Canon IR 3250

iR3250
SERVICE HANDBOOK
REVISION 0
JUNE 2000
FY8-23BA-000
COPYRIGHT 2000 CANON INC. 2000 2000 2000 2000 CANON iR3250 REV.0 JUNE 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
Application This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality. Corrections This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law. Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies. Copyright This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT 2000 CANON INC. Printed in Japan Imprim au Japon
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
COPYRIGHT 2000 CANON INC. 2000 2000 2000 2000 CANON iR3250 REV.0 JUNE 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
CONTENTS
Contents
CHAPTER 1 MAINTENANCE AND INSPECTION
I. A. 1. 2. 3. II. III. A. Servicing Chart ................................ 1-1 Items to Clean ................................. 1-2 ADF ............................................ 1-2 Reader Unit and Printer Unit ...... 1-3 Replacing the Toner Cartridge .... 1-4 Periodically Replaced Parts ............ 1-7 Consumables and Durables ............. 1-7 ADF ................................................. 1-8 B. C. D. E. F. 1. 2. 3. Reader Unit ..................................... 1-8 Printer Unit ...................................... 1-8 Duplexing Unit (accessory)........... 1-10 Envelope Feeder (accessory) ......... 1-10 Replacing the Consumables .......... 1-11 ADF .......................................... 1-11 Reader Unit ............................... 1-11 Printer Unit ............................... 1-14
CHAPTER 2 STANDARDS AND ADJUSTMENTS

A. Mechanical System ......................... 2-1 1. Non-Image Width ....................... 2-1 2. Image Margin.............................. 2-1 3. Checking and Adjusting the Non Image Width and Margin ............ 2-2 4. Correcting the Displacement of Images in Main Scanning Direction (each cassette; adjusting the margin) .................................................... 2-3 5. Routing the Scanner Drive Cable .................................................... 2-4 B. Electrical System ............................. 2-5 1. When Replacing the Reader Controller PCB ........................... 2-5 2. Upgrading the Reader Unit ......... 2-5 3. Upgrading the Controller Unit.... 2-5 4. When Replacing the DC Controller PCB ............................................. 2-6 5. When Replacing the CCD Unit .. 2-6 6. When Replacing the Scanning Lamp ........................................... 2-6 7. When Removing/Mounting the Scanning Lamp and Replacing the Light Intensity Detection PCB ... 2-7 8. 9. C. 1. D. 1. 2. 3. E. 1. 2. 3. F. 1. 2. 3. 4. G. 1. 2. 3. When Replacing the Standard White Plate.................................. 2-8 Checking the Photointerrupters .. 2-8 Printer Driver Checker .................... 2-9 Outline ........................................ 2-9 Special Tools ................................. 2-10 Outline ...................................... 2-10 List of Connector Signals ......... 2-10 Control Panel ............................ 2-11 Using the Checker ......................... 2-12 Installation ................................ 2-12 Checking the State of the Printer Unit ........................................... 2-13 Making Various Settings (printer unit) .............................. 2-17 List of Mode .................................. 2-21 Selection of Modes ................... 2-21 List of Paper Sizes .................... 2-21 List of Print Densities ............... 2-22 Details of Display/Settings ....... 2-23 Upgrading the Controller System . 2-33 Before Starting the Work .......... 2-33 Managing Data ......................... 2-34 Downloading ............................. 2-36
CONTENTS
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

A. B. C. D. E. F. G. Sensors ............................................ 3-1 Thermistor, Lamps, and Heaters ..... 3-3 Clutches and Solenoids ................... 3-5 Fans, Motors, and Heater ................ 3-7 PCBs ................................................ 3-9 Duplex Unit ................................... 3-11 Variable Resistors (VR), Light-Emitting Diodes, and Check Pins by PCB .................................. 3-12 1. 2. 3. 4. Reader Unit ............................... 3-12 Printer Unit ............................... 3-15 Controller Unit .......................... 3-18 Fax Unit .................................... 3-22
CHAPTER 4 SERVICE MODE

A. Outline ............................................. 4-1 1. Starting Service Mode and Making selections..................................... 4-2 2. Ending Service Mode ................. 4-3 3. Backing Up the RAM ................. 4-3 4. Basic operation ........................... 4-4 B. DISPLAY (control display mode) ......................................................... 4-6 C. I/O Mode ....................................... 4-15 1. R-CON (input/output state of reader controller PCB) .............. 4-15 2. FEEDER (state of feeder controller PCB) ......................... 4-18 3. SORTER (state of finisher controller PCB) ......................... 4-20 D. ADJUST (adjustment mode) ......... 4-24 1. <AE>......................................... 4-26 2. <ADJ-XY> ............................... 4-26 3. <CCD> ...................................... 4-27 4. <BLANK> ................................ 4-28 5. <COLOR> ................................ 4-28 E. FUNCTION (operation check mode) ................. 4-29 F. OPTION (settings mode) .............. 4-39 G. TEST (test mode) .......................... 4-46 1. Grid (PG-TYPE1) ..................... 4-48 2. 17 Gradations (w/o density correction; PG-TYPE2) ............ 4-48 3. 4. 5. 6. 7. 8. H. I. 1. J. K. 1. 2. 3. 4. 5. 6. 7. 8. 9. 17 Gradations (w/o density correction; PG-TYPE3) ............ 4-48 Blank (PG-TYPE4)................... 4-49 Halftone (PG-TYPE5) .............. 4-49 Solid Black (PG-TYPE6) ......... 4-49 Vertical Lines (PG-TYPE7) ...... 4-50 Horizontal Lines (PG-TYPE3) . 4-50 COUNTER (counter mode) .......... 4-51 FEEDER (feeder mode) ................ 4-53 DISPLAY .................................. 4-54 BOARD (board mode) .................. 4-56 Fax Board ...................................... 4-58 Service Data .............................. 4-58 Registering the Bit Switch (#1 SSSW) ................................ 4-63 Setting the Menu Switch (#2 MENU) ............................... 4-76 Making Various Settings (#3 NUMERIC Param.) ............ 4-78 Setting the Site of Installation (#5 TYPE) ................................. 4-80 Setting the Printer Parameters (#7 PRINTER) .......................... 4-80 Initializing the Settings (#8 CLEAR).............................. 4-84 Test Mode (#9 TEST) ............... 4-85 PRINT Test ............................... 4-86
CONTENTS
L. Service Report ............................... 4-90 1. System Data List ....................... 4-90 2. System Dump List .................. 4-102 3. 4. Error Transmission Report ..... 4-105 Error Reception Report (for servicing) ........................ 4-106
CHAPTER 5 SELF DIAGNOSIS

A. Machine Proper ............................... 5-1 B. Fax ................................................... 5-6 C. Paper Deck ...................................... 5-6 D. Finisher ............................................ 5-6
APPENDIX
A. GENERAL TIMING CHART ....... A-1 1. Reader Unit ................................ A-1 2. Printer Unit ................................ A-2 B. LIST OF SIGNALS........................ A-3 1. Input/output Signals to/from DC controller PCB ........................... A-3 C. GENERAL CIRCUIT DIAGRAM A-9 1. controller unit ............................ A-9 2. Reader unit .............................. A-11 3. Printer unit .............................. A-13 D. Specifications ............................... A-15 1. Reader Unit .............................. A-15 2. Printer Unit .............................. A-17 3. Default Ratios .......................... A-20 4. Copying Speed ......................... A-21 E. Special Tools ................................ A-22 F. Solvents and Oils .......................... A-23
MAINTENANCE AND INSPECTION
CHAPTER 1 MAINTENANCE AND INSPECTION I . Servicing Chart

The machine does not have part that require periodical servicing. So that its parts may last longer, however, observe the following during visits to the users for replacement of consumables or the like:
No. 1 2 3 Work Report to the person in charge. Record the counter reading. Make test copies in Direct, Reduce, and Enlarge modes. Checks Check the general condition. Check faulty copies. a. Image density b. White background (for soiling) c. Characters (for clarity) d. Leading edge margin e. Left/right margin f. Trailing edge margin g. Fixing, registration (for displacement), back (for soiling) h. Abnormal sound Remarks
4 5 6
Clean any soiled areas. (See the next page for items.) Make test copies. Press the leakage breaker test switch of the reader unit and the printer unit to make sure each operates normally. Thereafter, turn off the power switch, and shift the lever to ON; then, turn on the power switch. Caution: Check to make sure that grounding is made correctly. Otherwise, leakage may not trip the breakers. While the power switch is on and the lever of the leakage breaker is at ON, press the test switch. If normal, the lever will shift to OFF to turn off the power; otherwise, replace the leakage breaker, and make a check once again.
7 8 9
Execute auto gradation correction in user mode. Make sample copies. Put the sample copies in order, and clean up the area around the machine. Record the counter reading. Fill out the Service Sheet, and report to the person in charge. Enter the result of checking the leakage breakers.
10 11
1-1
A.
1.
Ref. 1 2 3 4 5 6 7 8 9 10 11 12
Items to Clean
ADF
Name Feed/reversing roller Registration roller Registration paper sensor (S3) Separation belt Feed roller Original tray paper sensor (S1) Pickup roller Feed belt Delivery roller Copyboard glass retainer (right) Pre-separation guide Vertical size plate
: Clean
: Replace
: Lubricate
: Adjust
: Inspect
Maintenance interval every 100,000 every 200,000
Remarks
On the reader side. Or, 6 mon., whichever is earlier. On the reader side.
[1] [2] [3]
[4] [5] [6] [7]
[8]
[9]
[12]
[11]
[10]
Figure 1-101
1-2
2.
Reader Unit and Printer Unit

Unit Part No. 1 through No. 3 mirrors Reflecting shade (scanning lamp) Scanner rail Lens CCD Standard white plate Clean with alcohol; then, apply silicone oil (FY9-6011). Use a blower brush.* Use lint-free paper or alcohol. Use lint-free paper or alcohol. Remarks Use a blower brush.*
Externals and Controls
Pickup/feeding
Multifeeder roller Cassette pickup roller Feed roller Separation roller Separation pad Registration roller assembly
Use lint-free paper. Use lint-free paper; if dirt is excessive, use alcohol. Do not remove the spring during cleaning; a displaced spring will cause skew movement or jams. If the spring is found to be displaced, correct it. Use lint-free paper. Use lint-free paper. Use the special brush (attachment).
Paper guide Fixing assembly Transfer Fixing assembly inlet guide Static eliminator
*Take care not to touch the mirrors and lenses, and keep the CCD free of dust.
1-3
3.
Replacing the Toner Cartridge Caution: Never throw the toner cartridge into fire. The toner will catch fire, causing burns or fires. Be sure to use a toner cartrdige specially designed for the machine.
1) Open the upper cover.
Figure 1-102
2) Hold the toner cartridge by its grips with both your hands. Then, lift it to remove.
Figure 1-103
3) Take the new toner cartridge out of its protective bag. Keep the bag. You will need it when removing the toner cartridge.
Figure 1-104
1-4
4) Pull up the tape [1] slowly to remove it together with the protective sheet [2].
[1]
[2]
Figure 1-105 5) Rotate the toner cartridge as shown slowly five to six times as shown to even out the toner inside it.
Figure 1-106 6) Place the toner cartridge on a firm, level place. 7) While holding the toner cartridge with one hand, shift the orange tab and pull it slowly so that the sealing tape (about 71 cm in length) is completely out of the cartridge.
Figure 1-107
Figure 1-108
1-5
8) Fit the toner cartridge in such a way that it will slide in at the indicated angle; slide it fully into the machine slowly.
Figure 1-109 9) Push in the toner cartridge in the direction of the arrow.
Figure 1-110
10) Close the upper cover.
Figure 1-111
1-6
II . Periodically Replaced Parts

The machine does not have parts requiring periodical replacement.
III . Consumables and Durables

Some parts of the machine may require replacement once or more over the period of product warranty because of wear or damage. Replace them as needed by referring to the following tables.
1-7
A.
No.
ADF
Part name Part number FB3-5702 FF5-5207 FC1-7815 Q'ty 4 1 1
Estimated life (copies)
Remarks
A-1 Feed belt (pickup assembly) A-2 Separation roller A-3 Feed belt
250,000 250,000 250,000 If dirt cannot be removed.
B.
No.
Reader Unit
Part name Part number FH7-3336 FH6-1463 Q'ty 1 2
Remarks
R-1 Scanning lamp R-2 Cooling fan
500 hr 30,000 hr
C.
No. P-1 P-2 P-3 P-4 P-5 P-6 P-7 P-8 P-9 P-10 P-11 P-12 P-13
Printer Unit
Part name Manual feed pickup roller Manual feed separation pad Fixing assembly Feed roller Separation roller Transfer roller Scanner cooling fan Power supply cooling fan Controller cooling fan Delivery fan Manual feed tray cooling fan Controller cooling fan LCD unit Part number RB1-9526 RF5-2703 RG5-4318 RG5-4319 RF5-1834 RF9-1394 RH7-1266 RH7-1396 RH7-1289 RH7-1271 RH7-1397 FH6-1544 FG6-4486 Q'ty 1 1 1 1 2 2 1 1 1 2 2 1 1 1
Remarks Replace at the same time. 100/120V model 230V model Replace at the same time.
200,000 200,000 350,000 350,000 350,000 350,000 350,000 25,000 hr 25,000 hr 25,000 hr 25,000 hr 25,000 hr 50,000 hr 10,000 hr
1-8
[A-1] [A-2]
[A-3]
Figure 1-301 Arrangement of Consumables 1
[P-3]
[P-6]
[P-2] [P-1]
[P-5] [P-4]
1-9
[R-2] [P-13] [R-1] [R-2]
[P-10] [P-7] [P-9]
[P-12] [P-11]
[P-8]
D.
Duplexing Unit (accessory)

The duplexing unit does not use consumables.
E.
Envelope Feeder (accessory)

The envelope feeder does not use consumables.
1-10
F.
1.
Replacing the Consumables
ADF For details, see the DADF-C1 Service Manual.
2. Reader Unit a. Scanning Lamp 1) Remove the right glass retaining cover. 2) Remove the copyboard glass. 3) Remove the screw [1], and detach the magnet catcher [2] and the scanning lamp cover [3].
[1]
[2]
[3]
Figure 1-304
4) Remove the two screws [4], and detach the scanner inside cover [5].
[5]
[4]
Figure 1-305
1-11
5) Move the No. 1 mirror mount to where the scanning lamp cover was removed. 6) Remove the two screws [6], and detach the anti-reflection plate [7].
[7]
[6]
Figure 1-306 Caution: When mounting the anti-reflection plate, be sure to fit the anti-reflection plate into the cut-off (front, rear) of the No. 1 mirror base. In addition, be sure that the connector is fully fitted to the anti-reflection plate.
Cut-off (front) Cut-off (rear)
Figure 1-307
1-12
7) Disconnect the connector [6], and remove the two screws [7]; then, detach the scanning lamp [9] from the electrode plate (front) [8].
[9] [6]
[7]
[8]
Figure 1-308 8) Remove the scanning lamp [10] (w/ scanning lamp heater) to the front. 9) Remove the scanning lamp heater and the heater rings (front, rear) from the scanning lamp.
[10]
Figure 1-309 b.1 Power Supply Cooling Fan 1) Remove the rear upper cover, left upper cover, and rear cover in the order given. 2) Disconnect the connector [1], and remove the two screws [2]; then, detach the fan [3].
[2]
[4]
[1]
[2]
Figure 1-310
1-13
b.2 Scanner Motor Cooling Fan 1) Remove the front cover. 2) Disconnect the connector [1], and remove the two screws; then, detach the fan [3].
[2]
[3]
[1]
Figure 1-311 3. Printer Unit a. Manual Feed Pickup Roller 1) Open the manual feed tray. 2) Remove the cover [1].
[1]
Figure 1-312
3) While pressing on the holding plate [2], pick the tab on the manual pickup roller [3] and pull out the manual feed pickup roller.
[3]
[2]
Figure 1-313
1-14
b. Manual Feed Separation Pad 1) Remove the manual feed pickup roller. 2) Using a flat-blade screwdriver [1], detach the manual feed separation pad [2].
[2]
[1]
Figure 1-314 c. Fixing Assembly 1) Open the left cover. 2) If a duplexing unit is installed, push down the knob [1] and pull out the duplexing unit [2].
[2]
[1]
Figure 1-315 3) Push down the knobs on both ends of the fixing assembly unit, and pull out the fixing assembly.
[2]
[1]
Figure 1-316 1-15
4) Holding the fixing assembly unit with both your hands, take out the fixing assembly carefully.
Figure 1-317 5) Remove the packing material from the new fixing assembly, and pull out the two spacers.
Figure 1-318 6) Slide the new fixing assembly into the machine along the rails.
Figure 1-319 7) Push the fixing assembly fully inside the machine.
Figure 1-320
1-16
8) Check to make sure that the fixing assembly [1] is securely in place, turn the knob [2] to fix it in place.
[1]
[2]
Figure 1-321 d. Feed Roller and Separation Roller 1) Remove the upper cassette and the lower cassette by releasing the stopper.
Figure 1-322 2) Take note of the position of the feed roller and the separation roller of each cassette holder.
[1] [2] A
B [1] [2]
[1] Feed roller [2] Separation roller Figure 1-323 1-17
3) Turn the roller until the tab is where it may be operated easily.
Figure 1-324
4) Pick the tab, and pull out the roller.
Figure 1-325 5) Pull put the other rollers by repeating steps 3) and 4).
1-18
6) Mount the new rollers. Thereafter, check to make sure that each one is securely in place.
Figure 1-326
Figure 1-327
e. Transfer Roller 1) Open the supper cover, and take out the toner cartridge. 2) Lift the gear assembly of the transfer charging roller as shown.
Figure 1-328
1-19
3) Remove the transfer roller together with the paper guide as shown.
Figure 1-329
4) Remove the transfer charging roller [1] from the paper guide [2].
[1]
[2]
Figure 1-330
5) Mount the new transfer charging roller to the paper guide. 6) Insert the shaft of the new transfer charging roller into the machines bushing; then, push in the shaft of the gear assembly.
Figure 1-331
1-20
Caution: 1. If you have replaced the scanning lamp, perform the following; for details, see p. 4-6: Clean the No. 1/2/3 mirror, reflecting shade, and standard white plate. Clean and lubricate the scanner rail. Adjust the intensity of the scanning lamp (Function>MISC-R>LAMP-ADJ in service mode). Adjust the CCD (Function>CCD>CCD-ADJ in service mode). 2. Check Display>MISC>FL-LIFE in service mode.
1-21
STANDARDS AND ADJUSTMENTS
CHAPTER 2 STANDARDS AND ADJUSTMENTS

A.
1. Non-Image Width The non-image width on copies made in Direct must be as follows: Leading edge: 2.5 2.5 mm Left/right: 2.5 2.5 mm Trailing edge: Not specified.
Mechanical System
2.
Image Margin The image margin on copies made in Direct must be as follows: Leading edge: 3.0 2.0 mm Left/right: 3.5 2.0 mm Trailing edge: 3.0 2.0 mm
5.0 2.0mm
5.0 2.0mm
0 2 4 5 6 8 10 12 14 16 18 20
0 2 4 5 6 8 10 12 14 16 18 20
Figure 2-A101 Leading Edge Non-Image Width
Figure 2-A103 Leading Edge Image Margin
5.0 2.0mm
5.0 2.0mm
0 2 4 5 6 8 10
0 2 4 5 6 8 10
Figure 2-A102 Left/Right Non-Image Width
Figure 2-A104 Left/Right Image Margin
2-1
3.
Checking and Adjusting the Non-Image Width and Margin Observe the following sequence when making checks and adjustments: Adjusting the left/right image margin (COPIER>ADJUST>BLANK>BLANK-L,R) Adjusting the leading edge/trailing edge non-image width (COPIER>ADJUST>BLANK> BLANK-T,B) Adjusting the image read start position (COPIER>ADJUST>ADJ-XY>ADJ-X,Y) Checking the image margin For details of the above, see VII.D Adjustment Mode (ADJUST) in Chapter 12. Reference: The machine does not require the adjustment of registration as part of the adjustment of the leading edge margin.
2-2
4.
Correcting the Displacement of Images in Main Scanning Direction (each cassette; adjusting the margin) If the image in main scanning direction is displaced or the margin shows a discrepancy when the upper cassette or the lower cassette is used as the source of paper, adjust the margin as follows: Reference: The multifeeder or the duplex unit (accessory) do not require adjustment of the margin. 1) Remove each cassette from the machine, and adjust the roll in the cassette with a screwdriver to eliminate displacement of images.
w [3] [4] [1] [2]
[1] [2] [3] [4]
0.5mm
Figure 2-A105
Feed direction Feed direction

Displacement toward top of image
Match the displacement
Displacement toward bottom of image
Figure 2-A106
2-3
5.
Routing the Scanner Drive Cable For instructions used to route the scanner drive cable, see the Reader Service Manual: VII.B.4 Routing the Scanner Drive Cable in Chapter 2.
[6]
[2]
[1]
[3] [7] Fix in place temporarily. Wind 7 times.
Put the steel ball into the hole. [5] Be sure to avoid a gap between runs.
[4]
Figure 2-A107 Caution: 1. Check the scanner drive cable for twisting, and check to make sure that it has not ridden over the pulley. 2. Move the No. 1 mirror base and the No. 2 mirror base by hand to make sure that they move smoothly. At this time, avoid touching the reflecting plate. 3. Take care not to damage the cable by the edge of the metal plate.
2-4
B.
1. 1) 2)
Electrical System
When Replacing the Reader Controller PCB Remove the reader unit front cover. If service mode is available, Copy the values of the items (11 in all) indicated on the reader unit service label (remove the reader unit front lower cover) and also in service mode to the reader unit service label; then, go to step 3). If service mode is not available, Go to step 3). 3) Remove the reader controller PCB. (See the Reader Service Manual: IV.B.1 Removing the Reader Controller PCB in Chapter 3.) 4) Assemble the machine. (Keep the cover removed in step 1) as it is.) 5) Connect the reader unit power plug to the power outlet, and turn on the rear power switch, printer unit power switch, and control panel power soft switch in the order indicated. 6) Clear the RAM on the reader controller PCB in service mode: Function>CLEAR>R-CON. 7) In service mode (COPIER>Adjust>DJ-XY, CCD), enter the values copied to the reader unit service label in step 1). Be sure to press the OK key after entering the values. If service mode was not available in step 2), enter the values initially indicated on the service label. 8) Make the following selections in service mode: COPIER> Function>MISC-R>USE-LAMP. 9) Turn the VR (VR1601) designed for the adjustment of the scanning lamp and found on the reader controller PCB to the left and the right; stop it when a beep is heard, and press the OK key on the control panel screen. (See the instructions given for removing and mounting the scanning lamp and for replacing the light intensity detection PCB.) 10) Make the following selections in service mode: COPIER>Function>CCD-CCD-ADJ. 11) When CCD-ADJ is highlighted (reverse video), press the OK key on the control panel screen to start CCD auto adjustment. 12) See that END is indicated on the screen when CCD auto adjustment ends. (The indication at the top of the Service Mode screen changes from READY to SERVICE and then to READY.) 13) Mount the front lower cover (w/ service label) removed in step 1). 14) When all operations end, turn off and then on the printer unit power switch, and turn on the control panel power switch. 15) Execute auto gradation correction in user mode. 16) End. Upgrading the Reader Unit The reader unit is upgraded by replacing the ROM DIMM on the reader controller PCB.
2.
A. Replacing the ROM DIMM on the Reader Controller PCB a-1 Removing the ROM DIMM See the instructions on how to remove the ROM DIMM (on the reader controller PCB). a-2 Mounting the ROM DIMM 1) Mount the ROM DIMM by referring to the instructions on how to mount the ROM DIMM (on the reader controller PCB). 2) Assemble the machine. 3) Go to step 9) of 1. Replacing the Reader Controller PCB in the previous section. 3. Upgrading the Controller Unit Upgrade the controller unit by means of downloading. For instructions, see VI. Upgrading the Controller System. 2-5
4.
When Replacing the DC Controller PCB No item needs to be executed.
5. When Replacing the CCD Unit 1) Copy the values (AL-RG, AL-GB) indicated on the new CCD unit to the service label attached to the reader unit front lower cover. 2) Turn off the machine, and mount the new CCD unit. 3) Turn on the machine. 4) Enter the new values in service mode: Adjust>CCD>AL-RGAL-GB. 5) Execute CCD auto adjustment in service mode: Function>CCD>CCD-ADJ. 6) Attach the reader unit front lower cover. 7) Execute auto gradation correction in user mode. 8) End. 6. When Replacing the Scanning Lamp 1) Replace the scanning lamp with a new one according to the instructions in the following, and assemble the machine: Reader service manual VII.C.1 Removing the Scanning Lamp/Scanning Lamp Heater in Chapter 3. 2) Turn on the rear power switch/control panel power soft switch. 3) Remove the two screw face plates and the two screws, and detach the reader unit front lower cover. 4) Turn on the control panel power soft switch. 5) Make the following selections in service mode: COPIER>Function>MISC-R>LAMP-ADJ. Then, press the OK key. Check that the indication on the Service Mode screen changes to SERVICE, and wait 5 min (until the scanning lamp warms up). 6) When the scanning lamp has turned on, turn the VR designed for adjusting the scanning lamp shown in the following figure to the left and the right until a beep is heard.
COPY LOAD
Scanning lamp adjusting VR
Figure 2-B101 7) Press the OK key on the control panel screen. (The indication on the Service Mode screen changes to READY.) 8) Make the following selections in service mode: COPIER>Functions>CCD>CCD-ADJ. 9) When CCD-ADJ is highlighted (reverse video), press the OK key on the control panel screen to start CCD auto adjustment. 10) See that the screen indicates END at the end of CCD auto adjustment. (The indication on the top of the Service Mode screen changes from READY to SERVICE and then to READY.) 11) Mount the front lower cover removed in step 3). 12) Execute auto gradation correction in user mode. 13) End. 2-6
7. 1) 2) 3) 4) 5) 6)
When Removing/Mounting the Scanning Lamp and Replacing the Light Intensity Detection PCB Mount the removed scanning lamp back to the machine. Or, replace the light intensity detection PCB according to the instructions in the following to assemble the machine: Reader Service Manual, VII.D.1 Removing the Light Intensity Detection PCB in Chapter 2. Turn on the rear power switch/control panel power soft switch. Remove the two screw face plates and the two screws, and detach the reader unit front lower cover. Turn on the control panel power soft switch. Make the following selections in service mode: COPIER>Functions>MISC-R>USE-LAM, and press the OK key. Check that the indication at the top of the Service Mode screen has changed to SERVICE, and wait for about 5 min (until the scanning lamp warms up). When the scanning lamp has turned on, turn the VR designed for adjusting the scanning lamp shown in the following figure to the left and the right until a beep is heard.
COPY LOAD
Scanning lamp adjusting VR
Figure 2-B102 7) Press the OK key on the control panel screen. (The indication at the top of the Service Mode screen changes to READY.) 8) Make the following selections in service mode: COPIER>Function>CCD>CCD-ADJ. 9) When CCD-ADJ is highlighted (reverse video), press the OK key on the control panel screen to start CCD auto adjustment. 10) See that END has appeared on the screen to indicate the end of CCD auto adjustment. (The indication at the top of the Service Mode screen changes from READY to SERVICE and then to READY.) 11) Mount the front lower cover removed in step 3). 12) Execute auto gradation correction in user mode. 13) End.
2-7
8. When Replacing the Standard White Plate 1) Make the following selections to open the CCD screen in service mode: COPIER>Adjust>CCD. 2) Enter the value indicated on the new standard while plate by making the following selections in service mode: COPIER>Adjust>CCD>W-PLT-X, W-PLT-Y, W-PLT-Z. Then, press the OK key.
XXXX YYYY ZZZZ

