Service Manual = Plain Paper Copier ** FP-7718/7722 FP-7728/7735 "1998 Maleuabita Bloctre Indusal Go L, Panasonic @22=°"FP-7718/7722/7728/7735 Plain Paper Copier Service Manual Contents 1. Introduction 1.1. Specifications 1.2 Features 1.3 System Configuration. 1.4 Operation 1.5 Outer view Il. Component Location 2.4 Inner View.... 2.2 Fan/Motor Location .. 2.3 Sensor Location . 2.4 Solenoid/Clutch/Discharge Lamp Location. 2.5 PCB Location... lll. Preventive Maintenance 3.1. Maintenance Chart....... IV. PCB Connector and Signal Information 4.1 Main CPU PCB... 4.2 Control Panel PCB 4.3 Low Voltage Power Supply PCB. V. Troubleshooting 5.1 Service Mode .. (1) F4 mode InpuOutput check... (2) F5 mode copier function programming (3) F6 mode adjustment and programming (4) F7 mode electronic counter.... : (5) F8 mode copier operation adjustment .. (6) F9 mode Telephone number program 5.2 Self-diagnostics/Machine Malfunctions (1) User error ... 5.3 User Preset Mode ... 34 S1 5-1 5-10 512 5-14 5-16 5-17 5-18 5-18 5-18 re ty FI rs i 3 Fi 3 5 3sw VI. Unpacking/installation 6.1 Installation Requirements .. 61 6.2. Unpackin, et 6.3 Installation Procedure. 62 6.4 White Density Adjustment... 6-10 Vil. Schematics 7.1 Paper feed unit 7A 7.2 Fuser temperature control uni 7-2 7.3 Fuser abnormal detecting circuit... 7-3 7.4 Toner density sensor 7.5. Hopper unit 7.6 Automatic duplex unit...Section | Introduction cee te to 1.1 Specifications 4.Type 2.Copy process 3.Development process 4.Maximum original size 5.Copy speed 6.First copy time 7.Copy ratio 8.Copy size 9.Paper capacity 10.Paper feed 11.Paper exit tray capacity 12.Paper weight Desk Top Electrostatic photographic method Two component magnetic brush Ledger (11 x 17 in) / A3 (297 x 420 mm) FP-7718 FP-7722 FP-7728 FP-7735 Ledger/A3 :10cpm 11cpm 17cpm 18cpm LegaV/B4,FLS: 11 cpm 12cpm 19pm 21 cpm Letter-R/AR : 15 cpm 19pm 23 opm 27 opm Letter/A4 —: 18 cpm 22 cpm 28cpm 35 cpm Invoice/A5 :18cpm 22cpm 28cpm 35 cpm [FP-7718] 4.8 sec.(Letter/A4 size/Without Auto mode) 6.2 sec.(Letter/A4 size/With Auto mode) [FP-7722/7728/7735} 4.0 sec.(Letter/A4 sizeWithout Auto mode) 5.1 sec.(Letter/A4 size/With Auto mode) Enlargement(fixed) : 2.00, 1.55, 1.29, 1.21 Reduction (fixed): 0.79, 0.77, 0.65, 0.61, 0.50 Zoom + 50%-200% (1% steps) Ledger/A3-Invoice/A5 Cassette : 550 sheets Multi-feed bypass —_: 50 sheets Front loading universal paper cassette Multi-feed bypass tray 250 sheets Cassette 2 16-24 Ib ( 60-90g/m?) Bypass 218-80 Ib (55~130g/m?) LlTEE ee 13.Special paper ‘OHP, Label paper, Tracing paper (Through multi-feed bypass) 14.Continuous copying _1-999 reset to 1 (1-99 reset to 1: FP-7718) 15.Fusing system Heat and Pressure 16.Photoreceptor Organic Photo Conductor(OPC) 17.Exposure control 7 step digital+Photo/Auto button 18.Warm up time Approximately 40 sec (FP-7718) Approximately 50 sec (FP-7722) Approximately 70 sec (FP-7728/7735) 19.Power consumption _Less than 1.5 KW 20.Power source AC120V 60Hz / AC220 - 240V 50Hz 21.Dimensions(W)(D)(H) 23.9 x 26.0 x 22.9 in (606 x 661 x 582 mm) 23.9 x 26.0 x 18.9 in (606 x 661 x 479 mm) : FP-7718 22.Weight 159 Ib /71 kg 141 Ib / 64 kg: FP-7718 23.Ambient conditions Temperature : 50-86°F / 10-30°C Relative humidity : 30-80% * Specifications are subject to change without notice. 121.2 Features * Introducing Quantum™ Technology copy density control With Quantum™ Technology used for copy density control, optimum copies are maintained for a long time in variable environmental conditions. 5 co 3 8 cI 3 c= + Enhancements in serviceability If trouble happens, the self diagnosis mechanism illustrates the area for easy service. * Functional expansion through optional accessories Equipping with the system stand and LCC allows a high copy volume * (maximum feed paper capacity 5800 sheets: five drawers + LCC + multiple sheet bypass). ADF and sorter can be connected with the main system easily by using exterior connectors. +: FP-7718 maximum feed paper capacity 2250 sheets: 4 drawers plus multiple sheet bypass +: FP-7722 maximum feed paper capacity 2800 sheets: 5 drawers plus multiple sheet bypass + Environmental considerations This machine is designed to reduce machine noise for quieter offices and lower power consumption. The ETP™ System (Evaluative Toner Processing System), utilizes toner recycling and increases plastic recycleables. (FP-7728/7735). 