10.

0m

5.0m

0.7m

4.0m

10.0m

1.0m

9.3

1.0

W=13001410

W=10001299

###

W=900999

###
900

9.4

24.6

W=730800
W=600730
W=560600
W=540550

'AREA 1
W=517

W=460500

W=450499

800
750
600
600

(1290w) 2C

(1230w) 3C

(945w) 3C
(860w)1C
(875w) 6C
(790w)3C

(800w)4C

(660w)2C

(730w) 5C
(600w)
8C
(600w)7C

W=400450

500
500
(485w)8C

500

450
450

(550w) 8C

550

450

(1230w) 3C

(990w) 5C

500

.3m

28.0

W=815899

###

(1410w) 6C

(450w)9C
(430w)6C

'AR

9.3m

W=326365

400

0.7m 1.0m

400
W=300

400

###

(365w)7C
(355w)4C


10.0m

10.0m

(1360w) 6C

###

(1330w) 4C

(1230w) 3C

(1095w) 3C

(1130w) 4C

(900w) 3C

(910w) 2C
(945w) 3C
(905w) 6C
(860w)1C
(854w)1C
(845w)3C
(851w)2C
(790w)3C
(660w)2C

(790w)3C

(750w)2C

(625w)2C
(595w)3C

(840w)2C

###
###
###

(600w)4C
(560w)2C

(565w)4C

58111(1425w) 11C
58111(1340w) 10C

(815w)3C
(730w) 5C

(750w)4C

(605w) 4C

###

(1030w) 5C

53321(1465w) 6C

###

(540w)8C
(517w)12C

67141/2(1250w) 7C
67143/4(1225w) 7C
58311(1185w) 8C
67143/4(1185w) 7C

'AREA 2 - ESTOQUE

(460w)4C

(500w)10C

###

###

67149(1165w) 7C

###

61631/2(1080w) 3C

###

61633/4(935w) 3C

(455w)6C

(470w)14C
(452w)12C
(430w)6C
(400w)12C
(400w)12C

###

64412(920w) 6C

 (355w)8C

800

55111(770w) 7C

(326w)11C
(300w)15C

800

24.5m

###

58211(615w) 7C

REA 22 - ADMINIST
60.0m
10.0m

10.0m

465w) 6C

###

1425w) 11C

###

61111(1520w) 45C

61111(1520w) 45C

(1340w) 10C

###

(1250w) 7C

###

(1225w) 7C

61111(1520w) 45C

###

185w) 8C

3/4(1185w) 7C

61111(1520w) 45C

67115(1185w) 7C

###

61111(1520w) 45C

UE DE BOBINAS
53311(1465w) 6C

165w) 7C

###

(1080w) 3C

###

935w) 3C

67113/4(1315w) 7C

61631/2(1075w) 3C

67113/4(1315w) 7C
58311(935w) 6C

###
53811/2(1150w) 4C

###

63111(1110w) 9C

67111/2(1155w) 7C

###
63111(1105w) 19C

###

14.0m

64411(930w) 6C

###

15.0m

NISTRAO

13.2m

10.0m

10.0m

REA 3 - REA 4 - RE
REBOBIN DESEMBA CA
ADAS

###
###
###
###
###
###

W=1500

W=13001400
W=12001300

BOX

LAGEM / R
REBOBINA DE
DOR /
NA
BOBINAS
BLOQUEA

W=11001200
W=10001100

W=9001000
W=800900

900
800

W=700800

700

W=600700

600

BOX

W=14001500

###

W=500600

500

W=500

500

W=500

BOBINAS
BLOQUEA

###

6.5m

RE
SUC

REA 23 - CAAMBAS DE SUCATA

REA 6 - RETIRADA DE
CAAMBAS

RE
(PILE

REA 5 DESBOBI
NADOR

REA 7 - PRENS

No.36 67143/4(H+S)

No.28 61343/4

No.10 53731/2

No.27
61321/2

No.13 55713/4

No.3 51212(H+S)

