Activity 1. Evaluate equipment and 1.

Prepare equipment Logs understand current situation

Sub-Activity P A P A P A P A P A P A P A P A P A P A P A P A P A P A P A P A P A P A P A P A P A P A P A P A P A P A

2008 2009 2010 2011 2012 2013 2014 2015 2016 2008-09 2009-10 2010-11 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4

Steps

2. Formula equipment evauation standards Step-1 3. Define failure ranks 4. Understand situation (Number of failures, etc) 5. Set Maintenance Goals 2. Restore Deterioration and 1. Establish basic condition & reserve deterioration Correct Weaknesses Step-2 2. Abolish environments causing accel. Deterioration 3.Measure to prevent Major identical failures 4. Correct weakness to increase equipment life 3. Build an Information Management System Step-3 1. Build failure data management system 2. Build equipment Maint. Management system 3. Build equipment budget management system 4. Build system for controlling standby units & spares 4. Bulid a Periodic Maintenance System 1. Prepare for periodic maintenance 2. Prepare periodic maintenance worksheets 3. Select equipment & components for per. Maint. Step-4 4. Prepare periodic maintenance calander 5. Reinforce work Management (Prepare standards) 6. Improve shutdown maintenance efficiency 7. Strenghten control of sub contracted work 5. Build a Predictive Maintenance System Step-5 1. Introduce equipment diagnostics 2. Prepare Predictive maintenance worksheets 3. Select equipment components for perdicative maintenance; extend gradually 6. Evaluate the Planned Maintenance System Step-6 1. Evaluate Planned maintenance system 2. Evaluate reliability and maintainability 3. Evaluate over all cost reduction