 RD L1 2.2mH R1 200K C4 0.022uF D5 UFRD
3

Operation: PRC (pulse ratio control), 8 s fixed off-time EMI noise: CISPR Class-B (conductive) Protection functions: overload, overvoltage / open loop (secondary sensing), short circuit
T1

C1 0.33uF
L

D8 SD
8

L2 2.2uH

+5V

85~265 VAC
N

C2 10uF

C3 10uF

C7 1000uF

C8 330uF

Com

R2 1.8

IC1 STR-A6159

OCP
Vcc GND

Drain Drain

D7 FRD
R3 33K

EE16

+5V

FB

Start

R4 10
4

A
PC1
1 R5 1K
2

R7 2.2K C9 0.1uF R6 360


1 IC2
3
2

D6 5.6V

C5 2.2uF

C6 22uF

C10 2200pF

R8 2.2K

Figure 1 Schematic

050905JG 28103.20-3

3.

Transformer design Schematic / structure


The dot mark is a start point to wind for each wire

AWG32 Pri. Single 4 layers 136 Close winding

Lp=1.8mH, Gap=0.3mm
7 Sec. 8T 6 TEX- E0.45 2 parallel 2 layers Close winding
Pin

Bias
Sec. Pri.

AWG32 4 Single Bias 1 layers Space winding 23T 5


Material infomation
Material Core Bobbin Primary wire Secondary wire Bias wire

Figure 2 Transformer schematic / structure

Description TDK PC40 EE16 or equivalent TDK BE16-118CP or equivalent AWG32 Double-coated magnetic wire Furukawa TEX E0.45 triple insulated wire AWG32 Double-coated magnetic wire

Wiring information
Symbol Bias Sec. Pri. No. of wires 1 2 1 No. of layers 1 1 4 No. of turns 23 8 136 Methodology Separate winding over the width Close windings over 2 layers Close windings over 3 layers

050905JG 28103.20-3

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