No.41
OSC

REA 15 - RECUO
COMPRESSORES E
MEZANIN

REA 12 SUCATAS

REA 9 - RETIRADA DE PEAS DA LINHA

(PILER E SADA LATERAL) EMPILHADEIRA
3

RENSA

REA 10 - PILER

No.19
61111/2(HB)

No.30 61434
No.17 57413/4

REA 8 - TROCA DE FERRAMENT

REA 8 - TROCA DE FERRAMENT

No.20
61111/2(SE)

No.12 55111(H+S)
No.11 53811/2

No.6
53311/2

No.29 61433

No.22 61135/6

REA 17 - OFICIN
DA MANUTEN
15.0m

ECUO / SALA DOS

ORES E GERADOR /
EZANINO

LINHA
ADEIRA

REA 11 EMBALAGEM

TO

ER

Box
(2mx4.5m)

No.30 61434
No.17 57413/4

No.16 57413/4

MENTAS
No.15
57197/8

No.23
61137/8

No.4 53211
No.39
67175

No.5
53213/4
No.9
53727/8

No.35
61745/6
No.34
61743/4

No.26
61233/4
No.8
53721/2

REA 13
FERRAM
NTARIA

7mx10m)

MENTAS

53727/8

57197/8

No.29 61433

No.22 61135/6

No.24
61161/2

No.33 61631/2

No.21
61121/2

No.2 51211

No.32
61631/2
No.31
61631/2

No.14
57115/6
No.18
57653

61743/4
No.37
67145/6
No.38
67147/8

53721/2

No.7
53711/2
No.25
61211/2

NTARIA

REA 20 - SALA
DE
INFLAMVEIS
INFLAMVEIS

OFICINA
UTENO

REA 14 TOMBADOR

4.7mx1.5m

mx10m)

No.1-53311-1,2
No.1-53311-3,4
No.1-53311-5,6
No.1-53311-7,8

EA 13 RRAME
ARIA

1465x885

1520x3275

1155x1202.1
1520x2786
No.15 61111(H)-1

No.15 61111(H)

No.15 61111(H)-2

No.15 61111(H)

No.15 61111(H)-3

No.15 61111(H)

No.15 61111(H)-4

No.15 61111(H)

No.15 61111(H)-5

No.15 61111(H)

1520x3275

1520x3275

1520x3275

1380x584

1360x456

1460x475

1530x315

1450x456

1300x327

1530x315

1400x450

No.1-55741-1,2,3,4

REA

No.28-57411/2-1,2,3,4No.35-67145/6-1,2,3,4No.53-61434)-1,

ARIA

No.1-55741-5,6,7,8
3

REA

No.28-57411/2-5,6,7,8No.35-67145/6-5,6,7,8No.53-61434-5,6

No.73-57411/2-1,2,3,4No.29-57451/2-1,2,3,4No.52-61433-1,2,3,4 No.63-57652-1,2

No.73-57411/2-5,6,7,8No.29-57451/2-5,6,7,8No.52-61433-5,6,7,8 No.63-57652-5,6

700x470

525x420

510x340

448x671

600x220

429x219

610x250

688x293

No.6-61121/2- No.18-53711/2- No.31-No.38-61625/61,2,3,4,5,6

1,2,3,4,5,6
61621/21,2,3,4,5,6
No.6-61121/2- No.18-53711/2- No.31-61621/2- No.38-61625/6-

No.14-532111,2,3,4,5,6
No.14-532117,8,9,10,11,12

No.20-53727/81,2,3,4,5,6
No.20-53727/87,8,9,10,11,12

No.32-61625/61,2,3,4,5,6
No.32-61625/67,8,9,10,11,12

No.39-61735/61,2,3,4,5,6
No.39-61735/67,8,9,10,11,12

No.54-617351,2,3,4,5,6
No.54-61735-

No.55-617361,2,3,4,5,6
No.55-617367,8,9,10,11,12

485x350
585x465

No.58-61766/71,2,3,4,5,6
No.58-61766/7-

No.61-53731/21,2,3,4,5,6
No.61-53731/27,8,9,10,11,12

770x1522.6

1465x857

No.2-53321-1,2
No.2-53321-3,4
No.2-53321-5,6
No.2-53321-7,8
1155x1202.1
1520x2786

