EF

K

? J?

? ?
K

W J
K
K

EF

W
W
W

K K

K K

K K

K K
W
K

W
K

--

EF

W
Maintenance Strategies

K
K

--

EF

K
Engineering Obsolescence

W
W

K
K

Maintenance types

Run to Failure Maintenance (RTF)

Preventive Maintenance (PM) J

Corrective Maintenance (CM) J

Improvement Maintenance (IM) J

Predictive Maintenance (PDM) J

Run to Failure Maintenance (RTF) J

--

EF

WK
Maintenance K

Maintenance

Emergency

Breakdown

W(RTF)

K J

K J
W(RTF)

K J

K J
J

Preventive Maintenance (PM) J

K

Periodic

Maintenance

Running

Maintenance

K J
K J
--

EF

K J

K J
E J F
K

weekly, monthly or annual

Weekly main.

E JF

Monthly main

W Annual

main

EKKKKKK F
K

--

EF

Water chiller WE JF
--

EF

Corrective Maintenance (CM) J

WK

K J

K J

K J

K J

Remedial

Maintenance

Deferred

Maintenance

Maintenance

ReconditionedK

Shutdown

K
K

Improvement Maintenance (IM) J

WK

Design-out

Maintenance

Maintenance

Shutdown Improvement Maintenance

Engineering Services

--

EF

Predictive Maintenance (PDM) J

K
W

Condition Based Maintenance

KKKKKK
Statistical Based Maintenance

Maintenance Programs
EF

E JF K

--

EF

G
G

WE JF

J
J

J
J

G
G

E JFK
K

--

EF

WE JF
- -

EF

Protection Rules and Safety Devices K

E JF

EFWE JF

- -

EF

E F

K
Log sheet K

E JFK

W water chiller
- -

EF

Condensing Water (Air)

EF

Brine (Water/Air)EF

Hi-Lo C.O.Pressure

KSubcooling

K cond./suc. Temp. and pres.

Superheat

Condition of Dry eye

Amount of Refrigerant Added

Refrigerant Filter Changed

Kleak test

KVoltage-Amps-Megger Reading

Flow Switch Check

EF
Starter Check

KCheck Sequence Controller

Kbrush cond. and evap. Tubes

Check Unloaders

- -

EF

WE JF

- -

EF

Performance Analysis K

KEF

Troubleshooting Charts K

E JFTrouble

AnalysisTroubleshooting Charts

probable Cause
Symptom
KKRecommended Action

- -

EF

E JF

WE JF


- -

EF

Compressor Short Cycles

WE JF

Maintenance Sequence

W
K K

K K
K K
K K

K K

K K

K K
K K

- -

EF

K
K

K K

K
K

- -

EF

W
K

- -

EF

W
Periodic Maintenance Logsheets

Logsheet

KKK
E JFK

E JFK

E JFK

E JFKE JFK

- -

EF

ELF

EF

EMF

FLA = Amp

FLA = AmpW

Voltage =V

Voltage =VW

LWE JF

- -

EF

Split unit logsheet

INDOOR SECTION
MODEL NO:
SERIAL NO:
VOLTAGE- :

OUTDOOR SECTION
MODEL NO:
SERIAL NO:
VOLTAGE- :

INDOOR SECTION
VOLTAGE:
CURRENT:

- UNIT DATA OUTDOOR SECTION

VOLTAGE:
CURRENT:
- COMPRESSOR DATA VOLTAGE

FROM
COMPRESSOR
NAMEPLATE:

CURRENT

C-R:
C-S:
R-S:

C:
R:
S:

L1-L2:

L1:

L1-L3:

L2:

L2-L3:

L3:

RESISTANCE CHECK

C-R:
C-S:
R-S:
L1L2:
L1L3:
L2L3:

MODEL NO:

3
SERIAL NO:

- REFRIGRANT PRESSURE/TEMPERATURE -

RSIG

COPR DISCH:
L.L. SER. VLV:
S.L. SER. VLV:
SUCTION

SAT. TEMP

ACTUAL TEMP.

Actual Temp.
Minus
Sat. Temp
SUPERHEAT

Sat. Temp
Minus
Actual Temp.
SUPERHEAT

DISCHARGE LINE
LVG. O.D. COIL@ SER. VLV
ENTER METERING DEVICE
LVG. INDOOR COIL
ENTER SUCT. LINE SE. VLV.

WE JF

- -

EF

Chiller Logsheet

System No. ..

