HNG DAN LAP DNG

MUC LUC
A. HNG DAN LAP DNG 1. GII THIEU 2. LU Y QUAN TRONG 3. NHNG IEU C BAN a. CHUAN B HIEN TRNG b. MONG COT & BULONG MONG c. SAP AT VAT LIEU d. TIEP NHAN VAT LIEU 4. CAT GI VA BAO VE a. TON TNG VA TON MAI b. TAM CACH NHIET 5. TRNH T LAP DNG KET CAU KHUNG NHA PEB a. TRNH T LAP DNG KHUNG b. CHI TIET LIEN KET KHUNG CNG c. CHON CAU KHI LAP DNG d. TAI TRONG TREN XA GO MAI e. BULONG CNG O CAO f. PHNG PHAP XIET BULONG g. PHU KIEN LIEN KET 6. TRNH T LAP BAO CHE VA DIEM a. CHU Y CHUNG b. LAP BAO CHE c. LAP DIEM VA PHU KIEN 7. KIEM TRA LAN CUOI 8. AN TOAN LAO ONG 9. THIET B VA DUNG CU LAP DNG B. CAC FORM CO LIEN QUAN 1. DELIVERY NOTE 2. SITE DAILY REPORT 3. ERECTION WEEKLY REPORT 4. A/B SETTING INSPECTION 5. PLUMBING INSPECTION 6. HIGHT STRENGTH BOLTS INSPECTION RECORD 7. ACCEPTANCE MINUTE WORK 8. SITE CLAIM REPORT 9. FINAL INSPECTION REPORT 10. PUNCH LIST FORM 11. ACCEPTANCE MINUTE & HAND OVER

1. GII THIEU CHUNG

Chnh sach cua PEB STEEL la luon thoa man khach hang. Nha tien che PEB do oi ngu ky s thiet ke giau kinh nghiem thiet ke va che tao vi chat lng cao nhat. Tuy nhien phan cuoi cung cung la phan mot phan quan trong phai hoan tat la lap dng nhieu phu kien thanh nha hoan chnh. Cong oan cuoi la LAP DNG. LAP DNG c ngh chung chung lalap rap thep a c che tao thanh nha, nhng that ra con hn the na. Lap dng bat au t nen mong, at bulong neo cho en lam sach hien trng khi hoan tat viec lap dng. PEB Steel mong rang n v thi cong the hoan tat viec lap at nhanh chong, an toan vi chat lng cao nhat va quy khach hang co the t hao ve nha thep tien che cua mnh. Phan hng dan lap dng di ay giup n v thi cong lam cong viec lap dng cau kien nha thep tien che PEB co the hoan thanh cong viec mot cach n gian, de dang va an toan. Phng phap lap dng ghi trong phan nay da vao kinh nghiem va thc tien trong lap dng. Trc khi chuan b lap dng, e ngh nghien cu e nam cac chi tiet ket cau cung nh th t lap dng. Viec nay giup n v thi cong lam viec co ke hoach, tranh c nhng tre nai tien o thi cong khong can thiet trong qua trnh xay dng.

2. LU Y QUAN TRONG
Neu n v thi cong khong tuan thu tuan t lap dng viet trong Hng dan lap dng nay hoac khong lam theo hng dan cua ky s cua PEB Steel tai cong trng, PEB Steel khong chu trach nhiem ve chat lng lap dng nh dot, sap o do viec lap at khong ung cach.

3. NHNG IEU C BAN

a. CHUAN B HIEN TRNG
Mat bang hien trng trc khi tiep nhan vat lieu phai sach se gon gang va u ln, u dai e tiep nhan vat lieu. Khi d hang nen co ke hoach sap xep vat lieu e tranh xep qua lai nhieu lan. Phai am bao cac yeu cau sau: A. a iem 1. Mat bang san sang, sach se, bang phang. Mat bang u ln e di chuyen can cau 2. Kho e cha vat lieu B. Cha cho cho xe tai va thiet b di chuyen cau kien phuc vu lap dng 3

C. Loi di chuyen thiet b khong b go ghe, vat can pha di, day cap pha tren D. Thiet b lap dng phai co buon lai u ln E. ieu kien sa cha, bao hanh thiet b ay u.

Cong trng san sang e lap dng nha thep

b. MONG COT VA BULONG MONG

Tat ca cac cong trnh xay dng du loai nay hay loai khac, kch c ln hay nho neu co he thong mong chu lc tot eu cho thi gian s dung lau dai, t chi ph bao dng. V tr bulong ghi trong ban ve PEB la v tr bat buoc e am bao phu hp vi ket cau khung nha lap ben tren no. C ly gia cac bulong hay nhom bulong phai c lap at chnh xac vi sai so nam trong khoang sai so ln nhat cho phep ghi trong ban ve. Ngi xay dng khi lap at bulong phai kiem tra thng xuyen cac c ly tren, trong o quan trong nhat la c ly ti han (critical) e am bao chat lng lap dng.