No.5-55111-1,2
No.5-55111-3,4
No.5-55111-5,6
No.5-55111-7,8

935x995

615x1431.5

No.6-58211-1,2
No.6-58211-3,4
No.6-58211-5,6
No.6-58211-7,8

935x1251

No.7-61633/4-1,2,3 No.13-58111((H)-1,2
No.7-61633/4-4,5,6 No.13-58111((H)-3,4
No.7-61633/4-7,8,9 No.13-58111((H)-5,6
No.7-61633/4-10,11,12
No.13-58111((H)-7,8

No.25-64411(S)No.25-64411(S)No.25-64411(S)No.25-64411(S)-

REA 18 - ESTOQUE D
1185x2515
1520x2786

1185x2515

1185x2515

1520x2786

1185x2515

1520x2786

1185x1383

1520x2786

1250x2522

No.15 61111(H)-6

No.15 61111(H)-11

No.17 61112(H)-1

No.17 61112(H)-6

No.17 61112(H)-11

No.10- 67141/2-1

No.10

No.15 61111(H)-7

No.15 61111(H)-12

No.17 61112(H)-2

No.17 61112(H)-7

No.17 61112(H)-12

No.10- 67141/2-2

No.10

No.15 61111(H)-8

No.15 61111(H)-13

No.17 61112(H)-3

No.17 61112(H)-8

No.17 61112(H)-13

No.10- 67141/2-3

No.10

No.15 61111(H)-9

No.15 61111(H)-14

No.17 61112(H)-4

No.17 61112(H)-9

No.17 61112(H)-14

No.10- 67141/2-4

No.10

No.15 61111(H)-10

No.15 61111(H)-15

No.17 61112(H)-5

No.17 61112(H)-10

No.17 61112(H)-15

1520x3275

1520x3275

740x435

1520x3275
740x435

1530x315
1400x450

1385x330

1510x305
1510x305

1340x1469.5

1130x180

1105x250

1135x293

1105x250

1135x293

1280x275

No.15-53213/4-1,2,3,4,5,6

No.24-57192-1,2,3,4,5,6

No.27-57612-1,2,3,4,5,6

No.15-53213/4-

No.24-57192-7,8,9,10,11,12

No.27-57612-7,8,9,10,11,12

REA 18 - ESTOQUE DE ACA

No.53-61434)-1,2,3,4 No.70-64115-1,2,3,4 No.76-61433-1,2,3,4

REA 18 - ESTOQUE DE ACA

No.53-61434-5,6,7,8 No.70-64115-5,6,7,8 No.76-61433-5,6,7,8

No.15-53213/4-

No.24-57192-7,8,9,10,11,12

No.27-57612-7,8,9,10,11,12

No.63-57652-1,2,3,4

No.77-61434-1,2,3,4

No.23-57191-1,2,3,4,5,6

No.26-57611-1,2,3,4,5,6

No.47-61343-1,2,3,4,5,6

No.63-57652-5,6,7,8

No.77-61434-5,6,7,8

No.23-57191-7,8,9,10,11,12

No.26-57611-7,8,9,10,11,12

No.47-61343-7,8,9,10,11,12

485x350

1005x345

860x555

739x483

865x440

1095x300

950x285

585x465

1005x345

765x490

765x420

385x850

750x380

865x440

o.58-61766/7- No.9-613212,3,4,5,6
1,2,3,4
o.58-61766/7- No.9-61321-

61-53731/2,3,4,5,6
61-53731/2,9,10,11,12

No.10-61322-1,2,3,4
No.10-61322-5,6,7,8

No.11-61327/8- No.33-61731/2- No.51-61415/61,2,3,4

1,2,3,4
1,2,3,4
No.11-61327/8- No.33-61731/2- No.51-61415/6-

No.19-53721/21,2,3,4
No.19-53721/25,6,7,8

No.34-61745/661327/8-1,2,3,4
No.34-61745/65,6,7,8

No.59-67175-1,2,3,4
No.59-67175-5,6,7,8