Chiller Location: ..

Date EF

Time EF
O.A.Temp. DB/W.B EF

Compressor

Oil level EF
Oil pressure. EF
Oil temp. EF
Suction temp. EF
Disch. temp. EF
Oil added (gallon) EF
motor
Refrig.

Volts: EF
Amps: EF
Suction pressure: EF

cooler

Inlet Temp. EF
Liquid

Outlet temp. EF
Inlet pressure: EF
Outlet pressure: EF
Flow rate EF

condenser

Refrig.

Discharge pressure EF
Correspdg. temp.EF
Liquid temp. EF
Inlet Temp. EF

Inlet pressure: EF
Water/Air
Outlet temp. EF
L
Outlet pressure: EF
Flow rate EF

WE JF
- -

EF

AHU Logsheet

System No. ..

AHU Location: ..

Date EF

Time EF
O.A.Temp. DB/W.B EF
Static pressure EF

Fan

Air flow rate. EF

Pulleys. (check) EF
Belt.(check) EF
Blades. (check) EF
bearings. (check) EF
motor

Volts: EF
Amps: EF

Cooling/Heating Coils

Inlet pressure(water): EF
Outlet pressure (water): EF
Inlet temp. (water) EF
Outlet temp. (water) EF
Flow rate (water) EF
Inlet temp. (air) EF
Outlet temp. (air) EF
Fire damper. (check) EF

Accessories

Fire sensor. (check) EF

Overload current. (check) EF
Return air damper. (check) EF
outside air damper: (check) EF
Air flow switch. (check) EF
Air filter pressure drop EF
Electric heater (check) EF

WE JF
- -

EF

Cooling Tower Logsheet

System No. ..

CT Location: ..

Date EF

Time EF
O.A.Temp. DB/W.B EF
Static pressure EF

Fan

Air flow rate. EF

Pulleys. (check) EF
Belt.(check) EF
Blades. (check) EF
bearings. (check) EF
motor

Volts: EF
Amps: EF
Inlet pressure(water): EF
Outlet pressure (water): EF

Cooling medium

Inlet temp. (water) EF

Outlet temp. (water) EF
Bleed off water E)
Basin water temp. EF
Inlet temp. ( dry air) EF
Outlet temp. (dry air) EF
Inlet temp. ( wet air) EF

Accessories

Outlet temp. (wet air) EF

Water sprayers. (check) EF
Pad material. (check) EF
Eliminators. (check) EF
Float. (check) EF

KWE JF
- -

EF

Logsheets AnalysisW

WK

E JF
EFEF

K
K

- -

EF

KKKKKKKKKKKKKKKKK

KKKKKKKKKKKKKKK

KKKKKKKKKKKKKKKKKK

KKKKKKKKKKKKKKKKKKKKKK

KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK

3.5

1
10

1
12

1.5
7

1.5
7

3 2

2/3

50

2..2 bar

EF

EF

11

4..2

16 b

4. 2KbarK

90

15

220
218
219

- -

230/208

EF

KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK

KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK

1/2

40

EF

0.45%

41

40

25
24
25

42.8

2.7%

>100
Mo

>5 M
ohm

21

22 b

18

18 b

3b
5

KKKKKKKKK

KKKKKKKKKK
KKKKKKKKKK
120

180

25

16

13

KKKKKKKKK
KKKKKKKKK

90
5

- -

15 b

42

EF

28

40

38

55

EF

EF

220

220

>1
0M
o

1-2

WE JF

EFW

KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK

KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK

(7 C ) (10 C ) K

ELF (60%)
(25 42) (3 5 = 60% )

- -

EF

(40 50 C )W
K

(2 2.2)
K

(3.5 Bar ) W

K (7 C ) (2 C )

(60%)

(6 8 C ) (28 C )

K (210V ) W
K (100M ohm ) K (60%)

3 (220 + 218 + 219) = 3 657 = 219 Z

220 219 = 1 Z

218 219 = 1 Z

219 219 = 0 Z

1Z

1(219) = 0.45% Z

(1%)

(120180)

K (25 A)

(90 C )

- -

EF

W K

K (5 C )

(38 C ) (28 C )
K

(16 Bar ) (5 C )

(4 C )

(8 A) (6 A)

F (10 Bar ) (8 Bar )

W K

K (3.5 Bar ) R22

K( 2 C )

KK (8C )

(10 C ) (0.5 Bar )

