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KDL40Z4500 Service Manual
KDL40Z4500 Service Manual
EG1L CHASSIS
COMMANDER DEST.
RM-SD001
KDL-40Z4500/46Z4500/52Z4500
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9
SPECIFICATIONS
Model name System Panel system TV system Colour system Channel coverage KDL-52Z4500 KDL-46Z4500 KDL-40Z4500
LCD (Liquid Crystal Display) Panel Analogue: D/K, I, B/G, M Digital: GB20600-2006 Analogue: PAL, PAL60, SECAM, NTSC3.58, NTSC4.43 Digital: MPEG-2 MP@HL, MP@ML Analogue: D/K: VHF: C1 to C12, R1 to R12/ UHF: C13 to C57, R21 to R60/ CATV: S01 to S03, S1 to S41, Z1 to Z39 I: UHF: B21 to B69/ CATV: S01 to S03, S1 to S41 B/G: VHF: E2 to E12/ UHF: E21 to E69/ CATV: S01 to S03, S1 to S41 M: VHF: A2 to A13/ UHF: A14 to A79/ CATV: A-8 to A-2, A to W+4, W+6 to W+84 Digital: GB20600-2006 8.5 W + 8.5 W, 11 W (Woofer) (as distortion of 7%) 75 ohm external terminal for VHF/UHF 1 1, 2, 3 1/ 2 S video input (4-pin mini DIN) Video input Supported formats: 1080p (50/60 Hz), 1080i (50/60 Hz), 720p (50/60 Hz), 576p, 576i, 480p, 480i Y: 1 Vp-p, 75 ohms, 0.3V sync negative/PB/CB: 0.7 Vp-p, 75 ohms/ PR/CR: 0.7 Vp-p, 75 ohms Audio input: 500 mVrms, 47 kilohms Video: 1080/24p, 1080p (50/60 Hz), 1080i (50/60 Hz), 720p (50/60 Hz), 576p, 576i, 480p, 480i Audio: Two channel linear PCM 32, 44.1 and 48 kHz, 16, 20 and 24 bits Analogue audio input (minijack): 500 mVrms, 47 kilohms (HDMI IN 3 only) Video output (RGB) Audio output PC Input (D-sub 15-pin) G: 0.7 Vp-p, 75 ohms, non Sync on Green/B: 0.7 Vp-p, 75 ohms/ R: 0.7 Vp-p, 75 ohms/HD: 1-5 Vp-p/VD: 1-5 Vp-p PC audio input (minijack) Headphones jack DIGITAL MEDIA PORT Digital optical jack USB port 10BASE-T/100BASE-TX connector (Depending on the operating environment of the network, connection speed may differ. 10BASE-T/100BASE-TX communication rate and communication quality are not guaranteed for this TV.) 220 V AC, 50 Hz 132 cm (52 inches) 320 W 1,281 882 346 1,281 839 135 43.5 36.5 117 cm (46 inches) 283 W 1,140 790 307 1,140 749 132 34.0 29.5 102 cm (40 inches) 235 W (Quick Start) is set to (ON) ) 1,005 705 279 1,005 666 128 27.0 23.5 1,920 pixels (horizontal) 1,080 lines (vertical) Less than 0.20 W (20 W when
(HD/DVD IN)
(AUDIO)
1, 2, 3
(HDMI IN) 1, 2, 3
Power and others Power Requirements Viewing Screen Size (diagonal)* Display Resolution Power Consumption Standby Power Consumption**
Dimensions* (w h d) Mass*
with Stand (mm) without Stand (mm) with Stand (kg) without Stand (kg)
* Dimensions and mass are approximate values. ** Specified standby power is reached after the TV finishes necessary internal processes.
KDL-40/46/52Z4500 (CH)
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9
Model name Productusage condition Environment Temperature Humidity Air Pressure Display Spec Luminance* Contrast* Viewing angle (L0/3)* Definition (TV Line)* analog RF SDTV HDTV Color gamut* Smearing time of motion picture* Audio characteristic*
KDL-52Z4500 5C - 35C 20% - 80% 86 kPa - 106 kPa 350 cd/m2** 150:1 ** Horizontal 120, Vertical 80 Horizontal Horizontal Horizontal 32 % ** 20 ms ** 350, Vertical 450, Vertical 720, Vertical
KDL-46Z4500
KDL-40Z4500
Horizontal
110, Vertical
80
10%**
* Refer to SJ/T11348-2006 <Methods of measurement for digital television flat panel displays>. ** These values are required by SJ/T11343-2006 <General specification for digital television LCD displays> in normal temperature.