No.60-67188/9- No.68-64213/41,2,3,4
1,2,3,4
No.60-67188/9- No.68-64213/4No.62-57197,81,2,3,4
No.62-57197/85,6,7,8

No.72-61415/61,2,3,4
No.72-61415/65,6,7,8

REA 21 GS
GS

21

930x1320

No.25-64411(S)-1,2
No.25-64411(S)-3,4
No.25-64411(S)-5,6
No.25-64411(S)-7,8

1150x737

1150x737

920x1290

No.26-64412(S)-1,2
No.26-64412(S)-3,4
No.26-64412(S)-5,6
No.26-64412(S)-7,8

No.3-53811-1,2
No.3-53811-3,4
No.3-53811-5,6
No.3-53811-7,8

No.4-53812-1,2
No.4-53812-3,4
No.4-53812-5,6
No.4-53812-7,8

UE DE ACABADOS
1185x1272

1165x1360
1250x2522

1315x2065

1110x1814

1110x1814

1105x1731

1315x2065

1300x2121.9

1300x2121.9

1080x500

1080x500

1105x1731

No.10- 67141/2-5

No.27-67113/4(H)-1

No.27-67113/4(H)-5

No.28-67113/4(S)-1

No.28-67113/4(S)-5

No.20-61632(H)-1,2,3,4

No.10- 67141/2-6

No.27-67113/4(H)-2

No.27-67113/4(H)-6

No.28-67113/4(S)-2

No.28-67113/4(S)-6

No.20-61632(H)-5,6,7,8

No.10- 67141/2-7

No.27-67113/4(H)-3

No.27-67113/4(H)-7

No.28-67113/4(S)-3

No.28-67113/4(S)-7

No.20-61632(H)-9,10,11,12

No.10- 67141/2-8

No.27-67113/4(H)-4

No.27-67113/4(H)-8

No.28-67113/4(S)-4

No.28-67113/4(S)-8

No.20-61632(H)-13,14,15,16

1,2,3,4,5,6

1075x570

1425x1468

1340x1469.5

1075x570

960x570

960x570

685x1105

960x570

905x566

1280x275

1200x170

1200x180

1135x293

1170x310

1070x350

1200x170

1200x180

1135x293

1435x199

1070x350

1235x405

No.48-61344-1,2,3,4,5,6

No.50-61234-1,2,3,4,5,6

No.66-61234-1,2,3,4,5,6

No.75-57612-1,2,3,4,5,6

No.64-57653-1,2,3,4

No.4-61136-1,2,3,4

No.50-61234-7,8,9,10,11,12

No.66-61234-7,8,9,10,11,12

No.75-57612-7,8,9,10,11,12

No.64-57653-5,6,7,8

No.4-61136-5,6,7,8

ACABADOS
7,8,9,10,11,12 No.48-61344-7,8,9,10,11,12

ACABADOS
7,8,9,10,11,12 No.48-61344-7,8,9,10,11,12

No.50-61234-7,8,9,10,11,12

No.66-61234-7,8,9,10,11,12

No.75-57612-7,8,9,10,11,12

No.64-57653-5,6,7,8

No.4-61136-5,6,7,8

1,2,3,4,5,6

No.65-61233-1,2,3,4,5,6

No.74-57611-1,2,3,4,5,6

No.22-57115/6-1,2,3,4,5,6

No.3-61135-1,2,3,4

No.5-61137/8-1,2,3,4

No.65-61233-7,8,9,10,11,12

No.74-57611-7,8,9,10,11,12

No.22-57115/6-

No.3-61135-5,6,7,8

No.5-61137/8-5,6,7,8

No.49-61233-1,2,3,4,5,6

7,8,9,10,11,12 No.49-61233-7,8,9,10,11,12

690x415

1025x220

850x210

710x575

1025x220

880x210

No.2-55713/41,2,3,4
No.2-55713/4No.67-64312/3-1,2,3,4
No.67-64312/3-5,6,7,8

No.12-612111,2,3,4,5,6
No.12-61211No.13-612121,2,3,4,5,6
No.13-612127,8,9,10,11,12

