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MJ 1964 Us Ballvalve MJ
MJ 1964 Us Ballvalve MJ
Finding innovative ways to help the world meet its ever growing demand for energy is a key focus for SPX. As a multiindustry Fortune 500 manufacturer, we provide creative solutions that serve global energy markets in a myriad of ways. SPX is helping to meet that demand with a broad range of highquality, custom-engineered systems and components that can also help improve efficiency and reduce the use of natural resources. We also supply a wide range of components from air preheaters to filter systems. SPX off-the-shelf and customized solutions are supporting all phases of oil, gas and biofuel production, from exploration, extraction and processing to transport and storage.
M&J Valve was founded in 1962 by Marvin Grove and has been a leader in the pipeline valve industry since its inception. Now part of SPX Flow Technology, M&J Valve meets or exceeds the quality standards of our customers and the valve industry. With a product offering of slab and expanding through-conduit gate valves, axial surge valves and rotary control valves, piston, ball, and swing check valves. M&J Valve can provide a wide variety of flow control solutions for liquid, geothermal and gas markets. This combination of products, technical knowhow and field experience has allowed for a history of product innovation which has positioned M&J Valve in a leadership position within the valve industry.
The M&J Ball Valve standard stem seal design uses three seals to insure a positive seal. The primary seal is a backseated design made of reinforced TFE. Additionally, a secondary inner seal and an externally replaceable outer seal are used. Unique EN Style Seat Ring Seal The M&J Ball Valve incorporates a version of the patented EN style seat seal currently used on the M303 Gate Valve. A combination nylon and elastomer seal in the same face groove act as the primary seal in both high and low pressure differential conditions. Emergency Seat Sealant Injection Under standard operating conditions the M&J Ball Valve does not require any lubrication or routine maintenance. However, in the event the seat seal is damaged during operation, an emergency sealant injection system is standard on all valves. Sealant can be injected directly to the seat sealing area to effect a temporary emergency seal.
Anti-static Continuity for all Components The M&J Ball Valve is designed to provide electrical continuity of all valve components to prevent the buildup of a static charge on internal components. Electrical continuity between parts such as the body and ball is ensured using springs.
Meets API 6D The through conduit full bore API 6D design assures unrestricted flow and allows both pigging and hot tapping.
Theory of Operation:
The M&J Ball Valve is a three piece bolted body trunnion mounted design based on our successful Ball-Trol control valve. Standard features include a positively retained stem, double block and bleed capability, anti-static design, and grease seal feature. The M&J Ball Valve is designed to provide ease of operation, low torque, and extended seal life and is available in both full and reduced bore design. The through conduit full bore API 6D design assures unrestricted flow and allows both pigging and hot tapping. All M&J Ball Valves are bi-directional and may be installed for flow in either direction. They are intended for use in horizontal or vertical pipelines with the valve stem in any direction.
Gas Transportation Metering & Regulating Stations Temperature, Pressure and Flow Control
The trunnion mounted design maintains the ball in an exact, fixed position supported by the trunnions. Bearings absorb the side load created by pressure acting on the ball. The seat rings float in the seat pocket and sealing force is generated both by springs and line pressure. The valve has double block and bleed capability in both open and closed position.
Launcher/Receiver Natural Gas Pipelines Emergency Shut Down Off-Shore Platforms Compressor Stations
Product Specifications:
Seat Sealing Features The standard seat seal is a patent pending pressure loaded floating seat design featuring coil or wave springs depending on valve size combined with both elastomer and nylon seals. This design provides excellent sealing capability at both high and low differential pressures. Valve Body Tailpiece
The patent pending nylon/elastomer seal design acts as the primary seal in both high and low pressure differential. Nylon The nylon seal ring acts as a high pressure seal and as a resilient load bearing protective surface during ball rotation. The elastomer serves a dual purpose both as a low pressure seal and as a soft wiper to help minimize scoring of the ball by extraneous foreign particles. Elastomer
Seat Ring
The springs are used to provide an additional mechanical load to energize the seats under low pressure. Wave springs are used in valve sizes 6 through 14 while coil springs are used in 16 and larger sizes. For low pressure service the springs provide a uniform mechanical force exerted around the entire sealing surface of the seats as they are pressed against the ball. Coil springs used in the larger sizes are closely spaced around the seat ring in a special groove that allows compression of the springs. These springs are kept evenly spaced by a specially designed stainless steel band which also helps to protect the springs during installation and maintenance. Even spacing of the springs provides a uniform load of the seats on the ball.