Value of W-PLT-Z Value of W-PLT-Y Value of W-PLT-X
Figure 2-B103 3) Turn off the control panel power soft switch and the rear power switch, and mount the new standard white plate to the machine. 4) Turn on the rear power switch, and turn on the control panel power soft switch. 5) Make the following selections in service mode: COPIER>Function>CCD>CCD-ADJ. 6) When CCD-ADJ is highlighted (reverse video), press the OK key on the control panel screen to start CCD auto adjustment. 7) At the end of CCD auto adjustment, see that the screen indicates END. (The indication at the top of the Service Mode screen changes from READY to SERVICE and then to READY.) 8) Execute auto gradation correction in user mode. 9) End. 9. Checking the Photointerrupters The machine allows checks on its photointerrupters using a service tool (RY9-0104) or a conventional meter. a. Using a Meter 1) Set the meter range to 30 VDC. 2) Connect the - probe of the meter to GND of the DC controller PCB or the reader controller PCB. 3) Connect the + probe of the meter to the terminals (on the DC controller PCB or the DC controller PCB) indicated on the pages that follow. 4) Make checks as instructed. b. Using the Service Tool See the instructions under C. Printer Diver Checker.
2-8
C.
1. a.
Printer Driver Checker
Outline Outline The printer driver checker is designed to operate the printer unit on its own for making checks on the printer unit; the checker may be used for the following three functions: a. A solid black, horizontal line, vertical line, or solid white image may be printed on the printer unit. A choice may be made of the pickup slot and the delivery slot. b. The state of each sensor used in the printer unit may be monitored, and solenoids, motors, and other loads may be forced to operate. c. If a fault has occurred, the error data sent to the video controller (external device) from the printer unit may be indicated using the LEDs of the checker.
PRIN
bit 1 6 b it 1
TER
4 b it 13
5 b it 1
DRI
bit 1
VER
0 b it 9
Alligator clip (not used)

DAT A
bit 8 bit 7 bit 6 bit 5
2 b it 11 bit 1
Connector 2 (not used)

bit 4 bit 3 bit 2
bit 8 1
bit 7 1
bit 6 1
0 0 0 0
DAT bit 5 A SE T
bit 4 1 bit 3 1 bit 2 1
bit 1
DC2
4V
0 0 0 0
bit 1 1
ENT
ER
TE PRINST T
ON DISP LAY 3 SET UP 2 1 11 C MAD ANON E IN INC JAP . AN 10
MOD
5
E SE
6 7 8 9
LEC
OFF
RY9 -0
104
Connector 1
Figure 2-C101 Caution: The checker may be used only for the printer unit and the duplexing unit (accessory).
2-9
D.
1.
Special Tools
Outline With the checker, the condition of the printer unit may be monitored and various settings may be made combining the mode select switch and display/setup switch (Table 4-201).
DISPLAY/ SETUP
DISPLAY
Mode 1 2 3 4 5 6 7 8 9 10 11
SETUP (various data settings to be sent to (indicates state of printer) sensor and load sent by printer)
operator call/service call service call details/faulty print details/warning fan/fan fault details pickup assembly composition/selected pickup assembly/paper in pickup assembly sensor state 1 selected paper size upper/lower cassette paper size/sensor state 2 paper jam cause/fan fault details 2 motor state test print pickup/delivery slot selection/pattern setting paper feed system electrical parts drive 2 paper feed system electrical parts drive paper feed system electrical part state/sensor state 3 paper feed system electrical part drive 1 multifeeder manual feed tray paper size selection ready inhibit/sleep setting print density selection
Table 2-D101 2. a. List of Connector Signals Connector 1 Table 4-202 shows the pin numbers of connector 1 and their functions:
Pin No. J1-1 J1-2 J1-3 J1-4 Signal +24VA IN OUT GND +24VA Serial communications line (input) Serial communications line (output) GND Function
Table 2-D102
2-10
3. Control Panel DATA LED The settings of each sensor and load sent from the printer unit is monitored with reference to 16 LEDs. 24VDC LED It turns on when the checker is supplied with 24 V. MODE SELECT Switch It is used to select various modes. (Table 4-201) DISPLAY/SETUP Switch It is used to switch between DISPLAY and SETUP. It is used to indicate the state of each sensor and load sent by the printer unit with reference to DATA LED. SETUP It is used to set data using the DATA SET switch. TEST PRINT Switch When it is turned ON, the test print pattern selected by the DATA SET switch is printed on the printer unit. ENTER Switch It is used to enter the data selected by the DATA SET switch. DATA SET Switch It is used to set various data to be sent to the printer unit. (Table 4-201)
PRINTER DRIVER
DATA
bit 16 bit 15 bit 14 bit 13 bit 12 bit 11 bit 10 bit 9 bit 8 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1
DC24V
DATA SET
bit 8 1 bit 7 1 bit 6 1 bit 5 1 bit 4 1 bit 3 1 bit 2 1 bit 1 1
ENTER
TEST PRINT
ON DISPLAY
MODE SELECT
5 4 3 2 6 7 8 9 10 1 11
OFF
SET UP
RY9-0104
CANON INC. MADE IN JAPAN
Figure 2-D101
2-11
E.
Using the Checker
1. Installation 1. Turn off the copier's power switch. 2. Connect the connector 1 [2] of the checker [1] to the connector J24 [3] of the envelope feeder of the printer unit. (Figure 4-301) (However, the checker and the envelope feeder cannot be used simultaneously; if the envelope feeder is connected to the connector for the envelope feeder, disconnect the envelope feeder.) 3. Turn on the copier's power switch. 4. When the copier has entered standby state, operate the checker and make checks.
[3] [2]
[1]
PRIN
bit 16 bit 15
TER
bit 14 bit 13
DRIV
bit 12
ER
bit 10 bit 9
bit 11
DATA
bit 8 bit 7 bit 6
bit 8 1
bit 5
bit 4
bit 7 1
bit 3
bit 6 1
0 0 0 0
bit 5 1
DATA
bit 2
bit 1
bit 4 1
SET
bit 3 1 bit 2 1
DC24V
0 0 0
bit 1 1
ENTE
TEST PRINT 0
ON DISPLA Y 3 SET UP 2 1 11 CA MADE NON INC. IN JAP AN 10
MODE
5 6
SELE
7 8 9
CT
OFF
RY901
04
Figure 2-E101 Caution: A buildup of static charges, if any in your body, can cause the copier to malfunction or go out of order when you operate the printer driver checker. Be sure to touch a metal portion of the copier before connecting the checker to discharge the buildup.
2-12
2.
Checking the State of the Printer Unit Select 'DISPLAY' using the display/setup switch, and select the item to monitor using the mode select switch, and check the state of the printer unit. (Table 4-201) EX 1 To check the nature of an operator call/service call, [1] When the copier has entered standby mode, set the display/setup switch of the checker to 'DISPLAY'. [2] Set MODE SELECT to '1'. [3] Find out the bit whose data LED is on with reference to the mode list. For instance, if bit 16 is on, we know that the fixing assembly has a fault from the mode list (Table 4-301).
[3]
PRINTER DRIVER
DATA
DC24V
[1]
DATA SET
[2]
MODE SELECT
ENTER
TEST PRINT
ON DISPLAY
5 4 3 2
7 8 9 10
OFF
SET UP
11
RY9-0104
Figure 2-E102 Caution: If MODE SELECT is selected while the display/setup switch is in 'SET UP', the mode selected before the display/setup switch is set to 'DISPLAY' will be maintained.
2-13
MODE SELECT 1 bit [3] 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 Details of display/settings fault in fixing assembly fault in beam detection fault in laser fault in main motor fault in scanner motor fault in fan motor fault in duplexing re-pickup roller fault in holding plate lifter fault in duplexing horizontal registration guide faulty print absence of cartridge absence of paper door open jam printer ready
D I S P L A Y
S E T U P
Table 2-E101
2-14
EX2 To check the paper size selected for the upper cassette, [1] When the copier has entered standby state, set the DISPLAY/SETUP switch of the checker to 'DISPLAY'. [2] Set MODE SELECT to '7'. [3] Read the bits whose LED is on from the mode list. A paper size is indicated using bit 11 through bit 16 for the upper cassette and using bit 5 through bit 10 (a total of 6). The same combinations are used for both upper and lower cassettes, and bit 11 through bit 16 and bit 5 through bit 10 are used to represent A through F. (Table 2-E102) For instance, if bit 12 (B) and bit 11 are on, we know that the paper size is A3 from the paper size list (Tables 2-E102, 2-E103).
[3]
PRINTER DRIVER
DATA
DC24V
[1]
DATA SET
[2]
MODE SELECT
ENTER
TEST PRINT
ON DISPLAY
5 4 3 2
7 8 9 10
OFF
SET UP
11
RY9-0104
Figure 2-E103
List of paper sizes F 0 0 0 0 0 0 0 0 0 0 0 0 1 E 0 0 0 0 0 0 0 0 0 0 1 1 1 D 1 0 0 1 1 0 1 1 0 1 0 1 1 C 0 0 1 1 0 0 0 1 0 1 1 1 1 B 1 1 0 0 0 1 0 1 0 0 1 0 1 A 0 1 1 0 0 0 1 0 1 1 1 0 1 Ledger A3 B4 Legal Letter A4 B5 A5 A4-R (vertical) Executive Universal Envelope Free
Table 2-E102 2-15
MODE SELECT 7 bit 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 Details of display/settings F E D Used to monitor the paper size selected for the upper cassette (Table 4-402). C B A F E D Used to monitor the paper size selected for the lower cassette (Table 4-402). C B A Remains on when the duplexing re-pickup roller is in home position (see Note). Remains on when the upper cassette is set in place. Remains on when the lower cassette is set in place. Remains on when the LED on the DC controller PCB is on.
D I S P L A Y
S E T U P
Table 2-E103 Caution: The state of the sensor inside the duplexing unit is not monitored while test printing is being executed.
2-16
3.
Making Various Settings (printer unit) Select 'SET UP' using the display/setup switch, and select the desired mode using the mode select switch (Table 4-201). After selecting the mode of operation using the data switch, press the enter switch to start the selected mode. EX1 To select 3 for the multifeeder tray, [1] When the printer has entered standby state, set the display/setup switch of the checker to 'SETUP'. [2] Set MODE SELECT to '5'. [3] Find out the bits corresponding to the paper size from the table (Tables 4-304, -305). In the case of A3, set bit 4 (B) and bit 3 (A) of the data set switch to '1'. [4] Press the enter switch to select A3 for the paper size.
PRINTER DRIVER
DATA
DC24V
[3]
DATA SET
[4]
ENTER TEST PRINT
ON
[1]
[2]
MODE SELECT
DISPLAY
5 4 3 2
7 8 9 10
OFF
SET UP
11
RY9-0104
Figure 2-E104
List of paper sizes F 0 0 0 0 0 0 0 0 0 0 0 0 1 E 0 0 0 0 0 0 0 0 0 0 1 1 1 D 1 0 0 1 1 0 1 1 0 1 0 1 1 C 0 0 1 1 0 0 0 1 0 1 1 1 1 B 1 1 0 0 0 1 0 1 0 0 1 0 1 A 0 1 1 0 0 0 1 0 1 1 1 0 1 Ledger A3 B4 Legal Letter A4 B5 A5 A4-R (vertical) Executive Universal Envelope Free
Table 2-E104
2-17
MODE SELECT 5 bit 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 F E D C B A Details of display/settings
Used to monitor the paper size for the multifeeder (Table 4-402).
D I S P L A Y
S E T U P
Used to monitor the print density. Used to monitor the print density. For print density, see Table 4-403. Used to monitor the print density. Used to monitor the print density. F E D Used to select paper size for the multifeeder (Table 4-402); however, for test printing only. C B A
Table 2-E105
2-18
EX4 To execute test printing on the printer unit, To cause the multifeeder tray to pick up paper, the horizontal-line test pattern to be printed on both sides, and the output to be delivered on the face-up tray, go through the following steps: [1] When the printer unit has entered standby state, set the display/setup switch to 'SETUP'. [2] Set MODE SELECT to '8'. [3] Set the following bits of the data set switch as follows: bit 8 to '0', bit 7 to '1', bit 6 to '0', bit 5 to '0', bit 4 to '1', bit 3 to '1', bit 2 to '0', and bit 1 to '1'. (Table 4-306) [4] Press the enter switch. [5] Shift the test print switch to ON to make a single test print.
PRINTER DRIVER
DATA
DC24V
[3]
DATA SET
[4]
ENTER
[5]
TEST PRINT
ON
[1]
[2]
MODE SELECT
DISPLAY
5 4 3 2
7 8 9 10
OFF
SET UP
11
RY9-0104
To select the horizontal-line (image) pattern To select double-sided printing To select delivery to the face up tray To select pickup from the multifeeder
Figure 2-E105 Caution: [1] Once selected in this mode, the test print data will be maintained when any other mode is used for test printing. [2] When the test print switch is kept at 'ON', continuous printing will take place. [3] When selecting an image pattern, avoid using double-sided printing if solid black has been selected.
2-19
MODE SELECT 8 bit 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Details of display machine internal stationary jam door open jam face-down delivery stationary jam face-down delivery delay jam duplexing feeding assembly stationary jam duplexing feeding delay jam reversing assembly stationary jam reversing assembly delay jam fixing assembly delivery stationary jam fixing assembly delivery delay jam pickup delay jam cassette pickup delay jam fault in power supply fan fault in fixing assembly/scanner fan fault in electrical unit fan fault in fixing assembly fan
D I S P L A Y
SET UP Pickup slot bi t 8 0 0 0 bi t 7 0 0 1 bi t 6 0 1 0 0 0 [3] 0 1 0 1 0 0 1 1 0 1 0 1 Delivery slot bi t 5 bi t 4 Print mode bi t 3 Image pattern bi t 2 bi t 1 Pickup from lower cassette Pickup from upper cassette Pickup from multifeeder tray Delivery to face-down tray Delivery to face-up tray Single-sided tray Double-sided printing Vertical lines Horizontal lines Solid white Solid black
Table 2-E106
2-20
F.
1.
List of Modes
Selection of Modes Table 4-401 outlines each mode and its settings:
DISPLAY/ SETUP
Mode
1 2 3 4 5 6 7 8 9 10 11
DISPLAY (indicates state of sensor and load sent by printer)
SETUP (various data settings to be sent to printer)
operator call/service call service call fault/faulty print details/warning fan/fan fault details pickup assembly composition/selected pickup assembly/paper in pickup assembly sensor state 1 selected paper size upper/lower cassette paper size/sensor state 2 paper jam cause/fan fault details 2 motor state test print pickup/delivery slot selection/pattern setting paper feed system electrical parts drive 2 paper feed system electrical parts drive paper feed system electrical part state/sensor state 3 paper feed system electrical part drive 1 multifeeder manual feed tray paper size selection print density selection ready inhibit/sleep setting
Table 2-F101 2. List of Paper Sizes Table 4-402 shows combinations indicating paper sizes.
List of paper sizes F 0 0 0 0 0 0 0 0 0 0 0 0 1 E 0 0 0 0 0 0 0 0 0 0 1 1 1 D 1 0 0 1 1 0 1 1 0 1 0 1 1 C 0 0 1 1 0 0 0 1 0 1 1 1 1 B 1 1 0 0 0 1 0 1 0 0 1 0 1 A 0 1 1 0 0 0 1 0 1 1 1 0 1 Ledger A3 B4 Ledger Letter A4 B5 A5 A4-R (vertical) Executive Universal Envelope Free
Table 2-F102
2-21
3.
List of Print Densities The selected print density may be displayed or a print density may be selected by a specific combination of bits 4, 3, 2, and 1 (LED) and switches; Table 4-403 shows possible combinations.
Print densities bit4
Lighter
bit3 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1
bit2 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1
bit1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1
Darker
16
Table 2-F103
2-22
4.
Details of Display/Settings The following are details of display and settings of each mode:
Mode Select 1 DISPLAY: operator call/service call SETUP: not used

bit 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 Details of display/settings fault in fixing assembly fault in beam detection fault in laser fault in main motor fault in scanner motor fault in fan motor fault in duplexing re-pickup roller fault in holding plate lifter fault in duplexing horizontal registration guide faulty print absence of cartridge absence of paper door open jam printer ready
D I S P L A Y
S E T U P
Table 2-F104
2-23
Mode Select 2 DISPLAY: service call fault/faulty print details/warning details/fan fault details 1 SETUP: print density settings
bit 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 Details of display/settings abnormal level of fixing assembly temperature abnormal level of fixing assembly temperature error in fixing assembly warm-up abnormal drop in fixing assembly temperature fixing assembly type mismatch The revolution does not reach a specific number when the scanner motor is starting up. The revolution deviated from a specific number while the scanner motor is being driven. The revolution does not reach a specific number while the main motor is starting up. The revolution deviates from a specific number while the main motor is being driven. fault in multifeeder pickup fan paper size mismatch VSYNC absent error BD error toner level drop warning face-down tray delivery full warning
D I S P L A Y
S E T U P
print density setting print density setting print density setting print density setting
(For a print density, see Table 4-403. )
Table 2-F105
2-24
Mode Select 3 DISPLAY: pickup assembly composition/selected pickup assembly/presence/absence of paper in pickup assembly SETUP: ready inhibit/sleep settings
bit 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 Details of display/settings Remains on if the printer is equipped with an upper cassette pickup function. Remains on when the printer is equipped with a lower cassette pickup function. Remains on when the printer is equipped with a multifeeder tray pickup function. Remains on when the printer is equipped with an envelope feeder pickup function. Remains on when the duplexing unit is set in place. Remains on if the upper cassette is selected. Remains on if the lower cassette is selected. Remains on if the multifeeder tray is selected. Remains on if the duplexing unit is selected. Remains on if the paper deck is selected. Remains on if paper exists in the upper cassette. Remains on if paper exists in the lower cassette Remains on if paper exists on the multifeeder tray. Remains on if paper is in re-pickup position. RDYINH set (Note 1)
D I S P L A Y
S E T U P
special service mode (0: end; 1: start) sleep mode (1: deep mode; 0: nap mode) (Note 2) sleep set (Note 3)
Table 2-F106 Caution: [1] To set RDYINH, select mode select 3, and turn on the copier while holding down the enter switch. [2] In deep mode, all drive systems are stopped (i.e., the supply of 24 V is withheld). In nap mode, all drive systems except the fan motor are stopped. [3] Sleep mode cannot be turned off. To do so, turn off and then on the copier.
2-25
Mode Select 4 DISPLAY: sensor state 1 SETUP: not used

bit 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 Details of display/settings Remains on when the delivery cover or the upper cover is open. Remains on when the delivery cover or the upper cover is open. Remains on when the pickup unit door is open. Remains on when the holding plate is moving up. Remains on when the face-down tray is full of paper. Remains on when the horizontal registration guide is in home position. (Note) Turns on when the duplexing unit paper sensor detects paper. (Note) Turns on when the reversal sensor detects paper. (Note) Turns on when the face-down tray delivery sensor detects paper. Turns on when the fixing delivery sensor detects paper. Turns on when the registration paper sensor detects paper. Turns on when the pickup assembly paper sensor detects paper. Remains on when the upper cassette paper level sensor 2 is blocked. Remains on when the upper cassette paper level sensor 1 is blocked. Remains on when the lower cassette paper level sensor 2 is blocked. Remains on when the lower cassette paper level sensor 1 is blocked.
D I S P L A Y
S E T U P
Table 2-F107 Caution: The state of the sensors inside the duplexing unit is not monitored while test printing is being executed.
2-26
Mode Select 5 DISPLAY: monitors selected paper size/print density SETUP: selects multifeeder tray paper size
bit 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 F E D C B A Details of display/settings
Monitors the paper size selected for the multifeeder tray. (For paper size, see Table 4-402.)
D I S P L A Y
S E T U P
Monitors the print density. Monitors the print density. (For print density, see Table 4-403.) Monitors the print density. Monitors the print density. F E D Selects a paper size of the multifeeder tray. (For paper size, see Table 4-402); C however, this is good for test printing only. B A
Table 2-F108 Mode Select 6 DISPLAY: not used SETUP: not used
2-27
Mode Select 7 DISPLAY: paper size of upper/lower cassette/state of sensor 2 SETUP: not used
bit 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 Details of display/settings F E D Monitors the paper size of the upper cassette. (For paper size, see Table 4-402.) C B A F E D Monitors the paper size of the lower cassette. (For paper size, see table 4-402.) C B A Remains on when the duplexing re-pickup roller is in home position. (Note) Remains on when the upper cassette is set in position. Remains on when the lower cassette is set in position. Remains on when the LED on the DC controller PCB is on.
D I S P L A Y
S E T U P
Table 2-F109 Caution: The state of the sensors inside the duplexing unit is not monitored while test printing is being executed.
2-28
Mode Select 8 DISPLAY: paper jam cause/fan fault details 2 SETUP: pickup for the printing/delivery slot selection/pattern selection
bit 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Details of display machine internal stationary jam door open jam face-down delivery stationary jam face-down delivery delay jam duplexing feeding assembly stationary jam duplexing feeding assembly delay jam reversing assembly stationary jam reversing assembly delay jam fixing delivery stationary jam fixing delivery delay jam pickup delay jam cassette pickup delay jam fault in power supply fan fault in fixing assembly/scanner fan fault in electrical unit fan fault in fixing assembly fan
D I S P L A Y
SET UP Pickup slot bi t 8 0 0 0 bi t 7 0 0 1 bi t 6 0 1 0 Delivery slot bi t 5 bi t 4 Print Image pattern mode bi t 3 bi t 2 bi t 1 Lower cassette pickup Upper cassette pickup Multifeeder tray pickup 0 0 0 1 0 1 0 0 1 1 0 1 0 1 Face-down tray delivery Face-up tray delivery Single-sided printing Double-sided printing Vertical lines Horizontal lines Solid white Solid black
Table 2-F110
2-29
Mode Select 9 DISPLAY: state of electrical parts of feeding system/state of sensor 3 SETUP: drive setting 1 for electrical parts of paper feeding assembly
bit 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 Details of display/settings Remains on while the pickup motor drive signal is being generated. Remains on while the pickup solenoid drive signal is being generated. Remains on while the feeding clutch drive signal is being generated. Remains on while the registration clutch drive signal is being generated. Remains on while the multifeeder pickup clutch drive signal is being generated.
D I S P L A Y
Turns on when the upper cassette paper sensor detects paper. Turns on when the lower cassette paper sensor detects paper.
Remains on when the face-up clutch drive signal is being generated. Remains on while the delivery paper present signal is being sent to the finisher or the like. Remains on while the holding plate solenoid drive signal is being generated. main motor drive scanner motor drive pickup solenoid drive pickup motor control pickup roller selection pickup motor speed selection feed clutch drive registration clutch drive 0: stop; 1: drive 0: stop; 1: drive 0: stop; 1: drive 0: stop; 1: drive 0: upper cassette; 1: lower cassette 0: low speed; 1: high-speed 0: stop; 1: drive 0: stop; 1: drive
S E T U P
Table 2-F111 Caution: If you must force each load to operate using SETUP, be sure the operation will not be too long.
2-30
Mode select 10 DISPLAY: state of motors SETUP: drive setting 2 of electrical parts for paper feeding system
bit 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 Details of display/settings Remains on while the motor is rotating and, in addition, when the state is motor ready. Remains on while the scanner motor is rotating and, in addition, the state is motor ready. Remains on while the power supply fan motor is rotating at high speed. Remains on while the fixing assembly/scanner fan motor is rotating at high speed. Remains on while the electrical part fan motor is rotating at high speed. Remains on while the fixing assembly motor is rotating at high speed. Remains on while the multifeeder fan motor is rotating. (Note) Remains on while the multifeeder fan is rotating. (Note) Remains on when the upper cassette size detecting switch 4 is pressed. Remains on when the upper cassette size detecting switch 3 is pressed. Remains on when the upper cassette size detecting switch 2 is pressed. Remains on when the upper cassette size detecting switch 1 is pressed. Remains on when the lower cassette size detecting switch 4 is pressed. Remains on when the lower cassette size detecting switch 3 is pressed. Remains on when the lower cassette size detecting switch 2 is pressed. Remains on when the lower cassette size detecting switch 1 is pressed. 0: stop; 1: drive multifeeder pickup clutch drive
D I S P L A Y
S E T U P
multifeeder fan motor drive (Note) multifeeder fan motor drive (Note)
Table 2-F112 Caution: [1] If you must force the clutch to operate using SETUP, be sure to avoid operating it too long. [2] For the state of the multifeeder fan and drive, see the following tables.
Display Stop bit 10 bit 9 Set up Stop bit 2 bit 1 0 0
Low-speed rotation High-speed rotation Low-speed rotation High-speed rotation
Off Off
Off On
On Off
0 1
1 0
Table 2-F113 2-31
Mode Select 11 DISPLAY: not used SETUP: drive setting 3 for electrical part of feeding system
bit 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 Details of display/settings
D I S P L A Y
S E T U P
duplexing unit drive face-up flapper solenoid drive delivery selection signal (output ignal to finisher) holding plate solenoid drive power supply drive fixing assembly/scanner fan drive electrical unit fan drive fixing assembly fan drive
0: stop; 1: drive 0: stop; 1: drive 0: stop; 1: output 0: stop; 1: drive low-speed rotation; 1: high speed rotation low-speed rotation; 1: high speed rotation low-speed rotation; 1: high speed rotation low-speed rotation; 1: high speed rotation
Table 2-F114 Caution: [1] If you must force each load to operate using SETUP, be sure not to operate it too long. [2] The power fan, fixing scanner/scanner fan, electrical unit fan, and fixing assembly fan is driven under the same control mechanism at the same time; be sure that the settings of all four fans are the same. In addition, keep in mind that these settings are invalid for about 10 min following the end of printing.
2-32
G. Upgrading the Controller System