13SUE EE 1.3 System Configuration ‘Accessories FP-7718|FP-7722|FP-7708 | FP-7705 System | FA-DS72 7 7 7 4 console | LCC ( FA-MA301 ) x x v v Copier | Number of drawer 1 2 2 2 Paper feed | Auto Duplex unit FA-MADM6 X__| Option | Option | Option ape LADFFA-ASO5 v v v 4“ i-ADF FA-A888 x x v 10bin sorter FA-S280 v 4 4 x Sorter |_10bin staple sorter FA-S615 v v ’ xe 20bin sorter FA-S575 ; x v v ‘ 20bin staple sorter FA-S680 x a v ¥ Key:¥ =OK X =N/A System Console FA-DS72: Storage tray,Cover x 1 (2 drawers drive mechanism ) 141.4 Operation Control Panel Fecaikey | Original Size Ke ‘Communications To recall the number = Oe erase of copies selected during a copy run Special Effects Panel Copy Size Keys Quantity Keys Print Key No. Contents Function @ | Energy Saver Key | @ Press to select the energy saver mode while the copier iq not in use © Press Energy Saver key again, to cancel and make copies. @ | interruptKey (@ Press Interrupt key, then indicator will light. Make other copy job. © Press interrupt key again to continue original job. @ | Reset Key Press to reset all features to initial power-on state. @ | Clear/Stop key Press to stop copy run or clear copy count in display. 1s Peers tor(1) Special Effects Panel 5 6 7 " 10 No Keys No. Keys 1 | Muiti-Size Feeding & | Edge Mode © Using -ADF ee 9 | Book Mode 2. | Original Count eee 10 | Memory In/Job programs © Using ADF and ADU 2in1 mod [73 T Buplening mode selection oem (FP-772217728/7735) © Using ADU 4 | User Preset 5 | OP inten ck a ell li © Using ADF 8 _| Zo 13. | 2-Page copy/2 in 1 mode selection 7 | Margin Shift Mode 16(2) Communications Monitor 456 FP-7718/7722 toast FP-7728/7735 FP-71822 « 888- Sse S 7 a No. Indicator No. Indicator 1 | Adding 7 | Message Display Paper (FP-7728/7735) Toner Indicates procedures, functions ‘Staple (FP-7718/7722) maintenance, etc., Replacing Waste Toner Bottle 8 | Exposure Indicator 2 | Reduction 9 | Paper Size Indicator 3. | Enlargement 10. | Paper Drawer/Tray indicator (-) @ | Service Call 11. | Paper misfeed location (+) ‘+ Flashes for routine maintenance. fo limede Sei acci 4 + Lights steadily for duplex ‘Staple Sort ‘maintenance pe 5. | Paper Misfeed Group 6 | Copy Count Display Indicates number of copies, zoom ———— ratio and error code. No. Keys No. Keys 16 | Exposure Control (LIGHT) 13 | Manual Key 17 | Paper Drawer/Tray 14 | PHOTO/AUTO 18 | Mode Select Key 15 | Exposure Control (DARK) 171.5 Outer view ADF Controt Panel ADE ‘System console LecIl. Component Location 2.1 Inner View 1 2. 3. 4. 5. 6. 7. 8. . a Fi E s Fuser area cover Toner bottle Drum unit Developer unit Toner hopper unit Developer release lever Waste toner bottle Total counter 10. 1" 12, 13. & & 8 rs & 8 ° Manual paper feed knob (Feed unit) Paper transport handle Transfer/Separation corona Paper transport unit Manual paper feed knob (Fuser unit)2. 2 Fan/Motor Location Optics fan Lens stepping ‘motor Optics fan — Optics drive motor Exhaust fan *! — }— Mirror stepping motor Optics fan —} |\— Developer cooling xcept FP-7718) fan (except FP-7718) ce Toner bottle motor Suction/Ozone Dust collecting fan ia (except FP-7718/ Lifting motor +2 Ue (Upperiower stages) “2 Exhaust Fans for the FP-7718/7722 Upper stage only for FP-7718 222.3 Sensor Location s Ly S § GI a Fy 2 8 a € a 3 1. Exposure lamp home position 2. AOS - Automatic Original Size sensors AE - Automatic original density Platen cover open/close Platen cover angle Mirror home position Toner bottle home position Toner level 9. Bypass paper size detection 10. Bypass paper detection 11. Paper feed cover open/close 12. Total counter 13. Middle roller paper pass (upper) 14, Waste toner bottle Prone * Upper stage only for FP-7718 Bottom plate upper limit (upper) Middle roller paper pass (lower) Bottom plate upper limit (lower) Paper detection (lower) Paper detection (upper) Paper level lower)" . Paper level (upper) * . Registration roller paper pass . Toner density Copy density Front cover open/close . Paper exit Left door open/close Lens home position 23—— 2. 