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The robust design incorporates effective protection against supply network disturbances. Trip-free operation is also guaranteed due to sophisticated motor control principles and motor/drive protection features, component selection and effective cooling. Enclosure classes of IP21 and IP54 and integrated high-level EMC lters make the Vacon NXS suitable for all environments. The Start-Up Wizard and the standard All-In-One Application Package make parameter setting extremely easy in all cases, from simple to complex. The wide and exible standard I/O and option for ve I/O boards provide versatile controllability. The most common eldbus options are also available. The modular design of the Vacon NXS brings several advantages: the control terminals are safely separated from power terminals, upgrading the control inputs and outputs is easy and convenient, replacing the cooling fan (the only regularly replaceable component) is fast, the display panel can be utilized for parameter copying, etc.
Features
Easy to use display panel Interactive programming with Start-Up Wizard Versatile All-in-One Package PID controller and PFC for 1-5 pumps Special applications available (water application package, high speed, etc.) Five slots for control boards (2 basic boards and 3 option boards) High switching frequency, low noise Steady state speed error < 1% Low torque ripple Starting torque > 200%, depending on AC drive sizing Suitable for multi-motor applications Snap-on fan Robust power module
Removable display
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NXS NXS NXS NXS NXS NXS NXS NXS NXS NXS NXS NXS NXS NXS NXS NXS NXS NXS
0003 0004 0005 0007 0009 0012 0016 0022 0031 0038 0045 0061 0072 0087 0105 0140 0168 0205
5 A 2 H 1 SSS 5 A 2 H 1 SSS 5 A 2 H 1 SSS 5 A 2 H 1 SSS 5 A 2 H 1 SSS 5 A 2 H 1 SSS 5 A 2 H 1 SSS 5 A 2 H 1 SSS 5 A 2 H 1 SSS 5 A 2 H 1 SSS 5 A 2 H 1 SSS 5 A 2 H 1 SSS 5 A 2 H 0 SSS 5 A 2 H 0 SSS 5 A 2 H 0 SSS 5 A 2 H 0 SSS 5 A 2 H 0 SSS 5 A 2 H 0 SSS
FR4 FR4 FR4 FR4 FR4 FR4 FR5 FR5 FR5 FR6 FR6 FR6 FR7 FR7 FR7 FR8 FR8 FR8 FR9 FR9
128*292*190 128*292*190 128*292*190 128*292*190 128*292*190 128*292*190 144*391*214 144*391*214 144*391*214 195*519*237 195*519*237 195*519*237 237*591*257 237*591*257 237*591*257 291*758*344 291*758*344 291*758*344 480*1150*362 480*1150*362
Loadability Low (+40C) AC drive type Rated continuous current I L (A) 385 460 520 590 650 730 10% overload current (A) 424 506 572 649 715 803 High (+40C) Rated continuous current I H (A) 300 385 460 520 590 650 50% overload current (A) 450 578 690 780 885 975 Maximum current I S 540 693 828 936 1062 1170
Motor shaft power 400 V supply 10% overload P (kW) 200 250 250 315 355 400 50% overload P (kW) 160 200 250 250 315 355 Frame size FR10 FR10 FR10 FR11 FR11 FR11 Dimensions W*H*D (mm) 595*2020*602 595*2020*602 595*2020*602 794*2020*602 794*2020*602 794*2020*602
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product range
Mains voltage 525690 V, 50/60 Hz, 3~, Wall-mounted units
Loadability Low (+40C) AC drive type Rated continuous current I L (A) 4.5 5.5 7.5 10 13.5 18 22 27 34 41 52 62 80 100 125 144 170 208 10% overload current (A) 5.0 6.1 8.3 11.0 14.9 19.8 24.2 29.7 37 45 57 68 88 110 138 158 187 229 High (+50C) Rated continuous current I H (A) 3.2 4.5 5.5 7.5 10 13.5 18 22 27 34 41 52 62 80 100 125 144 170 50% overload current (A) 4.8 6.8 8.3 11.3 15.0 20.3 27.0 33.0 41 51 62 78 93 120 150 188 216 255 Maximum current I S 6.4 9.0 11.0 15.0 20.0 27 36 44 54 68 82 104 124 160 200 213 245 289 Motor shaft power 690 V supply 10% overl. P (kW) 3 4 5.5 7.5 11 15 18.5 22 30 37.5 45 55 75 90 110 132 160 200 50% overl. P (kW) 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37.5 45 55 75 90 110 132 160 Frame size Dimensions W*H*D (mm)
FR6 FR6 FR6 FR6 FR6 FR6 FR6 FR6 FR6 FR7 FR7 FR8 FR8 FR8 FR9 FR9 FR9 FR9
195*519*237 195*519*237 195*519*237 195*519*237 195*519*237 195*519*237 195*519*237 195*519*237 195*519*237 237*591*257 237*591*257 291*758*344 291*758*344 291*758*344 480*1150*362 480*1150*362 480*1150*362 480*1150*362
NXS 0041 6 A 2 L 0 SSS NXS 0052 6 A 2 L 0 SSS NXS 0062 6 A 2 L 0 SSS NXS 0080 6 A 2 L 0 SSS NXS 0100 6 A 2 L 0 SSS NXS NXS NXS NXS 0125 0144 0170 0208 6 A 2 L 0 SSF 6 A 2 L 0 SSF 6 A 2 L 0 SSF 6 A 2 L 0 SSF
For all Vacon NXS drives, overloadability is dened as follows: High: 1.5 x IH (1 min/10 min) @ 50C; Low: 1.1 x IL (1 min/10 min) @ 40C; IS for 2 sec every 20 sec.