The controller system may be upgraded by downloading from a PC. 1. Before Starting the Work Obtain the following: PC to which the service support tool (download tool; version 1.2J or later) has been installed Bi-Centronics cable (w/ the notation "IEEE 1284 Std-compliant") System CD
2-33
2. Managing Data 1) Start up the service support tool. 2) Select next on the data management side.
Figure 2-G101 3) On the Management Work screen of the ROM data, select add data.
Figure 2-G102
2-34
4) On the following screen, select register from selected folder.
Figure 2-G103 5) Select the drive in which the System CD has been inserted. 6) Select the file of the version in question, and click register.
Figure 2-G104
2-35
3. Downloading a. Connection Check to make sure that the machines data lamp is off. 1) Turn off the machines two main power switches, and disconnect the power plug. If the network cable and the fax board are installed, disconnect the cable. 2) Connect the PC to the parallel connector on the controller side with a parallel cable. The PC must remain off. The 25-pin terminal of the parallel cable must be connected to the PC while its 36-pin terminal must be connected to the machine.
3) Turn on the PC, and start up the service support tool. 4) Connect the machines power plug to the power outlet, and turn on the main power switch (reader side first and then the printer side). b. Starting Downloading 1) Select next on the download/upload side.
Figure 2-G105
2-36
2) Select SYSTEM or RUI, and then select connect.
Figure 2-G106 3) Start the machines service mode, and make the following selections: COPIER>Functions> SYSTEM>DOWNLOAD; then, click OK so that the machine will be in download standby mode (indicating STANDBY). 4) When the machine is ready, click OK of the Service Support Tool screen.
Figure 2-G107
2-37
5) When connection ends, the following screen will appear. Select OK.
Figure 2-G108 6) Select download system software on the Service Support Tool screen.
Figure 2-G109
2-38
7) Select the desired language and the site on the Service Support Tool screen from list of software; then, click start to start downloading.
Figure 2-G110 8) See that the progress of work is indicated during downloading.
Figure 2-G111 9) When downloading has ended, turn off the PC as follows: OK>go to basic selection menu>go to previous screen>end. 2-39
c. 1) 2) 3) 4)
After Downloading Turn off the machines main switch, and disconnect the power plug. Turn off the PC. Remove the parallel cable from the PC and the machine. If the network cable and the fax board are installed, fit the cable to its slot, and turn on the machines main switch. 5) When the machine has started up, start service mode and check the system version of the HDD: COPIER>DISPLAY>VERSION>MN_CNT.
2-40
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

A. Sensors
3
PS1 PS4 PS3 PS6 PS5 PS2
PS1402 PS1403
PS1401
PS1 PS1208 PS1202
PS1302 PS1301 PS1206 PS1205 PS3
PS2 PS1207 PS1201 PS1204 PS1203
Figure 3-101
3-1
'
Reader unit
Symbol
Name Photointerrupter
Notation PS1 PS2 PS3 PS4 PS5 PS6 PS1 PS2 PS3 PS1201 PS1202 PS1203 PS1204 PS1205 PS1206 PS1207 PS1208 PS1301 PS1302 PS1401 PS1402 PS1403
Description
Original scanner home position sensor ADF open/closed sensor Original sensor 1 Original sensor 2 Original sensor 3 Original sensor 4 Registration paper sensor Pickup sensor Pickup unit sensor Lower cassette sensor Upper cassette sensor Lower cassette paper level sensor 1 Lower cassette paper level sensor 2 Upper cassette paper level sensor 1 Upper cassette paper level sensor 2 Lower cassette paper sensor Upper cassette paper sensor Multifeeder tray paper sensor Holding plate position sensor Face-down delivery tray full sensor Face-down delivery tray paper sensor Fixing delivery paper sensor
Photointerrupter
Printer unit
Table 3-101
3-2
B.
Thermistor, Lamps, and Heaters
LA1 THM H1
ELCB1
MSW1
SW1401 MSW1 TH TSW SW1601 SW1602 SW1603 SW1604
SW101 SW1601 SW1602 SW1603 SW1604
Figure 3-102
3-3
Symbol Reader unit
Name Thermistor Lamp Heater leakage breaker
Notation THM LA1 H1 ELCB1 MSW1 MSW1 SW101 SW1401 SW1601 SW1602 SW1603 SW1604 SW1601 SW1602 SW1603 SW1604 TH TSW
Description Original scanning lamp thermistor Scanning lamp Scanning lamp heater Leakage breaker Reader unit rear power switch Printer unit power switch Printer unit power switch (w/ face plate) Door switch Cassette 2 size detecting switch 1 Cassette 2 size detecting switch 2 Cassette 2 size detecting switch 3 Cassette 2 size detecting switch 4 Cassette 1 size detecting switch 1 Cassette 1 size detecting switch 2 Cassette 1 size detecting switch 3 Cassette 1 size detecting switch 4 Thermistor Thermal switch
Printer unit
Thermistor Thermal switch
Table 3-102
3-4
C.
Clutches and Solenoids
SL3
CL1 ELCB2 CL2 SL1
SL2 CL3
RLY1
Figure 3-103
3-5
Symbol
Name Leakage breaker Clutch
Notation ELCB2 CL1 CL2 CL3 SL1 SL2 SL3 RLY1
Description Leakage breaker Registration clutch Feeding clutch Multifeeder pickup clutch Cassette pickup solenoid Holding plate solenoid Face-up delivery solenoid Power cut relay
CL
SL
Solenoid
Relay
Table 3-103
3-6
D.
Fans, Motors, and Heaters
FM1
FM2
PM1
FAN4
FAN2 FAN6 FAN5
H2 H1
FAN3 MT1 FAN1 SMT1
Figure 3-104
3-7
Symbol Fan
Name
Notation FAN1 FAN2 FAN3 FAN4 FAN5 FAN6 FM1 FM2 H1 H2 MT1 PM1 SMT1
Description Fixing assembly/scanner fan Power supply fan Electrical unit fan Fixing assembly fan Multifeeder fan Controller power supply cooling fan Heat discharge fan 1 Heat discharge fan 2 Fixing main heater Fixing sub heater Main motor Original scanner motor Pickup motor
Heater
Motor
Table 3-104
3-8
E.
PCBs
[2] [1] [8]
[9] [6] [3] [4] [5]
[7] [5] [7] [4] [6] [16] [17] [3] [8]
[1] [2]
[18] [19] [20] [21] [12] [11] [15] [10] [22]
[22]
[9]
[13]
[14]
Figure 3-105 3-9
Ref. [1] [2] [3] [4] [5] [6] [7] [8] [9] [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19] [20] [21] [22] [23]
Name Reader unit main power supply PCB Interface PCB Reader controller PCB Original scanner motor driver PCB Inverter PCB Intensity detection PCB CCD/CCD driver PCB Noise filter PCB Accessory power supply PCB Control panel CPU PCB Control panel PCB System controller PCB Memory PCB PDL PCB Network PCB Relay PCB Image processor PCB DC controller PCB Noise filter PCB Upper cassette size detection PCB Controller DC power supply PCB Multifeeder tray PCB Pickup PCB Lower cassette size detection PCB SRAM PCB Fan relay PCB Switch/sensor PCB BD PCB Laser scanner motor driver PCB Laser driver PCB Relay PCB High-voltage power supply PCB
Description Supplies power to the reader unit. Communicates with the controller unit. Controls reader unit sequence.
Controls the original scanner motor drive.
Reader unit
Drives the scanning lamp.

Detects the intensity of light of the scanning lamp.
Drives the CCD.

Removes noise from the power supply line.
Supplies power to the DADF Controls control panel sequence. Controls key inputs. Controls the system. Stores machine information. Converts PDL data into image data. Controls network connection. Relays PCBs. Controls image processing. Controls the printer unit.
Removes noise from the power supply line.
Detects the size of paper in the upper cassette.
Printer unit
Supplies power to the printer unit.

Controls pickup loads when the multifeeder is selected. Controls pickup loads when the cassette is selected. Detects the size of paper in the lower cassette.
Stores machine information. Connects the controller unit cooling fan. Controls switches/sensors. Detects the laser beam. Controls the laser scanner motor drive. Controls the laser output. Turns on/off the printer unit power. Controls the high-voltage power supply.
Table 3-105
3-10
F.
Duplex Unit
M8 SL SL PS2 M PS2 CL PS2
PS2
[1]
Figure 3-106
Symbol CL Clutch
Name
Notation
Description Duplex feeding clutch
CL5
Photointerrupter
SL
Solenoid Motor
M
Ref. [1]
PS23 PS24 PS25 PS26 SL6 SL7 M7 M8
Duplex feed roller 1 home position sensor Duplex unit paper sensor Horizontal guide home position sensor Reversal paper sensor Duplex flapper solenoid Reversing roller releasing solenoid Horizontal registration motor Duplex motor Description
Controls loads inside the duplex unit and executes detection operations.
Name Duplex driver PCB
Table 3-106
3-11
G.
Variable Resistors (VR), Light-Emitting Diodes, and Check Pins by PCB
Of the variable resistors (VR), light-emitting diodes (LED), and check pins used in the machine, those needed in the field are discussed. Caution: Do not touch the VRs or check pins not found in the lists. They are for use at the factory only, and require special tools and a level of accuracy based on correct measurement. Caution: 1. Some LEDs emit dim light because of leakage current when they are off; this is a normal condition, and must be kept in mind. 2. VRs that may be use in the field ............................... VRs that must not be used in the field ......................
1. a.
Reader Unit Reader Controller PCB

61 62 119 120 59 60
1 B50
4 1 2 J1613 A50
J1614
13 J1602 1
J1612 6 B1 1 7 A1 2 1 J1615 1 J1607 B15 B1 B11 B1 J1608 J1606 1 2 A1 A15 A1 A11 FLASH ROM 82 4MB B8 B1 J1605 A1 A8 SW1601 8 J1601 J1604 1 6 1
J1611 VR1601 B12 B1 J1609 J1610 A1 A12 1 7
Figure 3-107
3-12
Notation
Name
Description Used when replacing the original scanning lamp, light intensity detection PCB, or standard white plate. See the next page
VR1601 Original scanning lamp
adjusting VR
SW1601 Site DIP SW
Table 3-107
3-13
Details of SW1601 SW1601

SW7 SW6 SW5 SW4 SW3 SW2 SW1 1 0 Reserved AB/Inch original size sensor arrangement Counter series AB/Inch series
Figure 3-108 AB/Inch series
Series AB Inch A AB/Inch
SW1 SW2 0 1 0 1 0 0 1 1
Table 3-108 Counter Series
Series Japan
North America Taiwan, General, Korea UK, Australia, France, Germany, Europe, Italy
SW3 SW4 0 1 0 0 0 1
Table 3-109 AB/Inch Original Size Arrangement

Series AB Inch A None SW5 SW6 0 1 0 1 0 0 1 1
Table 3-110 Reserved 6 (default)

SW7 0
Table 3-111 3-14
b.
Original Scanner Motor Driver PCB

B8 B1 J303 A8 A1 J301 9 5 J302 1
Figure 3-109 2. a. Printer Unit DC Controller PCB

J203 SW201 J208 J225 LED201 J212 J222 J206 J205 J207 J202
J213
J214
J221 J216 J209
J210
J215
J219
J218
J229 J217
J223
J220
Figure 3-110
J201
J204
3-15
b.
Switch/Sensor PCB
J1402 2 1
1 3 SW1401 4 2
14 J1401 1
Figure 3-111
SW No.
Description
SW1401 Door switch
Table 3-112 c. Cassette Paper Size Detecting Switch PCB
J1601
SW1604 SW1603 SW1602 SW1601
Figure 3-112
SW No. SW1601 SW1602 SW1603 SW1604
Description Switch for cassette size detection (Printer Service Manual, p. 4-6P)
Table 3-113 3-16
d.
High-Voltage Power Supply PCB
VR702 B12 VR701 A12 J701
B1 A1 TB706 TB705
TB703 TB702
TB701
TB704 1 2 T704 6 5
Figure 3-113
VR No. VR701 VR702
Function For factory
Table 3-114
3-17
3. a.
Controller Unit System Controller PCB

J1046 J1008 J1002 J1001 J1045
J1010 J1015
J1030 J1017
J1007
J1011
J1020
J1042
SW1
J1023 J1022
J1021 J1041
Figure 3-114 b. Memory PCB
J30
Figure 3-115
3-18
c.
SRAM PCB
J601
Figure 3-116 d. PDL PCB
Connector for PCL firmware J1
IC100 Connector for expansion RAM J3
Figure 3-117
3-19
e.
Network PCB
J502
Figure 3-118 f. Relay PCB
J304 J306 J303 J307

J302
J301
Figure 3-119
3-20
g.
Image Processor PCB
J402
J401
J403
Figure 3-120 h. Parallel Connector PCB
J1653 J1651 J1652
Figure 3-121
3-21
4. a.
Fax Unit G3 Fax PCB
J4 J3 J6
J7
J5
Figure 3-122 b. NCU PCB
J3
J1
Figure 3-123
3-22
c.
Modular Jack PCB
J102
J101
Figure 3-124
3-23
SERVICE MODE
CHAPTER 4 SERVICE MODE

A. Outline
The service mode screens are in a 3-layer construction: Initial screen, Level 1/Level 2 screens, and Level 3 screens.
User screen
( )(2,8)( ) Reset key Initial screen
4
Reset key
Select an item.
Level 1/ Level 2 From Level screen 1/ Level 2 screen Use the Level 3 key to make a selection. Previous/ NEXT PREV Next page
Select a Level 1 item at the top of the screen.
Level 3 screen
PREV
Level 3 screen
PREV
Level 3 screen
PREV
Level 3 screen
NEXT
NEXT
NEXT
Previons/ Next page
Previous/ Next page
Previous/ Next page
Figure 4-A101 Screen Construction
4-1
SERVICE MODE
The machines service mode consists of seven modes and fax service modes:
COPIER FEEDER BOARD DISPLAY I/O ADJUST FUNCTION OPTION TEST COUNTER FAX
#1 through #10
Control display mode I/O display mode Adjustment mode Operation/inspection mode Settings mode Test print mode Counter mode
Figure 4-A102 Classification of Service Mode 1. Starting Service Mode and Making Selections 1) Press the asterisk key on the control panel. 2) Press 2 and 8 on the keypad at the same time. 3) Press the asterisk key on the control panel. The above operations will bring up the Initial screen.
Service mode of the machine

COPIER FEEDER
Service mode of the ADF If installed
FAX
Service mode of the fax If installed

BOARD
Service mode of the accessory board If installed
Figure 4-A103 Initial Screen
4-2
SERVICE MODE
2.
Ending Service Mode Press the Reset key once to return to the service mode Initial screen (Figure 4-A703). Press the Reset key twice to end service mode and return to the User screen (standard). Caution: If you used Adjust, Function, or Option mode, be sure to turn off and then on the power after executing it.
3.
Backing Up the RAM Each reader is adjusted before shipment, and the settings are recorded on the service label (back of the front cover). Replacing the reader controller PCB or clearing the RAM affects these settings. Be sure to enter the new settings in service mode. The printer unit does not have a service label. If you made adjustments or changed the settings of service mode in the field, be sure to record the new settings on the service label.
COPIER/ADJUST ADF-XY ADF-X ADF-Y
FACTRY 1 2 3 4 5
COPIER/ADJUST CCD B-GB AL-RG AL-GB
FACTRY 1 2 3 4 5
CCD
W-PLT-X W-PLT-Y W-PLT-Z A-RG B-RG A-GB
Figure 4-A104 Service Label
4-3
SERVICE MODE
4. a.
Basic operation Initial Screen
COPIER Initial items Touch an item to select. FEEDER
FAX BOARD
Figure 4-A105 b. Level 1/Level 2 Screen
Display Level 1 items Touch an item to select.
I/O
Adjust Function Option Test
Counter
VERSION USER ACC-STS CCD
ALARM-1
Level 2 items Touch an item to select.
JAM ERR
SENSOR MISC
Figure 4-A106
4-4
SERVICE MODE
c.
Level 3 Screen
Page number
Display I/O Adjust Function Option Test < 1/2> < READY > State of the machine READY: JAM: SERVICE: WAITING: DOOR: COPYING: ERROR: is ready for servicing/ copying operation. has detected a paper jam. is executing service operator. is executing initial rotation (or the like). has detected that the door is open. is executing copying option. has detected a service error. Counter
<VERSION>
Level 2 items
IP PANEL SCANNER FEEDER SORTER
00.00 00.00 00.00 00.00 00.00 00.00 00.00 00.00

PREV NEXT
Level 3 items
FAX PS/PCL LIPS
Previous page Next page
Figure 4-A107
Display
I/O
Counter
<LAMP> FL-OFST
FL-DUTY FL-PDUTY
xxxxx xxxxx xxxxx
< 1/1 >
< READY >
(yyyyy) {aaaaa~bbbbb} (yyyyy) {aaaaa~bbbbb} (yyyyy) {aaaaa~bbbbb}
Press an item to highlight (reverse video).

FL-OFST
Before a change Input value
Input range
PREV
NEXT
+/-
OK
Use to store the input value.
Press to toggle between + and -. Stop Clear Start

key: press it to stop the ongoing operation.
key: press it to clear a value. key: use it to make a copy in service ode.
Figure 4-A108 4-5
SERVICE MODE
B.
DISPLAY (control display mode)

The following is the COPIER>DISPLAY screen; for Level 3 items, see the next page. Display I/O Adjust Function Option Test Counter
VERSION USER ACC-STS
CCD
SENSOR JAM ERR MISC ALARM-1
Figure 4-B101 COPIER>DISPLAY Screen
4-6
SERVICE MODE
COPIER>DISPLAY Items Level 1 DISPLAY Level 2 VERSION Level 3 IP PANEL SCANNER FEEDER SORTER FAX PC/PCL LIPS DECK MN-CONT P-CONT BOOT-ROM Description ROM version of the image processor PCB ROM version of the control panel PCB ROM version of the original scanner motor PCB ROM version of the feeder controller PCB ROM version of the finisher controller PCB ROM version of the fax board ROM version of the PC/PCL controller PCB ROM version of the LIPS controller PCB ROM version of the deck controller PCB ROM version of the main controller PCB ROM version of the printer DC controller PCB version of the BOOT ROM
USER ACC-STS
LANGUAGE language used, paper size series FEEDER SORTER DECK connection of the feeder connection of the finisher connection of the paper deck jam history error history TARGET-B TARGET-G TARGET-R BOF-B BOF-G BOF-R OFST-OB OFST-OG OFST-OR OFST-EB OFST-EG OFST-ER GAIN-OB GAIN-OG GAIN-OR GAIN-EB GAIN-EG GAIN-ER CCD-TYPE SC-HP DOC-SZ FL-LIFE DF shading target value of BLUE shading target value of GREEN shading target value of RED output value of the CCD for BLUE when the scanning lamp is off output value of the CCD for GREEN when the scanning lamp is off output value of the CCD for RED when the scanning lamp is off offset level value for CCD odd-number bit BLUE (SH-SW=0) offset level value for CCD odd-number bit GREEN (SH-SW=0) offset level value for CCD odd-number bit RED (SH-SW=0) offset level value for CCD even-number bit BLUE (SH-SW=0) offset level value for CCD even-number bit GREEN (SH-SW=0) offset level value for CCD even-number bit RED (SH-SW=0) gain level value for CCD odd-number bit BLUE (SH-SW=0) gain level value for CCD odd-number bit GREEN (SH-SW=0) gain level value for CCD odd-number bit RED (SH-SW=0) gain level value for CCD even-number bit BLUE (SH-SW=0) gain level value for CCD even-number bit GREEN (SH-SW=0) gain level value for CCD even-number bit RED (SH-SW=0) not used original scanner home position sensor original size detected by the original size sensor life of the scanning lamp most recent alarm for the feeder
JAM ERR CCD
SENSOR
MISC ALARM-1
4-7
SERVICE MODE
VERSION Indicates the ROM version of the copier and accessory PCBs.
Level 1 IP PANEL SCANNER FEEDER SORTER FAX PS/PCL LIPS DECK MN-CONT P-CONT BOOT-ROM Description ROM version of the image processor PCB ROM version of the control panel PCB ROM version of the original scanner motor PCB ROM version of the feeder controller PCB ROM version of the finisher controller PCB ROM version of the fax controller PCB ROM version of the PS/PCL controller PCB ROM version of the LIPS controller PCB ROM version of the deck controller PCB ROM version of the main controller PCB ROM version of the printer DC controller PCB ROM version of the BOOT ROM
Indication <xx. yy> Version number R&D control number
Remarks
USER Indicates items related to the User screen and the user.
Level 1 Description Remarks
Indication <LANGUAGE JP jp. oo. aa> Country code Language used Destination 00:CANON 01:OEM 02:COMMON Paper series code aa 00 01 02 03
LANGUAGE language used, type of paper size control
AB series Inch series A series All sizes
ACC-STS
Level 1 FEEDER SORTER DECK Description Connection of the feeder Connection of the finisher Connection of the paper deck pedestal Remarks 1: connected, 0: not connected
4-8
SERVICE MODE
JAM Indicates jam data.
Display
I/O
Adjust Function Option Test < 1/7 > < READY >
Counter
< JAM >
01 AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII 02 AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII 03 AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII 04 AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII 05 AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII 06 AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII 07 AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII 08 AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII PREV NEXT
+/-
OK
Figure 4-B102 JAM Screen
Level 3 AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII
Description Order of occurrence (higher the number, the older the jam) Date of occurrence Time of occurrence Return time Location of occurrence Jam code Source of paper Pickup counter for source of paper Paper size 1 to 50
Remarks
Month, day (2 digits each) 24-hr notation 24-hr notation 0: machine, 1: feeder, 2: finisher FF: type of jam ff: sensor used
4-9
SERVICE MODE
Code 01xx 02xx 0Axx 0Bxx Delay Stationary
Type of jam
Code xx01 xx02 xx32 xx33
Jam sensor Registration paper sensor (PS1) Pick up unit sensor (PS2) Fixing unit delivery sensor (PS1403) Face-down tray paper sensor (PS1402) Reversal paper sensor (PS26) Duplexing unit paper sensor (PS24) Finisher jam
Residual at power-on Door open during copying
Table 4-B101 G. Source of Paper

Code 0 1 2 3 4 5 6 7 8 9 A B C Cassette 1 Cassette 2 Not used Not used Side paper deck Not used Not used Not used Not used Not used Manual feed tray Not used Duplex unit Description xx61 xx63 xx91
Table 4-B103
Table 4-B102
4-10
SERVICE MODE
ERR Indicates error codes.
COPIER>DISPLAY
Display
I/O
Adjust Function Option Test < 1/3 > < READY >
Counter
< ERR > AA AA AA AA AA AA AA AA
BBBB CCCC DDDD EEEE FFff G HH BBBB CCCC DDDD EEEE FFff G HH BBBB CCCC DDDD EEEE FFff G HH BBBB CCCC DDDD EEEE FFff G HH BBBB CCCC DDDD EEEE FFff G HH BBBB CCCC DDDD EEEE FFff G HH BBBB CCCC DDDD EEEE FFff G HH BBBB CCCC DDDD EEEE FFff G HH
NEXT
PREV
+/-
OK
Figure 4-B103
Description AAA BBBB CCCC DDDD EEEE FFff G Order of occurrence (higher the number, the older the error) Date of occurrence Time of occurrence Return time Code Detail code Location of occurrence 1 to 20
Remarks
Month, day (2 digits each) 24-hr notation 24-hr notation See IX Self Diagnosis in Chapter 13. If none, 0000 0: machine, 1: feeder, 2: finisher
4-11
SERVICE MODE
CCD
Level 3 TARGET-B Description Shading target value of BLUE Remarks
TARGET-G Shading target value of GREEN TARGET-R BOF-B BOF-G BOF-R OFST-OB OFST-OG OFST-OR OFST-EB OFST-EG OFST-ER GAIN-OB GAIN-OG GAIN-OR GAIN-EB GAIN-EG GAIN-ER CCD-TYPE Shading target value of RED CCD output value of BLUE when the scanning lamp is off <BOF-B xx/yy> CCD output value of GREEN when the scanning lamp is off <BOF-G xx/yy> CCD output value of RED when the scanning lamp is off <BOF-R xx/yy> Offset level adjustment value of BLUE for CCD odd bits Offset level adjustment value of GREEN for CCD odd bits Offset level adjustment value of RED for CCD odd bits Offset level adjustment value of BLUE for CCD even bits Offset level adjustment value of GREEN for CCD even bits Offset level adjustment value of RED for CCD even bits Gain level adjustment value of BLUE for CCD odd bits. Gain level adjustment value of GREEN for CCD odd bits Gain level adjustment value of RED for CCD odd bits Gain level adjustment value of BLUE for CCD even bits Gain level adjustment value of GREEN for CCD even bits Gain level adjustment value of RED for CCD even bits not used When COPIER>Option>BODY> SHSW is 0. xx: odd number yy: even number
Sensor
Level 3 SC-HP DOC-SZ Description Output of the original scanner home position sensor Size of the original detected by the original size sensor Remarks 0: home position 1: non-home position xxxx: A4, A3, B4, B5, etc.
MISC
Level 3 FL-LIFE Description Warning (scanning lamp approaching the end of its life; this is a warning only, and the end will be indicated by E219) Remarks 0: normal 1: warning (For replacement, see p. 12-10.)
4-12
SERVICE MODE
ALARM
Level 3 DF Description Most recent feeder alarm; if none, 00. For DADF alarms, see Figure 4-B704. Remarks
Detecting Jams in the DADF