4 Solenoid/Clutch/Discharge lamp Location Door switch. Ma Power switch | Wee SS Discharge lamp SSS ===) Registration roller clutch t= Middle roller clutch |~ Paper feed clutch Paper feed clutch * (Upper/iower stage) * Upper stage only for FP-7718 24 |__ Recycle solenoid (FP-7728/7735)2.5 PCB Location EE Ba =e) ES 8 Control panel (2) LVPS (Low voltage power supply) wel Control pane! (1) HVPS (High voltage power supply) oe |-LED array Main CPU - |_ Paper feed driver (except FP-7718)26Ill. Preventive Maintenance 3.1 Maintenance chart 1) Replacement (For FP-7718/7722) tem Service Partnumber | Per| Maintenance cycle (x 1900) unit [~@0 | 160 | 240 | 320 | 400 Paper | Paper feed roller Frpwaosat 2 | X feed DFP Roller Freaoss1 | 2 | x unit Pick-up roller Frpmaos2 | 2 | x Registration roller FFPMAos3a | 1 | Replace at 1,080,000 copies Registration roller bearing |FFPMQ0559 | 2 | Replace at 1,080,000 copies Middle oler FFPMAOS4S | 1 | Replace at 1,200,000 copies ‘Torque limiter (Bypass) | FFPXQ24HO0 | 1 | Replace at 1,200,000 copies ‘Torque limiter (Copier) _|FFPXQ04HOO | 1 | Replace at 1,200,000 copies Developer | Cleaning blade FFPHK0962 i unit Wire FrPxvosHoo | 1 | x Developer FO-ZK10 a |x Dum FOHKIO 1 |x ‘Side seal (Front) FrexesiHo0 | 1 | x Side seal (Rear) FepxasoHo0 | 1 | x ‘Spacer ring (Front) FrpHaoss | 1 | x Spacer ring (Rear) FepHoooss | 1 | x Waste toner bottle FFPQAOI64 7 x Toner dispersion cover | FFPXGOsHOO | 1 x 31 rs 2 e S 2 a-e_——— Jaty per] Maintenance cycle (x 1000) tem Service Part number ‘80 | 160 | 240 | 220 | 400 Fuser ‘Separation finger (Upper) | FFPLKO230 x unit Separation finger (Lower) | FFPLKO231 ‘Thermistor FFPBLOO1S x Fuser lamp (850W) Hr2voasWwN2A x Cleaning web FFPKMO316 x Cleaning web pressure roler| FEPMA0470 Replace at 1,200,000 copies Heat roller FFPMAQS74 x Heat roller bearing FFPMQ0583 x Heat roller gear FFPMF1078 x Fuser entry guide (lower) | FFPKF1308, Replace at 1,200,000 copies Prossute roller FFPMAQ3582 x Pressure roller bearing | FFPMQ0S73. x pete eee see alp mesa essa al§ Heatinsulating bushing | FFPMQd524 x ‘Optics | Exposure lamp E0BVO25WNZA x unit Dust protection fiter FFPJDO038 x Filter A FFPGBOO22 x Fiter B FFPGBO023 x Main ‘Suction/Ozone fiter FFPHJO039 x body ‘Ozone fiter 1 FFPHJOO38 x ‘Ozone fiter 7 FFPHJ00461 x Dust protection fiter FFPHJ0030 x Discharge lamp PazaviowmGt x TranstertSeparation corona | FFPVLOTH21 x Wire 1 FFPX\04HO0 x Wire 2 FFPXLOSHOO x 322) Replacement (For FP-7728/7735) i — Partnumber [27 Pe*] _ Maintenance cycle (x 1000) unit [720 | 240 Paper Paper feed roller FFPMAO541 2 |x feed DFP Roller FFPMAQ541 2|x unit Pick-up roller FFPMA0542 ex Cleaning sheet FFPHKO951 2 x Registration roler FFPMA0539 1 Replace at 1,080,000 copies Registration roller bearing |FFPMQ0s59 | 2 | Replace at 1,080,000 copies Middle roller FRPMAO545 1 Replace at 1,200,000 copies Torque limiter (Bypass) | FFPXQ2sHoo | 1 Replace at 1,200,000 copies Torque limiter (Copia) | FFPxQo4HOO | 1 Replace at 1,200,000 copies Developer | Cleaning blade FFPHKO942 1 |X unit Wire FrPxtosHoo | 1 | x Developer FO-2k20 ile Drum FO-HK20 is Side seal (Fron!) FrpxastHoo | 1 | x Side seal (Rear) FrpxasoHoo | 1 | x ‘Spacer ring (Front) FFPHQ0059 1 ‘Spacer ring (Rear) FFPHQ0060 1 |x Waste toner botle FFPQAO165 1 |x ‘Toner dispersion cover | FFPXGO8HOO | + x Magnetic raier stopper | FFPXGosHOO | 1 x (Front) Magnetic roier stopper | FFPXGO7HOO | 1 x (Rear) 33SS EERE = Partnumber |" Pe*]_ Maintenance cycle (x 1000) — unit [420 | 240 | 360 [| 480 | 600 Fuser | Separation finger (Upper) | FEPLKOZ30 5 |x unit Separation finger (Lower) | FFPLKO231 a] x Thermistor FFPBLOOIS: 1 x Fuser lamp (850W) Hravosswnza} 1 x Cleaning web FrPKwois43 | 1 | x Cleaning web pressure roller| FFPMA0470 1 Replace at 1,200,000 copies Heat roller FFPMAOS77 1 x Heat roller bearing FFPMaose4 2 x Heat roller gear FFPMF1080 1 x Fuser entry guide (lowes) | FFPKF1308 1 Replace at 1,200,000 copies Pressure roller Frpmaoaiat | 1 x Pressure roller bearing | FFPMQ0573 2 x Heat-insulating bushing _| FFPJFO037 2 x ‘Optics | Exposure lamp E0avo2swnza| 1 | x unit Dust protection fiter FFPJD0038 2 |x Filter A FFPGBOO22 1 | x Filter 8 FFPGBO023 1 [x Main ‘Suction/Ozone fitter FFPHI0039 1 x body Ozone fiter 1 FFPHJ0038 1 x Ozone fiter 5 FFPHJ0042 1 x Dust protection fiter FFPH0030 tx Discharge lamp Pa2viowmGr) 1 x ‘Transter!Separation corona. |FFPVLOIH21 | 1 x Wire 1 FrpxtosHoo | 1 | x Wire 2 FrpxtosHoo | 1 | x 34Troan I Poeentceod ey) sepesnion==| ano | 21 ==pasnon==| ens |S sspesmion==| aa feh owen wonoun, snag voneunsea | jeubis |uia| (sno) dod NdOo UIEW by uoeUUoju| |euBIS puke 10}99UUOD dd ‘Al 41ENS Josues Aidwe emoqeuo. | nsat| ar na BINS 105008 