K (60%) (3 C ) (7 C )

K (60%)

W K

W
K (6 8 C )

- -

EF

K W

W
K

W K

W
K

W
K

W J

W J

W J

J
K

K J
KW (8 C )

K J

W
o

- -

EF

(18 Bar ) (21 Bar ) J

(3 Bar ) J
(5 Bar )

(8 C ) (5C ) J

(3 Bar ) J
(3 Bar )

(44 A) J

(16C ) (13 C ) J

J
J
J

- -

EF

K
K

KEF K

K K
KEF K

- -

EF

KW
W
W
K

K
K

W
K
W
K

- -

EF

W
Description of work order

- -

EF

W
K

K
K

W
K
K

K

K

EF K
KKK

EF K
K

EF K
KKK

K K

K
K

- -

EF

W
W
Preventive Maintenance Workorders

KE JF

E JF
K

Service Workorders

E JFK

- -

EF

WE JF
- -

EF

WE JF
- -

EF

WE JFEF
- -

EF

WE JFEF
- -

EF

K K

K K

K K
K K

KE JF K

Preventive Maintenance (PM) Work Order

PM Work Order#
PM Plan #
Dept: HVAC
Priority:

Procedure # :
Frequency:
Date:
W.O. Week:

Equipment ID

Description

Model#

Location

Serial#

Area

Manufacturer

Work Description: Preventive Maintenance for

Rtne#

Work to be performed()

1 .
2 .
3 .
4 .
Reports:()

Parts Needed()
Part Code

Part Description

Not Working

Working But

Service Engineer

Qty. Reqrd.

Spare Parts Request

Maintenance supervisor

Maintenance Dept Head

Name:

Name

Name

Sig.

Sig.

Sig.

Date:

Date:

Date:

WE JF
- -

EF

W
W
W

K K

K K

K K

K K

W
K

W
K

- -

EF

Refrigerants Recovery, Recyling, Reclaiming & Retrofitting

(CFC,S)

- -

EF

Refrigerants RecoveryW

K K

KE JFK

WE JF

Refrigerants RecyclingW

KE JFK

- -

EF

WE JF

Refrigerants Reclaiming W

K
K
KE JF

K
- -

EF

WE JF

Refrigerants RetrofittingW
R11,R12
R12 R134A

R22

R410A

R407C

R22,R502

K R502 R507,R404A
K(POE)(MO)

K(MO)
K(POE)
W

R12 J

R409AR401BR401A(AB)(MO)

K(POE)

- -

EF

R22 J

K(POE)R438A(AB)(MO)

R502 J

R402BR408AR402A(AB)(MO)

K(POE)

(POE)(MO)

EF

Mineral Oil (MO)

Polyester
E JFK
K

- -

EF

WE JF

Retrofitting Steps W

R12,R22,R502
W

K K

K K K

FK(MO) K
KE

K(POE) K
K K

K K

KEF K

K
K

- -

EF

K
K J

K J

K J
K J

KK K
K K

K K

- -

EF

W
W
W

K K

K K

K K

KEF K
K K

W
K
W
K
W
J

J
J

- -

EF

Maintenance & Troubleshooting of Small Units

WK

- -

EF

W
Maintenance of Small Units

W
W
W K

K J
K J

K K

K
K

K K
K K

K K

Maintenance of Domestic RefrigeratorW

WK

KF K
KEF K
- -

EF

KEF K

KEF K

KEF K
K K

KE JFK K

(No Frost)WE

JF

- -

EF

WE JF

Maintenance of Drinking Water Coolers W

WEF

WEF

WE JF
- -

EF

WE JF
K K

K
K

K K

K K

K K

Maintenance of window A/C W

WE JF

WE JF

K K

15 > T>10 oC F
- -

EF

E
K

KK

K K K

K
K

K
K K

F K
E

K
K

K K

K
KE JF

- -

EF

WE JF

W
K

K
K
K

W
K

K
- -

EF

Maintenance of Split Units W

E JFK

K K

Part Load

E JF Double Risers
K

EF

EF

EF

WE JF

- -

EF

Double RisersWE JF
K

K
K
KW K

K
KE JF

KE JF K

- -

EF

WE JF

- -

EF

WE JF

- -

EF

Maintenance of Desert (Evaporative) Cooler W

KE JF

KK

WE JF

KEF K

KKKK K

K K

K K

K K

K K
K K

EFK K

EFK K
- -

EF

W
Troubleshooting of Small Units

Troubleshooting of Electric and Electronic Circuits W

Ohmmeter W

KVoltmeter

W
KOhmmeter Continuity
K

KEFE JF K
KNCNO

WEF

WEF

WE JF

- -

EF

KVoltmeter

voltmeterL2 (N) L1K

KL2

(N)

L1

KNKEFE JF

Reset.