Valve Body
Seat Ring
Fluid and pressure are prevented from leaking past the seat ring by tail o-ring seals. This tail o-ring also acts as a piston seal allowing the seat ring to become pressure energized.
Check Fitting Emergency Seat Seal Under standard operating conditions the M&J Ball Valve does not require any lubrication or routine maintenance. However, in the event the seat seal is damaged during operation, an emergency sealant injection system is standard on all valves. Sealant can be injected directly to the seat sealing area to affect a temporary emergency seal. If valves are to be buried, or are located in an inaccessible location, the grease sealant fittings can be extended per customer requirements.
Replaceable Outer Seal Secondary Seal Primary Seal Trunnion Bearing Trunnion Block
Anti-Blowout Stem Design and Stem Seal A positively retained anti-blowout stem is standard on all M&J Ball Valves. This feature allows the top works to be removed with the valve under pressure. The standard stem seal design utilizes three seals to insure stem seal integrity. The primary seal is a backseated design using reinforced TFE. This seal is combined with a secondary inner seal and an externally replaceable outer seal. A port with a check fitting is provided between the inner and outer seals. This port allows seal integrity testing and venting prior to outer seal removal and replacement.
Trunnion Design The M&J Ball Valve is a trunnion mounted design. The trunnions are fitted into TFE lined bearing blocks supported within the valve body. The trunnions are an integral part of the ball and precisely locate and support the ball while insuring low, consistent torque.
Double Block and Bleed Feature The M&J Ball Valve is designed to allow for double block and bleed. The body cavity can be vented with the ball in either the full-open or full-closed position. This is possible with pressure on either or both the upstream or downstream sides of the valve. The valve body is furnished with a vent fitting located in the upper half of the body center section. There is a pipe plug in the bottom of the body for draining.
Fire Test Qualifications The M&J Ball Valve has been designed to comply with international standards. This includes fire testing per ISO 10497. Fire test qualified design and certification can be provided when specified.
Valve Body Pressure Relief When the M&J Ball Valve is in service, the flow media can be isolated and trapped in the body cavity when the valve is closed. At this time, the flow media can be subjected to thermal expansion and contraction. Thermal expansion can occur as the temperature rises causing the flow media to expand increasing the pressure of the isolated media in the body cavity. In order to avoid any excessive pressure build up in the body cavity, the M&J Ball Valve seats are designed to self relieve pressure build up allowing the trapped media to vent through the seat into the pipeline. This self-relieving feature is standard on all M&J Ball Valves.
Valve End Connections The M&J Ball Valve can be supplied with a variety of end connections including flanged end, weld end, or flanged by weld end. Standard face to face dimensions are per API-6D. End flanges are supplied to meet B16.5, B16.47 Type A, or MSS-SP44 depending on valve size.
M&J Ball valves standard weld end is made from ASTM A105 having a specified minimum yield strength (SMYS) of 36,000 psi. This material can be field welded and matches the material of most common flanges. The standard weld preparation is bored to match the specified mating pipe. The bevel thickness is 1.5 times the mating pipe thickness allowing direct welding to mating pipe having a SMYS of 52,000 psi or less. Welding to higher strength pipe may require transition pieces (pups) or a change in specification of the valve end material.
Consult M&J Valve for special end connections including flanges and weld ends to match your requirements.
Spare Parts While the M&J Ball Valve is designed to provide trouble free service, we recommend that the spare parts be inventoried in operations having numerous valves of a given size and an in-house maintenance program. Having spare parts on site will help to reduce downtime and maintain valves so that they provide years of service.
11-20
1 2 1 2 2 0 1 4 2
21-30
2 4 2 4 4 1 2 4 4
31-40
3 6 3 6 6 1 2 6 4
Spare parts may also be ordered directly from the factory. Please provide the valve serial number when contacting M&J Valve. The serial number can be found on the nameplate and is also stamped on the valve body, Identifying the serial number will expedite any request and ensure that correct information is provided.
Warranty M&J Valve warrants all equipment manufactured by it to be free from defects in workmanship and material, provided that such equipment was properly selected for the service intended, properly installed, and not misused. Equipment which is returned transportation prepaid to M&J Valve within 12 months from date of installation or 18 months from date of shipment, whichever expires first and if found by M&J Valves inspection to be defective in workmanship or material will be repaired or replaced, at M&J Valves option, free of charge and return-shipped lowest cost transportation prepaid.
NOTE: With exception to the warranty set forth above, M&J Valve makes no express or implied warranties, no warranty of merchantability, no warranty of fitness of purpose, and no other warranties which extend beyond the description on the face hereof.