S14 S4 S6 S1 S7 S3 MS1 MS2 M4
S12 S8
S1 S3 S4
Original tray paper sensor Registration paper sensor Upper cover sensor
S6 S7 S8
Delivery sensor 1 Pickup sensor Reversal sensor Figure 4-B104
S12 S14 MS1 MS2
Delivery sensor 2 Re-circulating sensor RF switch Upper cover switch
Type of original jam Original pull-out
Sensor S1,S7
Description The sensor (S7) does not detect the leading edge of an original 1500 msec after the pickup motor (M1) has turned on and, in addition, the sensor (S1) does not detect an original. The sensor (S7) does not detect the leading edge of an original 1500 msec after the pickup motor (M1) has turned on. The sensor (S3) does not detect the leading edge of an original 350 msec after the sensor (S7) has detected the leading edge of an original.
Code 0001
Pickup
Pickup delay
S7
0002
Registration delay
S3,S7
0003
Table 4-B104
4-13
SERVICE MODE
Original faulty placement RE-circulating bar idle swing
Sensor S14
Description The re-circulating bar makes an idle swing without coming into contact with an original immediately after the re-circulating motor (M4) has turned on. The sensor (S7) does not detect the leading edge of an original 1500 msec at time of pickup.
RF operation Stops operation immediately after detection. The separation belt, feed roller, and pickup roller stop immediately. The DADF stops operation after discharging copies (of preceding originals). Stops operation immediately upon detection. Stops operation immediately upon detection
Code 01
Faulty pickup
S7
03
Paper stopper override Different number of originals after jam removal
S7
When an original is placed, it rides over the paper stopper. The number of originals placed on the original tray after the removal of a jam changes as follows; see Note 1: number of originals made number of originals placed on the original tray
05
S3
11
Wrong number of originals
S3
The re-circulating lever fails to fall down to the original tray, not enabling detection of the last original. Reference: Normally, the original tray can accommodate 50 sheets of A5, STMT, A4, B5, or LTR or 25 sheets of A3, B4, 279x432 mm (11"x17"), or LGL.
Stops operation after counting up to 100.
12
Original pull-out
S14
The re-circulating lever falls to the original tray in the middle of processing an original. The original picked up is a non-default size.
Stops operation immediately upon detection. Stops operation immediately upon detection. Stops operation upon detection.
13
Original size error
S3
14
Original size error or mixed sizes in reduced page composition mode (Note 1)
S3
[1] The original picked up is of a type not suited to reduced page composition mode. [2] The size of the original picked up is different from that of the first original.
15
Note 1: To reset, remove the originals from the original tray and open the DADF. Figure 4-B105
4-14
SERVICE MODE
C.
I/O Mode
The following is the COPIER>I/O screen and a list of Level 3 items. Display
I/O
Counter
RCON
FEEDER SORTER
Figure 4-C101 COPIER>I/O Level 2 Screen 1. R-CON (input/output state of reader controller PCB) The following is the COPIER>I/O screen and Level 3 items.
Item P001 to P025 Description Input/Output port of the reader controller PCB Remarks
Guide to the Screen P001 xxxxxxxx bit 0 bit 7 address
4-15
SERVICE MODE
Address P015
bit bit0 bit1 bit2 bit4 bit5 bit6 bit7 Not used Not used
Display Scanning lamp ON detection signal -
Signal HEATRUNON
Connector J115-4 J117A-5 J117A-8 J117B-2 J117B-5 J117A-2 J129-1 J3011-3 J129-6 J113B-7 J129-12 J129-2 J3011-1 J115-4 -
Remarks L: (open) H: locked H: locked H: error L: ON L: on hold L: ON L: high speed H: low speed L: ON L: OFF -
Original size sensor 1 detection signal Original size sensor 2 detection signal Original size sensor 3 detection signal Original size sensor 4 detection signal Copyboard cover open/closed sensor signal Power supply fan lock detection signal Scanner motor fan lock detection signal Not used Not used Not used Not used Scanning lamp error signal Size sensor drive signal Not used Original scanner hold drive Not used Not used Not used Not used Feeder power supply drive signal Not used Power supply fan drive signal Scanner motor fan drive signal Not used Lamp heater drive signal Not used Not used Not used Not used Not used Not used Not used Not used Not used
DSZ1 DSZ2 DSZ3 DSZ4 CBCC FAN 1 DEC FAN 2 DEC FLERR HOLDOFF APCON PSFANON SCNFANON LPHTON -
P017
bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7
P019
P021
P022
bit0 bit1 bit2 bit3 bit4 bit5
4-16
SERVICE MODE
Address P022
bit bit6 bit7 Not used Not used
Display -
Signal
Connector -
Remarks -
4-17
SERVICE MODE
2.
FEEDER (state of feeder controller PCB)

Item Description Input/output port of the feeder controller PCB Remarks
P001 to P010

Address P001 3 2 1 0 P002 2 1 0 P003 P004 5 4 3 2 1 0 P006 7 6 4 3 2 P007 7 6 5 3 Item BDIR SMPSL FLPSL1 STPSL SPRS EJTS1 TLIRNS RSS DCTS ECLK RCLK BCLK1 FCLK SMON SMPWM FMPWM BMON BMPWA WGTSL CL BK ORGLED Description Belt motor (M3) rotation direction signal Stamp solenoid (SL4) drive Paper change plate solenoid (SL3) drive Stopper plate solenoid (SL1) drive Pickup sensor (S7) Delivery sensor 1 (S6) Reversal sensor (S8) Re-circulation sensor (S14) Pickup roller sensor (S5) Delivery motor clock sensor (S3) Registration roller clock sensor (S11) Belt motor clock sensor (S10) Feed motor clocks sensor (S9) Pickup motor (M1) drive signal Pickup motor (M1) rotation speed signal Feed motor (M2) rotation speed signal Belt motor (M34) drive signal Belt motor (M3) rotation speed signal Paper retaining plate solenoid (SL2) Clutch (CL) drive Brake (BK) drive Original indication (LED101, LED102) When 1, ON 0 and 1 change according to speed When 1, ON. When 1, ON. When 1, ON. When 0, ON. Remarks For right delivery, 1 When 1, ON. When 1, ON. When 1, ON. When paper is present, 1 When paper is present, 1 When paper is present, 1 When paper is present, 1 When in home position, 1 While in rotation, repeats 0 and 1 While in rotation, repeats 0 and 1 While in rotation, repeats 0 and 1 While in rotation, repeats 0 and 1 When drive, 1 0 and 1 change according to speed 0 and 1 change according to speed
4-18
SERVICE MODE
Address P007 2 1 0 P008 7 6 5 4 3 2 P009 P010 7 6 7 6 5 4 3 2 1 0
Item RSDRV SDIR EMPWM EJTS2 UPCCL, CVRSW RFC -
Description Re-circulation motor (M5) drive signal Pickup motor (M1) rotation direction signal Delivery motor (M5) rotation speed signal SW1 on the feeder controller PCB SW2 on the feeder controller PCB SW3 on the feeder controller PCB Delivery sensor 2 (S12) Upper cover switch (MS2), Upper cover sensor (S4) Feeder switch (MS1) LED2 on the feeder controller PCB LED1 on the feeder controller PCB DSW1-1 on the feeder controller PCB DSW1-2 on the feeder controller PCB DSW1-3 on the feeder controller PCB DSW1-4 on the feeder controller PCB DSW1-5 on the feeder controller PCB DSW1-6 on the feeder controller PCB DSW1-7 on the feeder controller PCB DSW1-8 on the feeder controller PCB
Remarks When 1, ON. When upper separation is ON, 1 0 and 1 change according to speed When pressed, 1 When pressed, 1 When pressed, 1 When paper is present, 1 When upper feeder is opened, 0 When 0, feeder open When 0, ON. When 0, ON. When 1, ON. When 1, ON. When 1, ON. When 1, ON. When 1, ON. When 1, ON. When 1, ON. When 1, ON.
4-19
SERVICE MODE
3.
SORTER (state of finisher controller PCB)

Item Description Input/output port of the finisher controller PCB Remarks
P001 to P037

Address P001 bit bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 P003 bit0 bit1 bit2 P002 bit4 bit5 bit6 bit7 P004 bit0 bit1 bit2 bit3 P005 bit0 bit1 bit2 bit3 bit4 P006 bit0 bit1 Staple sensor Inlet path sensor Shutter closed detecting switch Swing guide open detecting switch Upper limit detecting switch Tray area detecting switch Front door open/closed detecting switch Alignment moor phase-A output Alignment motor phase-B output Alignment motor current switch Feed motor phase-A output Feed motor phase-B output Feed motor A* output Feed motor B* output Available port Available port Available port EEPROM DO EEPROM DI Shift motor clock sensor 1 Feed motor step clock Shift motor clock sensor 2 Buffer path present/absent Stapler shift motor current switch Feed motor current switch SHFTCLK2 BUFDETCT J12-B6 J4-7 J8-1 ~ 4 J10-3 ~ 6 SHFTCLK1 J12-B3 toggle toggle toggle L (prevent) L (when ON) L (when ON) Display Stapler connection detection Signal STPCNT HOOKEMP PENT SHTCLS SWGOPN TRAYULIM TRAYSAFE EDROPN Connector J8-7 J8-6 JI3-3 J7-3 J5-12 J5-8 J5-6 J5-3 JI1-5, 3 JI4, 2 JI1-2 to 5 J10-6 J10-5 J10-4 J10-3 L (when ON) Remarks L (present) L (present) L (paper present) L (closed) L (closed) H (limit) H (danger) H (open)
4-20
SERVICE MODE
Address P006
bit bit2 bit3 bit4 bit5
Display Measurement start signal Measurement distance sensor input Reversing path sensor Measurement distance clock Shutter open sensor Tray home position sensor LED Delivery motor clock sensor EEPROM SK Delivery path sensor Alignment motor retention current Stapler shift motor retention current Delivery motor PWM Delivery motor CCW Shift motor PWM Delivery motor CW Shift motor CCW Shift motor CW Stapler shift motor phase A Stapler shift motor phase B Stapler motor CW Stapler motor CCW Stapler tray sensor Joint sensor Stapler home position sensor Swing guide open sensor Stapler shift home position sensor Alignment home position sensor EEPROM CS Shift motor temperature sensor Buffer path sensor Staple edging switch New/old PCB identification No. 1 tray sensor No. 2 tray sensor No. 3 tray sensor
Signal
Connector J6-1
Remarks H (start)
REVPSENS HICLK SHTOPN TRAYHP TRAIND PDMCLK PDEL
J12-B9 J6-3 J9-9 J12-A6 LED1 J9-14 J9-11 J11-2 ~ 5 J8-1 ~ 4 J11-6, 7 J11-6, 7 J7-4 ~ 5 J11-6, 7 J7-4 ~ 5 J7-4 ~ 5 J8-1 ~ 4 J8-1 ~ 4 J8-11, 12 J8-11, 12
L (paper present) L (open) H (HP) L (ON) Toggle H (paper prevent) L (ON) L (ON)
P007
P008
P009
STPTY JOIMT STPHP SWGGOPN STPDRHP JOGHP THMSW BUFPENT HOOKENT FSTTRAY SNDTRAY TRDTRAY
J9-3 J12-A3 J8-9 J13-6 J12-A9 J9-6 J3-11 J4-6 J16-2 J3-3 J3-6 J3-9
L (paper present) H (connected) H (HP) L (open) L (HP) L (HP) H (temperature error) H (paper present) L (staple edging) H (new PCB) H (paper present) H (paper present) H (paper present)
P012
4-21
SERVICE MODE
Address P013
bit bit1 Empty port bit2 Empty port bit3 Empty port
Display
Signal REVSL
Connector J14-2
Remarks H (ON)
bit0 Reversing roller drive solenoid
bit4 Flapper solenoid bit5 Paddle solenoid bit6 Solenoid timer output bit7 Reference wall escape solenoid P010 bit0 Empty port bit1 Empty port bit2 Empty port bit3 Empty port bit4 Empty port bit5 Empty port bit6 Empty port bit7 Empty port P011 bit0 Empty port bit1 Empty port bit2 Feed motor current switch 2 bit3 Empty port bit4 Empty port bit5 Empty port bit6 Empty port P026 P027 P028 P029 Push switch 2/3 DIP switch 3/4 DIP switch 1/2 24-V output detection Shift motor temperatur
FLPSL PDLSL ESCPSL
J13-8 J11-9 J11-11
H (ON) H (ON) L (at start-up) H (ON)
J10-3 ~ 6
L (during reversal)
SW1 SW1 SW1 L (cut)
4-22
SERVICE MODE
PUSHSW2 0 to 48 49 to 68 69 to BE BF to FF ON OFF ON OFF
PUSHSW3 ON ON OFF OFF
Table 4-C101 (P026)
DIPSW4 0 to 48 49 to 68 69 to BE BF to FF ON ON OFF OFF
DIPSW3 ON OFF OFF OFF
Table 4-C102 (P027)
DIPSW2 0 to 48 49 to 68 69 to BE BF to FF ON ON OFF OFF
DIPSW1 ON OFF ON OFF
Table 4-C103 (P028)
Power 0 to 166 167 to 255 OFF ON
Table 4-C104 (P029)
4-23
SERVICE MODE
D.
ADJUST (adjustment mode)

The following is the ADJUST mode screen and a list of Level 3 items: Display I/O Adjust Function Option Test Counter
BLANK AE ADJ-XY CCD COLOR
Figure 4-D101 COPIER>ADJUST Level 2 Screen
4-24
SERVICE MODE
COPIER>ADJUST Items Level 3 ADJUST Level 2 AE Level 1 AE-TBL BE-TBL ADJ-X ADJ-Y Range 1 to 9 1 to 9 0 to 32 0 to 255 Description priority on speed AE mode text density adjustment text reproduction adjustment image leading edge position adjustment CCD image read start position (main scanning direction) adjustment
ADJ-XY
CCD
W-PLT-X W-PLT-Y W-PLT-Z A-RG B-RG A-GB B-GB AL-RG AL-GB
2000 to 11997 standard white plate X signal data adjustment 2000 to 11997 standard white plate Y signal data adjustment 2000 to 11997 standard white plate Z signal data adjustment -9 to 9 color displacement correction in sub scanning direction depending on RG ratio -9 to 9 color displacement correction in sub scanning direction not dependant on RG rotio -9 to 9 color displacement correction in sub scanning direction dependent on RG ratio -9 to 9 color displacement correction in sub scanning direction not dependent on GB ratio -9 to 9 color displacement correction in sub scanning direction dependent on RG ratio in the lens unit -9 to 9 color displacement correction in sub scanning direction dependent on GB ratio in the lens unit
BLANK
BLANK-T BLANK-L BLANK-R BLANK-B BLANK-TP ADJ-K OFST-K
1 to 500 1 to 500 1 to 500 1 to 500 90 to 110 1 to 17 1 to 17
image leading edge non-image width adjustment value input left margin adjustment right margin adjustment trailing edge non-image width adjustment leading edge margin adjustment K color balance adjustment (for user) K light area density and color balance adjustment
COLOR
4-25
SERVICE MODE
1.
<AE>
Level 3 Description Use it to adjust the text density when priority-on-speed AE mode is executed. It adjusts the density correction curve of priority-on-speed AE. A higher setting generates lighter text. A lower setting generates darker text.
Copy density White
ADJUST
Remarks Settings: 1 to 9 Default: 5
AE-TBL
Higher setting Black Black
Lower setting Original density
White
BE-TBL
Use it to adjust the text density when priority-on-quality mode AE is executed in black-and-white text mode. A higher setting generates lighter text. A lower setting generates darker text.
Settings: 1 to 9 Default: 5
2.
<ADJ-XY>
Item Description Use it to change the image read start position in X direction. Use it to adjust the image read start position in Y direction. Remarks Unit: puls (Caution) Settings: 0 to +32 Unit: pixel (Caution) Settings: 0 to +255
ADJ-X ADJ-Y
Caution: These settings will return to the default settings when the reader controller PCB is replaced, the RAM on the reader controller PCB is initialized, or the DIMM is replaced, requiring inputs upon replacement/initialization. Be sure to record the new settings on the reader unit service label.
4-26
SERVICE MODE
3.
<CCD>
Item Description Standard white plate X signal data Standard while plate Y signal data Standard while plate Z signal data Remarks Settings: +2000 to +11997 (Caution)
W-PLT-X W-PLT-Y W-PLT-Z
Caution: You must enter the value indicated under the bar code of the new standard white plate whenever you have replaced the standard white plate. After entering the value in service mode, be sure also to record it on the reader unit service label.
Item A-RG B-RG Corrects color displacement occurring in sub scanning direction (scanner) by adjusting the corrective values of the three-line CCD sensor (RG and GB).
Description Use it to correct color displacement in sub scanning direction dependent on the RG ratio. Use it to correct color displacement in sub scanning direction not dependent on the RG ratio. Corrects color displacement in sub scanning direction dependent on the GB ratio. Corrects color displacement in sub scanning direction not dependent on the BG ratio. Corrects color displacement in sub scanning direction dependent on the RG ratio in the lens unit. Corrects color displacement in sub scanning direction despondent on the GB ratio in the lens unit.
Remarks Settings: -9 to + 9
A-GB B-GB AL-RG
AL-GB
4-27
SERVICE MODE
4.
<BLANK> Adjusts the image non-image width.

Level 3 Description Non-image width adjustment input for the image leading edge Non-image width adjustment input for the image left Non-image width adjustment input for the image right Non-image width adjustment value for the image trailing edge Margin width adjustment value for the image leading edge If the leading edge margin differs among paper sizes because of motor inaccuracy, correct the image extension in 0.1% increments. Remarks If you have replaced the IP PCB or initialized the RAM on the IP PCB, enter the values indicated on the service label. The non-image width will not be smaller than 2 mm at the top and rear edges, and will not be smaller than 3 mm at the left and right edges, because the printer inherently has non-image width.
BLANK-T BLANK-L BLANK-R BLANK-B BLANK-TP
5.
<COLOR> Adjusts color balance.

Level 3 Description Use it to adjust K color balance for the user. A higher setting generates higher density (darker images). Use it to adjust the density of K light areas. A lower setting decreases fogging.
COPIER>ADJUST
Remarks Settings: -8 to +8 Default: 0
ADJ-K OFST-K
4-28
SERVICE MODE
E.
FUNCTION (operation check mode)

The following is the COPIER>FUNCTION screen and a list of Level 3 items.
Display
I/O
Counter
CCD PANEL PART-CHK CLEAR MISC-R MISC-P SYSTEM
Figure 4-E101 COPIER>FUNCTION Level 2 Screen
4-29
SERVICE MODE
COPIER>FUNCTION Items Level 1 FUNCTION Level 2 CCD PANEL Level 3 CCD-ADJ LCD-CHK LED-CHK LED-OFF KEY-CHK TOUCHCHK FAN-ON ERR R-CON MMI-FAX SERVICE FAX JAM HIST ERR-HIST E354-CLR E355-CLR PDW-CLR ADRS-BK OPTION MMI Description automatic adjustment for CCD gain checking for missing dots on the touch panel checking the activation of LEDs on the control panel checking the de-activation of LEDs note control panel checking the inputs from keys on the control panel adjusting the coordinates on the touch panel checking fan operation initializing an error code initializing the RAM on the reader controller PCB initializing the back-up data of the fax control panel initializing the back-up data of service mode initializing the RAM on the fax board initializing the jam history initializing the error history ----initializing passwords initializing addresses in the address book initializing the back-up data of service mode OPTION initializing common settings back-up items and copier control panel back-up items checking the activation of the scanning lamp checking the operation of the scanner adjusting the intensity of light when replacing the scanning lamp adjusting the intensity of light of the scanning lamp when replacing a PCB executing self-diagnosis on the image processor PCB printing the parameters in service mode printing the jam/error history transferring data in memory reception to a Box generating a list of user modes in service mode
PART-CHK CLEAR
MISC-R
SCANLAMP SC-MOVE LAMP-ADJ USE-LAMP IP-CHK P-PRINT HIST-PRT TRS-DATA USER-PRT
MISC-P
SYSTEM
DOMWLOADenabling downloading
4-30
SERVICE MODE
<CCD>
Level 3 CCD-ADJ Description Use it to execute CCD gain auto adjustment. Using the Item 1) Select the service mode COPIER>FUNCTION>CCD>CCDADJ. 2) Press the CCD-ADJ key to highlight it. 3) Press the OK key to execute the adjustment. The machine perform the adjustment automatically so that the FL-lamp turns on and off several times. This adjustment is automatically performed when the machine turns on. Remarks
4-31
SERVICE MODE
<PANEL> Use it to check the control panel.

Level 3 LCDCHK Description Use it to check the touch panel for missing dots. Using the Item 1) Select the item to highlight, and press the OK key. The entire face of the touch panel will repeatedly change from white to black, red, green, and to blue. 2) Press the Stop key to end the operation. Use it to check the LEDs of the control panel. Using the Item 1) Select the item to highlight, and press the OK key. The LEDs will turn on in sequence. Select <LEDOFF> to end the operation. Use it to end a check on the LEDs of the control panel. 1) Select the item to highlight to end the operation. Use it to check the key inputs. Using the Item 1) Select the item to highlight. 2) Press the key to check. If normal, its corresponding character will appear on the touch panel. 3) Select <KEY-CHK> to end the operation. Use it to adjust the coordinates on the touch panel. Using the Item 1) Select the item to highlight, and press the OK key. 2) Press the + symbols appearing on the touch panel in sequence (9 locations). 3) Press the last + symbol to end the adjustment.
COPIER>FUNCTION
Remarks
LED-CHK
LED OFF KEY-CHK
See Table 4-E701.
TOUCHKEY
nThis operation matches the point of a press on the touch panel and its coordinates on the LCD. nBe sure to execute this mode if you have replaced the LCD.
Screen display # # ID
Screen display ID
Screen display (screen OFF)
CLEAR
STOP
0~9
RESET
START
STAND BY
Counter check
BILL
Table 4-E101 4-32
SERVICE MODE
<PART-CHK> Use it to check the operation of a part.

Level 3 FAN-ON Description Use it to check the operation of the fan. Using the Item 1) Press the key to start the fan. The operation will end in a specific period of time. To stop in the middle, press the Stop key.
COPIER>FUNCTION
Remarks
4-33
SERVICE MODE
<CLEAR> Use it to initialize the RAM/jam history/error code history.

Level 3 ERR Description Use it to initialize an error code. Using the Item 1) Select the item to highlight, and press the OK key. 2) Turn off and then on the main power switch.
COPIER>FUNCTION
Remarks Be sure to turn off and then on the power switch; otherwise, the data will not be initialized. Be sure to turn off and then on the power switch; otherwise, the data will not be initialized. Be sure to turn off and then on the power switch; otherwise, the data will not be initialized. Be sure to turn off and then on the power switch; otherwise, the data will not be initialized. Be sure to turn off and then on the power switch; otherwise, the data will not be initialized. Be sure to turn off and then on the power switch; otherwise, the data will not be initialized. Be sure to turn off and then on the power switch; otherwise, the data will not be initialized.
R-CON
Initializing the RAM on the reader controller PCB. Using the Item 1) Select the item to highlight, and press the OK key. 2) Turn off and then on the main power switch.
MMIFAX
Use it to initialize the RAM on the image processor PCB. Using the Item 1) Select the item to highlight, and press the OK key. 2) Turn off and then on the main power switch.
SERVICE
Use it to initialize the back-up data of service mode. Using the Item 1) Select the item to highlight, and press the OK key. 2) Turn off and then on the main power switch.
FAX
Use it to initialize the RAM on the fax board. Using the Item 1) Select the item to highlight, and press the OK key. 2) Turn off and then on the main power switch.
JAM-HIST
Use it to initialize the jam history. Using the Item 1) Select the item to highlight, and press the OK key. 2) Turn off and then on the main power switch.
ERR-HIST
Use it to initialize the error history. Using the Item 1) Select the item to highlight, and press the OK key. 2) Turn off and then on the main power switch.
4-34
SERVICE MODE
COPIER>FUNCTION
Level 3 E354-CLR Description Remarks
E355-CLR
--
PWD-CLR
Use it to initialize a password. Using the Item 1) Select the item to highlight, and press the OK key. 2) Turn off and then on the main power switch. Use it to initialize all addresses in the address book. Using the Item 1) Select the item to highlight, and press the OK key. 2) Turn off and then on the main power switch. Use it to initialize the back-up data of service mode (OPTION). Using the Item 1) Select the item to highlight, and press the OK key. 2) Turn off and then on the main power switch. Use it to initialize the common settings back-up items and the copier control panel back-up items. Using the Item 1) Select the item to highlight, and press the OK key. 2) Turn off and then on the main power switch.
The data will not be initialized unless the main power switch has been turned off and then on again. The data will not be initialized unless the main power switch has been turned off and then on again. The data will not be initialized unless the main power switch has been turned off and then on again. The data will not be initialized unless the main power switch has been turned off and then on again.
ADRS-BK
OPTION
MMI
4-35
SERVICE MODE
<MISC-R>
Item SCANLAMP Description Use it to start a check on the scanning lamp.
COPIER>FUNCTION
Remarks A press on the item will highlight it; a press on the OK key then will cause the scanning lamp to remain fully on for 1 sec. A press on the item will highlight it; a press on the OK key then will cause 1 HPA. Another press on the OK key will cause 2 HPB; this sequence will be repeated for 3 and 4 to end the operation. A press on the item will highlight it; a press on the OK key then will turn on the scanning lamp. Turn the scanning lamp replacement VR slowly until LED 111 goes on to indicate that the optimum intensity has been reached: at the beep, press the OK key to end the operation.
SC-MOVE
Use it to start a check on the scanner
Display
1: 2: 3: 4: HP HP HP HP
Operating
C
LAMP-ADJ USE-LAMP
Use it to adjust the intensity of lamp when a new scanning lamp has been mounted. Use it to adjust the intensity of light when scannng lamp has been removed and then mounted or the reader controller PCB/ intensity detection PCB has been replaced.
Caution: Wait for about 5 min until the intensity of the scanning lamp has stabilized after turning on the machine before executing LAMP-ADJ or USE-LAMP.
4-36
SERVICE MODE
<MISC-P> Use it to check the various PCBs.

Level 3 IP-CHK Description Use it to check the image processor PCB. Using the Item 1) Select the item to highlight, and press the OK key. A PCB check will automatically be made. If the results are good, the screen will show OK; otherwise, it will show NG. Use it to print out the input values of service mode. Using the Item 1) Select the item to highlight, and press the OK key.
COPIER>FUNCTION
Remarks
P-PRINT
Pickup Cassette Upper cassette
HIST-PRT
Use it to print out a jam/error history. Using the Item 1) Select the Item to highlight, and press the OK key.
Pickup Cassette Upper cassette
TRS-DATA
Use it to transfer data received in memory mode to a Box. Using the Item 1) Select the item to highlight, and press the OK key.
If a printer-related error has occurred, the data received in memory mode may be transferred to a Box and then transmitted to a different terminal for output. Pickup Cassette Upper cassette
USER-PRT
Use it to print out the input values of user mode. Using the Item 1) Select the item to highlight, and press the OK key.
4-37
SERVICE MODE
<SYSTEM> Use it for downloading.

