Qu trnh sn xut mt khun n p nhm hon chnh Thit k Phi (SKD61) Tin (trc khi nhit luyn) Ly du Khoan

Phay trc khi nhit luyn mt trc Die: phay trn CNC mt sau Die v Bridge: phay trn my phay ng Khoan l cho ct dy Nhit luyn khun Tin Phay My mi phng, my mi tay Ct dy: DIE CNC: BG EDM: BG (in cc ng)

EDM: bearing (bng in cc ch ) Hon thnh

I/Thit k: - La chn loi phi thp cho khun c vt liu: SKD61 - La chn kch thc phi - La chn vt liu nhm l: 6063 - La chn kch thc billet: 4, 6 hay 7 Loi khun n p nhm c chia ra lm hai loi: - Loi khun solid - Loi khun hollow Tu thuc vo tng loi my n p m thit k chiu dy mt b khun l 120T, 150T....v ng knh l: 150, 180, 210, 230, 250, 270... 1. Khun solid. Kt cu thng thng gm c L.I.P + DIE + BACKER Tuy nhin trong mt s trng hp do hnh dng ca Profile nn BK c kt cu yu do khi thit k phi thm chi tit I.BK m bo cng vng cho khun. Khi thit k khun solid ta ch mt s im sau: V khi n p nhm trng thi gn nh lng nn khi tr v trng thi ngui nhm s b co li mt lng l 1/100 dy sn phm. - Thit k t kch thc profile t l 1:1 ta scale vi t l 1.01 - i vi L.I.P ta tnh ton lng nhm vo v s lng profile trn mt khun theo t l gia trng lng ca billet /trng lng ca 1m sn phm. - Khi xc nh c s sn phm trn khun , t cnh ngoi ca profile ta offset ra mt lng khong 10 20, sau chnh sa li cho hp l c nhm vo thun tin nht. Bi sau mi mt hnh trnh chy p li rt ra nn khi thit k L.I.P ngi ta thng lm cn trnh hin tng rt nhm ra theo. - i vi DIE nu l thng thng th ta ch cn offset t cnh ca sn phm ra mt lng l 3.5mm 4mm (v mi dao phay 8) cho quy trnh gia cng trn my phay ng. - Trong mt s trng hp c bit khi n p ti mt s v tr trn khun s b bin dng n hi va nh hng n chiu dy ca sn phm khi ngui do khi thit k cho DIE solid phi ch trng hp ny v iu chnh khi ct dy b li chiu dy bin dng. C nhng trng hp m cng vng ca khun khng m bo khi ct dy phi

ct TAPER (vt) (1 1.5 0) to cng vng cho khun, th khi di ngn ca bearing s c tnh ton khc. - Thit k cho gia cng trn my EDM, th t cnh ca sn phm ta offset ra pha ngoi l 1.5mm v vo pha trong l 1mm - i vi BK th t ng cho my phay ta offset ra mt lng l 4mm. - i vi Bolster th t cnh ca BK ta Offset ra mt lng l 4mm. Thng thng i vi khun solid ngi ta hay b tr v tr cht trn v di, v cht lp cht l lp lng, m bo cng vng khi thit k L.I.P ngi ta thng lm l bt bulng vi DIE, cn vi BK th dng then c nh vi DIE. 2. Khun Hollow Kt cu thng thng gm c: Mandrel (BG) + DIE + BACKER Tuy nhin, trong mt s trng hp do kch thc ca profile ln nn khi thit k ch cn BG + DIE Cch b tr li dn nhm vo dng ny l tng i a dng v phc tp, tuy nhin trn nguyn tc b tr l vo nhm phi tng i ng u, cc cu ni gia cc l phi cng vng khi chu lc p thng thng khong 23 29 mm, tu thuc vo tng dng sn phm, cng nh loi billet m