Nameplate Nameplates on M&J Ball Valves provide all of the information necessary to identify the valve when contacting the factory for assistance or spare parts.
30 7
22 21 28
2 24 31 11
16 15
4 14 26 23 9 11 5 27 3 6 10 12 13
24 31
32
20
13
12
10 25 19 1 29 33
19
27
5 6 32 2 20
1 VAR VAR VAR VAR 1 2 1 1 2 1 1 1 2 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
BODY TAILPIECE BEARING BLOCK STEM HOUSING TRUNNION BEARING DOWEL PIN (BEARING BLK) DOWEL PIN (STEM HSG) BALL STEM SEAT RING ASSEMBLY O-RING - BODY O-RING - SEAT O-RING - SEAT STEM GASKET O-RING STEM HOUSING O-RING STEM HOUSING O-RING - STEM
1 2 2 1 2 4 1 1 1 2 2 2 2 1 1 1 2
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
GLAND RING STUD - BODY HEX NUT - BODY STUD STEM HOUSING HEX NUT STEM HOUSING SOCKET HEAD CAPSCREW BUTTON HEAD FITTING PRESSURE RELIEF VALVE KEY THRUST WASHER PRESSURE RELIEF VALVE SPRING (ANTI-STATIC) ADAPTER PLATE CHECK VALVE HEX HEAD PIPE PLUG HEX HEAD PIPE PLUG
6-14 valves use wave springs, 16 and larger use coil springs. 7
Materials
Materials Item No. Part Standard Service -20F to 180F (-28C to 82C)
A105 A105 A516 Gr. 70 A105 DU Carbon Steel Carbon Steel A105/ENP AISI 4140/ENP A105/ENP Nylon/Elastomer HNBR HNBR HNBR Glass Filled TFE HNBR HNBR HNBR Glass Filled TFE A193 B7 A194 2H A193 B7 A194 2H Alloy Steel AISI 4140 Carbon Steel Steel Glass Filled TFE AISI 4140 Inconel X750 302 SST Carbon Steel 316 SST A105 A105
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33
Body Tailpiece Bearing Block Stem Housing Trunnion Bearing Dowel Pin (Bearing Block) Dowel Pin (Stem Housing) Ball Stem Seat Ring Assembly O-Ring - Body O-Ring - Seat O-Ring - Seat Stem Gasket O-Ring - Stem Housing O-Ring - Stem Housing O-Ring - Stem Gland Ring Stud - Body Hex Nut - Body Stud - Stem Housing Hex Nut - Stem Housing Socket Head Capscrew Button Head Fitting Pressure Relief Valve Key Thrust Washer Pressure Relief Valve Springs Spring (Anti-static) Adapter Plate Check Valve Hex Head Pipe Plug Hex Head Pipe Plug
Other materials and temperature ratings available, contact factory for additional information SPX reserves the right to change materials without notice.
Dimensional Data
For M&J Full Bore Ball Valves
Dimensions in Inches (mm)
Size (DN)
6 (150) 8 (200) 10 (250) 12 (300) 14 (350) 16 (400) 18 (450) 20 (500) 24 (600) 30 (750) 36 (900) 42 (1050)
A 150
15.50 (394) 18.00 (457) 21.00 (533) 24.00 (610) 27.00 (686) 30.00 (762) 34.00 (864) 36.00 (914) 42.00 (1067) 51.00 (1295) 60.00 (1524) 82.00 (2083)
B 600
22.00 (559) 26.00 (660) 31.00 (787) 33.00 (838) 35.00 (889) 39.00 (991) 43.00 (1092) 47.00 (1194) 55.00 (1397) 65.00 (1651) 82.00 (2083) 85.63 (2175)
C 600
11.00 (279) 13.00 (330) 15.50 (394) 16.50 (419) 17.50 (445) 19.50 (495) 21.50 (546) 23.50 (597) 27.50 (699) 32.50 (826) 41.00 (1041) 42.82 (1087)
300
15.88 (403 ) 19.75 (502) 22.38 (569) 25.50 (648) 30.00 (762) 33.00 (838) 36.00 (914) 39.00 (991) 45.00 (1143) 55.00 (1397) 68.00 (1727) 82.00 (2083)
150
7.75 (197) 9.00 (229) 10.50 (267) 12.00 (305) 13.50 (343) 15.00 (381) 17.00 (432) 18.00 (457) 21.00 (533) 25.50 (648) 30.00 (762) 41.00 (1041)
300