Lyonis0d ewon | ns coumvel| sds 41] ‘BNO 10su9s Adio ie puno1p no euoqieuor| ano for TOINS 108eS Uuonsod euwoy uno no emoqieuo1| ano |st 2i-voIno puncio) no sini] ano | vt Li-roLNO unos no sani} _ano|et 70 ‘Aids somod 01-F01ND As+00 | a8 oma joe. punoip no. sda1| ano |2t 70 70 ‘dans somod ‘Addn somod FOND AS#00 | a5 emoqseuor| onal et astoa | as: sami] wl uonound snag voneunsea | cus lanl vonoung smeis woneunsea | cua lun (Lopno) (sopno) (1) jeued jouog (1) Od [eued JO4U0D 27 42pee teubis 401NO.031| ns @reuedjonuog| 1aa31/@ Paais oo | cereinmes| unas hase fa reubss 400.031] as— Zjoved onuo| _ogasn| aston {Ae Cenatneal ale no 9-250ND reubis 99185 051 | as eang | zieuedioauea| orasua|9 |e 70 | emo ts teu0)8 199168 031 | As ssna_|_ztevedionuoa| 1asua|s #40NO.G31 gaaan|s 7 TI one teubis bees G37| AS azasualy 240NO.OR1| Ae: zrevegionvo| _saaai|» mo lage e-2SeN reubis No e1S0No teuBis 199)98 031 As og | _Zleuedjonueo | evasua|e #40NO.a31| Ae: Zreuegyomuog| saaai}e TRUBS Hoyo | AB lage rep fay | AS ana | zieuedionuoo| _ano|z s4onoasi| as—t LL | eieuedionvoa| eaasn|z 70 lave reusis peoimys| 4s | p87 rubs No Bree fe | AS ovas|t ssonoasi| ast LL zqaa|t en fe oun uopouns smeis woneunsea | reuse luni vonoun smes, ee aa (eorno) (zopno) 43“POPNO (1) sued [oUOD se aweg (eseno) ‘EOPNO (1) JeuRd JouUOD se ewes (@seno) ‘ZOPNO (}) JeUeY JOUOD se ewes (tena) (2) jeued jonuog (2) Teas wep ues] AO le] 3401NO 8-090NO foy| 9 Zjouedjonog} Hole alll | on| ang | Z1eued jonu09 vie 10 reuiseaeueincino |” [foes a s-8seno on|" Ting | ziewedgiomea| 30/9 70 reubss yore wwe |_| S-€96N0 aa Zreuedjoquog| ols Teubys yoo | A wus ep F-856NO an] Zieuedjonuog | sxo|y 70 ‘cans semod e-e9eNo ‘astoa | As zreuediomog| ole z-08eNo punasp 0 Zrovedjenuog| ano |z eseno puno1p no Zjouedjomog] ano] wonouna soins | vonsuneeg | ua [2 (porno) 44Se demand dale) Pocettttol hy) (€) yeubys eyep ‘pul OND VOrt>pU >| ¢80 [01 (2) muteee| Jou 6No voneapu cor] zea (4) reu6js eyep ‘Puy BNO vonepu | 1806 ee Leno womeop4) aor cea | eno (eu ohn ste o1| wmaor| 9 $-no reutisoumoccu| no cot] mls = 7 (2) reubis evep ‘pu [ PEND leuBis yo9jes we eNO uoReoIpUl, aor 280 | rh seysiGey | AS’ gor sultry ors ep| [ou eeno seyon — vowwopu| Led Qo1|__e0a/er} —[weuenpersenioa| avo ao1|__onle a ro reu6is eyep ‘pu @-Nno. 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Troubleshooting 5.1 Service Mode (1) Fa mode Input/Output check 1) Input check. Set the copier to service mode and press Multi-Copy key “4”. : Press Print key. + Select desired code number with Multi-Copy key. t Press Print key, inputs and outputs can be checked. t Press Clear/Stop and User Preset key to escape service mode. 51 3 &2) _Input Check For FP-7728/7735 [Code] Function [Condition ‘Message display No. Tels [als l2 tito Jos a) Toner level detection Toner is empty a ) Copier paper exit sensor Paper is not detected. 1 ¢) Total counter, Total counteris not connected. | | T 4) Key counter Key counter is not installed, | T 15 [a) Waste toner bottie full sensor | Toners full ft ) Toner bottle position sensor —_| When the toner bottiais in the 1 home position 20 | ForFA-S6is a) Bin lower limit switch Bin is placed less than lower t lit, }b) Bin cam home position sensor | Cam in home position 2 ‘c) Tamper home position sensor | Bar in home position. 1 }4) Transter motor clock sensor _| Clock signal is detected. t 2 |ForrAS61S 2) Bin paper detecting sensor _| Papers not detected, 1 ) Paper detection sensor for JAM | Paper is not detected. 1 }©) Stapler detection sensor Stapler is not installed t [22 | ForFA-S660 a) Sorter interlock switch Sorter is installed, 1 }b) Paper transport cover openiciose | Cover opened. T For FA-S280 a) Sorter interlock switch Sorter is pulled out 7 [23 |For FA-S680 a) Bin home position switch Bin in home position 1 b) Bin cam switch Bin cam in home postion a Jc) Tamper home position Tamper in home position T sensor For FA-S280 a) Sorter cam sensor ‘Sorter cam in home position t b) Sorter bin position sensor Sorter bin in home position 13) Input Check (FP-7718/7722) (©: Lighting Code] Function Condition Ligh « Exposure inctor — Dar No. oo [oo | (01 a) Registration roler paper pass | Paperis not detected. i) sensor b) Miror home position sensor | Miror unit in home postion. io Jc) Lens home postion sensor _| Lens unit in homne poston. io [02 |) Copier front cover ‘Cover opened. io ') Developer unit detecting sensor | Developer unitis not Do detected. [c) +5V line error signal +5V ine is detective. oa [03 | Original size Ledger/AS of jol fol fo detection sensor LegaV84-FLS o io} jo Letter io} jo Letter F/ASR co IS Invoice/AS a fo |) Sheet bypass paper detecting | Paper isnot detected. IS ‘sensor 'b) Sheet bypass paper size LedgevAs lo} jo ‘detection sensor LegavB4-FLS. ojo (except FP-7718) Letteraa jo Letter PAAR io Invoice/AS ojo 5 c) Platen open/close sensor Platen is closed. io c= ) Platen angle sensor Platen is not open mare io a than 30 degrees. 