R-C-S K
K S-R C-R C-S
KE JF

WEF

WEF

WE JF
- -

EF

KOpen Circuit K

KShort Circuit K

Earth K

KEKKF K

Steps of Troubleshooting Electrical Circuits W

E JF
K

(FCPS)

WK

Cycling J

(IFM) J

(OFM1) J

(OFM2) J

WE JF
- -

EF

(Good Circuits)

F(OFM1) E JF

KE
K

(OFM1)WE JF

FE JF

KEE JF

C1
K

(LPS)

EF

KE JFF

- -

EF

(OFM1)WE JF

F(OFM2) E JF

KE
K

(OFM2)WE JF
(LLS)

- -

EF

K E JF

KK
KK

(FU3)

K(IFR) K
K(IFC) K

KKK

(IFM)

WE JF

Troubleshooting of Refrigeration Cycle W

K E JF
Probable Cause Symptom

KRemedy

- -

EF

Remedy

EF

Probable Cause

K J

Symptom

J J

J J

J J
J

J J

J J
J

J
J

- -

EF

J
J

J J

Stuck

J J

EF

- -

EF

K K

K K

K K

K K

K K
K K

K K
K K

K K
WE JF K
Cycling J

(IFM) J

(OFM1) J

(OFM2) J

- -

EF

W
W
W

K K

KEF K
K K

KEF K

F K
KEKKKKKKKKK

K K

W
K
W
K

- -

EF

Maintenance & Troubleshooting of Commercial & Industrial Units

K J

KAir CooledWater Cooled J

KKKK J

(Direct ExpansionFFinned

K(Dry ExpansionFloodedFShell & Tube

KKKK

K
K

- -

EF

Maintenance of Commercial & Industrial Units

E JF
F

E JFKEKKKKK
K

JWE JF

- -

EF

WE JF

EFK
KE JFK

Compressor Maintenance Procedures W

- -

EF

E JFK

WE JF

Lubrication Cycle Performance W

KK
KEF
K

- -

EF

K

FE
F

KE

K Semi Hermetic Hermetic

copper plating

W
K

EF

ER22,

Suction & Discharge Press.&Temp. W

R134a, R717, R133etc)W

KEFEF

- -

EF

EF

EF

Compressor Electric Motor W

W
K

EF
K

Refrigerant Returning to CompressorW

KK

- -

EF

Suction & Discharge Valves.W

KK
K

Compressor & Motor Protection Control Components

EFK
F

KE

Compressor Mountings W

Springs

- -

EF

Condensers Maintenance Procedures

Air Cooled Condenser

EF

KE JF

WE JF

EFW J
KEF

E F

E F

W J

W J

- -

EF

EF J
F

E F

W
J

EF

- -

EF

Water Cooled CondenserEF

KE JF

EFWE JF
W

EFW J
KE F

EF

EF

W J

W J

E
FW J

EF

W J
KStrainer
- -

EF

EFW J
JF
EAqua- rite

F J

KE JF

WE JF
W

EF J
F

- -

EF

W
J

KEF

K J

WEF

Cooling Towers & Evaporative Condensers Maintenance

KE JF

WE JF

WRange & Approach

JZ J

EZWF

Z J

EZ JWF
- -

EF

EF
EF Nozzles

EF

Bleed-Off

W
K

EF

KE JF

- -

EF

Cooling Tower Logsheet

System No. ..

CT Location: ..

Date EF

Time EF
O.A.Temp. DB/W.B EF
Static pressure EF

Fan

Air flow rate. EF

Pulleys. (check) EF
Belt.(check) EF
Blades. (check) EF
bearings. (check) EF
motor

Volts: EF
Amps: EF
Inlet pressure(water): EF
Outlet pressure (water): EF

Cooling medium

Inlet temp. (water) EF

Outlet temp. (water) EF
Bleed off water E)
Basin water temp. EF
Inlet temp. ( dry air) EF
Outlet temp. (dry air) EF
Inlet temp. ( wet air) EF

Accessories

Outlet temp. (wet air) EF

Water sprayers. (check) EF
Pad material. (check) EF
Eliminators. (check) EF
Float. (check) EF

