WRAPFLEX

Talk About Simple!

WRAPFLEX
Now theres a simple way to increase productivity

9 sizes
Torque range: 133,000 lb.in. (15 028Nm)
Bore capacity: 714" (186mm)
Replace in place
Non-lubricated/low maintenance
3-Year Heavy-Duty Warranty
Ever think that keeping your production
lines running more profitably could be
as simple as replacing a light bulb or
opening a can with a pop-top?

Quick, easy installation and replacement set new

standards for reduced downtime. Because motors or
drives dont need to be moved, our replace
in place elements even eliminate the need for timeconsuming realignment, further reducing downtime.
Available in close-coupled and spacer designs,
Wrapflex couplings accommodate up to 714" (186 mm)
shafts and torque loads up to 133,000 lb.in. (15 028
Nm). For simplicity and cost-effectiveness over the life
of your coupling, it just doesnt get any easier than
this Wrapflex couplings from Falk.

Low initial cost

Advanced manufacturing
methods and innovative material
allow us to offer you higher
capacity ratings at a more
competitive price than ever
before possible.
Initial investment protected by
the industrys first, standard
3-Year Heavy-Duty Warranty.

Easy to install

R10 Close-Coupled

The compound root radius in

the element teeth (patent
applied for) increases flexibility for
easier and quicker assembly.
Can be blind assembled from
either direction.

R35 Half-Spacer

Tough, long-lasting
Polyurethane element has
excellent wear and chemical
resistance, and a operating
temperature of -40 C (-40 F) to
95 C (200 F).
Hubs made from carbon steel for
maximum strength.
Weather-resistant, high-grade
nylon cover is standard.
Optional carbon steel covers
with black epoxy coating for
highly corrosive, severe-duty
applications. (Standard for sizes
60-80.)

Safety first

Replace in place

No maintenance needed

Design allows quick and easy

element replacement.

Non-lubricated design of the

tough, flexible polyurethane
element reduces periodic
maintenance costs.

Theres no need to remove hubs

or realign motors or drives,
reducing downtime.

Protects equipment
Patent applied for design of the
flexible element minimizes
effects of misalignment for
improved performance and life.
Hub teeth machined
with special nose
radius (patent
applied for) for
better tooth-totooth contact.

R31 Full-Spacer

Two stainless steel button-head

cap screws, positioned 180
apart, prevent relative motion
between cover and element and
provide a positive means of
retaining the cover to the
element.
Flexible element is retained after
failure, helping minimize the
potential for damage or personal
injury.

Quick and easy retrofits

Compact design eliminates the
need for coupling guard
redesign on existing applications.
Stock finished bores in popular
sizes and taper bores, which
accept Q.D. and TaperLock
bushings, are available from our
worldwide distribution network
for off-the-shelf availability.

WRAPFLEX Selection Guide

Selection Guide 491-110, June 2004

Wrapflex Quick Selection Method

1. Determine Service Factor Refer to Table 1 or 4 for motor

or turbine driven applications. See Table 5 for Engine Drives.
2. Determine Equivalent Horsepower:
Refer to Table 2 Under the actual hp required and
opposite the service factor, read the equivalent hp.
3. Determine Coupling Size:
A. Refer to Table 3 Trace horizontally from the required
speed to a hp value equal to or larger than the equivalent
hp determined in Step 2. Read the coupling size at the top of
the column.
B. Check shaft diameters against coupling maximum bores
shown in Table 3 and on Page 8 for the correct coupling size
selected.
C. In Table 3, check the required speed against the allowable
speed shown below the correct coupling size selected.
4. Determine Coupling Dimensional Requirements:
A. Determine application/design shaft spacing and check
application dimension requirements against selected
coupling type dimensions shown on Pages 8 thru 12.
Confirm sufficient clearances for coupling.
5. Confirm that application ambient operating temperatures are
between -40C (-40F) to 95C (200F). For applications
requiring Service Factor above 1.5 and temperatures above
79C (175F), consult Falk Engineering for selection
assistance or optional high temperature elements.

SERVICE FACTORS are a guide, based on experience, of the

ratio between coupling catalog rating and system characteristics.
The system characteristics are best measured with a torque meter.

TABLE 1 Service Factors

Typical applications for
electric motor or
turbine driven equipment

Torque
Demands
Driven Machine

Constant torque such as

Centrifugal Pumps, Blowers,
and Compressors.
Continuous duty with some
torque variations including
Plastic extruders, Forced Draft
Fans.
Light shock loads from Metal
Extuders, Cooling Towers,
Cane Knife, Log Haul.
Moderate shock loading as
expected from a Car Dumper,
Stone Crusher, Vibrating
Screen.
Heavy shock load with some
negative torques from
Roughing Mills, Reciprocating
Pumps, Compressors,
Reversing Runout Tables.
Applications like
Reciprocating Compressors
with frequent torque reversals,
which do not necessarily
cause reverse rotations.

Typical
Service
Factor
1.0

1.5

2.0

2.5

3.0

Refer
to
Falk

TABLE 2 Equivalent Horsepower = (Actual hp x Service Factor)

Service
Factor 3/4
.75
1.0
1.25
.94
1.5
1.1
1.75 1.3
2.0
1.5
2.5
1.9
3.0
2.3
3.5
2.6

1
1
1.0 1.5
1.25 1.9
1.5 2.3
1.8 2.6
2.0 3.0
2.5 3.8
3.0 4.5
3.5 5.3

2
2.0
2.5
3.0
3.5
4.0
5.0
6.0
7.0

3
3.0
3.8
4.5
5.3
6.0
7.5
9.0
10.5

5
5.0
6.3
7.5
8.8
10.0
12.5
15.0
17.5

7
7.5
9.4
11.3
13.1
15.0
18.8
22.5
26.2

10
10
12.5
15
18
20
25
30
35

15
15
19
23
26
30
38
45
52

20
20
25
30
35
40
50
60
70

25
25
31
38
44
50
63
75
87

30
30
38
45
53
60
75
90
105

Actual HP
40 50
40
50
50
63
60
75
70
88
80 100
100 125
120 150
140 175

60
60
75
90
105
120
150
180
210

75
75
94
113
131
150
187
225
262

100
100
125
150
175
200
250
300
350

125
125
156
188
219
250
312
375
437

150
150
188
225
262
300
375
450
525

200
200
250
300
350
400
500
600
700

250 300 350 400 450 500

250 300 350 400 450 500
312 375 438 500 563 625
375 450 525 600 675 750
438 525 613 700 787 875
500 600 700 800 900 1000
625 750 875 1000 1125 1250
750 900 1050 1200 1350 1500
875 1050 1225 1400 1575 1750

For service factors not listed, Equivalent hp = Actual hp x Service Factor.

The Falk Corporation 1998, 2004. All Rights Reserved. Litho in U.S.A.
A-PLUS, CLUB GEAR HEAD, FALK, FREEDOM, LIFELIGN, OMNIBOX, ORANGE PEEL, QUADRIVE,
RAM, RENEW, SPEED QUOTE, SPEEDSELECT, STEELFLEX, TRUE HOLD, and ULTRAMITE,
ULTRAMAX, and WRAPFLEX are registered trademarks. DRIVE ONE is a trademark of the Falk
Corporation. The contents of this bulletin are subject to change without notice or obligation.
Information contained herein should be confirmed before placing orders.

The Falk Corporation, 1998, 2004.

(491-110) 5

TABLE 3 Falk Wrapflex Coupling Quick Selection Chart

Max Bore (Inches)
Max Speed
Torque (lb-in)
HP/100 rpm
RPM
4500
3600
3000
2500
2100
1800
1750
1450
1170
1000
870
720
650
580
520
420
350
280
230
190
155
125
100
84
68
56
45
37
30
25
20
16.5
13

6 (491-110)

5R
1.625
4500 rpm
550
0.87

10R
1.875
4500 rpm
1150
1.82

20R
2.375
4500 rpm
2800
4.44

30R
2.875
4500 rpm
4600
7.3

39.3
31.4
26.2
21.8
18.3
15.7
15.3
12.7
10.2
8.7
7.6
6.3
5.7
5.1
4.5
3.7
3.1
2.4
2.0
1.7
1.4
1.1
.87
.73
.59
.49
.39
...
...
...
...
...
...

