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Doko - VN 274212 Do An Cong Nghe II Ung Dung Dau Tho
Doko - VN 274212 Do An Cong Nghe II Ung Dung Dau Tho
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N CNG NGH II
NG DNG DU TH
Nhm sinh vin thc hin :
Lp
:
I- bi:
Tnh ton cng ngh cho mt nh my lc du vi nguyn liu l du th ARABE
LGER.
S liu ban u
8600
Nng sut nh my, 103 t/nm:
Ti thp chng ct kh quyn thu c cc phn on sau:
Phn on
Khong nhit si (toC)
GAZ: Kh
< 20
GAS: Xng nh
20 85
BZN: Xng nng
85 190
KER: Kerosen
190 240
GO: Gasoil
240 370
RDA: Phn cn kh quyn
>370+
RSV: Phn cn chn khng
>540+
S cng ngh ca nh my c th gm c:
- Mt phn xng chng ct kh quyn (DA) tch kh v cc phn on du th.
- Mt phn xng chng ct chn khng x l phn cn kh quyn (RA) nhm thu
2 loi nguyn liu:
- Phn ct chn khng cung cp cho FCC,
- Phn cn chng ct chn khng cung cp cho Visbreaking (VB) v sn xut
bitum.
- Mt phn xng Reforming xc tc (RC), vi ngun nguyn liu c th l:
- Phn on xng nng (BZN) thu c t DA,
- Xng thu c t qu trnh gim nht (VB).
- Mt phn xng crcking xc tc tng si (FCC) x l phn ct chn khng.
- Mt phn xng gim nht (VB) x l phn cn chng ct chn khng.
- Mt phn xng HDS x l cc loi nguyn liu nu cn thit.
II- Yu cu v ni dung n
S dng phn mm Excel lp chng trnh tnh ton v Word son tho thuyt
minh.
Ni dung n:
- ti
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- Mc lc
- Chng I: M U: Gii thiu chung v du th v cc loi sn phm, chc
nng v nhim v ca nh my lc du, nhim v ca n v hng gii
quyt . . .
- Chng II: TNH CN BNG VT LIU: Tnh cn bng vt liu cho mi
cng on, cho mi phn xng v cho ton b nh my (Yu cu m t r
rng cc phng php tnh ton, tra ti liu, ch thch ti liu tham kho, kt
thc mi phn phi c bng tng hp cn bng vt liu).
- Chng III: TNH PHI LIU SN PHM cung cp nhng sn phm sau
theo nhu cu ca th trng (Yu cu s dng phn mm Excel phi liu ti
u bo m c s lng v cht lng ca sn phm, t xc nh nng
sut ca mi phn xng v s cng ngh ca nh my):
Sn phm
K hiu
S lng (103 t/n)
Propan
PR
190
Butan
BU
250
Nguyn liu cho ha du
PC
550
Xng super khng ch 98/88
SU 98
850
Xng super khng ch 95/85
SU 95
1080
JA1
850
Jet A1
Du Diezel
GOM
1100
Du t dn dng
FOD
1300
0
FO2
1050
Nhin liu t l N 2
Bitum
BI
230
- Chng IV: TNH CN BNG NHIT LNG CHO NH MY.
- Chng V: KT LUN: T kt qu tnh ton c, nhn xt v phng php
tnh ton, tnh kh thi khi xem xt cc mt: Tiu chun k thut, nhu cu th
trng, cng ngh, thit b, cn bng nhin liu t ...
- Ti liu tham kho.
- Ph lc (01 s dy chuyn cng ngh ca ton nh my kh A3 gn km
theo n v cc ph lc khc nu c).
Mi nhm np 01 bn thuyt minh v 01 a mm gm 3 file: Word (thuyt minh),
Excel (tnh ton) v ACAD (bn v).