9 (229) 9.88 (251) 11.19 (284) 12.75 (324) 15.00 (381) 16.50 (419) 18.00 (457) 19.50 (495) 22.50 (572) 27.50 (699) 34.00 (864) 41.00 (1041)
RF
6.00 (152) 8.00 (330) 10.00 (254) 12.00 (305) 13.25 (337) 15.25 (387) 17.25 (438) 19.25 (489) 23.25 (591) 29.00 (737) 34.50 (876) 40.25 (1022)
WE
* * * * * * * * * * * * * * * * * * * * * * * *
D
9.88 (251) 11.19 (284) 13.00 (330) 14.63 (372) 15.25 (387) 16.81 (427) 18.81 (478) 20.44 (519) 23.63 (600) 28.38 (721) 33.00 (838) 34.25 (870)
E
8.56 (217) 10.23 (260) 12.19 (310) 13.88 (353) 14.94 (379) 16.38 (416) 19.63 (499) 21.163 (537) 24.09 (612) 29.56 (751) 41.69 (1059) 38.31 (973)
Note: Dimensions are subject to change without notice. Face to face dimensions not listed in industry standards are subject to change without notice. Weld end bevel and ID depends on pipe wall thickness per customer specifications 9
Weight Chart
Bare Stem Ball Valve
Weight in Pounds (KGS)
Size (DN)
6 (150) 8 (200) 10 (250) 12 (300) 14 (350) 16 (400) 18 (450) 20 (500) 24 (600) 30 (750) 36 (900) 42 (1050)
Class 150 RF
340 (154) 670 (304) 1195 (542) 1735 (787) 2145 (973) 3010 (1365) 4330 (1964) 5765 (2615) 9015 (4088) 16493 (7480) 26950 (12222) 31450 (14265)
Class 300 WE
325 (147) 650 (295) 1180 (535) 1700 (771) 2090 (948) 2945 (1336) 4255 (1930) 5665 (2570) 8905 (4039) 16273 (7380) 26707 (12112) 27990 (12696)
Class 600 WE
365 (166) 710 (322) 1225 (556) 1775 (805) 2235 (1014) 3140 (1424) 4545 (2061) 6005 (2723) 9335 (4234) 16781 (7610) 27541 (12490) 31223 (14163)
RF
390 (177) 750 (340) 1275 (578) 1860 (844) 2350 (1066) 3280 (1488) 4710 (2136) 6205 (2814) 9630 (4367) 17348 (7868) 28348 (12856) 35481 (16093)
RF
500 (227) 965 (438) 1650 (748) 2295 (1041) 2770 (1256) 3875 (1757) 5545 (2515) 7405 (3358) 11595 (5259) 19884 (9018) 32493 (14736) 46994 (21316)
WE
445 (202) 890 (404) 1525 (692) 2155 (977) 2600 (1179) 3645 (1653) 5490 (2490) 7065 (3204) 11085 (5027) 19106 (8665) 31357 (14220) 41829 (18973)
10
Topworks
Class 150 600
Dimensions
Sizes 6 8 10 12 14 16 18 20 24 30 36 42 A 8.13 9.00 11.75 11.75 11.75 11.75 13.75 13.75 16.25 21.75 21.75 21.75 B 3.00 3.00 4.88 4.88 5.00 5.00 5.00 5.00 5.00 7.50 7.50 7.50 C 1.495 1.995 2.370 2.370 3.495 3.495 3.495 3.495 4.745 5.995 5.995 5.995 D .375 .500 .625 .625 .875 .875 .875 .875 1.25 1.50 1.50 1.50 E .81 .81 .69 .69 .69 .69 .81 .81 1.06 1.38 1.38 1.38 F 8 8 8 8 8 8 8 8 8 12 12 12 G 6.75 7.50 10.25 10.25 10.00 10.00 11.73 11.73 14.02 19.02 19.02 19.02 H .50 .50 .63 .63 .63 .63 .75 .75 1.00 1.25 1.25 1.25
11
Torque Chart
Torque in inch pounds (Torque in Newton-Meter) Pressure in pounds per square inch - PSI (pressure in Kg/cm3)
Pressure 6
0 (0) 100 (7) 200 (14) 300 (21) 400 (28) 500 (35) 600 (42) 700 (49) 800 (56) 900 (63) 1000 (70) 1100 (77) 1200 (84) 1300 (91) 1400 (98) 1500 (105) 1910 (216) 2180 (246) 2450 (277) 3720 (420) 2995 (338) 3265 (369) 3535 (399) 3810 (430) 4080 (461) 4350 (491) 4625 (523) 4895 (553) 5165 (584) 5435 (614) 5710 (645) 5980 (676)
Valve Size 8
3390 (383) 3910 (442) 4430 (501) 4950 (559) 5470 (618) 5985 (676) 6505 (735) 7025 (794) 7545 (852) 8060 (911) 8580 (969) 9100 (1028) 9620 (1087) 10140 (1146) 10655 (1204) 11175 (1263)
10