82.1
65.7
54.7
45.6
38.3
32.8
31.9
26.5
21.3
18.2
15.9
13.1
11.9
10.6
9.5
7.7
6.4
5.1
4.2
3.5
2.8
2.3
1.8
1.5
1.2
1.02
.82
.68
.55
...
...
...
...

200
160
133
111
93.3
80.0
77.7
64.4
52.0
44.4
38.7
32.0
28.9
25.8
23.1
18.7
15.5
12.4
10.2
8.4
6.9
5.6
4.4
3.7
3.0
2.5
2.0
1.6
1.3
1.1
.89
.73
.58

328
263
219
182
153
131
128
106
85.4
73.0
63.5
52.6
47.4
42.3
38.0
30.7
25.5
20.4
16.8
13.9
11.3
9.1
7.3
6.1
5.0
4.1
3.3
2.7
2.2
1.8
1.5
1.2
.95

40R
3.375
3600 rpm
9100
14.4
HP Ratings
520
433
361
303
260
253
209
169
144
126
104
93.9
83.7
75.1
60.6
50.5
40.4
33.2
27.4
22.4
18.0
14.4
12.1
9.8
8.1
6.5
5.3
4.3
3.6
2.9
2.4
1.9

50R
4.125
3000 rpm
22,200
35.2

60R
5.250
2500 rpm
35,500
56.3

70R
6.125
2100 rpm
70,900
112.5

80R
7.250
1800 rpm
133,000
211.0

1057
881
740
634
616
511
412
352
306
254
229
204
183
148
123
98.6
81.0
66.9
54.6
44.0
35.2
29.6
24.0
19.7
15.9
13.0
10.6
8.8
7.0
5.8
4.6

1408
1183
1014
986
817
659
563
490
406
366
327
293
237
197
158
130
107
87.3
70.4
56.3
47.3
38.3
31.5
25.3
20.8
16.9
14.1
11.3
9.29
7.32

2362
2025
1969
1631
1316
1125
979
810
731
652
585
472
394
315
259
214
174
141
112
94.5
76.5
63.0
50.6
41.6
33.7
28.1
22.5
18.6
14.6

3798
3693
3060
2469
2110
1836
1519
1372
1224
1097
886
739
591
485
401
327
264
211
177
143
118
95.0
78.1
63.3
52.8
42.2
34.8
27.4

The Falk Corporation, 1998, 2004.

Service Factors
TABLE 4 Flexible Coupling Service Factors for Motor t and Turbine Drives
Service factors listed are typical values based on normal operation of the drive systems.

Alphabetical listing of industries

Alphabetical listing of applications

Service
Factor
AERATOR ..........................................2.0
AGITATORS
Vertical and Horizontal
Screw, Propeller, Paddle ...............1.0
BARGE HAUL PULLER ......................1.5
BLOWERS
Centrifugal ......................................1.0
Lobe or Vane ...................................1.25
CAR DUMPERS .................................2.5
CAR PULLERS....................................1.5
CLARIFIER OR CLASSIFIER ..............1.0
COMPRESSORS
Centrifugal ......................................1.0
Rotary, Lobe or Vane........................1.25
Rotary, Screw ...................................1.0
Reciprocating
Direct Connected .................Refer to Falk
Without Flywheel ..................Refer to Falk
QWith Flywheel and Gear
between Compressor
and Prime Mover
1 cylinder, single acting.............3.0
1 cylinder, double acting ...........3.0
2 cylinders, single acting ...........3.0
2 cylinders, double acting .........3.0
3 cylinders, single acting ...........3.0
3 cylinders, double acting .........2.0
4 or more cly., single act...........1.75
4 or more cyl., double act. ........1.75
sCONVEYORS
Apron, Assembly, Belt, Chain,
Flight, Screw.................................1.0
Bucket .............................................1.25
Live Roll, Shaker and
Reciprocating ...............................3.0
sCRANES AND HOIST
Main Hoist ...................................1.75s
Skip Hoist.....................................1.75s
Slope...............................................1.5
Bridge, Travel or Trolley ...................1.75
DYNAMOMETER...............................1.0
ELEVATORS
Bucket, Centrifugal Discharge ..........1.25
Freight or Passenger .............Not
Approved
Gravity Discharge ............................1.25
ESCALATORS ................... Not Approved
EXCITER, GENERATOR..................... 1.0
EXTRUDER, PLASTIC......................... 1.5
FANS
Centrifugal ......................................1.0
Cooling Tower .................................2.0
Forced Draft Across the
Line start ......................................1.5
Forced Draft Motor
Driven thru fluid or
electric slip clutch .........................1.0
Gas Recirculating.............................1.5
Induced Draft with damper
control or blade cleaner................1.25
Induced Draft without controls ..........2.0
FEEDERS
Apron, Belt, Disc, Screw ...................1.0
Reciprocating...................................2.5
GENERATORS
Even Load........................................1.0
Hoist or Railway Service ...................1.5
Welder Load ....................................2.0

Service
Factor
HAMMERMILL ...................................1.75
LAUNDRY WASHER OR
TUMBLER .......................................2.0
LINE SHAFTS
Any Processing Machinery ................1.5
MACHINE TOOLS
Auxiliary and Traverse Drive .............1.0
Bending Roll, Notching Press,
Punch Press, Planer, Plate
Reversing .....................................1.75
Main Drive.......................................1.5
MAN LIFTS ....................... Not Approved
METAL FORMING MACHINES
Continuous Caster...............................1.75
Draw Bench Carriage and
Main Drive ...................................2.0
Extruder ...........................................2.0
Farming Machine and
Forming Mills ...............................2.0
Slitters .............................................1.0
Wire Drawing or Flattening...............1.75
Wire Winder ....................................1.5
Coilers and Uncoilers.......................1.5
MIXERS (see Agitators)
Concrete .........................................1.75
Muller..............................................1.5
PRESS, PRINTING ............................. 1.5
PUG MILL ..........................................1.75
PULVERIZERS
Hammermill and Hog.......................1.75
Roller...............................................1.5
PUMPS
Boiler Feed ......................................1.5
Centrifugal
Constant Speed ............................1.0
Frequent Speed Changes
under Load ...............................1.25
Descaling, with accumulators ...........1.25
Gear, Rotary, or Vane ......................1.25
Reciprocating, Plunger Piston
1 cyl., single or double act............3.0
2 cyl., single acting.......................2.0
2 cyl., double acting .....................1.75
3 or more cylinders.......................1.5
Screw Pump, Progressing Cavity ...........1.25
Vacuum Pump .....................................1.25
SCREENS
Air Washing .....................................1.0
Grizzly .............................................2.0
Rotary Coal or Sand.........................1.5
Vibrating..........................................2.5
Water ..............................................1.0
SKI TOWS & LIFTS ............Not Approved
STEERING GEAR...............................1.0
STOKER .............................................
1.0
TIRE SHREDDER................................1.50
TUMBLING BARREL ..........................1.75
WINCH, MANEUVERING
Dredge, Marine ...............................1.5
WINDLASS ........................................1.5
WOODWORKING
MACHINERY..................................1.0
WORK LIFT PLATFORMS...Not Approved

t For engine drives, refer to Table 5. Electric motors, generators, engines,

compressors and other machines fitted with sleeves or straight roller bearings
usually require limited end float couplings. If in doubt, provide axial clearances and
centering forces to Falk for a recommendation.
Q For balanced opposed design, refer to Falk.
s If people are occasionally transported, refer to Falk for the selection of the
proper size coupling.
For high peak load applications (such as Metal Rolling Mills) refer to Falk.

TABLE 5 Engine Drive Service Factors

Service Factors for engine drives are those required for applications
where good flywheel regulation prevents torque fluctuations greater
than 20%. For drives where torque fluctuations are greater or
where the operation is near a serious critical or torsional vibration, a
mass elastic study is necessary.
No. of Cylinders
Table 4 S.F.
Engine S.F.