Bn v: 01 s dy chuyn cng ngh ca ton nh my kh A1,
III- Thi gian tin hnh
- Ngy giao n:
- Ngy hon thnh v np:
T trng B mn
TS. Nguyn nh Lm
GVC. ThS. L TH NH
3/35
C5 :
Densit cumule
dm3
dm2
dm1
V1
V2
V3
5/35
6/35
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Suy ra :
d2 =
Tng t, ta c :
d m 2 .v m 2 d 1 .v 1
v2
d3 =
d m 3 .v m 3 d 2 .v 2 d 1 .v 1
v3
1.1.2 API
0
API =
141,5
131,5
S
t 10 + 2t 50 + t 90
4
t 20 + t 50 + t 80
3
tmav = tv + tmav
8/35
t 70 t 10
(% th tch/ o C)
60
K UOP =
1,8 Tmav
S
9/35
%s 2 =
%s m 2 .m m 2 %s1 .m1
m2
10/35
11/35
1.7 nht
1.7.1 nht ng hc (viscosite cinematique)
Mi lin h gia nht ng lc v nht ng hc : =
(0,171617 K
+
2
W
Vi :
(8,0325.10
K W + 1, 24899 A + 0,19768 A 2
(A + 26,786 2,6296 K W )
-2
210
100
Ch :
-
20 oC = 68 0F
50 oC = 122 0F
100 oC = 212 0F
Cch xc nh :
- i vi mi phn on , xc nh trn biu 2 im c nhit l 1000F v
2100F tng ng vi cc 100 v 210 bit ;
- K mt ng thng i qua 2 im ;
- Da vo ng thng k c xc nh nht nhng nhit cn thit.
Ring i vi cn ca qu trnh chng ct kh quyn, nht c xc nh da
vo biu nht ng hc (cSt) - hiu sut thu cn (% khi lng).
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m
m
m
=
=
m
m
m
n
n 1 + n 2 + ... + n n
1
+ 2 + ... + n
M1 M 2
Mn
Hay : M =
%m
%m1 %m 2
%m n
+
+ +
M1
M2
Mn
12
10
1 0,80882 S + 0,02226 S 2
3
Tb
Trong :
10 7
1 0,77084 S 0,02058 S 2
Tb
) 0,32284 17,T3354
Sai s trung bnh khi tnh ton theo 2 cng thc trn khong 5 %.
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) 0,7465 222T,466
15/35
Sai s trung bnh khi tnh ton theo cng thc trn khong 10 %.
1.9 p sut hi bo ha
xc nh p sut hi bo ha Reid (TVR) ca Xng nh s dng biu
TVR - % khi lng ca xng.
TVR ca Xng nng c xc nh theo phng php cng tnh v phn mol :
%m
M BZN
%m GAS
TVR BZN =
TVR
TVR GAS
M GAS
M
%m BZN
TVV
TVR
1
2,84947
0,02421 +
+ 0,0034254 ln T10
T10
[K]
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19/35
[kg/l]
1.12 im chy
i vi cc phn on trung gian nh GO xc nh im chy theo biu
im chy ( oC) - % khi lng ca phn on im u, % khi lng
ca phn on im cui.
i vi RA xc nh im chy theo biu im chy ( oC) - % khi
lng ca cn RA.
i vi KER, ta p dng cng thc [4.113] c a ra bi API (I - 174) :
(0,310,333.S )
TEC = 130,47 S2,971 M (0,6120, 474.S) 100
370 - 565
53,67 83,67
30,00
64,75
RSV
565 +
83,67 100
16,33
35,25
53,67 100
46,33
100
Charge : RA
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Sn lng theo
th tch x 103
T/n
DSV
64,75
1920
0,922
2082,43
RSV
35,25
1045,25
1,025
1019,76
Charge : RA
100
2965,25
0.956
3102,19
d415
= 0,922
APIo = 21,94
Tmav = 467,5
KUOP = 11,87
= 6,1
= 13,6
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Cn HCO = 100 - hiu sut chuyn ha theo % vol nguyn liu - % vol gasoil
sn phm
24/35
= 56,4 % th tch
thnh phn kh kh
= 1,65
C3=
= 3,90
C3
= 1,40
C4=
= 2,84
iC4 + nC4
= 4,34
% S ca LCO
% S ca HCO
= 92
2.3 Reforming xc tc
Nguyn liu : l xng nng BZN ca qu trnh chng ct trc tip.
Cc s liu tnh c : Nng sut yu cu :
31380 bbl/sd
sd = standard day, c 330 sd/ year ; cd = calendar day, c 365 cd/ year.