Bulong mong c lap rap va han vao cac thanh thep

Theo doi trong qua trnh o be-tong e bao am bulong mong co nh

c. SAP AT VAT LIEU

Vat lieu phai c sap xep trach nam chong len nhau, viec sap xep nay phu thuoc vao kch c nha va ieu kien cong trng. Dung go ke gia cac kien hang va cac cau kien e de s dung.

d. TIEP NHAN VAT LIEU

Vat lieu khung nha PEB STEEL c kiem tra can than va chat len xe an toan e tranh moi s thieu hut. Yeu cau n v d hang phai can than khi d hang va khi di chuyen cau kien e tranh moi cong venh hoac mop be. Khi d hang phai tuan thu hng dan d hang cua PEB hoac hng dan cua ky s cua PEB tai cong trng. Sau khi d hang vat lieu phai c kiem ke ngay theo Bill of Material hoac Packing List. Neu vat lieu b thieu phai phan anh ngay vi PEB trong vong mot tuan. Sau thi gian nay PEB khong chu trach nhiem ve viec thieu vat lieu hoac h hong khi di chuyen. Hnh anh d hang tai cong trng

M container tai cong trng

Lay vat lieu ra khoi container

Vat lieu c giao en cong trng khong b h hong

Vat lieu c bao quan va tach biet bang khung go

4. CAT GI VA BAO VE
a. TON TNG VA TON MAI
Khi tam ton ma hoac ton ma nhom kem b am se de b set, be mat ton khong con bong sang na. V ly do nay yeu cau vat lieu can c lu gi ung cach. Neu ton c lu gi ngoai tri, nen che bang tam bat hoac vat lieu khong tham nc. Tuy nhien khong nen che ton lai khi ton b am. Neu khong co ieu kien che to co the xep ton lai theo ch dan di ay va che au ton lai.

Ghi chu Tam ton tren cung nen keo dai ra, tam th 2 nen xep sat xuong gan at e bao ve tam ton ma Tai au tren moi xap ton khi lay ni long bao che lai khoang 300 mm (nh ban ve) Ton phai c bao quan xa xi mang, voi hoac bun at Khong xep qua 03 chong ton len nhau.

b. TAM CACH NHIET

LU GI CACH NHIET

CACH NHIET C XEP NGAN NAP, TRACH LAM RACH

Lp mang che ma trc tiep Neo mang khong tham nc xuong e chong gio lat len Phai co khoang trong di san go e thoat nc ma Phai co lot go pha di tam cach nhiet ngan khong b am, cach nhiet phai c nam ngang e chong nhau nat. c. SP XP KHUNG KO CHNH

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d. BO QUN VT LIU M KM

5. TRNH T LAP DNG KET CAU KHUNG NHA

a. TRNH T LAP DNG KHUNG
BC 1 1. Kiem tra ban ve bulong neo va ban ve lap dng 2. Viec lap dng c bat au t gian co giang gio (giang cot va mai) 3. Cac cot c lap trc 4. Lap xa go vach va giang co nh cot

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BC 2 1. To hp keo va chi tiet (xa go, tay chong ...) di at 2. Keo phai c chnh thang trc khi tien hanh viec xiet chat bulong 3. Lap cac giang tay chong va cac ma lien ket trc khi nang keo len e giam thi gian lap dng 4. Lap tat ca cac bulong noi gia keo vi keo, xiet chat bulong theo phng phap em vong hoac phng phap can lc 5. Lap keo vao ung v tr 6. Gi keo cho ti khi xiet bulong gia keo vi cot va lap giang tam e gi he khung.

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LU Y QUAN TRONG Trong suot qua trnh lap dng, yeu cau phai co u giang tam. So lng giang tuy thuoc vao kch thc khung nha e am bao ieu kien thi tiet tai ni lap dng. Khong tien hanh lap dng trong nhng thi tiet khong thuan li va khi sap co gio ln.

BC 3 1. Lap giang au cot cua gian au tien 2. Lap tat ca xa go gian au tien 3. Lap tat ca giang gian au tien 4. Lap tay chong cua 02 keo gian au tien

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BC 4 Chnh o thang ng cua gian au tien. Trc khi tien hanh bc tiep theo, dung giang tam e keo cot trong khi chnh thang khung. Khi ket thuc viec chnh thang khung van tat ca bulong mong, bulong lien ket giang au cot, bulong xa go vach, xa go mai, bulong gia cot vi keo.