No.16-532161,2,3,4,5,6
No.16-53216No.17-532181,2,3,4,5,6
No.17-532187,8,9,10,11,12

845x240

No.71-576151,2,3,4,5,6
No.71-57615-

1730x385

1730x385

450x1740

No.7-61161-1,2 No.8-61162-1,2 No.41-51212-1,2

No.7-61161-3,4 No.8-61162-3,4 No.41-51212-3,4

No.7-61161-5,6

No.8-61162-5,6

No.41-51212-5,6

No.7-61161-7,8

No.8-61162-7,8

No.41-51212-7,8

21 -

22

23

685x1105

REA 19 EXPEDIO
3

450x1740

No.41-51212-1,2
No.41-51212-3,4
No.41-51212-5,6
No.41-51212-7,8

Approved

Risk Assessment Implementation SheetWork NameProcess Name

The work place

A responsible person of No. and the execution date

A responsibel person of No., and the execution date

Assumption Risk for the

countermeasures

4.Risk Valuation

Date

Evaluator

Work
Process NO

Operation / Work NameMachineryEquipment

Numerao

Risk
Danger or Harm and a possible accident ( As a
Factor
process to an accident, to state Because of A(or Due to
Accid
A), do ___B, then, causesX (or Y Happens)
ent Type

A responsible person of No. and the execution date

T
Existing Countermeasures for an
Accident

o
t
a

Countermeasures to decrease risk

6/6/2013

JIM

RECEBIMENT
O

6/6/2013

JIM

RECEBIMENT
O

6/6/2013

JIM

RECEBIMENT
O

6/6/2013

6/6/2013

6/6/2013

JIM

JIM

JIM

Coil Receiveing and Inspection

Checking the coil over ehe truck, TM could fall in to

the ground.

Fall

Coil truck unloading

During coil truck unloading, TM can "presume"that

tong is in the center of the coil and start to hoist but,
if it is not correctly positioned, the coil could fall and
hurt someone.

Heavy Obj

Coil Receiveing

Coil truck receiveing area is also TTSB facilities

access for pedestrian. Does not exists man
machine separation

Vehicle

Daily KYM, Safety

Standard,
Sinalization

Crane maintenance

During crane maintenance, Demag operator or

TTSB operator fall.

Fall

KYM, Life line cable

Coil movimentation

TM operating to close to the lifted coil could damage

other equipments, hurt others or himself

Heavy Obj

Procedure / Isolation
/ Daily KYM, PPE
use / Crane checklist

Check coil for KURADASHI

When TM is check wich coil he needs to take to

production, he need to check label information.
Walking between coil, he can cut himself in the coil
edge.