(PC IN)
(RGB)
Vertical frequency (Hz) 60 75 70 60 75 60 70 75 60 60 75 60 60 Standard VGA VESA VGA-T VESA Guidelines VESA VESA Guidelines VESA VESA VESA VESA VESA VESA
Horizontal frequency (kHz) 31.5 37.5 31.5 37.9 46.9 48.4 56.5 60.0 47.4 47.8 60.3 47.7 64.0
SVGA XGA
WXGA
SXGA
This TVs PC input does not support Sync on Green or Composite Sync. This TVs PC input does not support interlaced signals. This TVs PC input supports signals in the above chart with a 60 Hz vertical frequency. PC input signal reference chart for
Resolution Signals VGA SVGA XGA WXGA SXGA Horizontal (Pixel) 640 800 1024 1280 1280 1280 Vertical (Line) 480 600 768 768 768 1024
(HDMI IN) 1, 2, 3
Horizontal frequency (kHz) 31.5 37.9 48.4 47.4 47.8 64.0 Vertical frequency(Hz) 60 60 60 60 60 60 Standard VGA VESA Guidelines VESA Guidelines VESA VESA VESA
KDL-40/46/52Z4500 (CH)
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9
USE CAUTION WHEN HANDLING THE LCD PANEL When repairing the LCD panel, be sure you are grounded by using a wrist band. When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover. 1) Do not press on the panel or frame edge to avoid the risk of electric shock. 2) Do not scratch or press on the panel with any sharp objects. 3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time. 4) Do not expose the LCD panel to direct sunlight. 5) Avoid contact with water. It may cause a short circuit within the module. 6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.) 7) Always clean the LCD panel with a soft cloth material. 8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short. 9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
! SAFETY-RELATED COMPONENT
WARNING!! Replace all components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony.
KDL-40/46/52Z4500 (CH)
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer: 1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges. 2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage resistors. 3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators. 4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement. 5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement. 6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer. 7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. Leakage Test The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods. 1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers instructions to use these instructions. 2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job. 3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The limit indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A). How to Find a Good Earth Ground A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms. If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).
Trouble Light AC Outlet Box 0.15 F AC Voltmeter o (0.75V) Cold-water Pipe Ohmmeter
Earth Ground
KDL-40/46/52Z4500 (CH)
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9
Monitoring Items DC_DET PANEL_DET TEMPERATURE AUDIO HFR DEF NVM I2C BALANCER HDMI TUNER I2C CH1 I2C CH0 DIGITAL DEMOD USB CI VCT MSP
Diagnostic Item Description Main Supply Voltage (12V) Error. Panel detect Error. monitor an Increase of an Inside-temperature. Audio error (SP protect). High Frame Rate Error. DEF (Digital Front End module) Error. EEPROM Error (not read/write availble). VCT I2C Bus Error. Panel Balance Error. HDCP cannot be setup correctly. If circuit of PLL circuit do not respond to I2C commands. I2C CH1Error in MOUTON. I2C CH0 Error in MOUTON. No Acknowledge detected. USB over current detected. CI Error No DPI-I2C MSP3410G IC does not respond to I2C commands.
2 sec
STANDBY LED
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen After you have completed the repairs, clear the result display to 0.
