Jenis - Jenis Permasalahan

Rolling Element Bearing

Tahap kerusakan rolling element bearing : 1. Ultrasonic Frequencies 2. Natural Frequencies 3. Defect Frequencies & Harmonics 4. Random Broadband

Rolling Element Bearing

Bearing Defect Frequencies : BPFI = Ball Pass Frequency Inner Race BPFO = Ball Pass Frequency Outer Race BSF = Ball Spin Frequency FTF = Fundamental Train Frequency

Rolling Element Bearing

Inner race rotate and Outer race fixed
Nb Bd BPFI x S x (1 x cos ) 2 Pd
BPFO Nb Bd x S x (1 x cos ) 2 Pd

RPM S FTF BPFI

BPFO
BSF Bd Nb Pd

Pd Bd 2 BSF x S x [1 ( ) x (cos ) 2 ] 2 Bd Pd FTF S Bd x (1 x cos ) 2 Pd

= revolutions per minute = speed, revolutions per second = fundamental train (cage) frequency = ball pass frequency of the inner race = ball pass frequency of the outer race = ball spin frequency = ball or roller diameter = number of balls or rollers = pitch diameter = contact angle

Rolling Element Bearing

Inner race fixed and Outer race rotate
BPFI
BPFO

RPM S FTF

Nb Bd x S x (1 x cos ) 2 Pd
Nb Bd x S x (1 x cos ) 2 Pd

BPFI

BPFO
BSF Bd Nb Pd

BSF

Pd Bd 2 x S x [1 ( ) x (cos ) 2 ] 2 Bd Pd S Bd x (1 x cos ) 2 Pd

FTF

= revolutions per minute = speed, revolutions per second = fundamental train (cage) frequency = ball pass frequency of the inner race = ball pass frequency of the outer race = ball spin frequency = ball or roller diameter = number of balls or rollers = pitch diameter = contact angle

Rolling Element Bearing

Tahap 1 - Ultrasonic Frequencies

Level noise normal. Temperatur normal. Pengukuran dengan ultrasonik, spike energi meningkat. Overall vibrasi rendah. 10-20% umur bearing.

Rolling Element Bearing

Tahap 2 Natural Frequencies
Level noise sedikit meningkat. Temperatur normal. Pengukuran dengan ultrasonik, spike energi meningkat tajam. Overall vibrasi sedikit meningkat. Bearing frequency mulai terlihat dalam skala log. 5-10% umur bearing.

Rolling Element Bearing

Tahap 3 Defect Frequencies & Harmonics
Level noise terdengar. Temperatur sedikit meningkat. Pengukuran dengan ultrasonik, spike energi sangat tinggi. Overall vibrasi meningkat jelas. Bearing frequency dan harmonic diikuti sideband jelas terlihat . Noise floor mulai muncul. 1-5% umur bearing.
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Rolling Element Bearing

Stage 4 Random Broadband
Level noise sangat jelas dengan irama yg bervariasi. Temperatur meningkat drastis. Pengukuran dengan ultrasonik, spike energi turun dan tiba-tiba dapat meningkat drastis. Overall vibrasi meningkat drastis dalam velocity dan displacement tetapi dalam acceleration menurun. Bearing frequency dan harmonic diikuti sideband jelas terlihat. Noise floor sangat dominan. 0.2% umur bearing.
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