5300 (599) 6105 (690) 6920 (782) 7720 (872) 8530 (964) 9335 (1055) 10140 (1146) 10945 (1237) 11755 (1328) 12560 (1419) 13365 (1510) 14175 (1602) 14980 (1693) 15785 (1783) 16595 (1875) 17400 (1966)
12
7630 (862) 8805 (995) 9980 (1128) 11160 (1261) 12330 (1393) 13505 (1526) 14680 (1659) 15855 (1791) 17030 (1924) 18205 (2057) 19380 (2190) 20555 (2322) 21730 (2455) 22905 (2588) 24080 (2721) 25255 (2853)
14
10300 (1164) 11870 (1341) 13350 (1508) 14835 (1676) 16315 (1843) 17795 (2011) 19275 (2178) 20760 (2346) 22240 (2512) 23720 (2680) 25205 (2848) 26685 (3015) 28165 (3182) 29650 (3350) 31130 (3517) 32610 (3684)
16
13750 (1554) 15595 (1762) 17630 (1992) 19650 (2220) 21680 (2670) 23705 (2678) 25735 (2908) 27760 (3136) 29790 (3366) 31820 (3595) 33845 (3824) 35875 (4053) 37900 (4282) 39930 (4511) 41955 (4740) 43985 (4970)
18
17170 (1939) 19295 (2180) 21420 (2420) 23545 (2660) 25665 (2900) 27790 (3140) 29915 (3380) 32040 (3620) 34160 (3860) 36285 (4100) 38410 (4340) 40535 (4580) 42660 (4820) 44780 (5059) 46905 (5300) 49030 (5540)
20
21200 (2395) 25810 (2916) 30420 (3437) 35030 (3958) 39640 (4479) 44250 (5000) 48860 (5520) 53470 (6041) 58080 (6562) 62690 (7083) 67300 (7604) 71910 (8125) 76515 (8645) 81125 (9166) 85735 (9687) 90345 (10208)
24
30550 (3452) 37520 (4239) 44520 (5030) 51205 (5785) 58500 (6610) 65490 (7399) 72485 (8090) 79475 (8979) 86470 (9770) 93460 (10560) 100455 (11350) 107500 (12146) 114500 (12937) 121500 (13728) 128500 (14518) 135500 (15309)
30
47700 (5389) 59400 (6711) 71100 (8033) 82800 (9355) 94500 (10677) 106200 (11999) 117900 (13321) 129600 (14642) 141300 (15965) 153000 (17287) 164700 (18609) 176400 (19931) 188100 (21252) 199800 (22574) 211500 (23896) 223200 (25218)
36
68700 (7762) 85900 (9705) 103100 (11649) 120300 (13592) 137500 (15535) 157700 (17818) 171900 (19422) 189100 (21365) 206300 (23309) 223500 (25252) 240700 (27195) 257900 (29139) 275100 (31082) 292300 (33025) 309500 (34969) 326700 (36912)
42
93490 (10563) 113285 (12800) 133085 (15037) 152880 (17273) 172680 (19510) 192475 (21747) 212270 (23983) 232070 (26220) 251865 (28457) 271660 (30694) 291460 (32931) 311255 (35167) 331050 (37404) 350850 (39641) 370645 (41877) 390440 (44114)
Torques listed above represent expected actual breakaway torque at temperatures from 0F (-18C) to 250F (121C). To obtain expected torques at lower temperatures, multiply the above values by 1.5. NOTE: These torques do not contain service or safety factors. Actuator should be made based on experience and appropriate service/safety factors.
12
5 | 1 = Class 150 2 = Class 300 4 = Class 400 5 = Class 600 6 = Class 900 7 = Class 1500
4 | 4 = RF 5 = RJ 6 = WE 7 = RF x WE 8 = RJ x WE
13
Notes:
14
Notes:
15
SPX Flow Technology 19191 Hempstead Hwy Houston, TX 77065 Phone: (281)469-0550, Outside Texas (800) 231-3690 Fax: (281)894-1332 E-mail: mjvalve@spx.com www.spxft.com
SPX reserves the right to incorporate our latest design and material changes without notice or obligation.
Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless confirmed in writing. Please contact your local sales representative for product availability in your region. For more information visit www.spx.com. The green > is a trademark of SPX Corporation, Inc. Copyright 2011 SPX Corporation