FUNCTION IP21 IP54 (FR10 only) Integrated fuses Integrated load switch EMC ltering L EMC ltering T Integrated brake chopper (cabling top entry)
AVAILABILITY Standard Optional (H: +20mm) Standard Optional Standard Optional Optional (H: +122 mm)
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product range
Mains voltage 208240 V, 50/60 Hz, 3~, Wall-mounted units
Loadability Low (+40C) AC drive type Rated continuous current I L (A) 4.8 6.6 7.8 11 12.5 17.5 25 31 48 61 75 88 114 140 170 205 261 300 10% overload current (A) 5.3 7.3 8.6 12.1 13.8 19.3 27.5 34.1 52.8 67.1 83 97 125 154 187 226 287 330 High (+50C) Rated continuous current I H (A) 3.7 4.8 6.6 7.8 11 12.5 17.5 25 31 48 61 75 88 105 140 170 205 245 50% overload current (A) 5.6 7.2 9.9 11.7 16.5 18.8 26.3 37.5 46.5 72.0 92 113 132 158 210 255 308 368 Maximum current I S 7.4 9.6 13.2 15.6 22 25 35 50 62 96 122 150 176 210 280 336 349 444 Motor shaft power 230 V supply 10% overl. P (kW) 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 50% overl. P (kW) 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 Frame size Dimensions W*H*D (mm)
FR4 FR4 FR4 FR4 FR4 FR5 FR5 FR5 FR6 FR6 FR7 FR7 FR7 FR8 FR8 FR8 FR9 FR9
128*292*190 128*292*190 128*292*190 128*292*190 128*292*190 144*391*214 144*391*214 144*391*214 195*519*237 195*519*237 237*591*257 237*591*257 237*591*257 291*758*344 291*758*344 291*758*344 480*1150*362 480*1150*362
NXS 0017 2 A 2 H 1 SSS NXS 0025 2 A 2 H 1 SSS NXS 0031 2 A 2 H 1 SSS NXS 0048 2 A 2 H 1 SSS NXS 0061 2 A 2 H 1 SSS NXS 0075 2 A 2 H 0 SSS NXS 0088 2 A 2 H 0 SSS NXS 0114 2 A 2 H 0 SSS NXS 0140 2 A 2 H 0 SSS NXS 0170 2 A 2 H 0 SSS NXS 0205 2 A 2 H 0 SSS NXS 0261 2 A 2 H 0 SSF NXS 0300 2 A 2 H 0 SSF
Basic I/O cards (OPT-A) OPT-A1 OPT-A2 OPT-A3 OPT-A8 OPT-A9 I/O expander cards (OPT-B) OPT-B1 OPT-B2 OPT-B4 OPT-B5 OPT-B8 OPT-B9 Fieldbus cards (OPT-C) OPT-C2 OPT-C3 OPT-C4 OPT-C5 OPT-C6 OPT-C7 OPT-C8 OPT-CI OPT-CJ RS-485 (Multiprotocol) Probus DP LonWorks Probus DP (D9 type connector) CANopen (slave) DeviceNet RS-485 (Multiprotocol, D9 type connector) Modbus/TCP BACNet Modbus, N2 Modbus, N2 1 1 2 3 1 3 5 6 1 1 1 1 2) 1 Selectable DI/DO 6 6 1 1 2 2 1 1 6 1 2 1 2 1 1 1 1 1 2 2 1) 2,5 mm2 terminals 1 2
NOTES: Allowed slots for the board are marked in blue. 1) analogue signals galvanically isolated as a group, 2) analogue signals galvanically isolated separately.
OPT-A2
Defaults settings Reference voltage Frequency reference 010 V AI common (GND) Frequency reference 420 mA AI common (differential) Control supply (bidirectional) I/O Ground Start forward Start reverse External fault input Common for DIN1 - DIN3 (GND) Control supply (bidirectional) I/O Ground Multi-step speed select 1 Multi-step speed select 2 Fault reset Common for DIN4 - DIN6 (GND) Output frequency (020 mA) AO common (GND) READY, I < 50 mA, U < 48 VDC Many possibilities Many possibilities Many possibilities Floating Many possibilities 420 mA, 010 V Many possibilities 230 VAC N PTC +24 V GND Many possibilities Many possibilities Many possibilities Floating -10+10 V, 0/420 mA Differential 020mA, 0/-10 V10 V GND 230 VAC N Programmable +24 V GND Terminal 21 R01 22 R01 23 R01 24 R02 25 R02 26 R02 FAULT Many possibilities RUN Many possibilities Defaults settings Programmable
+10V AI1+ AI1AI2+ AI2+24V GND DIN1 DIN2 DIN3 CMA +24V GND DIN4 DIN5 DIN6 CMB AO1+ AO1DO1
OPT-A3 (alternative)
Terminal 21 R01 22 R01 23 R01 25 R02 26 R02 28 TI1+ 29 TI1Thermistor input fault Warning, fault, no response FAULT Many possibilities RUN Many possibilities Defaults settings Programmable
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Default settings of OPT-A1, OPT-A2 and OPT-A3 for the Basic and Standard Applications.
Panel door installation sets Varnished circuit boards C-level RFI lters Du/dt & sinus lters
first-class usability
The uncluttered text display panel with a well-dened menu structure and functions such as automatic parameter copy and start-up wizard makes commissioning and ne-tuning as easy as possible.
The Vacon PC tools are available for downloading from the Vacon website at http://www.vacon.com. These include: Vacon NCDrive for parameter setting, copying, storing, printing, monitoring and controlling Vacon NCLoad for software updating and uploading special software to the drive Vacon NC61131-3 Engineering is available for making tailor-made software. A license key and training required. A maximum of three values can be monitored simultaneously (the multi-monitoring feature). The Vacon PC tools require only an RS232C cable for communication with the drive (no adapters etc. required).
Basic
I/O AI1 AI2 DI1 DI2 DI3 DI4 DI5 DI6 AO1 DO1 RO1 RO2 Defaults fref fref Start forward Start reverse External fault Speed select 1 Speed select 2 Fault reset fout Ready Run Fault P P P P
Standard
I/O AI1 AI2 DI1 DI2 DI3 DI4 DI5 DI6 AO1 DO1 RO1 RO2 Defaults fref fref Start forward Start reverse External fault Speed select 1 Speed select 2 Fault reset fout Ready Run Fault P P P P P P P P P
Local/Remote
I/O AI1 AI2 DI1 DI2 DI3 DI4 DI5 DI6 AO1 DO1 RO1 RO2 Defaults B fref A fref A Start forward A Start reverse External fault B Start forward B Start reverse A/B selection fout Ready Run Fault P P P P P P P P P P P
software modularity
All-in-one Application package (standard) Water Solutions application package (option) Special Applications (several options)
Local / Remote
Multi-step Speed
Standard
The All-in-One application package has seven applications (=default settings and functionality of control inputs and outputs, see tables below) which can be selected with one parameter. The application will also be requested by the Start-up Wizard at the rst power-up. With this single setting, the controls can be programmed e.g. for two external control places or a pressure control with the integrated PID controller. In most cases, the default basic application is suitable and only the min/max frequencies as well as motor nominal values must be set. Thanks to the modular software applications made by the Vacon NC61131-3 Engineering tool, the All-in-One application package can be replaced by the Water application package that contains several applications optimized for water handling. There are also several other general-purpose software applications available.
PID Control
I/O AI1 AI2 DI1 DI2 DI3 DI4 DI5 DI6 AO1 DO1 RO1 RO2 Defaults PID reference PID actual value PID start/stop External fault Fault reset f ctrl start/stop Jog speed select PID/f ctrl select fout Ready Run Fault P P P P P P P P P
Multi-purpose Control
I/O AI1 AI2 DI1 DI2 DI3 DI4 DI5 DI6 AO1 DO1 RO1 RO2 Defaults fref fref Start forward Start reverse Fault reset Jog speed sel External fault Acc/dec time sel fout Ready Run Fault P P P P P P P P P P P P
16 xed speeds
1ST ENVIRONMENT
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2ND ENVIRONMENT
The product family standard EN61800-3 sets limits for both emissions and immunity of radio frequency disturbances. The environment has been divided into the 1st and 2nd environments, i.e. in practice, the public and industrial networks, respectively. Radio Frequency Interference (RFI) lters are typically required to meet the EN61800-3 standard. These lters are integrated in the Vacon NXS as standard.
The 208240 V and 380500 V ranges of the Vacon NXS (FR4FR9) fullls the requirements of the 1st and 2nd environments (H level: EN61800-3(2004), category C2). No additional RFI lters or cabinets are required. The FR10-FR11 and the 525-690 V range of the Vacon NXS fullls the requirements of the 2nd environment (L-level: EN61800-3(2004), category C3). The units in the frame sizes of FR4, FR5 and FR6 (the voltage range from 380 to 500 V) are also available with extremely low-emission integrated EMC lters (C level: EN61800-3 (2004), category C1). This is sometimes required in very sensitive locations such as hospitals.
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Residential Area
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Heavy Industry Marine
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technical data
Mains connection Input voltage Uin Input frequency Connection to mains Motor connection Output voltage Continuous output current 208240 V; 380500 V; 525690 V; (15%+10%) 5060 Hz ( 10%) Once per minute or less (normal case) 0Uin High overloadability: IH Low overloadability: IL Overloadability Max. starting current Output frequency Frequency resolution Control characteristics Control method Switching frequency High: 1.5 x IH (1 min/10 min), Low: 1.1 x IL (1 min/10 min) Is for 2 s every 20 s 0320 Hz; up to 7200 Hz with special software 0.01 Hz Frequency control U/f; Open Loop Vector Control (speed, torque) 208..240V/380..500V: FR4-6: 116 kHz; Factory default: 10 kHz FR7-9: 110 kHz; Factory default: 3.6 kHz FR10-11: 16 kHz; Factory default: 3.6 kHz 525..690V: FR4-11: 16 kHz, Factory default: 1.5 kHz 8320 Hz 03000 sec 03000 sec DC brake: 30% * TN (without brake resistor), ux braking 10C (no frost)+50C: IH (FR10-FR11: max +40C) 10C (no frost)+40C: IL (NXS 0416 6 and NXS 0590 6: max +35C) 40C+70C 0 to 95% RH, non-condensing, non-corrosive, no dripping water IEC 60721-3-3, unit in operation, class 3C2 IEC 60721-3-3, unit in operation, class 3S2 100% load capacity (no derating) up to 1000 m 1-% derating for each 100 m above 1000 m; max. 3000 m 5...150 Hz: Displacement amplitude 1 mm (peak) at 515.8 Hz (FR10-FR11: 0,25 mm (peak) at 531 Hz) Max acceleration amplitude 1 G at 15.8150 Hz (FR10 and up: 1 G at 31150 Hz) UPS Drop Test (for applicable UPS weights) Storage and shipping: max 15 G, 11 ms (in package) IP21 and IP54 Full all EMC immunity requirements EMC level C: EN61800-3 (2004), category C1 EMC level H: EN61800-3 (2004), category C2 EMC level L: EN61800-3 (2004), category C3 EMC level T: Low earth-current solution suitable for IT networks, EN61800-3 (2004), category C4 EN 50178 (1997), EN 60204-1 (2006), IEC 61800-5, CE, UL, CUL; (see unit nameplate for more detailed approvals) Analogue input voltage Analogue input current Digital inputs Auxiliary voltage Output reference voltage Analogue output Digital output Relay outputs 0+10 V (10 V+10 V joystick control), Ri = 200 k , resolution 0.1%, accuracy 1% 0(4)20 mA, Ri = 250 differential, resolution 0.1%, accuracy 1% 6, positive or negative logic; 1830 VDC +24 V, 15%, max. 250 mA +10 V, +3%, max. load 10 mA 0(4)20 mA; R L max. 500 , resolution 10 bit, accuracy 2% Open collector output, 50 mA/48 V 2 programmable change-over (NO/NC) relay outputs (OPT-A3: NO/NC+NO) Switching capacity: 24 VDC/8 A, 250 VAC/8 A, 125 VDC/0.4 A. Min. switching load: 5 V/10 mA Galvanically isolated, R trip = 4.7 k Overvoltage, undervoltage, earth fault, mains supervision, motor phase supervision, overcurrent, unit overtemperature, motor overload, motor stall, motor underload, short-circuit of +24 V and +10 V reference voltages
Field weakening point Acceleration time Deceleration time Braking Ambient conditions Ambient operating temperature Storage temperature Relative humidity Air quality: - chemical vapours - mechanical particles Altitude Vibration EN50178/EN60068-2-6 Shock EN50178, EN60068-2-27 Enclosure class EMC Immunity Emissions
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