Level 3 DOWN LOAD Description Use it to set connections or operations and check operations: Using the Item 1) Select the item to highlight, and press the OK key. The machine will be in standby state, and indicate the notation STANDBY. 2) See that the notation is CONNECTED during downloading. 3) See that the notation changes to HOLD at time of communication. You may turn off the PC when HOLD has appeared.
COPIER>FUNCTION
Remarks
4-38
SERVICE MODE
F.
OPTION (settings mode)

The following is the COPIER>OPTION screen and a list of Level 3 items. Display I/O Adjust Function Option Test Counter
BODY USER
Figure 4-F101 COPIER>OPTION Level 2 Screen Caution: Each item of OPTION enables a new setting when the main power switch is turned off and then on once again.
4-39
SERVICE MODE
COPIER>OPTION Items Level 1 OPTION Level 2 BODY Level 3 MODEL-SZ Description
switching the original size detection mechanism to suit the site of installation THINP-SP turning on/off thin paper separation voltage control mode CONFIG switching country, language, site, and paper size series settings RAW-DATA turning on/off raw data output mode TNR-CNT displaying/resetting the toner out counter (100 V) TN-SLICE setting the threshold level of the toner out counter IFAX-LIM limiting the number of output lines in i-fax mode COPY-LIM SLEEP TX-PT-ON COUNTER1 COUNTER2 COUNTER3 COUNTER4 COUNTER5 COUNTER6 DATE-DSP IMG-RTN FIX-CLN STPL-PSN SLEEP-MD B4-L-CNT CNT-DISP changing the upper limit to the number of copies turning on/off the sleep mechanism specifying whether to display/not to display test/photo/map items on the control panel displaying soft counter 1 displaying soft counter 2 displaying soft counter 3 displaying soft counter 4 displaying soft counter 5 displaying soft counter 6 switching year/month/day display sequence selecting rotation/non-rotation of images selecting fixing roller auto cleaning selecting stapling position for LGL, FLS, and Officio selecting power supply state for sleep mode selecting large-count or small-count for B4 turning on/off serial number display on the Counter Check screen
USER
<BODY> Use it to make machine settings.

Level 3 MODEL-SZ Description Use it to switch the site of installation for the feeder. A switch-over will change the default ratio display and the original size detection mechanism of the feeder. Use it to increase the degree of separation. Select 1 to increase the separation discharging bias so that paper (thin paper) with a low degree of separation will separate easily when thin paper mode is selected for the multifeeder.
COPIER>OPTION
Remarks 0: AB series 1: Inch series 2: A series 3: B/Inch series Initial: 0 0*: OFF (-2.3 kV) 1: ON (-3.0 kV)
THINP-SP
4-40
SERVICE MODE
<BODY>
Level 3 CONFIG Description Use it to select the site of installation. Use it to change country, language, site of installation, or paper size settings. Select the item to highlight, and use the +/- key to make a selection. XXYYZZAA will appear: XX: country YY: language ZZ: site of installation AA: size series
Notation JP US GB FR IT DE EX Country Japan North America UK France Italy German Others Country Notarions
Notation jp en fr it de es Language Japanese English French Italian German Spanish Language Notations
COPIER>OPTION
Remarks
Display 00 01 02
Destination Canon Non-canon All
Notation 00 01 02 03
Size series AB Inch A AB/Inch
Destination notations
Size Series Notation
RAW-DATA
Use it to check received data. The received data is printed as it is (raw data), allowing a check to find out whether it is correct. Use it to display the toner counter. The Add toner message may be displayed on the pickup counter. Entering '0' will reset the counter. (100-V model only) Use it to set the counter reading at which the toner count will issue a warning. Use it to limit the number of output lines when reception is in ifax mode. The data that has not been generated will be deleted.
Initial: 0 0: default 1: raw data print Large-size: 2 counts Small size: 1 count Initial: 15000 Settings: 0 to 999 At 0, the number is limitless. Initial: 500
TNR-COT
TN-SLICE IFAX-LIM
4-41
SERVICE MODE
<USER> Use it to make user settings.

Level 3 COPY-LIM SLEEP TX-PT-ON Description Use it to change the upper limit to the number of copies to make. Turning on/off the sleep mechanism. Use it to specify whether the test/photo items should be displayed (in service mode) when text/photo/map is selected on the Standard screen. Use it to set counters from COUNTER 2 to COUNTER 6 on the Counter check screen by entering a number. COUNTER 1 is set to 101. (The notation on the Service Mode screen will be switched, but the notation on the Counter Check screen will be fixed to 101.) Use it to change the sequence of indicating dates (year, month, day). 0: Japanese type: YYYY/MM/DD 1: European type: DD/MM/YYYY 2: US type: MM/DD/YYYY Images may be rotated to suit the orientation of paper selected for stapling. Use it to enable/disable the rotation of images. If a command is sent from the selection of wide sheets (for pickup) after continuously feeding narrow sheets, a paper interval is widened.
COPIER>OPTION
Remarks Setting: 1 to 999 0:OFF 1:ON Initial: 1 1: display 0: do not display See Tables from 4-F701 to 4-F704.
COUNTER1 COUNTER2 COUNTER3 COUNTER4 COUNTER5 COUNTER6 DATE-DSP
The initial setting depends on the destination of shipment. Initial: 1 0: rotate 1: do not rotate Initial: 1 0: not widened 1: widened 2: quick shift to widened condition Initial: 0 0: rear 1: front
IMG-RTN
FIX-CLN
STPL-PSN
Use it to select a stapling position for LGL, FLS, and Officio. Paper of these sizes are fed in R orientation. If they are fed otherwise while the stapling position is at the rear, the staple will be at the upper right of the stack. Select the appropriate position to avoid the problem. Use it to select loads for power supply in sleep mode. 0: default (initial level) 1: against condensation (weak) 2: against condensation (strong) If 2 is selected, be sure to set the sleep mode start time using the same screen. Use it to specify whether B4 sheets should be counted as large size or small size. Use it to enable/disable the display of the serial number on the Counter Check screen.
SLEEP-MD
If 2 is selected, the operation will be as in 2 for 2 hr after the start: thereafter, the operation will be as in 1. Initial: 0 0: small 1: large Initial: 0 0: do not display 1: display
B4-L-CNT
CNT-DISP
4-42
SERVICE MODE
<Soft Counter Specifications>
COPIER>OPTION
The soft counter readings are grouped as follows according to input number: 100s: total 500s: scan 200s: copy 600s: box 300s: print 700s reception print 400s: copy + print 800s: report print Guide to the Notations Used in the Table Y: counter effective in the machine. 4C: full-color 2C: 2-color Mono: mono color (Y, M, C/R, G, B/sepia) Bk: black mono L: large-size (larger than B4) S: small-size (B4 or smaller) number 1/2 under Description: counter reading of large-size sheets
Yes/No Y Y Y Y Y
No. 000 101 102 103 104 105 106 107 108 109 110 111 112 113 114
Description no display total 1 total 2 total (L) total (S) total (4C1) total (4C2) total (Mono) total (Bk 1) total (Bk 2) total (Mono/L) total (Mono/S) total (Bk/L) total (Bk/S) total (4C + Mono + Bk/ double-sided) total 1 (double-sided) total 2 (double-sided) L (double-sided) S (double-sided)
Yes/No Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y
No. 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218
Description copy (total 1) copy (total 2) copy (L) copy (S) copy A (total 1) copy A (total 2) copy A (L) copy A (S) local copy (total 1) local copy (total 2) local copy (L) local copy (S) remote copy (total 1) remote copy (total 2) remote copy (L) remote copy (S) copy (4C1) copy (4C2)
Y Y
Y Y Y
Y Y Y
115 116 117
Table 4-F101
4-43
SERVICE MODE
Yes/No
No. 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236
Description copy (Mono 1) copy (mono 2) copy (Bk 1) copy (Bk 2) copy (4C/L) copy (4C/S) copy (Mono/L) copy (Mono/S) copy (Bk/L) copy (Bk/S) copy (4C + Mono/L) copy (4C + Mono/S) copy (4C + Mono/2) copy (4C + Mono/1) copy (4C/L/double-sided) copy (4C/S/double-sided) copy (Mono/L/doublesided) copy (Mono/S/doublesided) copy (Bk/L/double-sided) copy (Bk/S/double-sided) copy (2C-1) copy (2C-2) copy (2C/L) copy (2C/S) copy (2C/L/double-sided) copy (2C/S/double-sided) print (total 1) print (total 2) print (L) print (S) print A (total 1) print A (total 2) print A (L) print A (S) print (4C1) print (4C2) print (mono 1)
Yes/No Y Y
No. 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328
Description print (Mono 2) print (Bk 1) print (Bk 2) print (4C/L) print (4C/S) print (Mono/L) print (Mono/S) print (Bk/L) print (Bk/S) print (4C + Mono/L) print (4C + Mono/S) print (4C + Mono/2) print (4C + Mono/1) print (4C/L/double-sided) print (4C/S/double-sided) print (Mono/L/doublesided) print (Mono/S/doublesided) print (Bk/S/double-sided) print (Bk/S/double-sided) PDL print (total 1) PDL print (total 2) PDL print (L) PDL print (S) copy + print (4C/L) copy + print (4C/S) copy + print (Bk/L) copy + print (Bk/S) copy + print (Bk 1) copy + print (Bk 1) copy + print (4C + Mono/L) copy + print (4C + Mono/S) copy + print (4C + Mono/2) copy + print (4C + Mono/1) copy + print (L) copy + print (S) copy + print (2) copy + print (1)
Y Y
Y Y Y
Y Y
Y Y Y
Y Y Y Y Y Y Y Y
237 238 239 240 241 242 243 244 301 302 303 304 305 306 307 308 309 310 311
Y Y Y Y Y Y
Y Y Y Y
Y Y Y Y
329 330 331 332 333 334 401 402 403 404 405 406 407 408 409 410 411 412 413 414
Table 4-F102
4-44
SERVICE MODE
Yes/No Y Y Y Y Y Y Y Y Y Y Y
No. 501 502 503 504 505 506 507 507 508 509 510
Description scan (total 1) copy scan (total/4) scan (total 2) scan (L) copy scan (L/4) scan (S) copy scan (S/4) Bk scan (total 1) copy scan (Bk) Bk scan (total 2) Bk scan (total 2) Bk scan (L) copy scan (Bk/L) Bk scan (S) copy scan (Bk/S) color scan (total 1) copy scan (4C) color scan (total 2) Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y
Yes/No 511 512 513 514 515 601 602 603 604 701 702 703 704 801 802 803 804
No.
Description
color scan (L) copy scan (4C/L) copy scan (S) copy scan (4C/S) copy scan (L) copy scan (S) copy scan (total) box print (total 1) box print (total 2) box print (L) box print (S) reception print (total 1) reception print (total 2) reception print (L) reception print (S) report print (total 1) report print (total 2) report print (L) report print (S)
Table 4-F103
4-45
SERVICE MODE
G.
TEST (test mode)

The following is the COPIER>TEST screen and a list of Level 3 items. Display I/O Adjust Function Option Test Counter
PG
NETWORK
Figure 4-G101 COPIER>TEST Level 2 Screen
COPIER>TEST Items Level 1 TEST Level 2 PG NETWORK Level 3 TYPE PING Description selecting and executing a type of test print executing the PING command
4-46
SERVICE MODE
<PG> Use it to execute test printing.

Level 3 TYPE Description Use it to execute test printing. Using the Item 1) Enter the number of the test print to generate. 2) Press the key to accept the number. 3) Press the Start key. The machine will execute test printing.
COPIER>TEST
Remarks To make regular copies, enter 0 and press the Start key. Paper is picked up from the cassette selected on the user screen. Paper is picked up from the lower cassette when the number is set from 1 to 8.
<NETWORK> Use it to make a PING check.

Level 3 PING Description Use it to execute a PING command. Using the Item 1) Enter the PING IP address in the setting range. 2) Press the OK key. 3) See the results (OK/NG). Initial: Settings:
COPIER>TEST
Remarks 0.0.0.0 from 0.0.0.0 to 255.255.255.255
4-47
SERVICE MODE
1.
Grid (PG-TYPE1)
Checking Right Angles The laser beam is displaced.
Figure 4-G102 2. 17 Gradations (w/o density correction; PG-TYPE2)
Checking Gradation The laser system is faulty.
Checking for Uneven Density The primary charging assembly is faulty. The developing system is faulty.
Figure 4-G103 3. 17 Gradations (w/o density correction; PG-TYPE3)
Checking Gradation The laser system is faulty.
Checking for Uneven Density The primary charging assembly is faulty. The developing system is faulty.
Figure 4-G104 4-48
SERVICE MODE
4.
Blank (PG-TYPE4)
Checking for Fogging The photosensitive drum is faulty. The developing system is faulty. The laser system is faulty.
Figure 4-G105 5. Halftone (PG-TYPE5 ) Halftone Using the Density Correction Block (for image processing) In addition to the performance of the image formation system, it depends also on density correction mechanisms (e.g., AE).
[1] Black Lines The drum has scratches. The primary charging wire is soiled. [2] Vertical White Spots Transfer is faulty. [3] Left/Right Uneven Density The primary charging assembly is faulty. The developing system is faulty.
Figure 4-G106 6. Solid Black (PG-TYPE6)
[1] White Spot Transfer is faulty. [2] While Lines Shading is faulty (e.g., soiled standard while plate).
Figure 4-G107 4-49
SERVICE MODE
7.
Vertical Lines (PG-TYPE7)
Straight Lines (sub scanning direction) The BD mechanism is faulty.

Feed direction
Figure 4-G108 8. Horizontal Lines (PG-TYPE3)
Straight Lines (main scanning direction) The laser beam is displaced. Feed direction
Figure 4-G109
4-50
SERVICE MODE
H.
COUNTER (counter mode)

Display I/O Adjust Function Option Test Counter
TOTAL TOTAL
PICK-UP PICK-UP
FEEDE FEEDER
JAM
Figure 4-H101 Use it to check the number of machine operations. Initializing the Counter 1) Press the item to highlight. 2) Press the Clear key on the control panel. The counter will be initialized, and the indication will be 0000. Classifying Paper Sizes Large size: A3, 297432mm or non-default size (B4 size depends on the serive mode setting.) Small size: smaller than above You can set B4 size paper counted as a large size paper in Service Mode (COPIER>OPTION> USER>B4_L_CNT).
4-51
SERVICE MODE
COUNTER Items Level 1 COUNTER Level 2 TOTAL Level 3 SERVECE1 SERVECE2 COPY PDL-PRT FAX-PRT RMT-PRT BOX-PRT RPT-PRT 2-SIDE SCAN C1 C2 MF DK 2-SIDE FEED TOTAL FEEDER SORTER MF C1 C2 DK Description total counter 1 for servicing total counter 2 for servicing total counter PDL copy counter fax print total counter remote copy reception print total counter Box print total counter report print total counter double-sided copy total counter scan counter cassette 1 pickup counter cassette 2 pickup counter multifeeder pickup counter paper deck pickup counter duplex unit pickup counter feeder pickup counter total jam counter RDF jam counter sorter jam counter multifeeder jam counter cassette 1 jam counter cassette 2 jam counter paper deck jam counter
PICKUP
FEEDER JAM
4-52
SERVICE MODE
I.
FEEDER (feeder mode)

The following is the FEEDER screen and a list of Level 3 items. Display I/O Adjust Function Option Test < 1/1 >
(yyyyy) (yyyyy) (yyyyy)
Counter
<*FEEDER*> DOCST DOCST-RP P-INTL-U

xxxxx xxxxx xxxxx
< READY >

{aaaaa~bbbbb} {aaaaa~bbbbb} {aaaaa~bbbbb}
PREV
NEXT
+/-
OK
Figure 4-I101 FEEDER>ADJUST Level 2 Screen
FEEDER Items Level 1 FEEDER Level 2 DISPLAY ADJUST Level 3 Description
FEEDERSIZE indicating the size of the original detected by the feeder DOCST DOCST-RP P-INTL-U SENS-INT UBLT-CLN DBLT-CLN SIZE-SW SCAN-SEL adjusting the original stop position not used adjusting the original-to-original interval adjusting the sensitivity of each sensor cleaning the upper separation belt cleaning the lower separation belt switching AB and Inch detection turning on or off non-default original size detection
FUNCTION
OPTION
4-53
SERVICE MODE
1.
DISPLAY
Level 3 Description Use it to indicate the size of the original detected by the feeder. EX: A4, LTR Remarks
FEEDSIZE
<ADJUST>
Level 3 DOCST Description Use it to adjust the original stop position for upper pickup. 1) Select the item; then, place a single original on the DADF original tray, and press the OK key. 2) When the original has been picked up, open the feeder, and check the position of the original on the copyboard glass. If the trailing edge of the original is to the left of the V marking, decrease the setting. If the trailing edge of the original is to the right of the V marking, increase the setting. 3) Press the OK key. The original will be discharged. Not used Use it to adjust the sheet-to-sheet interval for upper pickup. 1) Select the item, and place two originals on the original tray. 2) Press the OK key so that the originals will be fed and stopped on the copyboard glass. 3) Adjust the interval between the originals. If the distance is too small, increase the setting. If the distance is too large, decrease the setting. 4) Press the OK key. The original is discharged. Unit: 0.5 mm Remarks Unit: 0.5 mm This adjustment affects the original top position at which originals are turned over.
DOSCT-RP P-INTL-U
4-54
SERVICE MODE
<FUNCTION>
Level 3 SENS-INT Description Use it to execute auto function (initialization) of the feeder sensor. Execute this mode when you have replaced the feeder controller PCB, original tray sensor, or registration sensor. 1) Remove the cover of the feeder controller, and check the positions of LED1 and 2. 2) Select the item, and press the OK key. The machine will execute the operation, and will stop automatically. Use it to execute separation belt cleaning for feeder upper pickup. Using the Item 1) Select the item to highlight. 2) Moisten the center of paper with solvent, and place the paper on the original tray of the feeder. 3) Press the OK key so that the paper will be picked up halfway and the upper pickup separation belt will rotate idly. 4) Press the OK key to stop the operation. 5) Open the feeder upper cover, and remove the paper. Use it to execute separation belt cleaning for feeder lower pickup. Using the Mode Perform the steps for <UBELT-CLN>. Remarks
UBELTCLN
DBELTCLN
<OPTION>
Level 3 SIZE-SW Description Use it to enable or disable detection of a mix of AB series and Inch series originals. 0: do not detect 1: detect Use it to turn on/off the original size detection mechanism for non-default size for the feeder. 0: off (normal copying mode) 1: on (priority on paper mode) Remarks Default: 0
SCAN-SEL
Default: 0
4-55
SERVICE MODE
J.
BOARD (board mode)

The following is the BOARD screen and a list of items. Display I/O Adjust Function Option Test < 1/1 >
xxxxx xxxxx xxxxx xxxxx xxxxx
Counter
<*BOARD*> LIPS-ERR MENU-1 MENU-2 MENU-3 MENU-4
< READY >
(yyyyy) {aaaaa~bbbbb} (yyyyy) {aaaaa~bbbbb} (yyyyy) {aaaaa~bbbbb} (yyyyy) {aaaaa~bbbbb} (yyyyy) {aaaaa~bbbbb}
PREV
NEXT
+/-
OK
Figure 4-J101 BOARD>OPTION Level 3 Screen

BOARD Items Level 1 BOARD Level 2 OPTION Level 3 LIPS-ERR MENU-1 MENU-2 MENU-3 MENU-4 Description Enabling/disabling the LIPS board in response to a LIPS board error Enabling/disabling level 1 display (hidden in printer settings menu) Disabling/disabling level 2 display (hidden in printer settings menu) Disabling/disabling level 3 display (hidden in printer settings menu) Disabling/disabling level 4 display (hidden in printer settings menu)
4-56
SERVICE MODE
<OPTION>
Level 3 LIPS-ERR Description Use it to enable/disable the LIPS board when a LIPS board error occurs. Use it to enable indication of installation level 1, 2, 3, and 4 (hidden in printer settings menu). (MENU-2/4 is not used)
List of Hidden settings Level 1 Items Level 1 Settings Level 2 Pickup Level 3 Default paper type Paper size replacement Detail item Any Any
Remarks 0: default 0: use 1: do not use 0: default 0: do not indicate 1: indicate
MUNU-1 MUNU-2 MUNU-3 MUNU-4
Job management Job check PCL/PS PS LIPS/ emulation PS Data Protocol 1-raster control LIPS setting ANK graphic set Priority on kanji Courier BM Garamond BM 2-page rotation SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 SW9 SW10 SW11 SW12 SW13 SW14 SW15 SW16 SW17 Data Protocol
Hidden Setting Level 3 Items Level 1 Settings Level 2 LIPS/ emulation Level 3 Detail item Detail-detail item LBPcmnd-format
LIPS/P setting Other
Last item on each row is a subject for enable/disable.
4-57
SERVICE MODE
K.
1. a.
Fax Board
Service Data Outline Service data consists of the following nine items (#1 through #5 and #7 through #10): #1 SSW: Service Soft Switch Settings Use it to register/set items related to the basic service functions of the fax (e.g., error management, echo measures, communication problem measures). #2 MENU: Menu Switch Settings Use it to register/set items related to the functions needed at time of installation (e.g., NL equalizer, transmission level). #3 NUMERIC Param: Numeric Parameter Settings Use it to enter numeric parameters. #4 NCU: (not used for servicing) All settings of the item will be reset to the settings of #5 TYPE. #5 TYPE: Destination Settings When settings are made under STANDARD (V.34) indicated on the display, the data under #4 NCU will be reset to comply with the Japanese communications standards all at once. #7 PRINTER: Printer Functions Settings Use it to register/set items related to the basic service functions of the printer (e.g., conditions for reducing received images). #8 CLEAR: Data Initialization Mode Settings Use it to reset data units to initial settings. #9 TEST: Use it to execute each test. #10 REPORT: Use it to execute the report print.
4-58
SERVICE MODE
b. Using Service Mode 1) Press the user mode key on the control panel. 2) Press 2 and 8 on the keypad at the same time. 3) Press the user mode key on the control panel. The following screen will appear to indicate the connected accessories (FEEDER, SORTER, FAX, BOARD). Select FAX to enter the Boards service mode.
Copier service mode

COPIER FEEDER
ADF service mode If installed
FAX
Fax service mode If installed

BOARD
Accessory board service mode If installed
Figure 4-K101
4-59
SERVICE MODE
c.
Keys For the purpose of explanation, the #1 SSSW screen is cited; the meanings of the keys and operations are common to all screens.
Sssw Menu Num Ncu Type Genesis Print Clear Test Report
<1/4>
<READY>
SW01 SW02 SW03 SW04 SW05 SW06 SW07 SW08
0 1 0 1 0 1 0 1
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
PREV
NEXT
OK
Press to accept the selected input value.
Previous/Next key
Figure 4-K102
In the case of a bit switch, press the desired bit (value) to change 0 to 1 or 1 to 0 To change a value or to execute an item, press the OK key. To enter a numeric value, use the keypad. To return to the previous level, press the Reset key.
4-60
SERVICE MODE
d.
Service Mode Menu List

#1 SSSW SW01 SW02 SW03 SW04 SW05 SW06 to SW11 SW12 SW13 SW14 SW15 to SW24 SW25 SW26 SW27 SW28 SW29 to SW30 managing errors/copies change prohibited setting measures against echoes setting measures against a communication problem setting standard function <DIS signal> change prohibited setting the page timer setting the transfer/relay function setting the inch/millimeter resolution change prohibited setting the report indication function setting the transmission function change prohibited setting the V.8/V.34 protocol change prohibited
#2 MENU
001 to 004 005 006 007 008 009 010
change prohibited NL equalizer change prohibited transmission level (ATT) V.34 modulation speed upper limit V.34 data speed upper limit pseudo CI signal frequency
#3 NUMERIC
001 002 003 004 005 006 007 008 009 010 011 012 013 014 to 030
not used RTN transmission condition (1) RTN transmission condition (2) RTN transmission condition (3) NCC pause length (before ID code) NCC pause length (after ID code) pre-pause length when placing a call not used not used line connection identification time T.30 T1 timer (for reception) not used T30. EOL timer not used
4-61
SERVICE MODE
#7 PRINTER
SSSW
SW01 not used SW03 SW04 selecting recording paper indicated by the DCS signal SW05 selecting reduction/cassette SW06 reduction settings SW07 not used SW20
NUMERIC Param.
01 02 03 04 05 06 19 20 21 22 30
maximum absence range not used not used leading edge margin trailing edge margin not used right margin left margin not used
#8 CLEAR USSW SW SERVICE SW NCU SERVICE DATA REPORT ALL
4-62
SERVICE MODE
2.
Registering the Bit Switch (#1 SSSW) Each switch consists of eight bits for registration/settings. The display indicates the following, each bit being either 0 or 1:
Bit 7 SW01 0 0 0 0 0 0 0 Bit 0 0
Caution: The service data for which a change is prohibited must not be changed from its initial value.
<1/4>
<READY>
SW01 SW02 SW03 SW04 SW05 SW06 SW07 SW08
0 1 0 1 0 1 0 1
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
PREV
NEXT
OK
Figure 4-K103 #1 SSSW Screen
4-63
SERVICE MODE
#SSSW-SW01: Managing Errors/Copies

SW No. 01 bit No. 0 1 Description 1 error code for service person error dump list generate generate Bit setting 0 do not generate do not generate Factory default
[bit 0] Use it to specify whether service error codes should be generated. If generate is selected, service error codes will be indicated on the display and the report. [bit 1] Use it to specify whether an error dump list should be generated. If generate is selected, an error dump list will be attached to the error transmission report and the reception report prepared in the event of an error.
4-64
SERVICE MODE
#1 SSW-SW03:
SW No. 03 bit No. 0 1 2 3 4 5
Setting Measures Against Echoes