1.0
2.0

1.25
2.25

4 or 5
1.5 1.75
2.5 2.75

2.0
3.0

1.0
1.5

6 or more
1.25 1.5 1.75
1.75 2.0 2.25

2.0
2.5

Service
Factor
AGGREGATE PROCESSING,
CEMENT, MINING KILNS;
TUBE, ROD AND BALL MILLS
Direct or on L.S. shaft of
Reducer, with final drive
Machined Spur Gears ...................2.0
Single Helical or
Herringbone Gears ...................1.75
Conveyors, Feeders, Screens,
Elevators..................See General Listing
Crushers, Ore or Stone ....................2.5
Dryer, Rotary....................................1.75
Grizzly .............................................2.0
Hammermill or Hog .........................1.75
Tumbling Mill or Barrel.....................1.75
BREWING AND DISTILLING
Bottle and Can
Filling Machines ...........................1.0
Brew Kettle.......................................1.0
Cookers, Continuous Duty................1.25
Lauter Tub .......................................1.5
Mash Tub ........................................1.25
Scale Hopper, Frequent Peaks ..........1.75
CLAY WORKING INDUSTRY
Brick Press, Briquette Machine,
Clay Working Machine,
Pug Mill .......................................1.75
DREDGES
Cable Reel.......................................1.75
Conveyors .......................................1.25
Cutter head, Jig Drive ......................2.0
Maneuvering Winch .........................1.5
Pumps (uniform load) .......................1.5
Screen Drive, Stacker .......................1.75
Utility Winch ....................................1.5
FOOD INDUSTRY
Beet Slicer........................................1.75
Bottling, Can Filling Machine ...........1.0
Cereal Cooker .................................1.25
Dough Mixer, Meat Grinder .............1.75
LUMBER
Band Resaw .....................................1.5
Circular Resaw, Cut-off ....................1.75
Edger, Head Rig, Hog ......................2.0
Gang Saw
(Reciprocating)..................Refer to Falk
Log Haul .........................................2.0
Planer..............................................1.75
Rolls, Non-Reversing ........................1.25
Rolls, Reversing ................................2.0
Sawdust Conveyor............................1.25
Slab Conveyor .................................1.75
Sorting Table ...................................1.5
Trimmer ...........................................1.75
METAL ROLLING MILLS
Coilers (Up or Down) Cold
Mills only .....................................1.5
Coilers (Up or Down) Hot
Mills only .....................................2.0
Coke Plants
Pusher Ram Drive .........................2.5
Door Opener ...............................2.0
Pusher or Larry Car
Traction Drive ...........................3.0
Continuous Caster ...........................1.75
Cold Mills
Strip Mills .........................Refer to Falk
Temper Mills ........................Refer to Falk
Cooling Beds ...................................1.5
Drawbench ......................................2.0
Feed Rolls - Blooming Mills ..............3.0
Furnace Pushers ...............................2.0
Hot and Cold Saws ..........................2.0
Hot Mills
Strip or Sheet Mills ............Refer to Falk
Reversing Blooming...........Refer to Falk
or Slabbing Mills ...............Refer to Falk
Edger Drives .....................Refer to Falk
Ingot Cars .......................................2.0
Manipulators ...................................3.0
Merchant Mills .....................Refer to Falk
Mill Tables
Roughing Breakdown
Mills .........................................3.0
Hot Bed or Transfer,
non-reversing............................1.5
Runout, reversing..........................3.0
Runout, non-reversing,
non-plugging ............................2.0
Reel Drives.......................................1.75
Rod Mills..............................Refer to Falk
Screwdown ......................................2.0
Seamless Tube Mills
Piercer .........................................3.0
Thrust Block .................................2.0
Tube Conveyor Rolls .....................2.0
Reeler ..........................................2.0
Kick Out ......................................2.0

Service
Factor
Shear, Croppers ...................Refer to Falk
Sideguards.......................................3.0
Skelp Mills ...........................Refer to Falk
Slitters, Steel Mill only.......................1.75
Soaking Pit Cover Drives
Lift ...............................................1.0
Travel...........................................2.0
Straighteners ....................................2.0
Unscramblers (Billet Bundle
Busters) ........................................2.0
Wire Drawing Machinery ..................1.75
OIL INDUSTRY
Chiller .............................................1.25
Oilwell Pumping (not over
150% peak torque) .......................2.0
Paraffin Filter Press...........................1.5
Rotary Kiln .......................................2.0
PAPER MILLS
Barker Auxiliary, Hydraulic................2.0
Barker, Mechanical ..........................2.0
Barking Drum
L.S. shaft of reducer with
final drive - Helical
or Herringbone Gear ................2.0
Machined Spur Gear.................2.5
Cast Tooth Spur Gear ...............3.0
Beater & Pulper ................................1.75
Bleachers, Coaters ...........................1.0
Calender & Super Calender..............1.75
Chipper ...........................................2.5
Converting Machine.........................1.25
Couch .............................................1.75
Cutter, Felt Whipper.........................2.0
Cylinder...........................................1.75
Dryer ...............................................1.75
Felt Stretcher....................................1.25
Fourdrinier.......................................1.75
Jordan .............................................2.0
Log Haul .........................................2.0
Line Shaft.........................................1.5
Press................................................1.75
Pulp Grinder ....................................1.75
Reel, Rewinder, Winder ....................1.5
Stock Chest, Washer,
Thickener .....................................1.5
Stock Pumps, Centrifugal
Constant Speed ............................1.0
Frequent Speed Changes
Under Load...............................1.25
Suction Roll......................................1.75
Vacuum Pumps ................................1.25
RUBBER INDUSTRY
Calender .........................................2.0
Cracker, Plasticator ..........................2.5
Extruder ...........................................1.75
Intensive or Banbury Mixer................2.5
Mixing Mill, Refiner or Sheeter
One or two in line ........................2.5
Three or four in line ......................2.0
Five or more in line.......................1.75
Tire Building Machine ......................2.5
Tire & Tube Press Opener
(Peak Torque) ...............................1.0
Tuber, Strainer, Pelletizer ..................1.75
Warming Mill
One or two Mills in line ................2.0
Three or more Mills in line ............1.75
Washer ............................................2.5
SEWAGE DISPOSAL EQUIPMENT
Bar Screen, Chemical Feeders,
Collectors, Dewatering
Screen, Grit Collector ...................1.0
SUGAR INDUSTRY
Cane Carrier & Leveler.....................1.75
Cane Knife & Crusher ......................2.0
Mill Stands, Turbine Driver
With all helical or
Herringbone gears........................1.5
Electric Drive or Steam Engine
Drive with Helical,
Herringbone, or Spur Gears
with any Prime Mover ...................1.75
TEXTILE INDUSTRY
Batcher ............................................1.25
Calender, Card Machine..................1.5
Cloth Finishing Machine...................1.5
Dry Can, Loom ................................1.5
Dyeing Machinery ............................1.25
Knitting Machine ..................Refer to Falk
Mangle, Napper, Soaper..................1.25
Spinner, Tenter Frame, Winder .........1.5

To use Table 5, first determine application service factor from Table 4. Use that
factor to determine ENGINE Service Factor from Table 5. When service factor
from Table 4 is greater than 2.0, or where 1, 2, or 3 cylinder engines are
involved, refer complete application details to Falk Engineering.
The Falk Corporation, 1998, 2004.

(491-110) 7

Type R10
Close Coupled Coupling/Dimensions Inches
COVER
FASTENERS
2 @ 180

GAP

COVER

ELEMENT
HUB

C
AA

BE

C
F

J
B

DIMENSIONS INCHES
Max
Cplg Wt No
A
AA
Bore - lb
SIZE Torque Allow Bore Max Bore
H Rating Speed Std Protruded
B
BE
C
Shaft Nylon Steel Nylon Steel Nylon Steel
Hub
lb-in rpm Mount
Cover
Cover
Cover
s
Cover
Cover
Cover
l
l
l

5R
10R
20R
30R
40R
50R
60R
70R
80R

550
1,150
2,800
4,600
9,100
22,200
35,500
70,900
133,000

4,500
4,500
4,500
4,500
3,600
3,000
2,500
2,100
1,800

1.625
1.875
2.375
2.875
3.375
4.125
5.250
6.125
7.250

1.500
1.750
2.250
2.500
3.125
4.125
5.250
6.125
7.250

2.96
5.47
12.3
20.7
37.6
74.4
...
...
...

