lp sn bo v c chng nhn bi IMO theo tiu chun PSPC th qu trnh sn phi tun th y cc yu cu sau: Trc khi sn: Shipyard

d lp h s Document of Agreement xc nhn s ng ca 3 bn (shipyard, shipowner v nh cung cp sn) v h sn c s dng, trong bao gm: 1/ Technical Data Sheet ca h sn (coating manufacture cung cp), trong t nht phi c: Tn v identification mark ca sn phm. Thnh phn nguyn liu, mu sc ca sn. Minium v maximum DFT. Phng php v instruments sn. iu kin tiu chun sau khi x l b mt ( nhm, sch,). Khong iu kin mi trng c th p dng (nhit , m, dew point,) 2/ Statement of Compliance (do RIME hoc MARINTEK cp) hoc Type Approval Certificate (IMO cp) cho h sn s dng (coating manufacture phi cung cp chng ch ny cho shipyard) Cc chng ch khc nu IMO cn. 3/ Specification of coating system. 4/ Procedure for inspection of surface preparation and coating process. 5/ Chng ch ca inspector NACE Coating Inpector level 2 hoc FROSIO Inspector level III hoc chng ch tng ng chng nhp bi IMO. Ch Inpector t chng ch nh trn mi c vit hoc xc nhn cc procedure, cng nh quyt nh cc hnh ng khc phc non-compliance. Tt c ti liu c trnh ln IMO. IMO check, thng bo cc sai lch. Shipyard xc nh v b sung cc hnh ng khc phc v update vo Coating Technical File Trong sut qu trnh coating: Trc ht, IMO kim tra Coating Identification trn thng sn ng vi loi sn c cp trong Technical Data Sheet v Statement of Compliance/ Type Approval Certificate. Trong qu trnh coating, Inspector thc hin gim st, trong cn lu :

Ch c bit n nhng v tr s kh khc phc v sau nu c sai st. Ch nhng cu trc in hnh s c kim tra b dy. m bo vic o c thch hp v chnh xc c thc hin. IMO dng sampling method gim st rng inspector dng ng dng c, k thut v reporting method theo inspection procedure. C th cng vic gim st ca inspector: Chn h sn: vic chn h sn c considered bi cc bn lin quan v cn lu Khong cch gia v tr sn v b mt nhit (heated surface) Tn sut ca hot ng ballast v deballast iu kin b mt cn thit ( sch, nhm, kh, .) Phng php bo v cathod b sung, nu c (ti v tr s dng phng php bo v cathod th lp sn cn phi thch hp cho phng php ny) Loi sn: sn gc epoxy. Trong lu : Cc h sn khc phi c test v cp chng ch. Cc lp sn nn s dng mu tng phn nhau. Top Coat nn c mu sng tin cho vic inspection. Tiu chun k thut cng vic sn: Cc khu vc nh cnh, gc, ng hn, khe, phi c stripe coat trc khi dng spray coat. V phi ch stripe coat kh mi p dng spray coat. t nht 2 stripe coat v 2 spray coat. Tr trng hp trn ng hn th c th khng cn stripe coat th 2 nu NDFT t, trnh over thickness. Vic gim stripe coat th 2 phi c record li trong CTF. Lp trc phi kh mi c sn tip lp sau. Cn ch dry-to-recoat time v walk-on time m nh sn xut sn a ra. NDFT: tng b dy sn kh danh ngha NDFT 320 micromet, s dng lut 90/10 ( 90% cc im o ln hn hoc bng NDFT, khng im no nh hn 0.9NDFT). Maximum DFT theo tiu chun ca nh sn xut.

WFT c kim tra thng xuyn khi sn m bo DFT t. Thinner c s dng (nu c) theo recommended ca nh sn xut. Primary surface preparation Bn ct: B mt sau khi bn ct t Sa 2.5, vi profile 30-75 micrometer. Khng thc hin bn ct khi m trn 85% hay chnh lch nhit b mt v dew point nh hn 3oC. Kim tra cleanliness v roughness sau khi bn ct v trc khi sn lt. Nng mui tan trn b mt nh hn 50mg/m2 NaCl tng ng. Shop primer: shop primer cn tng thch vi h sn. Secondary surface preparation B mt chun b sn phi c x l : mi trn cnh vi bn kinh nh nht l 2mm, mi v loi b x hn cng nh cc cht bn khc. Sa 2.5 i vi lp shop primer b damaged v cc v tr hn. Sa 2 loi b 70% intact shop primer, trong trng hp shop primer khng t chng nhn prequalification. Nu h sn bao gm h sn chnh v shop primer qua c test chng nhn pre-qualification th intact shop primer khng cn phi bn ct m ch dng sweep blasting, HP water washing hoc phng php tng ng. Chun b b mt sau khi erection: St 3, Sa 2.5 hoc tt hn. Din tch damage di 2% dng St3, nu damage qu 25 m2 hoc hn 2% tng din tch th nn dng Sa 2.5. Sau khi prepare th profile t 30-75 micrometer, nng mui 50mg/m2 NaCl tng ng, khng cn du m. Cc vn khc: Thng gi: thng gi cn m bo cho qu trnh drying v curing. Vic thng gi nn duy tr t lc sn cho n mt khong thi gian sau khi hon tt sn. iu kin mi trng: nn tin hnh sn trong khng gian c th kim sot c iu kin mi trng. Qu trnh sn khng nn thc hin khi RH>85%, chnh lch nhit b mt v dew point nh hn 3oC.

Testing sn: nn trnh cc test ph hu. DFT cn o sau mi lp sn v sn tng. S dng thickness gauge. Repair: bt c khu vc li (pinholes, bubble, void,) no trn lp sn phi c nh du v repair bng phng php thch hp. Mi repair phi c kim tra li v lp h s. Kt qu gim st u phi c record v trnh ln IMO. IMO check li cc report c tun theo Technical Data Sheet v Statement of Compliance/ Type Approval Certificate. IMO s bo li nhng sai lch cho inspector inspector c trch nhim xc nh v b sung cc hnh ng khc phc. Nu cc hnh ng khc phc mi khng c chp nhn bi IMO th shipyard s c thng bo. Shipyard update Coating Technical File, thm vo : Shipyard work records of coating application, trong th hin: Khu vc v din tch sn. H sn s dng. Thi gian sn, b dy, s lp sn, iu kin mi trng. Phng php chun b b mt. Coating log issued by coating inspector. Shipyards verified inspection report, trong gm: Ngy hon thnh gim st. Kt qu gim st. Lu nu c. Ch k inspector. Ton b Coating Technical File c trnh ln IMO. IMO thng bo li cc sai lch. Shipyard thc hin cc hnh ng khc phc n khi t yu cu. Coating Technical File s c duy tr trn tu trong sut thi gian tu hot ng