, ,
Press - button
KDL-40/46/52Z4500 (CH)
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9
TABLE OF CONTENTS
SPECIFICATIONS .................................................... 2 SAFETY CHECK-OUT ............................................. 5 SELF DIAGNOSIS FUNCTION ................................ 6 TABLE OF CONTENTS ........................................... 8 TROUBLESHOOTING ............................................. 9
1. TRIAGE CHART ......................................................... 9 2. FLOW CHART ........................................................... 10 3. No Power (Flow Chart_B) .......................................... 11 4. Self Diagnosis ............................................................. 12 4-1. Self Diagnosis (Flow Chart_C) ............................ 13 4-2. DC_DET (RED 2 times blink) ............................. 14 4-3. Backlight Error (RED 6 times blink) ................... 14 4-4. Temp Error (RED 7 times blink) ......................... 15 4-5. Audio Error (RED 8 times blink) ......................... 15 4-6. HFR Error (RED 9 times blink) ........................... 16 4-7. DEF Error (RED 10 times blink) ......................... 16 4-8. NVM Error (RED 11 times blink) ....................... 16 4-9. I2C Error (RED 12 times blink) ........................... 16 4-10. Balancer Error (RED 13 times blink) .................. 17 4-11. HDMI Error (RED 14 times blink) ...................... 17 4-12. Tuner Error (RED 15 times blink) ....................... 17 4-13. I2C-CH1 Error (RED 16 times blink) .................. 18 4-14. I2C-CH0 Error (RED 17 times blink) .................. 18 4-15. Digital modulator Error (RED 18 times blink) .... 18 4-16. USB Error (RED 19 times blink) ......................... 19 4-17. VCTP Error (RED 21 times blink) ...................... 19 5. Audio Problem (Flow Chart_D) ................................. 20 6. Video Ploblem (Flow Chart_E) .................................. 21
KDL-40/46/52Z4500 (CH)
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9
TROUBLESHOOTING
1. TRIAGE CHART
Reference
Symptoms - (dead set) 2 Blinks 6 Blinks 7 Blinks 8 Blinks 10 Blinks 11 Blinks 12 Blinks 13 Blinks 14 Blinks 15 Blinks 16 Blinks 17 Blinks 18 Blinks 19 Blinks 21 Blinks No Power
BGC COMPL D5 COMPL (52") D4 COMPL (52") G6 COMPL Panel Module Flowchart Reference Problem C Power_ DET C Back Light C TEMP C Audio C DFE C NVM C I2C VCT C C C Tuner C I2C CH1 C I2C CH0 C D Demod C USB C VCTP B
Balancer HDMI
Reference
Video - distorted or missing No Video BL OK OSD OK No Video No BL No Video No BL OK Tuner No OSD Video OK No HDMI No Audio
BGC COMPL D5 COMPL (52") D4 COMPL (52") G6 COMPL Panel Module Flowchart Reference Problem : Doubtful part : just a few possibility E E E E E D
KDL-40/46/52Z4500 (CH)
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9
2. FLOW CHART
Troubleshooting
NO
LED Green
Red blinks
Audio
Video
KDL-40/46/52Z4500 (CH)
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9
10
No AC cable or AC inlet
NO
Power Board
(No STBY3.3V)
NO
Switch Unit
BGC board
KDL-40/46/52Z4500 (CH)
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9
11
4. Self Diagnosis
Red LED Blink 2 times 6 times 7 times 8 times 9 times 10 times 11 times 12 times 13 times 14 times 15 times 16 times 17 times 18 times 19 times 20 times 21 times 22 times Display (Self Diagnosis mode) DC_DET (12V Main Voltage) Panel Det Error Internal Temperature Error Audio Error (SP Protection) HFR Error Digital Error NVM Error I2C Error VCT Balance Error HDMI Error Tuner Error I2C CH1 (MOUTON TAS) I2C CH0 (MOUTON NVM/RTC) Digital Demod USB Error CI Error VCT Error MSP Error Contents Main Supply Voltage Trouble. Backlight Trouble. Monitor an Increase of an Inside-Temperature. Audio Trouble. High Frame Rate Error. DEF (Digital Front End Module) Trouble. EEPROM Error (not read/write available). VCT I2C Bus Trouble. Panel Balance Trouble. HDCP cannot be setup correctly. If circuit or PLL circuit do not respond to I2C commands. I2C Ch1 Error in MOUTON. I2C Ch0 Error in MOUTON. No Acknowledge detected. USB over current detected. CI Trouble. No DPI-I2C MSP3410G IC does not respond to I2C commands.
When self diagnosis happens, STBY (Red) LED blinks and the history can be seen on display by self diagnosis mode.
KDL-40/46/52Z4500 (CH)
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9
12
12 times NO
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13
KDL-40/46/52Z4500 (CH)
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9
14
KDL-40/46/52Z4500 (CH)
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9
15
16
KDL-40/46/52Z4500 (CH)
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9
17
KDL-40/46/52Z4500 (CH)
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9
18
KDL-40/46/52Z4500 (CH)
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9
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NO
HDMI Problem?
NO
NO
NO
YES
YES
KDL-40/46/52Z4500 (CH)
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9
20
NO
HDMI Problem?