3.26
5.96
13.4
22.1
39.9
78.5
137
217
364

3.01
3.56
4.96
5.77
7.17
9.09
...
...
...

3.01
3.56
4.88
5.63
6.97
8.82
10.51
12.20
14.57

3.17
3.72
5.20
6.01
7.48
9.41
...
...
...

3.17 2.82 0.77

3.72 3.61 0.93
5.12 4.79 1.24
5.87 5.97 1.40
7.28 7.12 1.84
9.13 8.46 2.39
10.94 10.83 2.96
12.64 12.76 3.31
15.00 14.85 3.82

Cover
Fasteners n

1.02 2.36 2.520 0.59

1.34 2.83 2.992 0.75
1.77 3.62 4.016 0.98
2.28 4.13 4.646 1.14
2.64 5.12 5.906 1.34
3.03 6.69 7.480 1.81
3.94 7.87 8.976 2.37
4.72 8.94 10.630 2.74
5.51 10.63 12.913 3.28

Steel
Nylon
Cover
Cover
l
0.91
1.10
1.46
1.65
2.15
2.74
...
...
...

0.91
1.10
1.46
1.64
2.09
2.65
2.64
2.95
3.35

0.63
0.88
1.00
1.25
1.63
1.75
...
...
...

Gap

Allen
Size Wrench
Tool

0.35
0.43
0.59
0.67
0.83
1.10
1.39
1.56
1.79

.062
.062
.062
.062
.188
.188
.188
.188
.250

M4
M4
M6
M6
M8
M8
M10
M10
M10

M2.5
M2.5
M4
M4
M5
M5
M6
M6
M6

H Standard urethane element operating temperature: -40C (-40F) to 95C (200F). Dimensions are for reference and are subject to change without notice unless certified.

Inch/metric conversions may not be direct conversions.

l 5R-50R nylon cover is standard & epoxy coated steel cover is optional. 60R-80R epoxy coated steel cover is standard (nylon cover not available).
n Cover Fasteners are ISO 7380 Stainless Steel Socket Button Head Cap screws. Two cover fasteners per coupling.

A protruded shaft is defined as the shaft penetrating into the area shown above as Dimension Z. Size 5R-50R are standard clearance fit with keyway and 2 setscrews (one over
keyway & one at 90 from keyway). 60R-80R are standard interference fit with keyway & no setscrew.
t The number of application start/stop cycles should be limited to 10 per hour at the maximum bore condition unless long hubs are utilized. For applications with a Service Factor
requirement of 2.0 or more, refer to Falk for possible use of long hubs for additional shaft engagement or utilization of Interference Fits.
s

8 (491-110)

The Falk Corporation, 1998, 2004.

Type R10
QD Bushings/Dimensions Inches
COVER
FASTENERS
2 @ 180

E
AA

COVER
FLEX ELEMENT
HUB QD BUSHING

GAP
BE

AF

J
G

COUPLING
SIZE
5R
10R
20R
30R
40R
50R
60R
70R
80R
COUPLING
SIZE
5R
10R
20R
30R
40R
50R
60R
70R
80R

Bushing
Size
JA
JA H
SD
SD
SF
EH
J
JH
M H

HP per
100 rpm

Max RPM

Max Bore
Inch

Min Bore
Inch

550
1150
2800
4600
9100
22200
35500
70900
133000

0.87
1.82
4.44
7.3
14.4
35.2
56.3
112.5
211.0

4500
4500
4500
4500
3600
3000
2500
2100
1800

1.250
1.250
1.938
1.938
2.938
3.500
4.500
4.500
5.500

0.500
0.500
0.500
0.500
0.500
0.875
1.438
1.438
1.938

M2.5
M2.5
M4
M4
M5
M5
M6
M6
M6

COUPLING
SIZE

5R
10R
20R
30R
40R
50R
60R
70R
80R

1.02
1.02
1.26
1.26
1.34
1.65
3.19
3.19
5.20

Torque Rating
lb-in

Cover Fasteners l
Size
Hex Tool
M4
M4
M6
M6
M8
M8
M10
M10
M10

2.13
3.49
6.73
10.2
17.0
36.8
NA
NA
NA

2.43
3.99
7.78
11.6
19.2
40.9
82.8
126
254

Bushing Fasteners l
AA Nylon Cover AA Steel Cover A Nylon Cover A Steel Cover
Inch Hardware
#10-24 x 1.00
#10-24 x 1.00
1/4-20 x 1.00
1/4-20 x 1.00
3/8-16 x 1.25
1/2-13 x 1.75
5/8-11 x 2.50
5/8-11 x 2.50
3/4-10 x 3.00

Coupling Weight without Bushing

Nylon Cover lb
Steel Cover lb

3.17
3.72
5.20
6.01
7.48
9.41
...
...
...

En

3.17
3.72
5.12
5.87
7.28
9.13
10.94
12.64
15.00
Gn

3.01
3.56
4.96
5.77
7.17
9.09
...
...
...

3.01
3.56
4.88
5.63
6.97
8.82
10.51
12.20
14.57

Gap
Inch

BE
Inch

0.063
0.063
0.063
0.063
0.188
0.188
0.188
0.188
0.250

0.77
0.93
1.24
1.40
1.84
2.39
2.96
3.31
3.82

AF n

2.00
2.00
3.19
3.19
4.63
6.00
7.25
7.25
9.13

2.82
2.98
3.76
3.92
4.52
5.70
9.34
9.69
14.22

J Nylon Cover

J Steel Cover

K Clearance

0.59
0.75
0.98
1.14
1.34
1.81
2.37
2.74
3.28

0.91
1.10
1.46
1.65
2.15
2.74
...
...
...

0.91
1.10
1.46
1.64
2.09
2.65
2.64
2.95
3.35

1.16
1.16
1.19
1.19
1.50
2.13
2.94
2.94
3.50

Inch
2.36
2.83
3.62
4.13
5.12
6.69
8.03
8.94
10.63

1.00
1.00
1.81
1.81
2.00
2.63
4.50
4.50
6.75

2.520
2.992
4.016
4.646
5.906
7.480
8.976
10.630
12.913

0.44
0.44
0.56
0.56
0.84
1.13
1.50
1.50
1.66

H Refer to specific bushing manufacturer for torque capacity actual ratings.

80R requires a special "M" bushing, manufactured for "reverse" mounting. Consult bushing manufacturer.
Typical refer to bushing manufacturer for exceptions.
l Cover Fasteners are ISO 7380, Stainless Steel, Socket Button Head Cap Screws. Bushing fasteners are SAE Grade 5 (inch) or ISO 8.8 (metric), Hex Head Cap Screws.
n May vary depending on bushing manufacturer. Consult bushing manufacturer.

The Falk Corporation, 1998, 2004.

(491-110) 9

Type R10
Taper-Lock Bushings/Dimensions Inches
FASTENERS
2 @ 180

H
COVER
FLEX ELEMENT

HUB

TL
AA

TL BUSHING

TL

GAP
BE

L
M

J
B

COUPLING
SIZE

Bushing
Size

5R
10R
20R
30R
40R
50R
60R
70R
80R

1108
1210
1610
2012
2517
3020
4040
4545
5050

Assembly
Torque Rating H
lb-in

HP Per
100 rpm

Max
RPM

Max Bore H

Min Bore H

Inch

Inch

0.87
1.82
4.44
7.3
14.4
35.2
56.3
112
200

4500
4500
4500
4500
3600
3000
2500
2100
1800

1.125
1.250
1.625
2.000
2.500
3.250
4.438
4.938
5.313

0.500
0.500
0.500
0.500
0.500
0.875
1.438
1.938
2.438

550
1,150
2,800
4,600
9,100
22,200
35,500
70,900
126,000

COUPLING
SIZE

BE
Inch

Cover Fasteners
Size
Hex Tool

5R
10R
20R
30R
40R
50R
60R
70R
80R

0.77
0.93
1.24
1.40
1.84
2.39
2.96
3.31
3.82

M4
M4
M6
M6
M8
M8
M10
M10
M10

M2.5
M2.5
M4
M4
M5
M5
M6
M6
M6

Coupling Weight w/o Bushing

Nylon Cover
Steel Cover
lb
lb

Gap
Inch

1.78
3.44
6.86
10.7
19.4
40.9
...
...
...