3 €) Copier paper feed cover Covers opened ic FS 05 |) Developer cooing fan motor | Motori locked. oO |b) +10V tine error signal HOV line is defective. io Jc) Discharge lamp error signal 1 | Lamp is it Io }6) Discharge lamp error signal 2 | Lamp is it. o ) Dust collecting fan motor Motor is locked. Co Suction fan motor Motor is locked. Oo 19) High voltage leak detection | High voltage leakis not — | (Separation corona) detected. (Normal) 53-—_—__———— [Code] Function Condition Light « Exposure indicator — Dak No Citta [06 [a) Toner level detection TToneris empty ic ) Copier paper exit sensor Papers not detected io ©) Paper detection sensor Papers not detected (es (FP-7718) 9) Paper pass sensor(FP-7718) | Paperis not detected. 5 €) Paper mit sensor (FP-7718) | Paperis full io 4) Total counter Total counter is lo ot connected. fo7 a) Exhaust fan motor + Motors locked ) b) Exhaust fan motor 2 Motor is locked. io ©) Optics fan motor 1 Motoris locked co 9) Optics fan motor 2 Motor is locked. | 8) Optics fan motor 3(FP-722) | Motoris locked | 4) Exhaust fan motor 3 (FP-7722) | Motor is locked. oa los | ForFP-7722 4) Paper detection sensor Paperis not detected. Io (Copier lower paper tray) ) Paper imit sensor 2 Papers ful io (Copier lower paper tray) ©) Paper pass sensor Papers not detected io (Copier lower paper tray) 4) Paper level sensor 2 Paper is empty or ray is o| (Copier ower paper tray) pulled out @) Paper limit sensor 2 Paper's ful oO (Copier upper paper tray) 4) Paper detection sensor Paper is not detected Io (Copier upper paper tray) o4[Code] Function Condition Light < Exposure indicator > Dark No. a 11a) System console motor ‘Motor is Tocked. = signal b) System console paper feed —_| Cover is open. Io ‘cover sensor (©) Paper detection sensor 3 Paper is not detected. io {System console lower paper tray) 1) Paper limit sensor 3 Paper is over stocked. lo {System console lower paper tray) ©) Paper pass sensor 3 Paper is not detected. i) (Gystem console lower paper tray) [a) Paper detection sensor 2 Paper isnot detected. io (System console mide paper tray) b) Paper limit sensor 2 Paper is over stocked. Io (System console middle paper tray) ) Paper pass sensor 2 Paper's not detected. io (System console mide paper tray) 1d) Paper detection sensor 1 Paper is not detected, oO {System console upper paper tray) .) Paper limit sensor 1 Paper is over stocked. io {System console upper paper tray) ) Paper pass sensor 1 Paperis not detected, Io {System console upper paper tay) 'a) Paper level sensor 1 Paper is empty or paper tray = (System console upper paper tray) |is pulled out. ) Paper level sensor 2 Paper is empty or paper tray Oo (System console middle paper tray] is pulled out & /c) Paper level sensor 3 Paper is empty or paper tray io (System console lower paper tray)_|is pulled out. 4) System console detecting sensor System console is detected. |=) 55Ln (Code] Function ] Condition Light < Exposure indicator > Dark] No. 2 15 [a) Waste toner botle full sensor | Toner ful ) Toner bottle position sensor —_| When the toner bottle is Oo in the home position. 16 |) Charge high voltage leak Norma Ta detection b) Key counter Key counter is not installed co ©) Paper lever sensor (FP-7718) | Paper is empty or tray is Io Pulled out. }d) Paper level sensor Paper is ernpty Oo /e) Paper exit cover sensor Coveris closed oj (FA-A888) 18 | ForFA-Aso6 /a) Encoder sensor Signal is detected | (When driving the ‘transport bet) ») Original detection sensor Original is detected. =) c) Original feed pass sensor ‘Original is not detected. ol 4) Original exit pass sensor (Original is not detected. [= /e) ADF open/close sensor ADF is closed. Oo[Code] Function Condition i Exposure indeaor Oar No. LiL iia] [20 | ForFA-SS75 2) Motor clock sensor Signal is