WE JF
- -

EF

Expansion Device MaintenanceProceduresW

Thermostatic Expansion ValveWEF

KE JF

TEVWE

No

JF

HuntingK

WHunting

K J

K
WEF

FEF

E
- -

EF

E JF
K

WE JF
KWEF

KWEF

W
JF
E J

FE J JF
E

Electronic E.VEF

KE JF

WE JF
- -

EF

KEKKKKKF
K

K
FloatsEF

KE JF

WE JF

- -

EF

Evaporators Maintenance W
Air Cooler Evap. WEF

KE JF

WE JF

- -

EF

W
K

W
K

EF

Water Cooler EF

E JF
WE JFF

E JF

- -

EF

K
K

E F

EFE JF
K

K
K

K W

E F
K

Maintenance of AccessoriesW
RegulatorsEF

KE JF


- -

EF

EF

EF EF

WE JF

ValvesWEF

E JFKEKKK
F
K

EF

EF

WE JF
- -

EF

EF

Filter DriersWEF

KE JFK

Tin

Tout

WE JF
Pressure Cut-OutsWEF

KE JFK

E JF
- -

EF

Troubleshooting of Commercial & Industrial Units

WK

Troubleshooting of Electric and Electronic Circuits W

KK

KK

High Pressure Cut Out

EF

Troubleshooting of Refrigeration Cycle W

K
K

- -

EF

Compressor TroubleshootingW

KE JF
W

F J
E

EF

J J

J J

J J
F
E
J

E J

J F J

- -

EF

E
J

J J

J
J

J J
J

J J

- -

EF

EKKKKKKK

Compressor

Stopped

EKKKKKKK

Compressor Fails to Start

1-

KE

- -

EF

J
220/208 V 220/208 V
J

J

3-
J
J

J
J
F
F
J

E
E
J
J


J
J


J
J

K J

HP

J
- -

CompressorCycling

EF

J J

LP
J

J
J

OL

J J

J

J
- -

EF

IMP

J
J

- -

Long Time Operation

EF

J J
J

J
J

Motor Stator and/or Rotor

Burn Out

J
- -

Low Compressor Lift

EF

Compressor Vibration

Internal Compressor
Damage

WE JF

condenser TroubleshootingW

KE JF

EF

F J F J
E

J J

EF

J J

EF J

EF

EF J
J

- -

EF

J J

EF J

EF

EF J

F J

F J

J J
E

EF

EF

EF

F J

J EF

F J

F J

F J

F J

- -

EF

WE JF

Cooling Tower TroubleshootingW

KE JF

EF

J J

J J

- -

EF

WE JF

TEV,S TroubleshootingW

E JFK

J J

J J

J J
- -

EF

EF

WE JF

Evaporator TroubleshootingW

WE JF

J EF J

EF

J
J

EF
EF

J
- -

EF

J
J

WE JF

Troubleshooting for An Ice-MakerW

E JF

J J

J J

J J
LL

J J

J J
LL

J
- -

EF

J J

J J

J J

J J
L

EF

K J J

K J

J J
- -

EF

J J

J J
J

K J

EF

J J

- -

EF

J J

EF

J J

J Soft J
Softener

J J

J K

J J

- -

EF

J J

J J
bin

bin

J J

EF

J J

K J
K

J J

EF

J J

- -

EF

J J
EF

J J

J J

J J
LL

WE JF

- -

EF

KK K
K

? ? K
K

K K

KEF K
KEF K

KEF K

K
K

K K

- -

EF

KW

W
W

K
K

K
K

W
K

W
K

- -

EF

W
Maintenance & Troubleshooting of Central Units

Central Package A /C UnitsCentral Split A /C Units

Water Chillers

Fan Coil Units JL Air Handling Units

KKKK

- -

EF

Maintenance of Central A/C Units

Maintenance of Central Split or Package UnitsW

KE JF

WE JF

KE JF K

KE JFK K

K K

KL K
K K

K K

- -

EF

K
K

K K

K K

K K

K K

K K

K K

KE JF K

KE JFK K

WE JF

- -

EF

Split unit logsheet

INDOOR SECTION
MODEL NO:
SERIAL NO:
VOLTAGE- :

OUTDOOR SECTION
MODEL NO:
SERIAL NO:
VOLTAGE- :

INDOOR SECTION
VOLTAGE:
CURRENT:

- UNIT DATA OUTDOOR SECTION

VOLTAGE:
CURRENT:
- COMPRESSOR DATA VOLTAGE

FROM
COMPRESSOR
NAMEPLATE:

CURRENT

C-R:
C-S:
R-S:

C:
R:
S:

L1-L2:

L1:

L1-L3:

L2:

L2-L3:

L3:

RESISTANCE CHECK

C-R:
C-S:
R-S:
L1L2:
L1L3:
L2L3:

MODEL NO:

3
SERIAL NO:

- REFRIGRANT PRESSURE/TEMPERATURE -

RSIG

COPR DISCH:
L.L. SER. VLV:
S.L. SER. VLV:
SUCTION

SAT. TEMP

ACTUAL TEMP.

Actual Temp.
Minus
Sat. Temp
SUPERHEAT

Sat. Temp
Minus
Actual Temp.
SUPERHEAT

DISCHARGE LINE
LVG. O.D. COIL@ SER. VLV
ENTER METERING DEVICE
LVG. INDOOR COIL
ENTER SUCT. LINE SE. VLV.

WE JF



- -

EF

Maintenance of Central Package UnitsW

K

E JFK E JF
K

K (20-120 T.R)
K

WE JF




- -

EF

WEF

WEF

WE JF

KE JF K

KE JFK K

K K

KL K
K K

K K

K
K

K K

K K

E
JF K
K PH

K K

K K

K K
- -

EF

K K

KE JF K

KE JFK K

WE JF

- -

EF

WE JF

- -

EF

package unit logsheet

PACKAGED SYSTEM
MODEL NO:
SERIAL NO:
VOLTAGE- :
- UNIT DATA PACKAGED SYSTEM
VOLTAGE:
CURRENT:
- COMPRESSOR DATA VOLTAGE
FROM
COMPRESSOR
NAMEPLATE:

CURRENT

C-R:
C-S:
R-S:

C:
R:
S:

L1-L2:

L1:

L1-L3:

L2:

L2-L3:

L3:

RESISTANCE CHECK

C-R:
C-S:
R-S:
L1L2:
L1L3:
L2L3:

MODEL NO:

3
SERIAL NO:

- REFRIGRANT PRESSURE/TEMPERATURE -

RSIG

COPR DISCH:
L.L. SER. VLV:
S.L. SER. VLV:
SUCTION

SAT. TEMP

ACTUAL TEMP.

Actual Temp.
Minus
Sat. Temp
SUPERHEAT

Sat. Temp
Minus
Actual Temp.
SUPERHEAT

DISCHARGE LINE
LVG. O.D. COIL@ SER. VLV
ENTER METERING DEVICE
LVG. INDOOR COIL
ENTER SUCT. LINE SE. VLV.

WE JF

- -

EF

Maintenance of Water Chillers W

E JFK
Air

Cooled Reciprocating Water Chiller

E JF
KAir

Cooled Helical-Screw Water Chiller

Water CooledK

E JF

- -

EF

E JF

- -

EF

E JF

- -

EF

K K

K K

K K
K K

K K

K K

K K
K K

K K

K K

K K

L K
K

K K

K

KK

K K

K
K

K
K

K K
KE JF K

KE JFK K
- -

EF

Chiller Logsheet

System No. ..

Chiller Location: ..

Date EF

Time EF
O.A.Temp. DB/W.B EF

Compressor

Oil level EF
Oil pressure. EF
Oil temp. EF
Suction temp. EF
Disch. temp. EF
Oil added (gallon) EF
motor
Refrig.

Volts: EF
Amps: EF
Suction pressure: EF

cooler

Inlet Temp. EF
Liquid

Outlet temp. EF
Inlet pressure: EF
Outlet pressure: EF
Flow rate EF

condenser

Refrig.

Discharge pressure EF
Correspdg. temp.EF
Liquid temp. EF
Inlet Temp. EF

Inlet pressure: EF
Water/Air
Outlet temp. EF
L
Outlet pressure: EF
Flow rate EF

WE JF
- -

EF

Maintenance of Hot Water Boilers W

KK
KE JF

WE JF
- -

EF

K K
K K

K K

K K

K
K

K K
K K

K K

K K

K K

K K

K
K

K K

Maintenance of Air Handling Units

K E F

E JF K

E JFK
K

- -

EF

WE JF

WE JF
- -

EF

KE F K

Air Vents K

KKKK
K
E F

KEFK K

E FK K
E FK K

FK K
E

K K

E8.5-9.00FPH
K

E F K

FK K
E

K
EFKK

K
E FK

EF K

EKKKF K
EFK

K K
K K

EFK K

EFK K
- -

EF

FK K
E

EFK K
K K

K
K

K K

K
KEF

K K
KE JF K

- -

EF

AHU Logsheet

System No. ..