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BC 5 Lap gian ke tiep 1. Qui trnh lap giong nh bc mot 2. Lap t nhat 1/3 so lng xa go mai va xa go vach

Ghi chu: Xa go mai va xa go vach phai c lap noi nhau Giang au cot phai c lap ngay sau khi lap khung chnh Lap tat ca cac giang tay chong neu co the

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GIANG CO NH

BC 6 Hoan thien khung 1. Lap tat ca cac cau kien phu cua mai va tng 2. Lap tat ca cac giang cua mai va tng 3. Kiem tra o thang ng cua he khung trc khi tien hanh lp ton.

XA GO TNG

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b. CHI TIET LIEN KET KHUNG CNG

Tham khao ban ve lap dng e biet so lng va kch thc bulong tai moi lien ket Tat ca cac bulong lien ket cua khung chnh la bulong cng o cao Tat ca bulong lap dng c xiet chat bang phng phap van chat bulong tr khi co s ch nh nao khac Lap va xiet chat tat ca bulong theo cac moi lien ket chnh.

c. CHON CAU KHI LAP DNG

Chieu cao cau co anh hng ln ti viec an toan cau lan. La chon chieu cao cau can thiet la cong viec au tien khi lap ke hoach lap dng. Viec chon la chieu cao cau se phu thuoc vao chieu cao cong trnh va chieu dai oan dam dai nhat can nang len. Goi chieu cao trung bnh cua v tr dam can nang len la h, chieu dai phan dam dai nhat (a c noi lai di at) la L. Chieu cao toi thieu cua cau la nen la: H = h + L/4 Goc ong gia cap treo dam va dam khong c nho hn 450

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45

Trong trng hp ngi lap dng dung thanh on ganh e lap dam th co the giam c chieu cao cau.

MIN 45

Gian lp dng au tien luon oi hoi phai c lap dng vng chc nhat v vy phi bt u t gian c ging. Ngi lap dng nen chuan b tat ca cac thanh phn ket cau va chuyen tat ca moi th can thiet nh: xa go vach, xa go mai, cap giang, thanh chong xa go cua gian au tien en gan v tr lap dng cua no va thiet lap bo phan treo khung trc khi lap dng mot ngay. 18

Hnh anh qua trnh lap dng

at cot thep

Noi cot vi keo

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Noi keo vi keo

Khung au tien vi giang tam 20

Gian au tien vi ay u xa go va giang

Tiep tuc lap gian tiep theo

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Tiep theo

Tiep theo

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Hoan tat lap at khung chnh

d.

TAI TRONG TREN XA GO MAI & KHUNG

Xa go mai se khong c treo tai, tr khi khung nha c thiet ke them tai. Trong trng hp nay, xa go mai se khong chu tai cho ti khi ton mai c lap at va hoan thien phan vt. Hnh anh minh hoa di ay the hien phng phap ung va khong ung cua keo va xa go.

SAI

UNG

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e. BULONG CNG O CAO

Bulong cng o cao c van bang phng phap van chat (hau het cac trng hp thong thng) hoac phng phap em vong (khi c ch nh at biet trong bang ve).

f. PHNG PHAP XIET BULONG

Bulong cng o cao c xiet bang phng phap van chat. Tat ca cac lo lap bulong phai c chnh thang hang e am bao khi lap bulong vao phan ren khong b h hong. Toan bo bulong va long en phai c lap u va con tan phai van vao het phan ren. Cac moi noi cua cac khung chnh se c van chat. Yeu cau van chat c tien hanh nh sau: dung cle van chat bulong vi sc cua mot ngi co sc khoe bnh thng e cac mat lien ket tiep xuc vi nhau.

Phng phap em vong (ch c s dung khi co ch nh at biet trong ban ve tai cac v tr lien ket c thiet ke la lien ket chong trt). e thc hien phng phap em vong, chung ta phai xiet bulong theo nhng bc sau: 1. Lap tat ca cac bulong vao ung kch thc lo tai moi noi 2. Van chat tat ca bulong bang mot ngi co sc khoe bnh thng. Xiet them e bulong u chat 3. anh dau tren ren bulong, con tan va ban ma noi 4. Tat ca bulong sau khi c xiet chac se c van them so vong c ch nh trong bang di ay. CHIEU DAI BULONG : L (NG KNH BULONG:D) L <= 4D 4D < L <= 8D 8D < L <= 12D SO VONG 1 / 3 VONG 1 / 2 VONG 2 / 3 VONG

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f. PHU KIEN LIEN KET

Bang di ay ch ro cac loai bulong thng dung cho nha tien che va xac nh v tr dung au cho cac chi tiet lien ket khac nhau.

BULONG TIEU CHUAN

METRIC 12

KCH THC TIEU CHUAN 35mm, 50mm

CACH S DNG TIEU CHUAN

16 (ASTM A 325) Bulong cng o cao mu va vong em hoac (DIN 8.8)

45mm, 60mm

Dung cho moi noi cac ket cau loai mot khi yeu cau bulong co cng o cao lien ket co moment.

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45mm, 60mm, 70mm

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60mm, 75mm,

(ASTM A 307) Bulong may va mu hoac (DIN 4.6)

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25mm, 30mm, 127mm

Dung cho moi noi cac ket cau loai mot hoac loai hai khi yeu cau bulong co sc chu lc thap nhat

(ASTM A 307) Bulong au tron va mu hoac (DIN 4.6)

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25mm

Dung khi au mu bulong de lo ra ngoai khi can lam ep

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6. TRNH T LAP BAO CHE VA DIEM

a. CHU Y CHUNG
1. Nen thng xuyen dung phan vach v tr khoan ban vt va rive. Ch co vay mi tranh c viec khoan sai v tr va be ngoai cong trnh ep hn 2. Sau moi ngay lam viec phai dung choi mem quet sach mat sat tren mai. Mat sat se r set va cao xc lp ma neu khong c quet sach 3. Khi i tren mai phai at chan xuong song di, khong c i hoac ung tren mui song cao. Dam ap len song cao se lam gap mui ton, co the gay mop hoac thung dot 4. Khong i ng len ton sang 5. Nen lam dau cho v tr moi tam ton doc theo mai e tranh lp xien. 6. Vt t khoan e gan ton phai c ban vao thep ton bang sung ban vt chuyen nghiep, khong c ban bang may khoan. Sau khi ban vt, chieu day lp long en bang cao su phai la 1,0 mm &1,1 mm.

TOO LOOSE QUA LONG

TOO TIGHT QUA CHAT

CORRECT UNG

b. LAP BAO CHE

Lap thanh thep goc vi nen betong bang bulong n (hay tng ng) hoac ticke nha.

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Chnh o vong xa go vach bang thanh go. Co the chnh o vong xa go vach hai gian cung luc. Sau khi lp ton vach xong chuyen cac thanh chong go sang gian ke tiep e tiep tuc cong viec lp, ieu nay se giup xa go thang hang va chnh xac.

Thep goc e G chan Thanh chong tam bang go

TNG BAO CHE KHONG CO CACH NHIET Neu gio ln nen chon hng lp sao cho phan ke h moi noi ton ngc chieu gio.

Ton tng hoan hao

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LP TON MAI KHONG VA CO CACH NHIET at tam ton au tien e chnh kch thc tren cay xa go C au cot (xem ban ve lap dng). Dung day cang e chnh o thang cua tam ton. Lp ton bat au t xa go C au cot theo hng en nh mai, t hai pha cua khung nha. Tam op noc c lp sau cung, phai am bao co mastic tai v tr noi m, cac m ton khong co khe h. Quy trnh lap dng nay c ap dung cho mai khong co cach nhiet. Cach nhiet mai va tng c cat theo chieu dai c the hien trong ban ve lap dng. Cach nhiet tng c gi chat tai xa go C au cot bang kep hoac bang bang keo hai mat, va keo cang trc khi ban vt. Moi noi doc cach nhiet c noi bang kim bam. Viec nay rat quan trong e ngan nga s thoat hi. Cach nhiet mai c gi chat tai xa go C au cot bang kep hoac bang bang keo hai mat, va keo cang trc khi ban vt. oi vi nha co kch thc trung bnh, mot cuon co the phu knh chieu rong nha, neu chieu rong nha rong hn can phai noi tai xa go. Sau khi lp hang ton au tien, hang cach nhiet ke tiep co the noi vi nhau bang kim bam va tiep tuc cong viec lp ton.

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Noi khoa va ton lok-seam

Lap Lok-seam vi cach nhiet 29

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Qua trnh khoa c thc hien bi may chuyen dung

Hoan tat lap at ton mai 31

c. LAP DIEM VA PHU KIEN Phai gi cac tam nep hoan thien gon gang va thang. Cong tac hoan thien rat quan trong nham tao nen ve ep cua cong trnh.

Diem goc, diem mai, thong gio, ong xoi

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LU Y CHUNG
Phai s dung cac dung cu chuyen dung e cat ton cac loai, nep ton nen c cat bang keo Dung phan e vach ng cat Dung can nc e kiem tra mat ngang hoac ng Luon lam sach sau khi gan Luon kiem tra lai ban ve ch dan viec lap cac mien nep trang tr, gi ung khoang cach va so lng vt va inh tan dung cho tng loai Quan sat v tr tam em xop, mastic co ung cho can thiet khong oc ky cac ghi chu tren ban ve Vi cac phu kien khac nh ca cuon, ca i phai lap theo ung hng dan cua nha san xuat S dung ung dung cu

UNG Be m ton tai au cuoi e tao g chan nc

SAI

Cong viec nay c ap dung cho nhng v tr mai khong lien tuc va nhng cho chuyen tiep.

DUNG CU BE AU TON

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7. KIEM TRA LAN CUOI

Sau khi hoan thanh, can kiem tra lan cuoi cac viec a thc hien: 1. Kiem tra v tr va o chat cua cac thanh giang gio 2. Kiem tra v tr tat ca cac bulong va o xiet chat cac bulong cng o cao 3. Kiem tra o sach cua mai va mang nc, khong c lan rac ban va bui kim loai 4. Kiem tra o chnh xac cua cac inh vt 5. Kiem tra o kn cua cac vet ngan tren mai 6. Kiem tra s van hanh cua cac ca i 7. Sa lai cac phan sn b hong 8. Don sach hien trng 9. Trao cha khoa ngoi nha.

QUET SACH SAU MOI NGAY LAM VIEC

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8. AN TOAN LAO ONG

An toan lao ong la cong viec quan trong can lu tam trong cong viec lap dng Moi cong nhan can biet ro viec mnh lam ni nao, khi nao can s dung thiet b an toan nao n v thi cong can co trach nhiem quan tam, cung cap thiet b an toan lao ong cho cong nhan nh: mu cng, day lng an toan, bao tay, giay bao ho, tui ng o nghe, gian giao khi lam cong viec lap dng
HAY LUON NGH EN AN TOAN LAO ONG GIA NH TOI ANG TRONG CAY VAO TOI MU CNG AN TOAN

DAY LNG AN TOAN

TUI BULONG

GIAY E MEM LEO LEN MAI

GIAY MUI CNG E I DI MAT AT

Luon luon dung nhng dung cu an toan cong trng Co the khong xay ra vi ban trong vong 20 nam nhng co the xay ra trong vong 2 phut. Hay luon gh en an toan lao ong.

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Hnh anh ve an toan lao ong tai PEB

Cong nhan vi mu bao ho, ai va giay an toan

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9. THIET B VA DUNG CU LAP DNG

Mot oi th lap dng can co nhng trang thiet b c ban sau ay:

1. THIET B NANG, DAY KEO VA DAY DAN

Can truc ong (can truc thuy lc) May nang hang 3 tan co cot cao 10 m (dung loai c nho) Thanh on ganh e cau Cac loai day treo vi c va o dai khac nhau Day giang thep e lam giang tam (t nhat la 8 day) Day chao e keo tay (t nhat la 2 day) ai oc xiet

2. THIET B IEN
May phat ien, may han Day dan va tang Khoan c ln 1 / 2 (01 cai) Khoan c ln 1 / 4 (02 cai) But th ien (01 cai) Cau dao ien (01 cai) May han goc (1 cai) May khoan betong (01 cai)

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3. DUNG CU CAM TAY

Cha van 3 / 4 hoac 1 co tay noi Cha van vi mc m qui nh (mo let) Cac cha van c 15/16 m en 1-1/8 Cha van m - 12 Van vt Tieu chuan hoac Philips Keo cat n tay phai hoac tay trai May ban inh tan (02 cai) Mo cap (08 cai) Bua ta 4 pound Ca sat ca khung va li Ca go Ong thuy va qua doi Vach mc chuan (hoac phan vach) Thc thep 30 m va 6 m Dao Moc cai Duc nguoi Bnh hi cat au han Mu cng ai an toan, tui ng bulong Choi hoac ban chai Mui khoan tng gach c 12 mm Thang gap (02 cai) Gia bac Sung ban inh Hilti 38

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RELATED FORM

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1. DELIVERY NOTE

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2. SITE DAILY REPORT

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3. ERECTION WEEKLY REPORT

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4. A/B SETTING INSPECTION

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5. PLUMBING INSPECTION

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6. HIGHT STRENGTH BOLTS INSPECTION RECORD

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7. ACCEPTANCE MINUTE WORK

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8. SITE CLAIM REPORT

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9. FINAL INSPECTION REPORT

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10. PUNCH LIST FORM

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11. ACCEPTANCE MINUTE & HAND OVER

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