detected. io b) Bin assy uppertower limit switch | Bin is beyond the upper io limit or beyond the lower iit ) Cable safety switch Cable is loose ic 1) Bin assy position sensor 2__| Bin ass'y position is lo placed correctly @) Bin ass'y position sensor 1 _| Bin ass'y postion is top Bin a ass'y. (#1 bin) 1) Paper ext sensor Paper is not detected. Oo 9) Paper feed sensor Paperisnotdetected. §— | ForFA-S615 2) Bin ower limit switch Bin is placed less than lower ia tit. ) Bin cam home position sensor _| Cam in home positon o }o) Tamper home position sensor | Bar in home position. io 4) Transter motor clock sensor | Clock signalis detected. [I] 21 |ForFASS75 a) Sorter interlock Sorter is pulled out Io ForFA-S615 8) Bin paper detecting sensor _| Papers not detected. Io b) Paper detection sensor for JAM | Paperis not detected. lo |) Stapler detection sensor Staplers not installed. |[E] 22 |ForFA-S260 Sorter interlock switch Sorter is pulled out io For FA-S680 (FP-7720) 2) Sorter interlock switch Sorter is installed. Io ) Paper transport cover openiclose | Cover opened. io 57 &eee [Code] Function Condition Light < Exposure indicator — Dark No. Cit tit iat 23° |ForFA-S280 a) Sorter cam sensor ‘Sensor cam in home position] | 'b) Sorter bin position sensor Sorter bin in home position ie For FA-S680 (FP-7722) Al €) Bin home position switch Bin in home position [mn] 'b) Bin cam switch Bin cam in home postion a }c) Tamper home position ‘Tamper in home position io sensor [26 | ForFA-S680 (FP-7722) a) Bin paper detecting sensor _| Paperis detected fas] b) Paper pass sensor Paper is detected, io ©) Staple detecting sensor Staple is detected Io [25 |For FA-S680 (FP-7722) a) Stapler cam sensor Cam in home postion, io ») Stapler swing home position _| Stapler swing in home io sensor postion. 'c) Staple position sensor Stapler in staple position, oO 4) Stapler safety switch ‘Switch is not detected, o (Switch turns on) 584) Output check* Activate the door switch before executing output check Press the Print key to start and press the Clear/Stop key to reset. Code [item Function 34 [Ozone/suction fan, and dust cotecting fan | When GNE-T is +24V, ezone/Sucion fan rotates (FP-7728/7735) developer unit cooling fan | When CNB8-2 is +24V, dust collecting (except FP-7718) fan rotates, When CNE-7 is +28V, developer cooling fn rotates, 35 | Recycling solenoid (FP-7728/7735) | When CN7-11 is +24V, solenoid operates, [40 | Optics tan motor® (except FP-7718) | When GNIO7-S1s +24V, fan motor 2rotaies. Exhaust fan motor 3 (except FP-7718) When CN107-5 is +24V, fan motor 3 rotates. Litt motor (FP-7718) When CN109.2s +24, it motor rotates 44 Paper feed solenoid (FP-7718) When CN111-10 is +24V, solenoid operates, [44 | Ext ewich solenoid When GNTT62 i +28V, solenoidichich operates (FP-772217728/7735) Paper feed clutch (FP-7718) [46 Lit motor 1 (except FP-7718) When CNGOG1 fe +24V, motor rotates, iting up together with upper int contol.) [47 |Paperioad cutch 1 (except FP-7718) | When CNGIO-3 16 +24V, clutch operates [48 | Paper fond solenoid 1 (except FP-7718) | When ONGI0-4 6 +24V, solenoid oparates, [49 | Lit motor2 except FP-7718) When CN604-1 +24V, motor rotates, iting up (logether with upper int contol.) 50 | Paper feed clutch 2 (except FP-7718) When CN609-3 is +24V, clutch operates. 51 Paper feed solenoid 2 (except FP-7718) | When CN609-4 is +24V, solenoid operates, [65 [LCC paper toed solenoid When CN5642 is +24V, solenoid operates. (except FP-7718/7722) }66 | LCC paper feed tray lift (up) | When CNS63-1 is +24V, motor rotates, (except FP-7718/7722) lifting up (together with upper limit control.) [67 | LGC paper feed tray it (down) [When CNS63-2 is +24V, motor rotates, (except FP-77187722) dropping down (together with upper it contro) * Accessory check require the selected accessory to be ready (Cover closed, etc.) 59 8 &————— (2) F5 mode copier function programming Set the copier to service mode and press Multi-Copy key “5". ‘ Press Print key. + Press desired code number. t Press Print key. ‘ Press desired function number with Mulli-Copy key. When the Print key is pressed, the desired code input will be accepted. t Press Clear/Stop and User Preset key to escape service mode. 510Code [item Function (Factory setting) 13 [Auto off timer (0: No power saving 1 (FP-7718) 4:30m 2:60m 2(FP-77201 3:15 hr 4:3 hr 772817735) S:4 he 26 | Duplex unit (0: Cancellation of duplex unit 1 (excopt FP-7718) 1: Duplex unit instalation automatically discriminated ‘27 | Total copy count (0: Does not count up 0 In case of mis-eed in 4: Count up ‘second side copy for two side copy, copy number snot counted. (except FP-7718) a 28 | Total copy count ‘0: Does not count up 0 ‘Checking double feed 1: Count up by comparison between Inout copies. (except FP-7718) 38 | Duplex unit initial (0: Does not select 7 mode setting 1: 1 sided to 2 sided (except FP-7718) 2:2 sided to 2 sided 3: Book to 2 sided 51 _[2in t mode copy ratio 0: Full size 1 setting (except FP-7718) _|1: Reduction 53 [Auto shift (except FP-718) | 0: No auto shift ° (Quplexing) 4: Auto shift 65 [ETP system operation cycle | Number of copies for operating timing of, 1 (Refresh cycie) Refresh mode. (FP-772807735) 0:50 1:1,000 2:1,500__ 82,000 (copies) 71 |Preventivemaintenance | 0: Noindication, 1 (Duplex unit) 1:Indication (except FP-7718) Su a e &LL (3) F6 mode adjustment and programming Set the copier to service mode and press Muiti-Copy key “6” + Press Print key. t Press desired code number. t Press Print key. + Press new setting number with Multi-Copy key . When the Print key is pressed, the desired code input will be accepted. + Press Clear/Stop and User Preset key to escape service mode. S12Code [item Function Remarks 5 [Copy paperregistration [After 04 ts adjusted, delay | 0525mm | “same as F6-04 detecting timing jtime is adjusted trom | (FP-7722/28/95) timing roller clutch ON. [o.426mm (FP-7718) (2010 +20) (1): Delayed C:Advanced 6 [LED array synchronized | After 04 is adjusted 0.525mm timer for tmming function | synchronized timer is | (FP-7722/28/95) adjusted jo.azsmm (FP-7718)| (2010 +20) 7 [Registration void ofimage | After 05 and 06 are 0.525mm (LED array synchronized | adjusted, registration void | (FP-7722/28/35) timer) is adjusted. jo.2smm (FP-7718)| (010 +99) @ | Trailedge timing of orginal |Afier 06 is adjusted, black | _0.525mm image (Reduction) line is adjusted (FP-7722/28/35) () Advanced. (+) Delayed |o.425mm (FP-7718)| (90 +30) ‘9 | Frailedge timing of copy | same as F6-08 0.525mm image (Enlargement) (FP-7722728/35) lo42smm (FP-7718)| (91049) _| a1 [Paper loop ‘Adjustment for length of 05mm (Sheet bypass) the lop formed betore the | (FP-7722/28/35) copier timing roller. 0.4mm (FP-7718) (4010 +50) 42 |Paperloop same as FO-41 4mm. “When installed duplex | (-50to +50) unit, second copy feeding. 43 Paperloop ‘same as F6-41 Om (Copier paper ray lower) (5010 +50) 44 | Paperloop ‘Adjust the length of om (System console) the loop formed before the | (50 t0 +50) (except FP-7718) registration roller of system console ad 45 | Papertoop same as F641 oamm LCC (except FP-7718/22) (50 t0 +50) 46 | Paperteeding ‘Adjustment of registration | __3.92mm timing (5010 +50) 47 | Paperteeding same as F6-46 3.3mm (Copier paper tray, lower) (50 t0 +50) 48 | Paper feeding same as F646 33mm {System console, upper) (50 t0 +50) 50 | Paper feeding (LCC) Same as F6-46 ‘392mm (except FP-7718/22) (500 +50) 54 | Registration void ofimage [Adjustment of registration | _0.525mm (During use with ADF = NO. | void. (FP-7722/28/35) ‘swing back condition) lo.42smm (FP-7718)| (@t0 +99) B FS-—— (4) F7 mode electronic counter Read procedure Set the copier to service mode and press Mull-Copy key “7” t Press Print key. Select the desired code number with Mult-Copy key. (FP-7728/7735) 4 (FP-7718/7722) Press Print key. Indicates memorized count in the electric counter. t 128] % (Upper 3 digit) Press Print key. t [456] mm (Lower 3 digit) Press Print key t Indicates memorized count in the electric counter. + Press Clear/Stop and User Preset key to escape service mode. ‘Code [item Function (00 | Acode No. of specific "dentiication code number for access counter of user choice ‘department manager mode (01-20 | Not used 21 [Total count Total count of al copies 22 [Preventive maintenance | PM count ofall copies. total count NOTE: When the service call indicator turns ON, the PM count i Is cleared, 23 | Developer count Total elapsed copies since the last developer change, 24-25 | Notused Sd(Code [item Function 26 | Fusercleaning web count | Possible number of copies until replacement of web roller. 