Description 1 Bit setting 0 do not transmit Factory default 0 transmit 0 0 0 enable enable disable disable 0 0
change prohibited echo protection tone at high-speed transmission change prohibited change prohibited transmission mode: international transmission (1) transmission mode: international transmission (2) or international transmission (3) transmission mode
international transmission (3) transmit
international transmission (2) do not support
tonal signal before transmission of CED signal
[bit 1] Use it to specify whether to transmit an echo protection tone in the from of high-speed transmission V.29 (at 9600 or 7200 bps) modem signal. If an error owing to the condition of the line tends to occur often, select transmit so that a non-modulation carrier will be sent as a sync signal for about 200 msec, preceding the image data. Memo Error Codes Associated with the State of the Line (transmission) ##100, ##104, ##281, ##282, ##283, ##750, ##755, ##760, ##765 [bit 7] Use it to specify whether to send a tonal signal of 1080 Hz before transmitting CED signals. If an error caused by an echo tends to occur when receiving data from overseas, select transmit. Memo Error Codes Associated with an Echo (reception) ##005, ##101, ##106, ##107, ##114, ##200, ##201, ##790 [bits 4, 5, 6] Use it to select a transmission mode: international transmission (1), international transmission (2), international transmission (3). If an error caused by an echo tends to occur often when receiving data from overseas, select the appropriate transmission mode by means of dial registration or service soft switch.
4-65
SERVICE MODE
Memo Error Codes Associated with an Echo (transmission) #005, ##100, ##101, ##102,##104, ##201, ##280, ##281, ##283, ##284, ##750, ##760, ##765, ##774, ##779, ##784, ##794, Using Dial Registration (user level) When registering an address book, select international transmission (1). If errors still occur, try international transmission (2) and international transmission (3) in the order indicated. The transmission mode registered as part of one-touch dialing or speed dialing will have priority over settings by the service soft switch. When a transmission mode is selected using the switch, international mode may also be selected for a transmission using the keypad. See the following table for specific settings:
Bit Transmission mode International transmission (1) International transmission (2) International transmission (3) 7 * * * 6 0 0 1 5 0 1 1 4 1 0 0 3 0 0 0 2 0 0 0 1 * * * 0 0 0 0
International transmission (1): ignores the first DIS signal sent by the other party. International transmission (2): transmits a 18050-Hz tonal signal when transmitting the DIS signal. International transmission (3): transmits a 1650-Hz tonal signal when transmitting the DIS signal.
4-66
SERVICE MODE
#1 SSSW-SW04:
SW No. 04 bit No. 2 3 4 5
Setting Measures Against Communication Problems

Description 1 Bit setting 0 2 high-speed 1500ms execute Factory default 0 0 0 0
number of last flag sequences of procedure signal reception mode after transmission of CFR signal time during which low-speed signal is ignored after transmission of CFR signal check on frequency of CI signal when PBX is set
1
high-speed/ low-speed 700ms do not execute
[bit 2] Use it to specify the number of last flag sequences as part of the procedure signals (transmission speed of 300 bps). If the other device fails to receive the procedure signal, select 2. Memo Error Codes Associated with Transmission ##100, ##280, ##281, ##750, ##753, ##754, ##755, ##758, ##759, ##760, ##763, ##764, ##765, ##768, ##769, ##770, ##773, ##775, ##778, ##780, ##783, ##785, ##788 [bit 3] Use it to select the reception mode to be enabled after transmitting the CFR signal. If an error owing to the condition of the line tends to occur often at time of reception, select high-speed for reception mode and, at the same time, select no for ECM reception. Memo Error Codes Associated with the Condition of the Line (reception) #107, #114, #201 Before changing the bit, change bit 4; if errors still occur, change the bit. When high-speed is selected, only high-speed (image) signals will be received after the transmission of the CFR signal. [bit 4] Use it to select a length of time during which low-speed signals will be ignored after the transmission of the CFR signal. If the condition of the line is poor and, therefore, the reception of image signals is affected, select 1500 ms.
4-67
SERVICE MODE
#1 SSSW-SW5:
SW No. 05 bit No. 0 1 2 3 4 5 6 7
Setting the Standard Function (DIS signal)

Description 1 Bit setting 0 execute execute do not prohibit do not execute Yes Factory default 0 do not execute do not execute prohibit execute No 0 0 0 0 0 0 0
change prohibited mm-inch conversion (letter mode) mm-inch conversion (letter/photo mode) bit transmission after bit 33 (DIS signal) cut paper declaration (*DIS signal) Declare LTR/LGL in DIS signal change prohibited change prohibited
[bit 1] Use it to execute the mm-inch conversion (letter mode). [bit 2] Use it to execute the mm-inch conversion (letter/photo mode) when the mm-inch conversion (letter mode) is executed. [bit 3] Use it to specify whether to transmit bits after bit 33 (DIS signal). Caution: Selecting prohibit disables super fine reception of data from a non-Canon device or the memory box function. [bit 4] Use it to specify that the paper indicated by the DIS signal is cut sheets. When division of extra-length originals is to take place at the transmitting device, be sure to select A4/B4. [bit 5] Select whether to declare LTR or LGL in DIS signal when the LTR or LGL paper is used. The recording paper is selected according to the setting of #7 printer SW04 bit 0. Memo Some transmitting devices are not capable of dividing extra-length originals.
4-68
SERVICE MODE
#1 SSSW-SW12:
SW No. 12 bit No. 0 1 2 3 4 5 6 7
Setting the Page Timer

Description 1 Bit setting 0 0 0 0 0 0 0 do not set 1 1 1 1 1 1 Factory default 0 1 0 0 0 0 0 set 0
1-page time-out length for transmission 1-page time-out length for transmission (HT transmission) 1-page time-out length for reception change prohibited page timer setting by transmission/ reception
Use it to set the page timer. The machine is designed to stop communication if transmission/ reception lasts 32 min or longer. To set the timer to a different time length, do so by referring to the tables on the next page. If do not set is selected using bit 7, the 1-page time-out length for all modes of communication will be as set by bit 0 and bit 1.
4-69
SERVICE MODE
Time-Out Length for Transmission/Reception
Bit Time-out length 8 min 16 min 32 min 64 min 7 0 0 0 0 6 * * * * 5 * * * * 4 * * * * 3 * * * * 2 * * * * 1 0 0 1 1 0 0 1 0 1
Time-Out Length for Transmission (no image mode selected)
Bit Time-out length 8 min 16 min 32 min 64 min 7 1 1 1 1 6 * * * * 5 * * * * 4 * * * * 3 * * * * 2 * * * * 1 0 0 1 1 0 0 1 0 1
Time-Out Length for Transmission (image mode AA)
Bit Time-out length 8 min 16 min 32 min 64 min 7 1 1 1 1 6 * * * * 5 * * * * 4 * * * * 3 0 0 1 1 2 0 1 0 1 1 * * * * 0 * * * *
Time-Out Length for Reception
Bit Time-out length 8 min 16 min 32 min 64 min 7 1 1 1 1 6 * * * * 5 0 0 1 1 4 0 1 0 1 3 * * * * 2 * * * * 1 * * * * 0 * * * *
4-70
SERVICE MODE
#1 SSSW-SW14 (for setting inch/mm resolution)

SW No. 14 bit No. 2 Function 1 Selecting mm/inch conversion direction Main and sub scanning directions Yes Yes Bit setting 0 Sub scanning direction No No Factory default 0
3 4
Inch to mm conversion for OCR transmission Declaring inch-series resolution
0 0
[bit 2] If bit 2 is set to 1 while bit 1 of SW05 is set to 1 inch-to-mm conversion is executed for both main and sub scanning directions. [bit 3] If bit 3 is set to1, CCR transmission will be indicated as part of detail settings for onetouch /speed dialing. In addition, inch-to-mm conversion will be executed when OCR transmission is selected. Whether to execute inch-to-mm conversion in read mode depends on how bit 1 of SW05 is set. Even when bit 1 of SW05 is set to 1, execution will take place only when use OCR transmission is selected as part of one-touch/speed dialing for transmission; execution will not take place for other types of transmissions. If bit 1 of SW05 is set to 0, inch-to-mm conversion will not be executed even if use OCR transmission is selected for one-touch/speed dialing. [bit 6] This bit is used to declare an inch-series resolution bit 44.
4-71
SERVICE MODE
#1 SSSW-SW25:
SW No. 25 bit No. 0 1
Setting the Report Indication Function

Description 1 Bit setting 0 call number do not retain destination number retain Factory default 0 0
transmission telephone number indicated on report abbreviation of other device indicated on report
[bit 0] Use it to select the transmission telephone number to be indicated on the report at the end of a transmission. call number: indicates the telephone number called on the report. other device number: indicates the telephone number (CSI signal data) sent from the other device on the report. Memo Even when call number is selected, the telephone number (CSI signal data) sent from the other device will be indicated on the report if the call was made not using one-touch dialing or speed dialing. [bit 1] Use it to select the abbreviation of the other device to be indicated on the report at the end of a transmission. registered abbreviation: indicates the abbreviation of the other device registered in the one-touch dialing or speed-dialing memory on the report. abbreviation of other device: indicates the abbreviation (NSF signal data) sent from the other device on the report. Memo Even when registered abbreviation is selected, the abbreviation sent from the other device (NSF signal data) will be indicated on the report if the abbreviation of the other device is not registered in the one-touch dialing or speed dialing memory.
4-72
SERVICE MODE
#1 SSSW-SW26:
SW No. 26 bit No. 0 1 2 3 4 5 6 7
Setting the Transmission Function

Description 1 Bit setting 0 Factory default 0 0 0 0 0 re-dial single device do not generate do not re-dial all devices generate 0 0 0
change prohibited change prohibited change prohibited change prohibited change prohibited set error re-dial other device for which broadcasting is suspended error report in response to suspension of transmission
[bit 5] Use it to execute the error re-dial. [bit 6] Use it to specify whether to suspend communication to all devices when broadcasting is suspended. [bit 7] Use it to specify whether to generate an error report when transmission is cancelled by a press on the Stop key.
4-73
SERVICE MODE
#1 SSSW-SW28:
SW No. 28 bit No. 0 1 2 3 4 5
Setting the V.8/V.34 Procedure

Description 1 Bit setting 0 execute execute execute execute do not prohibit permit start of fall-back from V.34 transmitting device do not execute do not execute do not execute do not execute prohibit prohibit start of fall-back from V.34 transmitting device Factory default 0 0 0 0 0 0
V.8 procedure on calling device V.8 procedure on called device V.8 late start on calling device V.8 late start on called device fall-back from V.34 called device prohibit start of fall-back from V.34 transmitting device
6 7
not used not used
[bit 0] Use it to specify whether to execute the V.8 procedure when placing a call. do not execute: the arrival of the V.8 procedure signal will be ignored, and execution will start with the V.21 procedure. [bit 1] Use it to specify whether to execute the V.8 procedure when receiving a call. do not execute: the execution will start with the V.21 procedure without executing the V.8 procedure. [bit 2] Use it to specify whether to execute the V.8 procedure when the receiving device declares the presence of the V.8 procedure by means of the DIS signal (when placing a call, the ANSam signal from the called device is not detected). execute: in response to the DIS signal of the called device, the CI signal will be transmitted and the V.8 procedure will be executed. do not execute: in response to the DIS signal from the called device, no CI signal will be transmitted, and the V.21 procedure will be executed. In the case of manual transmission, the V.8 late start procedure will not be executed regardless of these settings. [bit 3] Use it to specify whether to declare the presence of the V.8 procedure for the DIS signal transmitted when the ANSam signal is not detected by the calling device. execute: the presence of the V.8 procedure will be declared by the DIS signal so that the calling device executes the V.8 procedure after transmission for the CI signal. do not execute: the presence of the V.8 procedure will not be declared by the DIS signal, and the V.21 procedure will be executed. In the cace of manual transmission, the V.8 late start procedure will not be executed regardless of these settings.
4-74
SERVICE MODE
[bit 4] Use it to specify whether to prohibit a fall-back for the V.34 receiving device. prohibit: a fall-back from the receiving device will not be executed. [bit 5] Use it to prohibit primary channel speed modification so as to prevent the transmitting device from starting a primary channel fall-back when PPR has been received a specific number of times imposed on the start of a fall-back while transmitting V.34.
4-75
SERVICE MODE
3.
Setting the Menu Switch (#2 MENU)
<1/1> 005 006 007 008 009 010

xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx (yyyyy) (yyyyy) (yyyyy) (yyyyy) (yyyyy) (yyyyy)
<READY>
{aaaaa~bbbbb} {aaaaa~bbbbb} {aaaaa~bbbbb} {aaaaa~bbbbb} {aaaaa~bbbbb} {aaaaa~bbbbb}
PREV
NEXT
OK
Figure 4-K104
No. 005 006 007 008
Description
NL equalizer change prohibited
Range
1/ 0
transmission level (ATT) 7 to 15 V.34 modulation speed upper limit V.34 data speed upper limit pseudo IC signal frequency 0 3429 1 3200 2 3000 3 2800 4 2743 5 2400
009 010
13 to 0 0 50Hz/ 1 25Hz/ 2 17Hz
005 NL equalizer:
turning on/off the NL EQNL equalizer Turn on the NL equalizer if errors associated with the condition of the line tends to occur often.
Memo Error Codes Associated with the Condition of the Line (transmission) ##100, ##101, ##102, ##104, ##201, ##281, ##282, ##283, ##750, ##755, ##765, ##774, ##779, ##784, ##789 Error Codes Associated with the Condition of the Line (reception) ##103, ##107, ##114, ##201, ##790, ##793 4-76
SERVICE MODE
006 Telephone line monitor DIAL SERVICEMAN OFF
Use it to set the telephone line monitor function. Use it to enable the monitor sound of the telephone line from the speaker from the start of a transmission to DIS. Use it to enable the monitor sound of the telephone line from the speaker from the start to the end of a communication. Use it to disable the monitor sound of the telephone line from the speaker.
007 ATM transmission level
Use it to set the transmission level (ATT). Use it to increase the transmission level if errors associated with the condition of the line tend to occur often during communication.
Memo Error Codes Associated with the Condition of the Line (transmission) ##100, ##101, ##102, ##104, ##201, ##280, ##281, ##282, ##283, ##284, ##750, ##752, ##754, ##755, ##757, ##759, ##760, ##762, ##764, ##765, ##767, ##769, ##770, ##772, ##774, ##775, ##777, ##779, ##780, ##782, ##784, ##785, ##787, ##789 Error Codes Associated with the Condition of the Line (reception) ##103, ##106, ##107, ##201, ##793
008 V.34 modulation speed upper limit 009 V.34 data speed upper limit
Use it to select an upper limit from the modulation speed (baud rate) for the V.34 primary channel. Use it to select an upper limit for the data transmission speed for the V.34 primary channel between 2.4K and 33.6K bps in 2400bps increments. Use it to set the frequency of the pseudo CI signal. Owing to the type of externally connected telephone, calls are not accompanied by a sound while the fax/tel switching mechanism is on; try changing the frequency of the pseudo CI signal if such is the case.
010 Pseudo IC signal frequency
4-77
SERVICE MODE
4.
Making Various Settings (#3 NUMERIC Param.)
<1/3> 002 003 004 005 006 007 008 009 010 011
PREV NEXT xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx (yyyyy) (yyyyy) (yyyyy) (yyyyy) (yyyyy) (yyyyy) (yyyyy) (yyyyy) (yyyyy) (yyyyy)
<READY>
{aaaaa~bbbbb} {aaaaa~bbbbb} {aaaaa~bbbbb} {aaaaa~bbbbb} {aaaaa~bbbbb} {aaaaa~bbbbb} {aaaaa~bbbbb} {aaaaa~bbbbb} {aaaaa~bbbbb} {aaaaa~bbbbb}
OK
Figure 4-K105
No. Description 02 03 04 05 06 07 10 11 13 RTN transmission condition (1) RTN transmission condition (2) RTN transmission condition (3) NCC pause length (before ID code) NCC pause length (after ID code) pre-pause length when placing a call time by line connection detection T.30 T1 timer (for reception) T30. EOL timer
Settings 1 to 99% 2 to 99 times 1 to 99 lines 1 to 60 sec 1 to 60 sec 0 to 9999( 10ms) 0 to 9999(10ms) 0 to 9999(10ms) 500 to 3000(10ms)
Default 10 15 12 4 (0:UK) 4 *1 5500 3500 1320 *1 JPN: 0 US: 0 CAN: 0 UK: 350 AU: 350 NZ: 350
4-78
SERVICE MODE
[No. 02, 03, 04] Use it to set conditions for the transmission of the RTN signal. If errors associated with the transmission of the RTN signal tend to occur during reception, increase the parameter to make the RTN signal transmission conditions less strict. Memo The error codes associated with the transmission of the RTN signal during reception are as follows: ##104, ##107, ##114, ##201. RTN signal transmission condition (1) refers to the ratio of the number of error lines to the total number of lines per page of received images. RTN signal transmission condition (2) refers to the reference value** of a burst error *. RTN signal transmission condition (3) refers to the number of errors not reaching the reference value for burst errors. *Transmission errors continuing over multiple lines. **If 15 is set, a transmission error covering continuous 15 lines will be identified as a burst error. If any of these conditions is detected while image signals are received, the RTN signal will be issued after receiving the procedure signal of the transmitting device. [No. 05] Use it to set the length of the pause which will automatically be entered between access code and ID code when dialing is executed using an NCC (New Common Carrier) line. [No. 06] Use it to set the length of the pause which will automatically be entered between code and the telephone number of the other device when dialing is executed using a NCC (New Common Carrier) line. [No. 10] Use it to set the time length for a check on the line connection. Increase the parameter if errors tend to occur often owing to the condition of the line during communication. Memo The error codes associated with the condition of the line are as follows: ##005, ##018. The time length for a check on the line connection refers to the period from when the dial signal is sent to when the line is cut (transmitting device) or the period from when the DIS signal is sent to when the line is cut (receiving device). [No. 11] The T1 timer is designed so that its setting may be changed to accommodate the fact that T1 timer specifications differ from country to country (PTT). [No. 13] If the data length of a single line is long (e.g., computer fax), increase the single-line transmission length that may be received to prevent reception errors.
4-79
SERVICE MODE
5.
Setting the Site of Installation (#5 TYPE) Selecting STANDARD indicated on the display will initialize all #4 NCU data to settings that comply with the Japanese communications standards. 6. a. Setting the Printer Parameters (#7 PRINTER) Service Soft Switch Settings
4-80
SERVICE MODE
#7 Printer-SW05 (reduction, cassette selection)

SW No. 05 bit No. 0 1 Description 1 priority on LTR priority on LGL enable enable Bit setting 0 disable set disable Factory default 0 0
[bit 0] Use it to specify whether to give priority to LTR recording paper if an image is received which may be printed on either A4, LTR, or LGL in Direct or by division. [bit 1] Use it to specify whether to give priority to LGL recording paper when an image is received which may be printed on either A4, LTR, or LGL in Direct or by division. The order of priority on recording paper size is as follows in relation to the settings of bit 0 and bit 1.
Bit1 0 0 1 1
Bit0 0 1 0 1
Priority of recording paper A4 > LTR > LGL LTR > A4 > LGL LGL > LTR > A4 LTR > LGL > A4
However, the order will be as follows if recording is with priority on sub scanning: LTR > A4 > LGL, even when bit 1 and bit 0 are set to 0.
4-81
SERVICE MODE
b.
NUMERIC Param. (numeric parameters)
<NUM> 001 002 003 004 005 006 007 008

xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx
<1/4>
(yyyyy) (yyyyy) (yyyyy) (yyyyy) (yyyyy) (yyyyy) (yyyyy) (yyyyy)
<READY>
{aaaaa~bbbbb} {aaaaa~bbbbb} {aaaaa~bbbbb} {aaaaa~bbbbb} {aaaaa~bbbbb} {aaaaa~bbbbb} {aaaaa~bbbbb} {aaaaa~bbbbb}
PREV
NEXT
OK
Figure 4-K106
No. 01 04 05 20 21 Description non-image area of print image for extra-length image (reception) leading edge margin trailing edge margin right margin left margin Settings 3 to 9999 0 to 9999 0 to 9999 0 to 9999 0 to 9999 Default 15 8 5 35 35 Unit 0.1 mm 0.1 mm 0.1 mm 0.1 mm 0.1 mm
[No. 1] Use it to set the area in which images are ignored when printing extra-length images (received). If the area of a received extra-length image along the trailing edge must not be ignored, decrease the parameter to reduce the non-image area. [No. 4] Use it to set the margin along the leading edge (effective recording length). [No. 5] Use it to set the margin along the trailing edge (effective recording length). [No. 20] Use it to set the right margin (effective recording length). This applies when A4/LTR images are received and when A3/279x432mm/B4 is reduced to A4/LTR. When A3/ 279x432mm/B4 is printed by division, the top margin and the bottom margin of No. 4 and No. 5 will be used. 4-82
SERVICE MODE
[No. 21] Use it to set the left margin (effective recording length). This applies when A4/LTR images are received and when reducing A3/279x432mm/B4 is reduced to A4/LTR. When A3/ 279x432mm/B4 is printed by division, the top margin and bottom margin settings of No. 4 and No. 5 will be used.
4-83
SERVICE MODE
7.
Initializing the Settings (#8 CLEAR) Use it to initialize various data on an item-by-item basis by selecting any of the following items. Each settings item and parameter will be initialized to its factory default upon execution.
Item USSW SW Data initialized Contents registered in user data and SSSW#1 through #3. The contents of user data memory management will not be initialized; the image data stored in memory will not be initialized. Contents of user data and SSSW#1 through #3, #6, and #7. Contents of SSSW#4. Contents of the system dump list. Contents of the communication management report. All settings/registration data. Number of originals read/number of prints made.
SERVICE SW NCU SRV DATA REPORT ALL COUNTER
4-84
SERVICE MODE
8.
Test Mode (#9 TEST)
<1/1> PRINT RELAY-1 RELAY-2 FREQ G3TX DTMFTX V34G3TX
<READY>
Figure 4-K107
#9 TEST
PRINT RELAY-1 RELAY-2 FREQ G3TX DTMFTX V34G3TX
print test (do not use) (do not use) frequency test G3 signal transmission test (do not use) V34G3 signal transmission test
Using the Mode Press the desired item to highlight, and press the OK key to bring up its screen.
4-85
SERVICE MODE
9.
PRINT Test The print settings of a test pattern are as follows: Recording size: A4 Resolution: fine Print pattern: CRG-TEST, diagonal line Rotation: no rotation if A4; rotation if A4R
<PRINT> CRG-TEST
<1/1>
<READY>
PREV
NEXT
OK
Figure 4-K108 Using the Mode 1) Of the items indicated on the screen, press the desired print pattern, and then press the OK key. The machine will execute test printing.
4-86
SERVICE MODE
a.
FREQ (frequency test) Press FREQ on the TEST menu screen to start frequency test mode and to bring up the following screen: Press one of the items indicated so that the DC circuit will be closed, and the selected frequency will be transmitted using the tone transmission function of the modem. The transmission signal may be monitored using the speaker. To stop the operation, press the OK key.
<FREQ> RBT 462Hz 1100Hz 1300Hz 1500Hz 1650Hz 1850Hz 2100Hz
<1/1>
<READY>
PREV
NEXT
OK
Figure 4-K109
4-87
SERVICE MODE
b.
G3 Tx (G3 signal transmission test) Press G3 Tx on the MODEM NCU Menu screen to start G3 signal transmission test mode and to bring up the following screen. Press one of the items indicated so that the DC circuit will be closed and the selected frequency will be transmitted using the G3 signal transmission function for the modem. The transmission signal may be monitored using the speaker. To stop the operation, press the OK key.
<G3 Tx> 300bps G3Tx 2400bps 4800bps 7200bps 9600bps TC7200bps TC9600bps 12000bps
<1/2>
<READY>
PREV
NEXT
OK
Figure 4-K110
4-88
SERVICE MODE
c.
V.34 G3 Tx (V.34G3 signal transmission test) Press V.34 G3 Tx on the TEST Menu screen to start V34 G3 Tx signal transmission test mode and to bring up the following screen. Select a transmission speed and then the modulation speed (baud rate) so that the V.34 G3 transmission signal will be sent to the telephone line connection terminal and the speaker. To stop the operation, press the OK key.
<V34G3Tx> SPEED 3429baud 3200baud 3000baud 2800baud 2743baud 2400baud 36600BPS
<1/1>
<READY>
PREV
NEXT
OK
Figure 4-K111
4-89
SERVICE MODE
L.
1.
Service Report
System Data List The system data list shows the settings of the service soft switches and the service parameters.
System Data List (1/12)
4-90
SERVICE MODE
4-91
SERVICE MODE
4-92
SERVICE MODE
4-93
SERVICE MODE
4-94
SERVICE MODE
4-95
SERVICE MODE
4-96
SERVICE MODE
4-97
SERVICE MODE
4-98
SERVICE MODE
4-99
SERVICE MODE
4-100
SERVICE MODE
4-101
SERVICE MODE
2.
System Dump List The system dump list shows the states of past communications and a history of error communications.
Figure 4-L101 *1: RX: total number of pages received. TX: total number of pages transmitted. *2: DOC: number of pages transmitted in direct mode. MEM: number of pages transmitted in memory mode. *3: number of pages transmitted/received by original size. *4: number of pages transmitted/received by mode. *5: number of pages transmitted/received by modem speed (standard, fine, super fine, ultra fine) *6: number of pages transmitted/received by decoding method. *7: number of pages transmitted/receive by mode (MF2 indicates F-Net arriving at 1300 Hz) *8: number of errors by error code.
4-102
SERVICE MODE
Sample Display ##280 1 number of ##280 errors
7 number of ##281 errors
3 number of ##282 errors
4-103
SERVICE MODE
The error information on the most recent three communication errors is indicated.
Figure 4-L102 *1: *2: *3: *4: *5: *6: *7: *8: service error code. START TIME: date and time (24-hr notation) OTHER PARTY: telephone number transmitted by the sending party. MAKER CODE: manufacturers code. MACHINE CODE: model code. bit 1 through 48 of received DIS, DCS, or DTC. bit 1 through 48 of transmitted DIS, DCS, or DTC. RX: procedure signal received. TX: procedure signal transmitted.
4-104
SERVICE MODE
3.
Error Transmission Report The error transmission report is the error transmission report with attachments of the service error code list and the error dump list.
Figure 4-L103 Error Transmission Report (for servicing)
4-105
SERVICE MODE
4.
Error Reception Report (for servicing) The error reception report is the reception report with attachments of the service error code list and the error dump list.
Figure 4-L104 Error Reception Report (for servicing)
4-106
SELF DIAGNOSIS
CHAPTER 5 SELF DIAGNOSIS