NO
NO
NO
YES
YES
KDL-40/46/52Z4500 (CH)
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9
21
BLOCK DIAGRAM
Video IN
(Side)
PC IN
Digital TU CH/HK
DDR
DDR
NAND FLASH
BGC
HDMI EQ
VCTPremium (A/V SW,C-Dec 3D-Comb,ADC NR,Histogram HDMI Dec Scaler)
I2C
PHY
EMMA3SL
(MPEG/AVC Dec)
DDR
TCON
Caye nne-S x2
DISPLAY
LVDS DDR
Panel
L-SP
MAIN AMP
Balancer
I2C_TAS
PC-A IN V-Out
I2C_RTC
TEMP Sens
TAS
NVM
I2C_EXTRA
R-SP
DAC
A-Out HP-Out
KDL-40/46/52Z4500 (CH)
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9
MOUTON
(VERD ROM/RAM size UP)
Hotel
AWF
Wo-SP
RTC
NVM
Opt-Out
TPS
AC IN
Logo-LED
H4
H1VM
H3VM
G6
22
INVERTER Board
Part No. A-1494-142-A ! ! A-1552-097-B A-1557-278-A A-1557-911-A A-1557-912-A A-1617-902-A A-1641-083-A 1-480-680-11 1-798-150-12 ! 1-802-823-11
Description AWF MOUNT G6 COMPL D4Z COMPL H4 COMPL H1VM COMPL H3VM COMPL BGC COMPL ILLUMINATION MODULE TOUCH SENSOR MODULE LCD PANEL (40INCH FHD 3TFT)
KDL-40/46/52Z4500 (CH)
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(2) KDL-46Z4500
[ BOARD LAYOUT ] ( BACK VIEW )
H1VM Board T-CON
INVERTER Board
D4Z Board
G6 Board
BGC Board
AWF Board
Part No. A-1494-142-A ! ! A-1552-099-B A-1557-281-A A-1557-911-A A-1557-912-A A-1617-902-A A-1641-084-A 1-480-680-11 1-798-150-12 ! 1-802-822-11
Description AWF MOUNT G6 COMPL D4Z COMPL H4 COMPL H1VM COMPL H3VM COMPL BGC COMPL ILLUMINATION MODULE TOUCH SENSOR MODULE LCD PANEL (46INCH FHD 3TFT)
KDL-40/46/52Z4500 (CH)
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(3) KDL-52Z4500
[ BOARD LAYOUT ] ( BACK VIEW )
H1VM Board T-CON D5 Board
INVERTER Board
D4 Board
G6 Board
SPEAKER
SPEAKER
ILLUMINATION Module
LCD PANEL
Part No. A-1494-142-A ! ! ! A-1653-731-B A-1553-195-A A-1553-197-A A-1557-911-A A-1557-912-A A-1617-902-A A-1641-085-A 1-480-680-11 1-798-150-12 ! 1-802-821-11
Description AWF MOUNT G6 COMPL D4 COMPL D5 COMPL H4 COMPL H1VM COMPL H3VM COMPL BGC COMPL ILLUMINATION MODULE TOUCH SENSOR MODULE LCD PANEL (52INCH FHD 3TFT)
KDL-40/46/52Z4500 (CH)
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9
INVERTER Board
25
1 4
REF. No.
PART No.
DESCRIPTION
MARK
REF. No.
PART No.
DESCRIPTION
MARK
1 2 3 4 5
CUSHION LOWER CUSHION UPPER INDIVIDUAL CARTON REMOTE COMMANDER (RM-SD001) POWER-SUPPLY CORD
KDL-40/46/52Z4500 (CH)
D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9
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(2) KDL-46Z4500
55
54 53
56 52
51
57
REF. No.
PART No.
DESCRIPTION
MARK
REF. No.
PART No.
DESCRIPTION
MARK
51 52 53 54 55
TRAY CUSHION LOWER POWER-SUPPLY CORD REMOTE COMMANDER (RM-SD001) CUSHION UPPER
56 57
* 4-127-230-01 * 4-081-035-01
KDL-40/46/52Z4500 (CH)
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(3) KDL-52Z4500
105
102
101
107
REF. No.
PART No.
DESCRIPTION
MARK
REF. No.
PART No.
DESCRIPTION
MARK
101 * 4-128-214-01 102 * 4-128-216-01 103 1-480-911-12 104 ! 1-835-188-11 105 * 4-128-215-01
TRAY CUSHION (LOWER) REMOTE COMMANDER (RM-SD001) POWER-SUPPLY CORD CUSHION (UPPER)
106 107
* 4-128-213-01 * 4-081-035-01
KDL-40/46/52Z4500 (CH)
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9-888-237-01
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D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9
29E