27-82 [Not used : 33 [ADF original feed total count | Total count of originals fed 34 | Duplex unit copy total count | Total count of duplex unit copies. (FP-772807735) ‘35 _ | Sheet bypass count Total count of sheet bypass paper fed. ‘36 | Copier lower paper drawer | Total count of copies from the lower drawer of the copier. jcount 37 _| System console upper Total count of upper stage of optional system console. paper drawer count 38 | System console middle Total count of middle stage of optional system console. paper drawer count 39 | System console lower Total count of lower stage of optional system console. paper drawer count 40 [LCC count Total count of optional LCC (9000 sheet paper drawer) ‘41 | Copier upper paper drawer | Total count of copies from upper paper drawer of the copier. ‘count NOTE: When the duplex units installed to/upper stage of (When duplex unit is not copier, this code No. 05 does not count up. installed.) 42-50 [Not used FSSa (5) F8 mode copier operation adjustment Set the copier to service mode and press Multi-Copy key “8”. t Press Print key. t Select the desired code number with Multi-Copy key. { Adjust the selected mode according with instructed procedure. t Press Clear/Stop and User Preset key to escape service mode. ‘Code [item Function 06 | Machine error and Paper jam ead | a) Each time the Print key Is pressed, 30 machine error oF paper jam codes stored in memory are displayed, beginning with the code stored first. NOTE: When stored codes more than 30, only the most recent 20 are displayed. 07 |Machine error and Paperjam code | a) Press the Print key, 0" 6 displayed read (06) clear b) Press the Print kay. 16 | Notused (6) F9 Telephone# input (except FP-7718/7722) Set the copier to service mode and press Multi-Copy key "9". on Print key. Input the telephone number. Number: — Multi-Copy key Hyphen (-): Recall key Space: Photo/Auto key Carousal moving to left side: Light key to right side: Dark key t The Print key is pressed, the new telephone number is now in memory. Press Clear/Stop and User Preset key to escape service mode. 5-165.2 Self-diagnostics/Machine Malfunctions ‘The Self-diagnostic functions detect troubles in important components of the copier. When any trouble occurs, the copier is stopped. (1) User error NOTE: XXXxX< will appear in message display. Error] wessage F?-772017735) | em seepage ir [ECR “| Sorerwanaport cover are ~ SORTERCONDITION ‘U18 | CHECK = ‘Copy usage is upper limited. DEPT. MAXIMUM COPIES A & S175.3 User Preset Mode ™ User Preset modes can change the initial copy mode, if necessary. (1) Operation Copy Count Display (FP-7718 / 7722) UPO0-18 oes ee) [ea] Message Display (FP-7728 17738) ee 2 4 3.5 Press User Select user preset Change initial Press Print Preset key. ‘mode code number setting number up20-35 Copy Count Display (FP-7718 / 7722) rate: f= fee Message Display (FP-7728/735) ae | 1 UpsDown keys 9) 4 5 Press User Enter" and Enter Key Operate Selct user preset Preset key. "ato select ID Code ‘mode code number uPr9ie19 7 3.6 Change initial setting Press Print ‘number and press Print Key NOTE * To change initial setting number, zoom (UpsDown) keys are also available. 1 Check selected code number with message display (FP-7728/7735) or copy count display (FP-7718/7722) + Each code number is indicated as c00, c01, 002. count display. + Press User Preset key to return Normal operation. ... on the FP-7718/7722 copy 518(2) Contents Code tem Funetion Initial setting P00 | Paper size (@ Letter RAGA (1) LegaliBa Copier 3 or | + Setsthe papersize ofeach | (2) Letter/Ad ——(3)Ledger/A3_—_| System console: 00 | paper drawer. 4) Invoices: Consult service technician UPot | Paper size priority (Lets (1) Letter PYAAR 0 + Spocites tne paper size of most | (2) LegavB4 (3) Ledgev/A3 froquent usage. (4) Invocoas Upca | Margin value defaut (05mm (10mm 1 + Solects the margin shit valve. | (2) 15 mm (3) 20 mm UpOS | Edge value defaut (0) 5m (10mm 0 + Selects the edge width 2)15mm (3) 20 mm UPO4 | Book valve defaut (@ tem (20mm 1 + Selects the book void width, | (2) 25 mm () 30mm UPOS | Margin reduction ratio (0) Non (100%) (1) 95% 0 + Selects the reduction ratioin. | (2) 93% (3) 91% margin mode. UPO6 | Sorter mode defauit (@) Nonsot (1) Son 0 * Determines the most frequent | (2) Staple sort (8) Group ‘usage mode, POT | Oupiex mode defauit (0) No Ona) ° * Determines the most frequent | (2)(2)—*[2] (8) Book => 2} usage mode. Uup08 | 2 in t copy ratio (@ Fullsize (1) