DOP5-20A Check List for Cement Unit

DATE RIG: WELL: BEFORE AFTER TIME CCUNTER MIX PUMP TIME COUNTER DOWN HOLE PUMP DESCRIPTION DETROIT DIESEL Lubrication oil/filter Fuel Cooling system Air cleaners Drive Belts Throttle control Air system Airbox drain tube Emergency shutdown Instrumentation Note: oil filter and oil change after 100 hours TRANSMISSIONS Trans/oil and filter High press, transmitters CENTRIFUGAL PUMPS Belts/drive shafts Pump pressure Maint. use service manual HIGH PRESSURE EQUIPMENT Chiksan swivels, swings Fas lok cement equipment Sending unit and records PACEMAKER PUMPS Inspect for oil leaks Inspect for damaged oil lines Inspect and clean powerend interior Fluidend interior inspection Inspect plunger Remove discharge valve inspect Remove suction valve inspect Check powerend oil level/filter Check plunger oil reservoir Check bearing lub. powerend Check power end oil pressure Check air regulator, ram oiler Note: oil/filter change powerend after each 100 hours P.S.M. / P.S.B. Check hydraulic relief vale setting Check hydraulic oil/filter Check hydraulic system performance Check hoses Check air supply Densimeter D.B. III Check actuator Densimeter D.B. III Check load cell Check air and water filter Check all screens Check flex coupling surgetank Check vari jet mix. system Check slurry super charger system Low pressure butterfly valves Check valves for leak and replace parts as neccessary GENERAL Check paintwork and touch up as neccessary Check controls Check las metering system CLEANING Lay out water hoses to all drain After cmt-jobb, wash all drain Wash tools used and hang on place BEFORE/AFTER JOB X OK X X X ** PRESSURE TESTING CEMENTING TYPE EQUIPMENT____________________ TYPE CEMENTING______________

WEEKLY X OK REMARKS

1 2 3 4 5 6 7 8 9 10 11

X X X X X X X

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

X X X X X X X X X X X X X X X X X X X

X X

33 34 35 36 37 38 39 40 41 42 43 44 45 46

X X X X X X X X X X X X X X

47 48 49 51 52 53

X X X X X X

Cement Operator Rig Manager / Maintenance Leader

7/11/2013