2.08
3.93
7.91
12.1
21.7
45.0
85.9
134
238

0.063
0.063
0.063
0.063
0.188
0.188
0.188
0.188
0.250

A Nylon Cover
Inch

A Steel Cover
Inch

AA Nylon Cover
Inch

AA Steel Cover
Inch

B
Inch

C
Inch

3.01
3.56
4.96
5.77
7.17
9.09
...
...
...

3.01
3.56
4.88
5.63
6.97
8.82
10.51
12.20
14.57

3.17
3.72
5.20
6.01
7.48
9.41
...
...
...

3.17
3.72
5.12
5.87
7.28
9.13
10.94
12.64
15.00

2.54
3.53
3.84
4.71
5.46
6.72
11.07
12.37
13.90

0.89
1.30
1.30
1.65
1.81
2.17
4.06
4.53
5.04

J - Nylon Cover

J - Steel Cover

COUPLING
SIZE

Inch

Inch

Inch

Inch

Inch

5R
10R
20R
30R
40R
50R
60R
70R
80R

2.36
2.83
3.62
4.13
5.12
6.69
7.87
8.94
10.63

2.520
2.992
4.016
4.646
5.906
7.480
8.976
10.630
12.913

0.59
0.75
0.98
1.14
1.34
1.81
2.37
2.74
3.28

0.91
1.10
1.46
1.65
2.15
2.74
...
...
...

0.91
1.10
1.46
1.64
2.09
2.65
2.64
2.95
3.35

Ml

L
Standard
Hex Key
1.125
1.375
1.375
1.563
1.625
1.813
2.375
2.625
2.813

Short n
Hex Key
0.625
0.813
0.813
0.938
1.000
1.188
1.625
1.938
2.313

Standard
Hex Key
1.250
1.625
1.625
2.000
2.250
2.688
4.125
4.750
5.250

Short n
Hex Key
0.750
1.063
1.063
1.375
1.625
2.063
3.375
4.063
4.813

TL
Inch
0.875
1.000
1.000
1.250
1.750
2.000
4.000
4.500
5.000

H Typical refer to bushing manufacturer for exceptions and Service Factor limitations.

Cover Fasteners are ISO 7380, Stainless Steel, Socket Button Head Cap Screws.
Space required to tighten bushing. Also, space required to loosen screws to permit removal of hub by puller.
l Space required to remove bushing using jackscrews no puller required.
n Standard hex key cut to minimum useable length.

10 (491-110)

The Falk Corporation, 1998, 2004.

Type R31
Full Spacer Coupling/Dimensions Inches
C
COVER FASTENERS
2 @ 180

AA

FLEXIBLE
ELEMENT

RM
S

C
COVER

GAP

RM
S

PAG

BB

FF

BE

SPACER HUB

SPACER HUB

T SHAFT HUB

DD

T SHAFT HUB

NOTE: Distance Between Shaft Ends (BE) = 2(C) + 2(Z) + Gap 2(RM)
SPACER DIMENSIONS INCHES
SIZE
H

Cplg Wt No Bore
BE
lb
Torque Allow Max
Per
Rating Speed Bore
At Min BE Added
t
lb-in rpm
Min Max
BE
lb
lb/in

550 4500
5R
10R
1,150 4500
20R
2,800 4500
30R
4,600 4500
40R
9,100 3600
50R 22,200 3000
60R 35,500 2500
70R 70,900 2100
70R 70,900 2100
80R 133,000 1800
80R 133,000 1800

1.375
1.625
2.125
2.375
3.125
3.500
4.000
4.750
5.500
6.250
7.000

8.0
11.0
21.0
31.0
57.0
100.0
160.0
225.0
265.0
415.0
505.0

0.79
0.86
1.49
1.88
2.23
3.31
4.57
6.59
6.59
8.10
13.60

3.19
3.50
3.50
4.38
5.00
6.50
7.87
8.80
8.80
9.85
10.07

Flange
Cover
Fasteners l Fasteners n

AA

Nylon Steel Nylon Steel

Cover Cover Cover Cover

9.25
10.00
10.00
10.00
12.25
12.25
12.25
14.70
14.70
16.69
16.69

3.01
3.56
4.96
5.77
7.17
9.09
...
...
...
...
...

3.01
3.56
4.88
5.63
6.97
8.82
10.51
12.20
12.20
14.57
14.57

3.17
3.72
5.20
6.01
7.48
9.41
...
...
...
...
...

3.17
3.72
5.12
5.87
7.28
9.13
10.94
12.64
12.64
15.00
15.00

1.38
1.63
2.13
2.38
3.13
3.50
4.00
3.56
4.10
4.70
5.30

DD

FF

RM

2.06 3.39 0.05

2.34 3.70 0.05
3.09 4.45 0.05
3.44 4.96 0.05
4.31 6.02 0.05
4.81 7.01 0.05
5.63 8.27 0.05
6.75 9.88 0.06
7.75 10.88 0.06
8.88 12.56 0.06
9.38 13.63 0.06

Gap

1.080
1.240
1.080
1.600
1.840
1.960
...
...
...
...
...

0.35
0.43
0.59
0.67
0.83
1.10
1.39
1.56
1.56
1.79
1.79

0.062
0.062
0.062
0.062
0.188
0.188
0.188
0.188
0.188
0.250
0.250

T
Shaft
Allen
No. Per Hub
Size Wrench Size
Flange
Tool
M4
M4
M6
M6
M8
M8
M10
M10
M10
M10
M10

M2.5
M2.5
M4
M4
M5
M5
M6
M6
M6
M6
M6

M6
M6
M6
M8
M10
M12
M16
M20
M20
M24
M27

4
8
8
8
12
12
12
12
12
12
12

1020T
1030T
1040T
1050T
1070T
1080T
1090T
1100T
1110T
1120T
1130T

H Standard urethane element operating temperature: -40C (-40F) to 95C (200F). Dimensions are for reference only and are subject to change without notice unless

certified.)
5R-50R nylon cover is standard & epoxy coated steel cover is optional. 60R-80R epoxy coated steel cover is standard (nylon cover not available.)
l Cover Fasteners are ISO 7380 Stainless Steel Socket Button Head Cap Screws. Two cover fasteners per coupling.
n Flange Fasteners are ISO Grade 10.9 hex head cap screws for 5R-50R and ISO Grade 8.8 hex head cap screws for 60R.
t Maximum Inch Bore listed is for a standard square key. Larger bores, with a rectangular key, are available. Sizes 5R-50R are standard clearance fit with setscrew over keyway. Size
60R is standard interference fit with keyway, but no setscrew. For interference fit with setscrew over keyway, refer to 427-105.

TABLE 6 Taper-Lock Bushings for

T Shaft Hubs
CPLG
SIZE
5R
10R
20R
30R
40R
50R
60R
70R
70R
80R
80R

T
Shaft
Hub
1020T
1030T
1040T
1050T
1070T
1080T
1090T
1100T
1110T
1120T
1130T

Assembly
Torque
Rating
lb-in

HP per
100 rpm

550
1,150
2,800
4,300
9,100
11,300
24,000
24,000
44,000
77,300
110,000

0.87
1.82
4.44
6.82
14.4
17.9
38.1
38.1
71.1
122
174

The Falk Corporation, 1998, 2004.

Allow
Speed
4500
4500
4500
4500
3600
3000
2500
2100
2100
1800
1800

Bore
Range
.500-1.125
.500-1.125
.500-1.375
.500-1.625
.750-2.500
.750-2.500
.938-3.000
.938-3.000
1.19-3.500
1.44-4.000
1.94-4.500

TABLE 7 Type R31 Standard Spacer Lengths

Inches
Bushing
Size
1108
1108
1310
1615
2525
2525
3030
3030
3535
4040
4545

CPLG
SIZE

3.50

5R
10R
20R
30R
40R
50R
60R

X
X
X
...
...
...
...

BE Lengths (Distance Between Shaft Ends)

4.38
5.00
7.25
9.75
X
X
X
X
...
...
...

X
X
X
X
X
...
...

Other BE lengths available. Refer to Falk.