The microprocessor on the machine's system controller PCB and DC controller PCB is equipped with a self-diagnosis mechanism to check its state (particularly, sensors); the machine runs a check as needed and, upon detection of a fault, indicates an error code on its control panel, showing the nature of the fault. The following is a list of error codes used and the timing of detection:
A.
Machine Proper
Code Possible Cause The fixing assembly fails to warm up normally The fixing assembly suffers from abnormally high temperature The fixing assembly suffers from abnormally low temperature. The type of fixing assembly is wrong. Description The fixing assembly fails to reach the target temperature 180 sec after the start of warm-up. The fixing temperature exceeds about 230C during standby or during copying operation. The fixing temperature drops below 120C after it has reached the target temperature. The rated voltage of the machine and the rated voltage of the fixing assembly do not match. The revolution of the main motor fails to reach a specific revolution. The revolution of the main motor deviates from a specific revolution. When the multifeeder is selected, the holding plate position sensor (PS1302) does not detect the holding plate despite the holding plate solenoid (SL2) activation signal from the DC controller PCB. When copy paper is sent to the duplex unit, the duplex feed roller 1 home position sensor (PS23) does not detect the duplex feed roller 1 at home position. The duplex driver PCB detects that the horizontal registration guide exceeded its maximum travel distance after the detection of the horizontal registration guide home position has started. The scanner motor fails to reach a specific revolution within 10 sec after it has started to rotate. The BD PCB detects an error for 2.5 sec or more after the scanner motor has started to rotate at a specific speed. The intensity of the laser fails to reach a specific level.
E000
(Note 1)
E001
(Note 1)
E003
(Note 1)
E009 E010 E011 E040

The duplex feed roller drive mechanism of the duplex unit* is faulty. *Accessory. The horizontal registration guide drive mechanism of the duplex unit* is faulty. *Accessory. The main motor fails to start up normally The main motor fails to rotate normally. The holding lifter (multifeeder) is faulty.
E054
E055
The BD of the scanner unit is faulty.
E100
E102
The laser is faulty.
5-1
SELF DIAGNOSIS
Code
Cause The laser scanner motor is faulty.
Description The scanner motor fails to reach a specific revolution within 10 sec after it has started to rotate. The BD PCB detects an error for 2.5 sec or more after the scanner motor has started to rotate at a specific revolution. The scanner fails to return to the home position after it has started to operate.
E110
The scanner home position cannot be detected. The original scanner home position sensor (PS101) is faulty. The original scanner motor (PM1)/ original scanner motor driver PCB is faulty. The original scanner motor driver PCB or the original scanner motor is faulty.
E202
No code indication. Control panel keys locked. (Note 2)
E203
The original scanner home position is detected during a "back scan" in which the original scanner need not return to its home position. The original scanner goes out of synch during a "back scan" in which it returns to its home position. At a 0C or lower condition, the temperature fails to reach 10C after supplying the scanning lamp heater with power for 2 min. The thermistor of the scanning lamp heater registers 170C or higher when the fluorescent lamp signal (FLON) is off (including power-on). The light intensify sensor does not detect light from the scanning lamp in 15 sec. When the scanning lamp heater is controlled to a specific temperature, its temperature does not exceed a specific setting when it has been supplied with power for 3 min or more. The scanning lamp thermistor detects 150C or higher when the scanning lamp is on. The light of the scanning lamp fails to reach a specific level of intensity within 10 sec after it has been turned on. No signal is returned by the ADF 1 sec or more after communication with the ADF has started.
E211 E215 E216 E217 E219 E220 E400
The scanning lamp (fluorescent lamp) thermistor has an open circuit.
The thermistor has a short circuit.
The scanning lamp (fluorescent lamp) fails to turn on in 15 sec. The scanning lamp heater is out of order.
The scanning lamp (fluorescent) has reached the end of its life. The scanning lamp (fluorescent) is faulty. The communication with the ADF has an error.
5-2
SELF DIAGNOSIS
Code
Cause The pickup motor (M1) fails to rotate. The pickup roller sensor (S5) is faulty.
Description A flag is attached to the spindle of the pickup motor (M1), and the rotation of the motor is monitored with reference to the flag (blocking the pickup roller sensor S5). The pickup roller sensor fails to turn on and off twice or more within 1 sec. The number of feeder motor clock puleses within 200 msec is below a specific value. The number of belt motor clock pulses is below a specific value for 200 msec. The number of delivery motor clock puleses within 200 msec is below a specific value. The communication with the ADF remains interrupted for 5 sec or more. The HDD cannot be recognized normally at power-on. An error occurs while writing to or reading from the HDD. Detail code 0x403 0x403 The communication with the PDL PCB fails in initialization sequence. The registration of the PDL-unique menu fails. While PDL is in operation, a check sum error of the received packet is detected. While PDL is in operation, a format error in the received packet is detected. There is no response in the course of a check on the PDL board operation. An error occurs on the PDL board.
E401
E402 E403 E404 E421 E606
The belt motor (M3) fails to rotate. The belt motor clock senor (S10) is faulty. The feed motor (M2) fails to rotate. The feed motor clock sensor (S9) is faulty. The delivery motor (M5) fails to rotate. The delivery motor clock sensor (S13) is faulty. Communication with the ADF is faulty. The HDD is faulty.
The PDL PCB has a communication error.
E676
0x401 0x402 0x403
E677
(NOTE 3)
The PDL PCB is faulty.
E710 E711 E712
The initialization of the IPC fails.
At power-on or during sleep return, initialization communication with the finisher fails. An error occurs frequently in the communication between the finisher and the machine. In communication with the ADF, four or more errors occur in 1.5 sec or more.
An IPC register error occurs. . An error occurs in IPC communication.
5-3
SELF DIAGNOSIS
Code
Cause An IPC finisher error occurs.
Description The communication between the finisher and the machine remiains interrupted for 3 sec. The PDL PCB cannot be recognized at power-on. An error occurs in the communication between the controller unit and the reader unit. The PPRDY signal cannot be detected from the printer unit 15 sec after the end of start-up sequence. The image processor PCB cannot be recognized normally. The image processor PCB cannot be recognized normally. The communication with the FAX PCB fails. Writing to the main memory fails at power-on. Initialization of the network PCB fails at power-on. The communication with the network PCB fails at power-on. The network PCB cannot be recognized at power-on An error occurs in the rotation of the printer power supply cooling fan (FAN2). An error occurs in the rotation of the fixing assembly fan (FAN4) An error occurs in the rotation of the fixing assembly/scanner fan (FAN1). An error occurs in the rotation of the multifeeder tray fan (FAN5). An error occurs in the rotation of controller power supply fan (FAN6).
E713 E731 E732 E733 E734 E735 E736 E737 E738 E739 E741 E804 E805 E807 E826 E827
The PDL PCB PCI error occurs. A controller reader communication error occurs. A controller printer unit communication error occurs. An image processor PCB check error occurs. An EIF PCI error occurs. A fax PCB communication error occurs. A main memory error occurs. A network interface initialization error occurs. A network interface communication error occurs. A network PCI error occurs. A printer power supply cooling fan error occurs. A fixing assembly fan error occurs. A fixing assembly/scanner fan error occurs. A multifeeder cooling fan error occurs. A controller power supply fan error occurs.
5-4
SELF DIAGNOSIS
Caution: 1. If the self-diagnosis mechanism has turned on, the machine may be reset by turning the power switch off and then on, with the exception of causes indicated by E000, E001, E002, or E003. The exceptions are made to prevent the user from resetting the machine as when the cause is an open circuit in the thermistor, which otherwise would overheat the fixing roller, causing the toner in the hopper to overflow. If the error is identified by E000 through E003, the machine will automatically turn itself off in about 20 sec if the power switch is turned on. If E000, E001, E002, or E003, the data in the RAM of the system controller PCB must be cleared: Resetting the Machine 1) Execute the following in service mode: COPIER>FUNCTION>CLEAR>ERR. 2) Press the Reset key twice to return to the Copy Mode screen. 3) Turn off and then on the main power switch. 2. In the case of E202, a check may be made in service mode: COPIER>DISPLAY>ERR. 3. In the case of E677, If it is indicated when the main power is on, Suspect a fault in the hardware. Turning off and then on the power switch too fast at times causes E677, because of a discrepancy in the initialization of the machine and the printer board. Be sure to wait 5 sec or more before turning on the switch once you have turned it off. If it is indicated while the machine is being used normally, If the fault occurred during printing operation and, in addition, if the machine starts up normally when the print job has once been cancelled and the power switch is turned off and then on, suspect an excess load on the CPU. E677 can sometimes be indicated if an excess load is continuously imposed on the CPU of the printer board as by when processing a large amount of data while receiving a large amount of data from the network. If this is the case, advise the user to cancel all print jobs, turn off and then on the main power switch, and send out the print jobs one by one.
5-5
SELF DIAGNOSIS
B.
Fax
Code Possible Cause System controller PCB, FAX PCB Description An error occurs in the communication between the system controller PCB and the FAX PCB.
E736
C.
Paper Deck
Code Possible Cause Feed motor (faulty) Lifter (faulty) Description The motor of the paper deck does not operate normally. The communication with the paper deck is interrupted.
E043 E903
D.
Finisher
Code Detail code Error Data communication Communication error Height sensor (PS1) Description The communication between the machine and the finisher is interrupted. This error is detected by the machine. The communication with the saddle stitcher is interrupted. The communication between the height sensor and the finisher controller PCB fails. Or, an error exists in the communication data. The communication between the sensor and the finisher controller PCB fails for a specific period of time or more. The connector is found to be disconnected at poweron. An error occurs when the sensor is adjusted using the DIP switch. Back-up RAM Delivery motor (M2) Delivery motor clock sensor (PI10) Alignment motor (M3) Alignment plate home position sensor (PI6) An error exits in the check sum at power-on. The delivery motor clock sensor does not send the target number of clock pulses at the start of operation. The clock pulses sent while paper is being moved fall short of an equivalent of 200 mm in length. The alignment plate does not leave the alignment home position sensor when the alignment motor is driven for 2 sec. The alignment plate does not return to the alignment home position when the alignment motor is driven for 2 sec.
E500 E503
03 01
02
E504
03 04
E505 E512
01 01
02 01
E513
02
5-6
SELF DIAGNOSIS
Code
Detail code 01
Error Stapler motor (M6) Stapler motor home position detecting switch (MS7) Stapler drive motor (M4) Stapler drive home position sensor (PI7) Delivery motor (M2) Swing guide closed detecting switch (MS6) Delivery motor (M2) Swing guide open sensor (PI18) Safety area switch (MS3) Swing guide closed detection switch (MS6) Tray lift motor (M5) Tray lift motor clock sensor 1/ 2 (PI19/PI9) Tray home position sensor (PI8) Tray upper limit detecting switch (MS4) Tray lift motor (M5) Tray lift motor clock sensor 1/ 2 (PI19/PI9)
Description The stapler does not leave the stapler home position when the stapler motor is driven for 0.5 sec. The stapler does not leave the stapler home position when the stapler motor is driven for 0.5 sec.
E531
02
01
The stapler drive home position sensor does not turn off when the stapler drive motor is driven for 4 sec. The stapler drive home position is not detected when the stapler drive motor is driven for 4 sec. The swing guide closed detecting switch does not turn on when the delivery motor is rotated in reverse for 1 sec.
E532
02
01
02
E535
03
The swing guide open detecting sensor does not turn on when the delivery motor is rotated in reverse for 1 sec.
The swing guide closed detecting switch is found to be off when the tray 1/2 is in the safety area switch OFF position.
01
The lift operation does not end within 15 sec when the tray lift motor is driven. The tray home position is not detected when the tray lift motor is driven for 15 sec.
E540
02
The tray upper limit detecting switch is found to be on while the tray is moving up. The clock sensor 1/2 does not send clock pulses for 200 msec when the tray lift motor is driven.
03
5-7
SELF DIAGNOSIS
Code
Detail code 01
Error Feed motor (M1) Shutter closed detecting switch (MS4) Feed motor switch (M1) Shutter closed detecting switch (MS4) Safety area detecting switch (MS3) Shutter closed detecting switch (MS4)
Description The shutter closed detecting switch does not turn on when the feed motor is rotated in reverse for 1 sec or more.
02
E584
03
The shutter open sensor does not turn on when the feed motor is rotated in reverse for 1 sec or more.
The shutter closed detecting switch is found to be off when the tray 1/2 is in the safety area switch OFF position.
5-8
APPENDIX A. GENERAL TIMING CHART

1.
Main power switch ON Reader unit Scanning lamp (FL1) Scanner motor (M5)
Scanner home position sensor
Reader Unit
70C WMUP Pre-activiation
End of reader controller PCB gain adjustment RSTBY
Start key ON
RINTR
SCFW
SCRV
RSTBY
Normal Reverse
Normal
Reverse
(PS1) Scanning lamp heater (H5)
70C control
A-1
2.
Printer Unit
Operation
Power switch ON WAIT 160C STBY INTR PRINT LSTR
(Unit: Seconds)
STBY
1 Fixing roller heater (H1, H2) 2 Fan (FM1, FM2, FM3, FM4) 3 Fan (FM5) 4 Fan (FM6) 5 PRINT signal (PRNT) 6 VERTICAL SYNC signal (SYNC) 7 Scanner motor (M1) 8 Scanner motor ready (SCNRDY) 9 Main motor (MT1) 10 Cassette pick-up solenoid (SL1) 11 Pick-up motor (SMT1) 12 Feed clutch (CL2) 13 Registration clutch (CL1) 14 Pick-up unit paper sensor (PS2) 15 Registration paper sensor (PS1) 16 Fixing unit delivery sensor (PS1403) 17
Face-down tray delivery sensor (PS1402)
170C 169C control
190C control High-speed rotation Low-speed rotation High-speed rotation
190C control
169C control
169C control About 30.0

Low-speed rotation
Low-speed rotation About 15.0
About 30.0
Low-speed rotation
3.25 About 1.5 About 1.2 About 1.5 0.52 About 0.9 High-speed rotation About 0.7 1.1 Rotation 0.04 0.01 0.04 0.01 0.2
About 1.5
0.77 1.79 0.52 0.05 0.82 About Negative bias 0.1 Between-page bias 0.31 Print bias 0.31 Between-page bias High-voltage bias 0.05 1.74 0.05 0.37 0.47
18 Primary voltage (AC) 19 Primary voltage (DC) 20 Developing bias (AC) 21 Developing bias (DC) 22 Transfer voltage 23 Static charge eliminator bias 24 Upper fixing roller bias
Negative bias
A-2
APPENDIX
B. LIST OF SIGNALS
1. Input/Output Signals to/from DC Controller PCB
Pin A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 Abbreviation GND GND /FPCS Reservrd /VSREQ /VSYNC /STS /CMD /CPSEL /SPCHG 3.3V 3.3V +5V +5V GND GND GND GND /FPO Reserved /RDY /CPRDY /SBSY /CBSY /PRFD /PFED 3.3V 3.3V +5V +5V GND GND VDO /VDO /FPI FPCK /PPRDY /PRNT /PCLK /CCLK /CCRT /PDLV 3.3V 3.3V I/O Logic Signal name
Connector J201
OPERATION PANEL CONTROLLER CHIP SELECT signal VSYNC REQUEST signal VERTICAL SYNC signal STATUS signal COMMAND signal CONTROLLER POWER SELECT signal SPEED CHANGE signal
O I O I I O O O O O
P P L L ANALOG L
O O I O I I O O O O O
L L L L L L L
OPERATION PANEL SERIAL OUTPUT signal READY signal CONTROLLER POWER READY signal STATUS BUSY signal COMMAND BUSY signal PRE-FEED signal PAPER FEED signal
I I I I I I O I O O O O
H L L P L L P P L L
VIDEO signal VIDEO signal OPERATION PANEL SERIAL INPUT signal OPERATION PANEL SERIAL CLOCK signal PRINTER POWER READY signal PRINT signal PRINTER CLOCK signal CONTROLLER CLOCK signal CONDITION CHANGE REPORT PAPER DELIVERY signal
A-3
APPENDIX
Connector J201
Pin C13 C14 C15 C16 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5
Abbreviation +5V +5V GND /BD GND DRVES GNP 5V GND N.C. VDO GND /VDO /LON /LENBL /FPO /FPI /FPCS FPCK +5V +5V GND +5V +5V GND GND 24V 3.3V 3.3V GND 24VGND 24VGND GND GND +24VA +24VA +24VA UDOORS FDFULS /FPOUTS FDOUTS /FUSLD P5VB1 GND GND /BDI +5V GND
I/O O O O I O
Logic
Signal name
P ANALOG
BEAM DETECTION signal LASER MALFUNCTION DETECTION signal
J202
O O O O O I O I O O I I
H L L L L L L P
VIDEO signal VIDEO signal LASER ON signal VIDEO ERABLE signal OPERATION PANEL SERIAL OUTPUT signal OPERATION PANEL SERIAL INPUT signal OPERATION PANEL CONTROLLER CHIP SELECT signal OPERATION PANEL SERIAL CLOCK signal
J203
J204
I I I
J205
O O O I I I I O O
H H H H L
UPPER DOOR OPEN SENSE signal FACE-DOWN TRAY PAPER FULL SENSE signal FIXING UNIT DELIVERY SENSE signal FACE-DOWN TRAY DELIVERY SENSE signal FACE-UP SOLENOID DRIVE signal
J206
BEAM DETECTION INPUT signal
A-4
APPENDIX
Connector J207
Pin 1 2 3 4 5 6 7 1 2 3 1 2 3 4 5 1 2 3 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 1 2
Abbreviation +5V /SCNRDY /SCND GND /SCNCLK 24VGND +24VA FAN1D /FAN1S 24VGND /REGCLD +24VA /REGS GND P5VB1 FAN3D /FAN3S 24VGND 3.3V +5V GND FSRTH GND SVIN SVOUT +24VA +24VA +24VA /DUPIDS /DUPSTS DUPCMD /DUPCLK 24VGND 24VGND 24VGND +24VA P5VB1 /MPTCLD /MPTSLD MPTLS /MPTPS ENVCMD ENVSTS GND LSIZE4
I/O I O O O O I
Logic L L P
Signal name SCANNER MOTOR READY signal SCANNER MOTOR DRIVE signal SCANNER MOTOR CONTOL CLOCK signal
J208
ANALOG FAN MOTOR 1 DRIVE signal L FAN MOTOR 1 ROTATING DETECTION signal L L REGISTRATION CLUTCH DRIVE signal REGISTRATION PAPER SENSE signal
J209
O O I O O I
J210
ANALOG FAN MOTOR 3 DRIVE signal L FAN MOTOR 3 ROTATING DETECTION signal
J212
O O I ANALOG FIXING ROLLER TEMPERATURE SENSE signal SERVICE STATUS signal SERVICE COMMAND signal
J213
I O O O O I I O O
L L H P
DUPLEXING UNIT SENSE signal DUPLEXING UNIT STATUS signal DUPLEXING UNIT COMMAND signal STATAS CLOCK signal
J214
O O O O I I O I I
L L H L
MANUAL FEED CLUTCH DRIVE signal LIFTING PLATE SOLENOID DRIVE signal LIFTING PLATE SENSE signal MULTI-PURPOSE TRAY PAPER SENSE signal ENVELOPE FEEDER COMMAND signal ENVELOPE FEEDER STATUS signal LOWER CASSETTE PAPER SIZE SENSE signal
J215
A-5
APPENDIX
Connector J215
Pin 3 4 5 6 7 8 9 10 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12
Abbreviation LSIZE3 LSIZE2 LSIZE1 GND USIZE4 USIZE3 USIZE2 USIZE1 FAN2D /FAN2S 24VGND FSRTH RLD TSWIN GND TSWOUT /FSRD1 /FSRD2 FSRDE FSRCT SUPSLT /RLDSNS PSTYP REMT24 N.C. /MMRDY /MMOTD 24VGND 24VGND +24VB +24VB FEDAND FEDAD FEDBND FEDBD /UDECKS UDECKC /FEEDCLD /FEEDS /PUPSLD LDECKC /LDECKS LPVS2
I/O I I I
Logic L L L
Signal name LOWER CASSETTE PAPER SIZE SENSE signal LOWER CASSETTE PAPER SIZE SENSE signal LOWER CASSETTE PAPER SIZE SENSE signal UPPER CASSETTE PAPER SIZE SENSE signal UPPER CASSETTE PAPER SIZE SENSE signal UPPER CASSETTE PAPER SIZE SENSE signal UPPER CASSETTE PAPER SIZE SENSE signal FAN MOTOR 2 DRIVE signal FAN MOTOR 2 ROTATING DETECTION signal
J216
I I I I O I
L L L L ANALOG L
J217
I O
ANALOG FIXING ROLLER TEMPERATURE SENSE signal H RELAY DRIVE signal
O O O I O I I O I O
L L H ANALOG H L L L L
FIXING MAIN HEATER DRIVE signal FIXING SUB HEATER DRIVE signal FIXING HEATER DRIVE ENABLE signal FIXING HEATER CURRENT SENSE signal INVERTER CIRCUIT CONTROL signal RELAY DETECTION SENSE signal POWER SUPPLY TYPE SENSE signal 24V DRIVE signal MAIN MOTOR READY signal MAIN MOTOR DRIVE signal
J218
J219
O O O O O O I I O I O I I I
L H L L L H L
PICK-UP MOTOR CONTROL signal PICK-UP MOTOR CONTROL signal PICK-UP MOTOR CONTROL signal PICK-UP MOTOR CONTROL signal UPPER CASSETTE PAPER-OUT SENSE signal UPPER CASSETTE SENSE signal FEED CLUTCH DRIVE signal PICK-UP UNIT PAPER SENSE signal CASSETTE PICK-UP SOLENOID DRIVE signal LOWER CASSETTE PAPER-OUT SENSE signal LOWER CASSETTE SENSE signal LOWER CASSETTE PAPER-LEVEL SENSE signal 2
A-6
APPENDIX
Connector J219
Pin 13 14 15 16 17 18 19 20 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 1 2 3 1 2 3 4 1 2 1
Abbreviation LPVS1 UPVS2 UPVS1 /RDOORS +24VA P5VB1 GND GND TRFVCNT TRFVSNS /TRFCCD TRFCLK N.C. HVTCLK /DEVACD DEVACCLK /DEVDCD TONSNS 24VGND 24VB /TRFNVD /HRLBD /DCHGBD /DCHGUP N.C. N.C. PRIACCLK /PRIACD /PRIDCD DENADJ 24VGND 24VB +24VB +24VB +24VB TSWOUT FSRTH GNDTH TSWIN TONSNS GND FAN4D
I/O I I I I O O
Logic
Signal name LOWER CASSETTE PAPER-LEVEL SENSE signal 1 UPPER CASSETTE PAPER-LEVEL SENSE signal 2 UPPER CASSETTE PAPER-LEVEL SENSE signal 1 PICK-UP UNIT DOOR OPEN SENSE signal
J220
O I O O
ANALOG TRANSFER BIAS CONTROL signal ANALOG TRANSFER BIAS MONITOR signal L TRANSFER BIAS CONSTANT CURRENT DRIVE signal P TRANSFER BIAS FREQUENCY OUTPUT signal HIGH-VOLTAGE BIAS FREQUENCY OUT PUT signal L DEVELOPING AC BIAS DRIVE signal P DEVELOPING AC BIAS FREQUENCY OUT PUT signal L DEVELOPING DC BIAS DRIVE signal ANALOG TONER LEVEL signal P
O O O O I O O O O O
L L L L
TRANSFER NEGATIVE BIAS DRIVE signal FIXING ROLLER BIAS DRIVE signal DISCHARGE BIAS DRIVE signal DISCHARGE BIAS SWITCH signal
O O I O O I I I I
PRIMARY AC BIAS FREQVENCY OUTPUT signal L PRIMARY AC BIAS DRIVE signal L PRIMARY DC BIAS DRIVE signal ANALOG IMAGE DENSITY AD JUSTMENT signal
J221
J222
ANALOG FIXING ROLLER TEMPERATURE SENSE signal
J223 J225
I O
ANALOG TONER LEVEL signal H FAN MOTOR 4 DRIVE signal
A-7
APPENDIX
Connector J225
Pin 2 3 4 1 2 3 4
Abbreviation /FAN4S 24VGND GND FAN5D /FANS5 24VGND 24VGND
I/O I
Logic L
Signal name FAN MOTOR 4 ROTATION DETECTION signal
J229
O I
ANALOG FAN MOTOR 5 DRIVE signal L FAN MOTOR 5 ROTATION DETECTION signal
A-8
C. GENERAL CIRCUIT DIAGRAM

1.
Controller Unit (1/2)
Controller unit
J1022 6p
System controller PCB
ACDOWN GND POWERON GND +24V RELAYON
J1021 8p
J1020 10p
Printer unit DC power supply PCB To FAX PCB (ACC)
P2
1 2 3
1 2 3 4 5 6 +3.3VJ(FIGARO) 1 +12V(FAX,INV) 2 +3.3V(UI,PDL) 3 +3.3(SEIF) 4 GND 5 GND 6 GND 7 GND 8 +5VJ(FIGARO) +5V(UI,PDL) +5V(SEIF) +5V(SEIF) +24V GND GND GND GND GND
1 2 3 4 5 6 7 8 9 10
MT2
3p
Relay
2 6
DRAWER CONNECTOR
J802F J802M
DRAWER CONNECTOR J110

Noise filter PCB
BI1103
J1101F
3 1
4 2
1 2
J1101M
HOT(BK)
FT2 FT6 FT5 FT3

CB1
BI1107
HOT(BK) NEWTRAL(W)
9p
4p
NEWTRAL(W) FT1
BI1106
AWG16 1 2 3 4 5 6 7 8 9 AWG16
2p
FT4
J104
Leakage breaker
3p
RLY1
DC power supply PCB
1 2 3
ACDOWN POWERON GND
1 2
+24V GND
1 2 3 4
3p
+12V(FAX,INV)
J103
GND
BI1102 BI1101
BI1105 BI1104
1 2 3 4 5 6
+3.3VJ(FIGARO) +3.3V(UI,PDL) +3.3(SEIF) GND GND GND
J102
6p
1 2 3 4 5 6 7 8
+5VJ(FIGARO) +5V(UI,PDL) +5V(SEIF) +5V(SEIF) GND GND GND GND
J101
4 2
3 1
Main power switch MSW1
8p
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24p
J801L
24p
J801D
A-9
Controller Unit (2/2)
FAX PCB (ACC) Parollel interface PCB

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 11 SELIN FAULT* INIT* AUTOFD* SELECT GND PE BUSY ACK* STB GND D7 D6 D5 D4 D3 D2 D1 D0 GND GND 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10
Controll panel unit
LCD
Relay PCB
50p J304 J303 120p

EEPROM PCB Memory PCB Battery
PDL PCB
Control panel power switch
120p
J302
Network interface PCB

J502
J306 J30 30p 11p 10p 50p J1010 J601 80p J1043 180p J1017 40p
System controller PCB
J1031
J1042 J1041
4p J1023 3p
Image processor PCB
3 2 1
J1008 J1015 160p J501 DRAM DIMM slot J1001 168p J1002 168p 64MB 64MB
J201 FAN6 48p