AHU Location: ..

Date EF

Time EF
O.A.Temp. DB/W.B EF
Static pressure EF

Fan

Air flow rate. EF

Pulleys. (check) EF
Belt.(check) EF
Blades. (check) EF
bearings. (check) EF
motor

Volts: EF
Amps: EF

Cooling/Heating Coils

Inlet pressure(water): EF
Outlet pressure (water): EF
Inlet temp. (water) EF
Outlet temp. (water) EF
Flow rate (water) EF
Inlet temp. (air) EF
Outlet temp. (air) EF
Fire damper. (check) EF

Accessories

Fire sensor. (check) EF

Overload current. (check) EF
Return air damper. (check) EF
outside air damper: (check) EF
Air flow switch. (check) EF
Air filter pressure drop EF
Electric heater (check) EF

WE JF
- -

EF

Maintenance of Air ducts W

KKKK

E JFKKK

WE JF

- -

EF

W
K K

K K
K

K K

K K
K K

K
K

K K

K K

K K

- -

EF

Maintenance Of Cooling Towers & Evaporative condensers

KK

- -

EF

W
Troubleshooting of Central A/C Units

WE JF Troubleshooting of Water Chillers

Remedy

Probable Cause

Symptom

J F

J J

J J

J J

J J F

J J

J F

J J

J J
J

J J

- -

EF

J F

J F?

J J

K J J

J J J

J J
J

J J
J J J
J

WE JF
- -

EF

K .

K .

.
K J

K J

K J
K J

K J

KEF .
K .

- -

References

Modern refrigeration and air conditioning
Author: Althouse etal
VCGNEP:ACR Bridging Program(UNIT5) Service &
Troubleshoot AC&R Units. Saudi Aramco 2006
VCGNEP:ACR Bridging Program(UNIT3) Service &
Troubleshoot AC&R control circuits. Saudi Aramco 2006
Air conditioning and refrigeration troubleshooting handbook
Author: billy c. langly
Publisher: prentice hall

Practical Heating, Ventilation, Air Conditioning and Refrigeration

Author : Henery W. Puzio & Jim Johnson
Publisher: Delmar
Hanbell Screw Compressors Service Manual, March 2003

Carrier, trane, and york catalogs

Personal internet connections

- -

Accessories

AHU

Alkylbenzene (AB)
Ammeter

Annually

Approach

Boiler

Break down maintenance

Central units

charts
Chest freezer

Clamp-meter

Coil

Commercial units
Compressor

Condenser

Condition based maintenance

Contactor
Cooling coil

Cooling tower

Corrective maintenance
Cut-outs

Cycling

Defrost

Direct expansion

Discharge

Double risers

Dry bulb temperature

- -

Dy expansion

Emergency maintenance

Equipment

Evaporative

Evaporative condenser

Evaporator

Expansion device
Fan

Filter

Filter drier
Finned

Flange

Floats

flooded

Flow switch
Freezer

Heater

Heating coil

Hunting

Ice maker
Improvement maintenance

Leak test

Logsheet

Lubricant

Lubrication

Maintenance

Maintenance emergency

Maintenance programs

Maintenance strategies

Mineral oil (MO)

- -

Monthly

Motor

Nozzles

Overload

performance

Periodic maintenance

Ph meter

Polyester oil (POE)

Power supply

Predictive maintenance

Pressure

Preventive maintenance

Probable cause

Procedures

Range

Reclaiming

Recommended action
Recovery

Recycling

Refrigerant

Refrigerator

Regulators
Relay

Remedy

Retrofitting

Run-to-failure maintenance

Shell & tube

Simulator

Small units

Solenoid valve
- -

Split unit

Statsical based maintenance

Strainer

Subcooling

Superheat

Symptom

System data

Thermostat

Troubleshooting
Vacuum gauge

Vacuum pump

Voltmeter

Water cooler

Wattmeter

Weekly

Wet bulb temperature

Winding

- -

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................................................................................................................................

- -

EF

GOTEVOT appreciates the financial support provided by BAE SYSTEMS