...
X
X
X
X
X
...

...
...
...
...
X
X
X

10.00
...
...
...
...
...
X
...

(491-110) 11

Type R35
Half Spacer Coupling/Dimensions Inches
C
SPACER HUB
COVER

COVER FASTENERS
2 @ 180

FLEXIBLE
ELEMENT

AA

RM

GAP
S

PAGZ
BE

DD

FF

BB

SPACER HUB

R10 HUB

T SHAFT HUB

NOTE: Distance Between Shaft Ends (BE) = (C)Spacer Hub + 2(Z) + Gap RM
SPACER DIMENSIONS INCHES
SIZE
H

5R
10R
20R
30R
40R
50R
60R
70R
70R
80R
80R

Max
Bore
Torque Allow
Rating Speed
lb-in rpm

550
1,150
2,800
4,600
9,100
22,200
35,550
70,900
70,900
133,000
133,000

4500
4500
4500
4500
3600
3000
2500
2100
2100
1800
1800

Cplg Wt No
Bore lb

BE

AA
B

Per
At
Steel
T
Steel
R10 Min Added Min Max Nylon Cover Nylon
Shaft
BE
Cover Cover Cover
Hub BE

Hub
lb lb/in
1.375
1.625
2.125
2.375
3.125
3.500
4.000
4.750
5.510
6.250
7.000

1.625
1.875
2.375
2.875
3.375
4.125
5.250
6.125
6.125
7.250
7.250

5.61 0.79
8.73 0.86
18.6 1.49
28.4 1.88
49.4 2.23
88.9 3.31
148 4.57
220 6.55
240 6.55
390 8.04
425 13.44

1.99
2.35
3.01
3.45
3.49
4.45
5.42
6.06
6.06
6.80
6.91

5.00
5.51
5.51
5.75
7.25
7.25
8.00
9.01
9.01
10.22
10.22

3.01
3.56
4.96
5.77
7.17
9.09
...
...
...
...
...

3.01
3.56
4.88
5.63
6.97
8.82
10.51
12.20
12.20
14.57
14.57

3.17
3.72
5.20
6.01
7.48
9.41
...
...
...
...
...

3.17
3.72
5.12
5.87
7.28
9.13
10.94
12.64
12.64
15.00
15.00

Cover
Fasteners

1.38
1.63
2.13
2.38
3.13
3.50
4.00
3.56
4.10
4.70
5.30

C
R10
Hub

DD

1.02 2.36 2.06

1.34 2.83 2.34
1.77 3.62 3.09
2.28 4.13 3.44
2.64 5.12 4.31
3.03 6.69 4.81
3.94 7.87 5.63
4.72 8.94 6.75
4.72 8.94 7.75
5.51 10.63 8.88
5.51 10.63 9.37

2.52
2.99
4.02
4.65
5.91
7.48
8.98
10.63
10.63
12.91
12.91

FF

3.39
3.70
4.45
4.96
6.02
7.01
8.27
9.88
10.88
12.56
13.62

RM

Shaft R10
Hub Hub

0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.06
0.06
0.06
0.06

H IMPORTANT: Upon removal of spacer hub, working clearance available for equipment removal = BE Z.

1.08
1.24
1.08
1.60
1.84
1.96
...
...
...
...
...

0.63
0.88
1.00
1.25
1.63
1.75
...
...
...
...
...

Gap

0.35
0.43
0.59
0.67
0.83
1.10
1.39
1.56
1.56
1.79
1.79

0.062
0.062
0.062
0.062
0.188
0.188
0.188
0.197
0.197
0.236
0.236

Flange
Fasteners n

T
Shaft
Allen
No. Hub
Size Wrench Size Per
Tool
Flange
M4 M2.5 M6
M4 M2.5 M6
M6 M4 M6
M6 M4 M8
M8 M5 M10
M8 M5 M12
M10 M6 M16
M10 M6 M20
M10 M6 M20
M10 M6 M24
M10 M6 M27

4
8
8
8
12
12
12
12
12
12
12

1020T
1030T
1040T
1050T
1070T
1080T
1090T
1100T
1110T
1120T
1130T

Standard urethane element operating temperature: -40F (-40C) to 200F (95C). Dimensions are for reference and are subject to change without notice unless certified.
5R-50R nylon cover is standard & epoxy coated steel cover is optional. 60R-80R epoxy coated steel cover is standard (nylon cover not available).
l Cover Fasteners are ISO 7380 Stainless Steel Socket Button Head Cap Screws. Two cover fasteners per coupling.
n Flange Fasteners are ISO Grade 10.9 hex head cap screws for 5R-50R, and ISO Grade 8.8 hex head cap screws for 60R-80R.
t For R10 hubs see Page 8 for Max Bore Protruded Shaft along with the footnote. Maximum Inch Bore listed is for a standard square key. For T shaft hubs only, larger inch bores
with a rectangular key are available. Sizes 5R-50R are standard clearance fit with setscrew(s) over keyway. Sizes 60R - 80R are standard interference fit with keyway, but no
setscrew. For interference fit with setscrew over keyway, refer to 427-105. For R10 hubs at the Max Bore condition, limit the number of start/stop cycles to 10 per hour unless long
hubs are used.
Q Standard for T shaft hub is one setscrew over keyway; standard for R10 hub is two setscrews (one over keyway and one at 90 from keyway), Sizes 5-50R.

TABLE 8 R35 Standard Spacer Lengths

Size
5R

10R

20R

12 (491-110)

BE
2.143
2.362
2.581
2.893
3.500
2.004
2.441
2.660
2.973
3.228
3.500
3.937
4.098
1.775
2.070
2.510
2.986
3.130
3.386
3.500
3.937
4.255

Z
0.35
0.35
0.35
0.35
0.35
0.43
0.43
0.43
0.43
0.43
0.43
0.43
0.43
0.59
0.59
0.59
0.59
0.59
0.59
0.59
0.59
0.59

Usable Clearance Gap

1.793
2.012
2.231
2.543
3.150
1.574
2.011
2.230
2.543
2.798
3.070
3.507
3.668
1.185
1.480
1.920
2.396
2.540
2.796
2.910
3.347
3.665

TABLE 8 R35 Standard Spacer Lengths

Size
30R

40R

50R
60R

BE
2.332
2.952
3.464
4.333
5.000
3.425
3.681
4.468
4.550
5.000
5.800
4.745
4.826
6.076
6.201
6.359

Z
0.67
0.67
0.67
0.67
0.67
0.83
0.83
0.83
0.83
0.83
0.83
1.10
1.10
1.10
1.10
1.39

Usable Clearance Gap

1.662
2.282
2.794
3.663
4.330
2.595
2.851
3.638
3.720
4.170
4.970
3.645
3.726
4.976
5.101
4.969

Other BE lengths available. Refer to Falk.

Taper-Lock bushing for R10 hub, see Page 10.
QD bushing for R10 hub, see Page 9.
Taper-Lock bushing for T shaft hub, see Table 6, Page 11.
The Falk Corporation, 1998, 2004.