Cut

Daily KYM / PPE /

Orientation

RECEBIMENT
O

ESTOQUE

ESTOQUE

6/11/2013

Marcus

10

6/22/2013

Leandro

11

6/22/2013

Leandro

12

6/22/2013

Leandro

13

6/22/2013

Leandro

14

6/22/2013

Leandro

15

6/22/2013

Leandro

16

6/28/2013

Rodrigo

Embalagem

17

6/28/2013

Rodrigo

Embalagem

18

6/28/2013

Rodrigo

Virador

19

6/28/2013

Rodrigo

Ferramentaria

20

6/28/2013

Rodrigo

Ferramentaria

21

6/28/2013

Rodrigo

Produto
Acabado

22

6/28/2013

Rodrigo

Expedio

23

6/28/2013

Rodrigo

Manuteno

24

6/28/2013

Rodrigo

Manuteno

25

6/28/2013

Rodrigo

Recuo
Compressor
Gerador

26

6/28/2013

Rodrigo

Recuo
Compressor
Gerador

27

6/28/2013

Rodrigo

Recuo
Compressor
Gerador

28

6/28/2013

Rodrigo

Sucata

29

19-Jul

Junior

Embalagem

29

30

19-Jul

Junior

Ferramentaria

30

31

19-Jul

Junior

Recuo
Compressor
Gerador

31

32

19-Jul

Junior

Recuo
Compressor
Gerador

32

33

19-Jul

Junior

Recuo
Compressor
Gerador

33

34

19-Jul

Junior

Sucata

34

35

19-Jul

Junior

Gerador

35

36

19-Jul

Junior

Tombador

36

37

19-Jul

Junior

ESTOQUE

37

38

19-Jul

Junior

Expedio

38

39

19-Jul

Junior

Expedio

39

40

19-Jul

Junior

sala inflamveis

40

41

19-Jul

Junior

Caamba
sucata

41

42

19-Jul

Junior

escritrio

42

43

19-Jul

Junior

Bobinas reb.

43

44

12-Aug

Junior

ESTOQUE

44

45

12-Aug

Junior

RECEBIMENT
O

45

46

12-Aug

Junior

desbobinador

46

47

12-Aug

Junior

desembalagem

47

Deposito GLP

Put the plastic on the bale

Receive the bale

Put wood on the bale

Sharpening of knives

Put steel cable in the winch crane

Opening the curtain

Check label and invoice

Withdraw electrodes furnce greenhouse

Welds in general

Withdraw the boxes

Access compressor room

Acess
generator room

Opening the doors

20130613_RA_Embalagem_29

20130613_RA_Ferramentaria_30

20130613_RA_Gerador_31

20130621_RA_Piller_32

20130621_RA_Recuo_33

20130621_RA_Sucata_34

20130625_RA_Gerador_Compressores_35

20130625_RA_Tombador_36

20130630_RA_Estoque de acabados_37

20130630_RA_Expedio_38

20130705_RA_Gas_Empilhadeiras39

20130705_RA_Sala de Inflamveis_40

20130719_RA_Caambas_Sucatas_41

20130719_RA_Escritrio_42

20130805_RA_Bobnas_Rebobinadas_43

20130805_RA_Estoque de bobinas_44

20130805_RA_Recebimento_45

20130812_RA_Desbobinador_46

20130812_RA_Desembalagem_47

48

49

50

51

* process of the work place. To take up all work in every process and to proceed from picking up danger or harm at first.
This table to be made every
To enter a valuation point and a risk level in the level column.
MagnitudeFrequencyProbabilityLevelTheexecution day of countermeasures

t
a

21

Aa

12

21

Aa

19

Ab

On going (Dec/2012)
12

21

Aa

12

18

Ba

12

Bb

12

Aa

12

25

Aa

15

Bb

Periodical training / TL presence /

Discipline

23

Aa

Add speed sign / Plate: Watchout

: Pedestrian / Drivers waiting area
/ Operational discipline / Safety
Fence
Periodical training / TL presence /
Discipline / TL check if safety vest
are correct

Yearly review

25

Aa

Yearly review

Use protection (change PPE)

5

15

Bb

Check if the fence was installed

and didn't received any kind of
damage

Always be carefull in this kind of

activity

Set safety distance for TM / walk

always behind lifted coil
12

Remarks
The next year consideration

12

Fire

Operational discipline / Lifeline

implementation

12

Troca de cilindro de GLP da empilhadeira

7

Daily KYM, Safety

Standard, PPE,
Procedure (never
alone), TL presence,
Periodical medical
check
Daily KYM / Safety
Standard, Procedure
/ Crane daily
checklist / TL
presence,orientation

Countermeasures

Under study