DC controller PCB
J601 100p
J1011 9p
1 2 3 4 5 6 7 8 9 GND IPCTXD GND IPCRXD GND FINON GND N.C. N.C.
J1007 15p
1 2 3 4 5 6 7 8 DTX* GND DRX* DTERM N.C. DCLK* GND GND 9 GND 10 N.C. 11 GND 12 DSTRB* 13 DECKON 14 GND 15 N.C.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
RESET GND LIDED7 LIDED8 LIDED6 LIDED9 LIDED5 LIDED10 LIDED4 LIDED11 LIDED3 LIDED12 LIDED2 LIDED13 LIDED1 LIDED14 LIDED0 LIDED15 GND N.C. DMARQ GND DIOW* GND DIOR* GND IORDY GND DMACK* GND IDEINT reserve IDEA1 PDIAG(N.C.) IDEA0 EDEA2 IDECS0* IDECS1* LEDON* GND
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
HDD
1 2 3
GND +24V LOCK
9p 100p
Reader controller PCB
15p
Finisher (AC)
Paper deck (ACC)
A-10
2.
Reader Unit (1/2)
Scanner home position sensor
PS101
Reader Unit
Copybord cover open/close sensor
PS102
Original size sensor 4
J2012M
J2011M
J2010M
PS106
PS105
PS104
PS103
Interface cable
Scanner motor cooling fan FM2

3 2 1
J2013 1 2 3
J2012T J2012F 1 2 3
J2011T J2011F 1 2 3
J2010T J2010F 1 2 3
J2009T J2009F 1 2 3
J2009M
To controller unit
J2007 1 2 3 3 2 1 J112 5 7 6 5 4 3 2 1 GND DF_RXD DF_TXD N.C. GND 1 2 3 4 5 +5V COVDEC GND
100 J101
GND SIZE<3> SIZE5V
GND SIZE<2> SIZE5V
GND SIZE<1> SIZE5V
J102 68 1 2 3 +24V GNDA +24V
+5V FHP GND
Interface PCB
9 8 7
6 5 4
J2052 3 2 1 68 J132 J3011 A6 B6
9 8 7
3 2 1
J117
J1603
Socket for DIMM

J113 A8 B8

J129 J115 6 5 4 3 2 1 13
11 10 9 8 7 6 5
13 12
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
1 FLPWN 2 GND 3 FLONOUT 4 YPWM 5 YON 6 FLERR* 7 FLCLK* 8 N.C.
FL_TH GND +38V GND FL_S +24V
J2018M
J2018F
GND ACCON
MTCLK* GND CW/CCW* STEP_ANGLE0* STEP_ANGLE1* GND STEP_ANGLE2* STEP_ANGLE3*
RST MOVE* 24V/38V GND I_CONT0* I_CONT1* I_CONT2* I_CONT3*
1 2 3 4 5
1 2 3 4 5
J1003
(+) (-) (-) (+)
1 2 3 4 5
8 J1002
Reader unit main power supply PCB

5 J7 5 4 3
Inverter PCB
1 2 3 4 5 6 7 8 9 101112 J2037
Flexible cable
J2015
2 121110 9 8 7 6 5 4 3 2 1 J1804 J2031T
ERR GNDU +24/14V
1 2
Accessories power supply PCB

J1802 FL_TH GND +38V 6 5 4 3 2 1 +24V FL_S GND J2039F MT03 MT04 J2039M 3 2 1 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
FM4 Power supply cooling fan

J2042F J2042M 2 1 2 1 J2042T +24V GND +24V GND
A8
B8
1 2 3
J303
Scanner motor driver PCB

Scannig lamp thermistor (THM)
J302 1 2 3 4 5
1 2 3 J2038F 1 2 3 4 7 MT02 J2024F J2024M 1 1 2 2 J2022C 8 J2022B
Scanning lamp heater
Scannig lamp
J2038M 1 2 3
BLU RED ORG GRN BLK
H1
1 2 3 MT05 MT06 J2001
1 2 3 4
REMOON GND FM4ON FM4DEC
4 3 2 1
J8 4
1 2 3 J2031F J2031M 3 2 1
6 5 4
GND SIZE<0> SIZE5V
J2022A
PM1
Intensity detection PCB
DADF
Scanner motor
A-11
Reader Unit (2/2)
Reader unit main power supply PCB

J6 9 8 7 6 5 4 3 2 1 J1 9 8 7 6 5 4 3 2 1 J2 5 4 3 2 1 DC(+) DC(-) 9 8 7 6 5 4 3 2 1 GNDU GNDU GNDU GNDU N.C. +38V +38V +38V +38V 8 7 6 5 4 3 2 1 +15V GNDR GNDR +15V -12V 6 5 4 3 2 1 GNDU +24V GNDA GNDA +5VA +5VA 10 9 8 7 6 5 4 3 2 1 +5V[24H] GNDR GNDR GNDR +5.2V +5.2V +5.2V J5 8 7 6 5 4 3 2 1 J4 6 5 4 3 2 1 J3 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 J2036M J2036F 1 2 3 4 5 6 7 8 9
5 4 3 2 1
J801
Accessories power supply PCB

FT115 FT117 FT116
J2019F J2019M
Noise filter PCB
Reader unit rear power switch

FT113 FT114
J1101
FT09 FT10 FT07 1 J2025M J2025F
2 1
2 1 J1001 FT03 FT06
CCD/CCD driver PCB

Inverter PCB Scanner motor driver PCB
J301 9 8 7 6 5 4 3 2 1 N.C. 9 8 7 6 5 4 3 2 1 +5.2V GNDR +15V GNDR -12V +38V +38V GNDU GNDU J101 15 J102 12
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 GND NF1 NF2 GND NRS NCP GND NSP NSH GND GND +5<A> +5<A> +12V +12V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
FT01
FT02
to NCU
P1
15 J2017T 15
J2017M J2016T J2017F
GND NF1 NF2 GND NRS NCP GND NSP NSH GND GND +5<A> +5<A> +12V +12V
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
BE GND BO GND GE GND GO GND RE GND RO GND
13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 N.C. 13 J2016M 13 J2016F
BE GND BO GND GE GND GO GND RE GND RO GND
12 11 10 9 8 7 6 5 4 3 2 1
Leakage Breaker (ELCB1)
GNDU +38V GNDA +24V GNDR +15V GNDA +5VA GNDR +5.2V +5V[24H]
9 8 7 6 5 4 3 2 1 15 J119 J501 12 J118 9 8 7 6 5 4 3 2 1 J131
1 2 3 4 5 6 7 8 9 10 11
9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 J122
9 8 7 6 5 4 3 2 1 J130
A-12
GNDU GNDU +38V +38V -12V GNDR +15V GNDR +5.2V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 2 3 4 5 6 7 8 9 10 11 12
3.
6
Video controller HVT
A16 B16 C16 A15 B15 C15 A14 B14 C14 A13 B13 C13 A12 B12 C12 A11 B11 C11 A10 B10 C10 A9 B9 C9 A8 B8 C8 A7 B7 C7 A6 B6 C6 A5 B5 C5 A4 B4 C4 A3 B3 C3 A2 B2 C2 A1 B1 C1 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12
Printer unit
Electrical unit fan
FAN3
4
From fixing unit TB705
3
J1001
2
Laser driver PCB Scanner motor BD PCB
J6 4 3 2 1
1
Registration clutch CL1
CL J17 J11
Registration PS1 paper sensor Fixing unit/ Scanner unit fan

J13 1 2 3 1 2 3 FAN1
1 2 3 4 5 6 7 8 9 10 7 6 5 4 3 2 1 7 6 5 4 3 2 1 J18 4 3 2 1
J1
7 6 5 4 3 2 1
1 2 J15 1 2 2 1 J14 2 1
1 2 3 1 2 3 3 2 1
1 2 3 4 5 6 7 8 9 10
J701
7 6 5 4 3 2 1 J220 TRFVCNT A1 /TRFNVD B1 TRFVSNS A2 /HRLBD B2 /TRFCCD A3 /DCHGBD B3 TRFCLK A4 /DCHGUP B4 N.C. A5 N.C. B5 HVTCLK A6 N.C. B6 /DEVACD A7 PRJACCLK B7 DEVACCLK A8 /PRJACD B8 /DEVDCD A9 /PRJACD B9 TONSNS A10 DENADJ B10 24VGND A11 24VGND B11 +24VB A12 +24VB B12 J201 A1 B1 C1 A2 B2 C2 A3 B3 C3 A4 B4 C4 A5 B5 C5 A6 B6 C6 A7 B7 C7 A8 B8 C8 A9 B9 C9 A10 B10 C10 A11 B11 C11 A12 B12 C12 A13 B13 C13 A14 B14 C14 A15 B15 C15 A16 B16 C16 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 J207 +5V J222 TSWOUT /SCNRDY /SCND FSRTH GND GNDTH /SCNCLK TSWIN 24VGND +24VA
Ferrite core
1 2 3 4 5
J16
1 2 3 3 2 1 3 2 1 1 2 3 4 5 J12
1 2 3
3 2 1 1 2 3
GND GND VDO GND GND /VDO /FPCS /FPO /FPI reserved reserved FPCK /VSREQ /RDY /PPRDY /VSYNC /CPRDY /PRNT /STS /SBSY /PCLK /CMD /CBSY /CCLK CPSEL /PRFD /CCRT /SPCHG /PFED /PDLV 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V +5V +5V +5V +5V +5V +5V GND GND GND GND GND /BD
FEDAND FEDAD J203 FEDBND FEDBD /UDECKS UDECKC /FEEDCLD /FEEDS /PUPSLD LDECKC /LDECKS LPVS2 J202 LPVS1 /LENBL UPVS2 /LON UPVS1 /VDO /RDOORS GND +24VA VDO P5VB1 N.C. GND GND GND +5V GND DRVES GND
FSRTH RLD TSWIN GND TSWOUT /FSRD1 /FSRD2 FSRDE J209 FSRCT SUPSLT /REGCLD +24VA /RLDSNS /REGS PSTYP GND /REMT24 P5VB1 N.C.
J206
J208
FAN1D /FAN1S 24VGND
/MMRDY /MMOTD 24VGND 24VGND +24VB +24VB
FAN5D /FAN5S 24VGND 24VGND
DC controller PCB
J229
J214
J218
J219
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6
1 2 3 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14
J221 +24VB 1 +24VB 2 +24VB 3 J205 GND GND +24VA +24VA +24VA UDOORS FDFULS /FPOUTS FDOUTS /FUSLD P5VB1 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 1 2 3 J1401 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 SW1401 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 FGND J102 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 J1201 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 J12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 SW101 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 J10 1 2 3 4 5 6 MT1 PS1201 FSRN1 FSRL1 FSRL2 FSRN2 J204 1 2 3 4 5 6 7 8 9 10 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A1B1A2B2A3B3A4B4A5B5
Door switch
PS1401 PS1402 PS1403
J204 +5V 3.3V +5V 3.3V GND GND GND 24VGND +24V 24VGND A1B1A2B2A3B3A4B4A5B5
24VGND +24VA P5VB1 /MPTCLD /MPTSLD MPTLS /MPTPS ENVCMD ENVSTS
J217
FAN3D /FAN3S 24VGND
GND GND /BDI +5V GND
1 2 3 4 5 6 7
11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7
1 2 3 4 5
1 2 3 4 5
1 2 3
J210
1 2 3
Ferrite core
C
Power switch
1 2 3 4
J1301
Face-down tray paper full sensor
Face-down tray delivery sensor
Fixing unit delivery sensor

/FUSLD +24VA
1 2 3 4 5 6 7 8 9
Power supply
J1402
Switch/sensor PCB
1 2
Multi-purpose tray PCB

PS1301 3 2 1 J34 J1302 +24VA 2 /MPTSLD 1
Main motor
2 1 SL2 Lifting plate solenoid
Lower cassette sensor

PS1202 J1202 FEDAD 1 FEDAND 2 FEDBD 3 FEDBND 4
Pick-up PCB
To HVT
TB705 1 2 3 4 SMT1 M
1 2 3 4
J215 GND LSIZE4 LSIZE3 LSIZE2 LSIZE1 GND USIZE4 USIZE3 USIZE2 USIZE1 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
Cassette-size sensing switch PCB

SW1601 SW1602 SW1603 SW1604
J35
1 2 3
+24VA ENVCMD ENVSTS GND
FAN5 J1304
J213 24VGND 24VGND /DUPCLK DUPCMD /DUPSTS /DUPIDS +24VA +24VA 8 7 6 5 4 3 2 1 J216 GND 3 /FAN2S 2 FAN2D 1 3 2 1 J25 J225 FAN4D 1 /FAN4S 2 24VGND 3 GND 4 1 2 3 4 3 2 1 3 2 1 8 7 6 5 4 3 2 1
J52
CL
1 2 3 4
2 1 J51
Fixing main heater
Fixing sub heater J53 H2
2 1
CL2
Feed clutch
TB53
Cassette-size sensing switch PCB
Lower cassette paper-level sensor 2 PS1205 Upper cassette paper-level sensor 1 PS1206
TSW
J1204 +24VA 2 /FEEDCLD 1
TB54
TB51
1 2 3 4
Multi-purpose tray fan
Thermoswitch
J1601B 5 4 3 2 1
5 4 3 2 1
Lifting plate position sensor
CL3 Manual feed clutch
Lower cassette paper-level sensor 1

PS1204
J1203 +24VA 2 /PUPSLD 1 2 1
SL1
1 2 3 4 5 6 6 5 4 3 2 1 6 5 4 3 2 1 TB52
PS1302
CL
J50
SL3 Face-up solenoid
J54
J212 1 3.3V 2 +5V 3 GND 4 FSRTH 5 GND 6 SVIN 7 SVOUT 8 +24VA
J24 1 2 3 4
Power supply fan

FAN2 J19 1 2 3 4 5 6 7 8
TH
Envelope feeder (option)
Upper cassette paper-level sensor 2 PS1207 Lower cassette paper-out sensor PS1208
Thermistor
J1205 /FEEDS 3 GND 2 P5VB1 1
J13 3 1 2 2 1 3 1 2 3
PS2
J56
Pick-up unit paper sensor
H1
2 1
Fixing unit
J228 1 /REGCLD 2 24VGND
J26 1 2 3 1 2 3
Fixing unit fan

FAN4
J1206 /RDOORS 3 GND 2 P5VB1 1
J14 3 1 2 2 1 3 1 2 3
PS3
J55
1 TONSNS 2 GND
J223
Ferrite core
SL
J1601A 5 4 3 2 1
1 2 5 4 3 2 1 SW1601 SW1602 SW1603 SW1604
TB50
3 2 1 1 2 3
Multi-purpose tray paper sensor

J1303 +24VA 2 /MPTCLD 1
Upper cassette sensor

PS1203
Pick-up motor
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 6 5 4 3 2 1 1 2 3 4 5 6 6 5 4 3 2 1 1 2 3 4 5 6
2 1
Cassette pick-up solenoid
Pick-up unit door sensor
Duplexing unit (option)
Upper cassette paper-out sensor
A-13
Blank Page
A-14
APPENDIX
D.
1. a.
Specifications
Reader Unit Type
Desktop Fixed Fluorescent lamp Single focal point lens Light-receiving elements (RGB 3-line CCD)
Body Copyboard Source of light Lens Image reading
Table A-101 b. Functions

Sheet, book, 3-D object (2 kg max.) A3, 279.4 431.8 mm (11" 17") Direct ( 0.5%), default enlargement/reduction ( 1.0%; Table 1-208) Zoom: 25% to 400% ( 1.0%) Resolution Main scanning direction Sub scanning direction Continuous copying Auto clear AE Auto paper selection Auto zoom Sleep mode Silent mode Power save mode Wait time 600 dpi 600 dpi 999 copies max. Yes (2 min standard; may be changed in user mode; cannot be disabled) Yes Yes Yes Yes (2 hr standard; may be changed in user mode) Yes (1 min standard; may be changed in user mode) Yes (- 66% standard; may be changed in user mode) 125 sec or less
Type of original Maximum size of original Reproduction ratio
Table A-102
A-15
APPENDIX
c.
Others
Temperature range: 10C to 32.5C Humidity range: 20% to 80% RH Atmospheric pressure range : 760 to 1013 hPa
Operating environment
Power supply (voltage 10%)
Power supply 115V 60Hz 230V 50Hz 230V 50Hz 1.5 kW or less (approx.)
Serial number NQTxxxxx UQQxxxxx RQQxxxxx
Maximum power consumption (reader unit + printer unit) Dimensions (WDH)
Reader unit only : 666 315 708 mm (including ADF; not including original delivery tray) Overall: 1097 764 1181 mm Reader unit only : 50 kg Rack assembly: 36 kg Overall: 152 kg
Weight (approx.)
Table A-103
A-16
APPENDIX
2. a.
Printer Unit Type

Console type OPC drum (30-mm dia.)
Body Photosensitive medium
Table A-104 b. Method

Laser beam indirect electrophotographic method Semiconductor laser 6-facet mirror scanning Roller charging Laser beam Magnetic single-component dry toner Toner projection Tone cartridge method Roller transfer Curvature separation + static separation Blade cleaning Heat roller (main: 600 W; sub: 450 W) 2 special cassettes Manual feed tray Envelope feeder (accessory) 1000-sheet paper deck (accessory)
Reproduction Laser Scanning system Charging Exposure Toner Development Toner supply Transfer Separation Cleaning Fixing Pickup
Table A-105
A-17
APPENDIX
c.
Performance
90 sec or less A4: 12.9 sec or les; A3: 14.3 sec or less A4: 32 copies/min (approx.); A3: 18 copies/min (approx.) Universal cassette: 50 mm deep (approx.; about 500 sheets of 75 g/m2 paper) 10 mm in height (approx.; about 100 sheets of 75 g/m2 paper) Stackless method (accessory) Face-down (about 500 sheets of 75 g/m2) Upper cassette Lower cassette Manual tray (D L) Universal cassette: B4, A4, LGL, LTR Universal cassette: A3, B4, A4, 279.4 431.8 mm (11" 17"), LGL, LTR Minimum: 98.4 190.5 mm; Maximum: 297 432 mm Plain paper (60 to 105 g/m2) Plain paper (60 to 128 g/m2), colored paper, label sheet, transparency, postcard A3, A4, A5R, B4, B5R, 279.4 431.8 mm (11" 17"), LGL, LTR, plain paper (60 to 105 g/m2) Single-sided Leading edge: 3.0 2.0mm Trailing edge: 3.0 2.0mm Left/right: 3.0 2.0mm Double-sided Leading edge: 3.0 2.0mm Trailing edge: 3.0 2.0mm Left/right : 3.0 2.0mm Double-sided Leading edge: 2.5 2.5mm Trailing edge: Not specified Left/right : 2.5 2.5mm
Wait time First copy time Copying speed Cassette Manual tray Duplexing unit Delivery tray Copy size
Copy paper Cassette Manual feeder Double-sided copying (accessory) Image margin
Non-image width
Single-sided Leading edge: 2.5 2.5mm Trailing edge: Not specified Left/right: 2.5 2.5mm
Main scanning direction Sub scanning direction
600 dpi 600 dpi
Table A-106
A-18
APPENDIX
d.
Others
Humidity range: 10C to 32.5C Humidity range: 20% to 80% RH Atmospheric pressure : 760 to 1013 hPa
Operating environment
Power supply (85 to 132 VAC)
Power supply 120V 60Hz 230V 50Hz 230V 50Hz 1.5 kW or less (approx.)
Serial number NRRxxxxx RRTxxxxx URRxxxxx
Maximum power consumption Dimensions (W D H) Weight (approx.)
Printer unit only: 566 648 590 mm Overall: 1097 764 1181 mm Printer u6nit only: 60 kg Rack assembly only: 36 kg Overall: 152 kg
Table A-107
A-19
APPENDIX
3.
Default Ratios
Reduction A3A5 A3B5 A3A4R, B4B5R B4A4R A3B4, A4RB5R 25% 50% 61% 70% 81% 86% 25% 50% 64% 73% 78% 25% 50% 70% 25% 50% 61% 70% 81% 86% Enlargement B4A3 B5RA4R B5A4 A4RB4, A5B5 A4RA3, B5RB4 A5RA3 LGL11 17 LTRR11 17 A4RA3 A5RA3 B4A3 B5RA4R/LTRR A4R/LTRRB4 A4R/LTRRA3 B5RB4 141% 200% 400% 115% 122% 141% 200% 400%
Model AB-configuration Japan (6R5E)
115% 122% 141% 200% 400% 121% 129% 200% 400%
Inch-configuration North America (5R4E)
11 17LTR 11 17LGL LGLLTRR
A-configuration Europe (3R3E) AB/Inch-configuration General (6R6E)
A3A5 A3A4R A3B5 A3A4R/LTR B4B5R B4A4R A3B4 A4R/LTRRB5R
Table A-108
A-20
APPENDIX
4.
Copying Speed
Size A3 B4 A4 B5R A5R Copy paper size A3 B4 A4 B5R A5R B5R B5R B4 A3 B4 A3 Number of copies 18 20 32 27 32 27 27 20 18 20 18
Reproduction mode Direct
Reduction
III (61.1%) IV (70.7%) VI (86.5%)
A3B5R B4B5R A3B4 A5RA3 B5RB4 B4A3
Enlargement II (200.0%) III (141.4%) V (115.4%)
Table A-109-1
Reproduction mode Direct
Size 11 17 LGL LTR
Copy paper size 11 17 LGL LTR LTR LGL LTR 11 17 11 17
Number of copies 17 20 32 20 20 32 17 17
Reduction
III (64.7%) IV (73.3%) VI (78.6%)
11 17LTR 11 17LGL LGLLTR LTR11 17 LGL11 17
Enlargement II (129.4%) III (121.4%)
Table A-109-2
A-21
APPENDIX
E.
Special Tools
You will need the following special tools in addition to the standard tools set:
No. 1
Tool name Contact remover RY9-9099
Shape
Rank A
Uses For removing contacts (upper/lower heater of the fixing assembly).
Door switch
FY9-3036
For checking the operation inside the printer (as for repairs; four pieces are kept as a set behind the right front cover).
NA3 Test Sheet
FY9-3640
For checking/ adjusting images.
Mirror positioning tool (front, rear)
FY9-3040
For adjusting the position of No. 1/No. 2 mirror (used in combination, i.e., front and rear).
Ranking: A: Each service person is expected to carry one. B: Each group of five service persons is expected to carry one. C: Each workshop is expected to carry one.
A-22
APPENDIX
F.
No. 1
Solvents and Oils

Name Alcohol Uses Cleaning: e.g., glass, plastic (Note), rubber; eternal covers Cleaning: e.g., metal units; oil or toner stains Lubricating: original exposure rail Lubricating: between gear and shaft Lubricating: gears Composition Fluorine-family hydro carbon, Alcohol, Surface activating agent, Water Fluorine-family hydrocarbon, Alcohol, Chlorine-family hydrocarbon Silicone oil Petroleum-family mineral oil Special oil, Special solid lubricating agent, Lithium soap Silicone oil Tool No.: FY9-6011 (50 cc) Tool No.: CK-8003 Tool No.: HY9-0007 Remarks CI or IPA (isopropyl alcohol) may be used.
Solvent
3 4 5
Lubrication oil Lubrication oil Lubrication agent
Lubrication agent
Lubricating: drive mechanisms
Tool No.: CK-0551 (20 g)
Note: Be sure to use a moist (well-wrung) cloth to clean the external covers.
A-23
Prepared by Office Imaging Products Technical Support Division Office Imaging Products Quality Assurance Center CANON INC. Printed in Japan REVISION 0 (JUNE 2000) (17712/18756/28353/30359/35870) 5-1, Hakusan 7-chome, Toride-shi, Ibaraki 302-8501 Japan
This publication is printed on 100% reprocessed paper.
PRINTED IN JAPAN (IMPRIME AU JAPON)
0600M0.16-1

Canon IR 3250

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COPYRIGHT 2000 CANON INC. Printed in Japan Imprim au Japon

CHAPTER 2 STANDARDS AND ADJUSTMENTS

CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

CHAPTER 4 SERVICE MODE

CHAPTER 5 SELF DIAGNOSIS

MAINTENANCE AND INSPECTION

CHAPTER 1 MAINTENANCE AND INSPECTION I . Servicing Chart

MAINTENANCE AND INSPECTION

Maintenance interval every 100,000 every 200,000

[1] [2] [3]

[4] [5] [6] [7]

MAINTENANCE AND INSPECTION

Reader Unit and Printer Unit

Externals and Controls

MAINTENANCE AND INSPECTION

1) Open the upper cover.

MAINTENANCE AND INSPECTION

MAINTENANCE AND INSPECTION

10) Close the upper cover.

MAINTENANCE AND INSPECTION

II . Periodically Replaced Parts

III . Consumables and Durables

MAINTENANCE AND INSPECTION

250,000 250,000 250,000 If dirt cannot be removed.

R-1 Scanning lamp R-2 Cooling fan

MAINTENANCE AND INSPECTION

Figure 1-301 Arrangement of Consumables 1

Figure 1-302 Arrangement of Consumables 2

MAINTENANCE AND INSPECTION

[R-2] [P-13] [R-1] [R-2]

[P-10] [P-7] [P-9]

Figure 1-303 Arrangement of Consumables 3

Duplexing Unit (accessory)

Envelope Feeder (accessory)

MAINTENANCE AND INSPECTION

Replacing the Consumables

ADF For details, see the DADF-C1 Service Manual.

MAINTENANCE AND INSPECTION

Cut-off (front) Cut-off (rear)

MAINTENANCE AND INSPECTION

MAINTENANCE AND INSPECTION

MAINTENANCE AND INSPECTION

Figure 1-316 1-15

MAINTENANCE AND INSPECTION

MAINTENANCE AND INSPECTION

[1] Feed roller [2] Separation roller Figure 1-323 1-17

MAINTENANCE AND INSPECTION

4) Pick the tab, and pull out the roller.

MAINTENANCE AND INSPECTION

MAINTENANCE AND INSPECTION

MAINTENANCE AND INSPECTION

STANDARDS AND ADJUSTMENTS

CHAPTER 2 STANDARDS AND ADJUSTMENTS

Figure 2-A101 Leading Edge Non-Image Width

Figure 2-A103 Leading Edge Image Margin

Figure 2-A102 Left/Right Non-Image Width

Figure 2-A104 Left/Right Image Margin

STANDARDS AND ADJUSTMENTS

STANDARDS AND ADJUSTMENTS

w [3] [4] [1] [2]

[1] [2] [3] [4]

Feed direction Feed direction

Match the displacement