Engineering Data
TABLE 9
Shaft
Dia
+.0000
.0005
.5000
.5625
.6250
.6875
.7500
.8125
.8750
.9375
1.0000
1.0625
1.1250
1.1875
1.2500
1.3125
1.3750
1.4375
1.5000
+.0000
.0010
1.5625
1.6250
1.6875
1.7500
1.8125
1.8750
1.9375
2.0000
+.0000
.0010
2.0625
2.1250
2.1875

Recommended Bores for Steel Hubs Inches

Clearance Fit
Hub ClearBore
ance
+.0010 .0000
.0000 .0015
.5000
.5625
.6250
.6875
.7500
.8125
.8750
.9375
1.0000
1.0625
1.1250
1.1875
1.2500
1.3125
1.3750
1.4375
1.5000
+.0010 .0000
.0000 .0020
1.5625
1.6250
1.6875
1.7500
1.8125
1.8750
1.9375
2.0000
+.0015 .0000
.0000 .0025
2.0625
2.1250
2.1875

Interference Fit
Hub
InterBore ference
+.0005 .0000
.0000 .0010
.4990
.5615
.6240
.6865
.7490
.8115
.8740
.9365
.9990
1.0615
1.1240
1.1865
1.2490
1.3115
1.3740
1.4365
1.4990
+.0005 .0000
.0000 .0015
1.5610
1.6235
1.6860
1.7485
1.8110
1.8735
1.9360
1.9985
+.0005 .0000
.0000 .0015
2.0610
2.1235
2.1860

Shaft
Dia
+.0000
.0010
2.2500
3.3125
2.3750
2.4375
2.5000
2.5625
2.6250
2.6875
2.7500
2.8125
2.8750
2.9375
3.0000
+.0000
.0010
3.0625
3.1250
3.1875
3.2500
3.3125
3.3750
3.4375
3.5000
3.5625
3.6250
3.6875
3.7500
3.8125
3.8750
3.9375
4.0000

Clearance Fit
Hub ClearBore
ance
+.0015 .0000
.0000 .0025
2.2500
2.3125
2.3750
2.4375
2.5000
2.5625
2.6250
2.6875
2.7500
2.8125
2.8750
2.9375
3.0000
+.0015 .0000
.0000 .0025
3.0625
3.1250
3.1875
3.2500
3.3125
3.3750
3.4375
3.5000
3.5625
3.6250
3.6875
3.7500
3.8125
3.8750
3.9375
4.0000

Interference Fit
Hub
InterBore ference
+.0010 .0000
.0000 .0020
2.2480
2.3105
2.3730
2.4355
2.4980
2.5605
2.6230
2.6855
2.7480
2.8105
2.8730
2.9355
2.9980
+.0010 .0005
.0000 .0025
3.0600
3.1225
3.1850
3.2475
3.3100
3.3725
3.4350
3.4975
3.5600
3.6225
3.6850
3.7475
3.8100
3.8725
3.9350
3.9975

H For shaft diameters larger than 17.000", use an average interference fit of

.0005" per inch of shaft diameter within the following bore tolerances:
+.0025, .0000 for over 17" to 20" dia. incl.
+.003, .000 for over 20" to 30" dia. incl.
+.004, .000 for over 30" to 40" dia. incl.
Tolerances and fits comply with, or are within, AGMA 9002 standard (Class 1
clearance fit).

Shaft
Dia
+.0000
.0010
4.0625
4.1250
4.1875
4.2500
4.3125
4.3750
4.4375
4.5000
4.5625
4.6250
4.6875
4.7500
4.8125
4.8750
4.9375
5.0000
5.0625
5.1250
5.1875
5.2500
5.3125
5.3750
5.4375
5.5000
5.5625
5.6250
5.6875
57500
5.8125
5.8750
5.9375
6.0000
6.2500
6.5000

Clearance Fit Interference Fit

Hub Clear- Hub InterBore ance
Bore ference
+.0015 .0000 +.0015 .0010
.0000 .0025 .0000 .0035
4.0625
4.0590
4.1250
4.1215
4.1875
4.1840
4.2500
4.2465
4.3125
4.3090
4.3750
4.3715
4.4375
4.4340
4.5000
4.4965
4.5625
4.5590
4.6250
4.6215
4.6875
4.6840
4.7500
4.7465
4.8125
4.8090
4.8750
4.8715
4.9375
4.9340
5.0000
4.9965
5.0625
5.0585 .0015
5.1250
5.1210 .0040
5.1875
5.1835
5.2500
5.2460
5.3125
5.3085
5.3750
5.3710
5.4375
5.4335
5.5000
5.4960
5.5625
5.5585
5.6250
5.6210
5.6875
5.6835
5.7500
5.7460
5.8125
5.8085
5.8750
5.8710
5.9375
5.9335
6.0000
5.9960
6.2500
6.2460
6.5000
6.4960

Shaft
Dia
+.0000
.0010
6.7500
7.0000
+.0000
.0010
7.250
7.500
7.750
8.000
8.250
8.500
8.750
9.000
9.250
9.500
9.750
10.000
10.250
10.500
10.750
11.000
11.250
11.500
11.750
12.000
12.500
13.000
13.500
14.000
14.500
15.000
+.000
.001
15.500
16.000
16.500
17.000

Interference Fit
Hub
InterBore
ference
+.0015 .0015
.0000 .0040
6.7460
6.9960
+.0020 .0020
.0000 .0050
7.2450
7.4950
7.7450
7.9950
8.2445 .0025
8.4945 .0055
8.7445
8.9945
9.2440 .0030
9.4940 .0060
9.7440
9.9940
10.2435 .0035
10.4935 .0065
10.7435
10.9935
11.2430 .0040
11.4930 .0070
11.7430
11.9930
12.4925 .0045
12.9925 .0075
13.4920 .0050
13.9920 .0080
14.4915 .0055
14.9915 .0085
+.0025 .0055
.0000 .0090
15.4910
15.9910
16.4905 .0060
16.9905 .0095

TABLE 10 Recommended Keyways for Hubs

with One Keyway Inches
Nominal Bore
Over
.4375
.5625
.875
1.250
1.375
1.750
2.250
2.750
3.250
3.750
4.500
5.500
6.500
7.500
9.000
11.000
13.000
15.000

Thru
.5625
.875
1.250
1.375
1.750
2.250
2.750
3.250
3.750
4.500
5.500
6.500
7.500
9.000
11.000
13.000
15.000
18.000

Keyway Size
Width x Depth
.125 x .062
.1875 x .094
.250 x .125
.3125 x .156
.375 x .188
.500 x .250
.625 x .312
.750 x .375
.875 x .438
1.000 x .500
1.250 x .625
1.500 x .750
1.750 x .750
2.000 x .750
2.500 x .875
3.000 x 1.000
3.500 x 1.250
4.000 x 1.500

Width
Tolerance
+.0020 -.0000
+.0020 -.0000
+.0020 -.0000
+.0020 -.0000
+.0025 -.0000
+.0025 -.0000
+.0030 -.0000
+.0030 -.0000
+.0030 -.0000
+.0030 -.0000
+.0035 -.0000
+.0035 -.0000
+.0040 -.0000
+.0040 -.0000
+.0045 -.0000
+.0045 -.0000
+.0050 -.0000
+.0050 -.0000

One square key for bore diameters thru 6.500"; one rectangular key for bore

diameters over 6.500".

Depth tolerance: +.010" to +.020".

The Falk Corporation, 1998, 2004.

(491-110) 13

Engineering Data
P
ZD

ZE

ZH

UH

UG
KEYWAY PARALLEL
TO BORE

TABLE 11 Standard AISE AC & DC Mill Motor Coupling Selections

Coupling
Size

Motor Frame Sizes

40R
50R

2, 602

802 A,B,C

AC 1, 2, 4

603, 604

803, 804

...

50R
60R

606

806

AC 8, 12

50R
60R
70R

608

808

...

60R
70R
80R

610

810

AC 18

70R
80R

612

812

AC 25, 30

70R
80R

614

814

AC 40, 50

80R

Torque
Rating
(lb-in)
9,100
22,200
22,200
35,500
22,200
35,550
70,900
35,550
70,900
133,000
70,900
133,000
70,900
133,000
133,000

UG

UH

1.438

1.750

1.635

2.000

2.083

2.500

2.531

3.000

2.781

3.250

3.104

3.625

3.729

4.250

Keyway

ZD

3.181
4.173
4.173
5.315
4.173
5.315
6.299
5.315
6.299
7.480
6.299
7.480
6.299
7.480
7.480

.500 x .250
.500 x .250
.500 x .250
.500 x .250
.500 x .250
.500 x .250
.500 x .250
.750 x .250
.750 x .250
.750 x .250
.750 x .250
.750 x .250
.750 x .250
.750 x .250
1.000 x .375

0.83
1.10
1.10
1.39
1.10
1.39
1.56
1.39
1.56
1.79
1.56
1.79
1.56
1.79
1.79

ZE

ZH
+.xxx
.000

3.00

.024

3.50

.029

4.00

.029

4.50

.029

4.50

.034

5.00

.034

5.00

.034

Must use standard socket on mill motor nut. Impact socket will not fit.

TABLE 12 Taper & Counter Bore Limitations

Coupling
Size
5R
10R
20R
30R
40R
50R
60R
70R
80R

P
Max
2.40
3.11
4.13
5.24
6.10
7.17
7.29
8.65
10.06

UG
Min
.500
.500
.750
1.000
1.125
1.125
1.250
1.500
1.500

UH
Max
1.500
1.750
2.250
2.500
3.125
4.125
5.250
6.125
7.250

Z
Max
1.535
1.811
2.311
2.559
3.181
4.173
5.315
6.299
7.480

ZD
Max
.362
.441
.598
.677
.835
1.110
1.394
1.571
1.795

H Keyway shown is for maximum bore with square key.

14 (491-110)

ZE
Min
.827
1.000
1.063
1.339
1.339
1.811
2.126
2.244
2.618

TABLE 13 Type R10 Mill Motor Hubs

.375 x .188
.375 x .188
.500 x .250
.625 x .313
.750 x .375
1.000 x .500
1.250 x .625
1.500 x .750
1.750 x .875

5R

10R

20R

R10 Flex Hubs

30R 40R 50R

60R

70R

80R

...

...

...

...

...

...

...

...

...

...

...

Consult
Falk

...

...

...

...

...

...

...

...

...

...

...

...

...

AC 18

...

...

...

...

AC
25 & 50
AC
40 & 50

...

...

...

...

...

...

Mill Motor
Frame Size

Keyway H

802
602
A, B, C
603 803
604 804
606

806

608

808

610

810

612

812

614

814

AC
1, 2 & 4

AC
8 & 12

...

...

X
Consult
. . . Falk

...

...

...

...

...

...

...

...

The Falk Corporation, 1998, 2004.

Engineering Data
TABLE 14 Operating Misalignment Capacity
COUPLING SIZE

Parallel Offset (Inch)

.04
.08
.08
.08
.12
.12
.12
.12
.12

5R
10R
20R
30R
40R
50R
60R
70R
80R

Angular (Degrees)
1
1
1
1
1
1
1
1
1

TABLE 15 Mass and WR2

R10 Mass
COUPLING
SIZE

Element
lb

Nylon Cover
lb

Steel Cover
lb

R10 Hub (No Bore)

lb

Total w/Nylon Cover

lb

Total w/Steel Cover

lb

5R
10R
20R
30R
40R
50R
60R
70R
80R

0.0736
0.132
0.408
0.626
1.30
2.70
4.08
6.17
10.2

0.0700
0.100
0.240
0.370
0.860
1.70
NA
NA
NA

0.370
0.590
1.29
1.82
3.13
5.83
7.29
10.2
14.6

1.41
2.62
5.84
9.83
17.7
35.0
63.1
100
169

2.96
5.46
12.3
20.7
37.6
74.4
NA
NA
NA

3.26
5.96
13.4
22.1
39.9
78.5
137
217
364

COUPLING
SIZE

Element
lb-in2
0.0907
0.2291
1.348
2.747
8.843
30.4
67.8
141
334

Nylon Cover
lb-in2
0.14
0.30
1.3
2.8
10.06
31.82
NA
NA
NA

Steel Cover
lb-in2
0.76
1.7
7.0
13.2
35.3
106
188
358
740

R10 Hub (No Bore)

lb-in2
1.05
2.79
10.5
23.2
65.4
218
557
1189
2939

Total w/Nylon Cover

lb-in2
2.33
6.10
23.7
51.9
150
499
NA
NA
NA

Total w/Steel Cover

lb-in2
2.95
7.50
29.4
62.3
175
573
1370
2877
6952

R10 WR2

5R
10R
20R
30R
40R
50R
60R
70R
80R

R31/R35 WR2 Values H

SIZE
5R
10R
20R
30R
40R
50R
60R
60R
70R
70R
80R
80R

T31
Shaft Hub
1020
1030
1040
1050
1070
1080
1090
1100
1100
1110
1120
1130

R31Assembly
WR2 at Min BE (lb-in2)

Min BE
(inch)

Nylon Cover

Steel Cover

WR2 (lb-in2)
per
Inch)

3.19
3.50
3.50
4.38
5.00
6.50
7.87
9.60
8.80
8.80
9.78
10.00

7.53
13.6
39.1
71.8
217
579
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

8.15
15.0
44.8
82.2
243
654
1459
2050
2967
3617
7669
9611

0.351
0.413
1.253
1.980
4.164
10.78
20.35
23.79
40.58
40.58
61.97
144.83

H WR2 values are based on hubs with no bore.

R35 Assembly
WR2 at Min BE (lb-in2)

Min BE
(inch)

Nylon Cover

Steel Cover

WR2 (lb-in2)
per
Inch

1.99
2.35
3.01
3.45
3.49
4.45
5.42
6.28
6.06
6.06
6.80
6.91

4.93
9.58
32.6
65.3
184
539
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

5.55
11.0
38.3
75.7
209
613
1415
1710
2922
3247
7214
8185

0.351
0.413
1.253
1.980
4.164
10.78
20.35
23.79
40.58
40.58
61.97
144.83

For R31 Mass, refer to Page 11.

For R35 Mass, refer to Page 12.

The Falk Corporation, 1998, 2004.

(491-110) 15

THE FALK CORPORATION

Plant Locations

Charleston, WV
304-595-1394

Omaha, NE
402-896-4520

Charlotte, NC
704-531-9250

Phoenix, AZ
480-460-7188

Chicago, IL
847-677-6492

Pittsburgh, PA
412-563-1754

Cincinnati, OH
513-563-9699

Rochester, NY
585-223-5205

Cleveland, OH
330-528-1557

St. Louis, MO
636-256-7600

Falk Capitol Drive

12001 West Capitol Drive
Milwaukee, WI 53222-1003
414-438-3031
FAX: 414-438-3049

Dallas, TX
469-556-7313

Salt Lake City, UT

801-268-4419

Denver, CO
303-980-5131

Tampa, FL
941-358-1045

Falk Auburn
1600 Pumphrey Ave.
Auburn, AL 36832
334-321-9120
FAX: 334-821-9103

Detroit, MI
248-969-2553

Victorville, CA
760-401-0749

Houston, TX
281-477-9570

Canada

Falk Renew
1903 South Moorland Blvd
New Berlin, WI 53151
262-317-1420
FAX: 262-317-1428

Kansas City, KS
913-685-3254

Calgary, AB
403-225-6630

Memphis, TN
901-309-0340

Montreal, PQ
450-424-7100

Miami, FL
954-436-6055

Toronto, ON
416-674-0346

Milwaukee, WI
262-646-4346

Vancouver, BC
604-946-8506

Global Sales Offices

Minneapolis, MN
763-522-0994

Latin America

United States

New Orleans, LA
504-832-1448

Main
P.O. Box 492 Zip 53201-0492
3001 W. Canal Street
Zip 53208-4200
Milwaukee, WI USA
Phone: 1-800-852-FALK (3255) or
414-342-3131
FAX: 414-937-4359
E-mail: falkinfo@falkcorp.com
Internet: www.falkcorp.com

Falk Australia Pty.

34-36 Broadmeadow Rd
Broadmeadow, NSW 2294
61-2-4962-8000
FAX: 61-2-4962-8001

Atlanta, GA
334-728-0747
Baltimore, MD
717-993-0601
Birmingham, AL
205-661-3933

Northeast
860-355-0478
Northwest
360-546-3411

Mexico, D.F.
52-5-333-2500
Santiago, Chile
56-2-231-5647
Sao Paulo, Brazil
55-11-882-1000

Europe
Brighouse, United Kingdom
44-1484-401872
Asia/Pacific
Korea
82-42-603-5644
Newcastle, Australia
61-2-4962-8000
Perth, Australia
61-8-9414-7800
Shanghai, China
86-21-6219-6847
Singapore
65-444-0388
Taiwan
886-7-556-0263
South Africa
Gauteng, SA
27-11-422-2496
Distribution Centers
Auburn, AL
PH 334-821-9100
FAX 414-937-4003
Doncaster, United Kingdom
PH 44-1484-401872
FAX 44-1484-401341
Milwaukee, WI
PH 414-342-3131
FAX 414-937-4359
Sacramento, CA
PH 877-937-6744
FAX 414-937-4444
Toronto, ON
PH 416-675-6071
FAX 416-213-1020