Nh vy, nng sut ca phn xng Reforming xc tc l :
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Tmav = 130oC
KUOP = 12,06
Theo ch tiu v cng ngh, sn phm xng (Reformat C5+) c RONCL = 97,5
Kt hp vi KUOP ca nguyn liu = 12,06, s dng biu 1 ca qu trnh
Reforming xc tc hiu sut thu Reformat C5+ l : 78,6
T hiu sut thu Reformat C5+ = 78,6, s dng biu 2 ca qu trnh
Reforming xc tc, hiu sut thu cc loi kh hydrocarbure v H2 :
C1
C2
C3
C4
Hm lng lu
iu kin vn hnh
Nguyn liu
on, oC
hunh
Nhit
o
C
Xng
70 - 170
0,5 - 1 ppm
5-8
5-8
330 - 370
Krosne
160 - 240
50 - 100 ppm
8 - 12
4-6
330 - 370
GO nh
240 - 350
0,05 - 0,2 %
10 - 20
3-6
340 - 390
GO nng
300 - 390
0,1 - 0,3 %
15 - 25
2-4
350 - 400
0,1 - 0,3 %
30 - 40
1,5 - 3
360 - 400
RA
350
0,5 - 1 %
90 - 110
0,3 - 1
370 - 400
RSV
550+
0,2 - 0,5 %
60 - 70
0,5 - 1,5
370 - 400
VVH (h-1)
Naphta
70 180
4 10
Kerosene
160 240
24
Gasoil
230 350
13
VGO
350 550
1 2.5
RA
350+
0.3 0.5
RSV
550+
0.15 0.3
Nguyn liu
2- H2 lm no vng thm :
Bit nhit si cui PF ca nguyn liu, da vo biu 2 ca qu trnh
HDS, ta tra c lng H2 lm no vng thm (m3 H2 tiu chun / m3
nguyn liu ).
Lng H2 tiu th = Lng H2 dng kh lu hunh + Lng H2 lm no
vng thm.
V d : Tnh qu trnh HDS cho gasoil :
Chn VVH = 2, da vo biu 3 ca qu trnh HDS % HDS = 96,4 %
Hm lng lu hunh ban u trong Gasoil l : 1,39 %
Hm lng lu hunh cn li trong Gasoil sn phm l :
1.39 - 1.39 x 96,4 % = 0,05 %
Hm lng lu hunh b kh l : 1.39 - 0,05 = 1.34 %
T trng ca gasoil l : 0,854
Da vo biu 1 ca qu trnh HDS lng H2 tiu th kh 1% lu
hunh l 13,8 m3 H2 tiu chun / m3 gasoil /%lu hunh b kh.
Lng H2 tiu th kh lu hunh l : 13,8 x 1,34 = 18,5 sm3 H2 / m3
gasoil.
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: 300.103T/n
: 210.103T/n
: 1350.103T/n
Xng t
: 165.103T/n
pha ch Xng super khng ch 98/88, ta phi dng loi xng c RON cao
nht v hm lng lu hunh thp nht, c th dng xng Reformat C5+ ca qu
trnh Reforming xc tc, nhng xng ny cng ch t c RONCL = 97,5. V
vy, chng ta phi pha ch thm MTBE (MthylTertioButylEther)
MTBE c RON = 117 v % S = 0.
Nh vy, chng ta s phi liu 2 cu t l Reformat C5+ v MTBE nh th
no hn hp sn phm tha mn c tt c cc yu cu k thut cn thit
nh : t trng, hm lng lu hunh, RON, TVV.
pha ch Xng super khng ch 95/85, ta c th phi liu Reformat C5+ vi
xng ca qu trnh FCC. Nu cc yu cu k thut cn thit nh : hm lng lu
hunh v RON khng t, ta c th pha thm mt t MTBE.
Ch : Khi phi liu, cc ch tiu k thut ca hn hp pha ch c c tnh
ton theo thnh phn khi lng hoc th tch hoc phn mol th ty thuc vo
tng ch tiu.
V d :
T trng ca hn hp sn phm c tnh theo thnh phn % th tch ca cc
cu t thnh phn.
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IM, Ii : ch s nht ca hn hp v ca cu t i ;
PM,Pi : khi lng ca hn hp v ca cu t i.
IM, Ii : ch s nht ca hn hp v ca cu t i ;
VM,Vi : th tch ca hn hp v ca cu t i.
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: 19
: 18
90
92
94
95
96
97
98
Tn nhin liu/KT
nguyn liu
50
52
55
57.5
60
63.5
67
:2
: 23
: 18
Cc phn on nh
Cc phn on sn phm ca
phn xng DA
- H2
- C2
- C3
- C4
- GAS
- BNZ
- KER
- GOL
- GOH
- RDA
- DSV
- RSV
- LCO
- HCO
RVB
34/35
2.75
1.22
1.18
1.16
1.11
1.11
1.10
1.07
1.05
1.00
1.00
1.00
1.00
1.00
0.85
T , ta tnh ton xem lng nhin liu tha ny sau khi qui i ra theo
nhin liu tiu chun c p ng cho vic tiu th ni b trong nh my khng,
nu hoc tha mt t ( 10 %) l c.
(Nhin liu tiu chun c PCI = 10.000 kcal/kg)
35/35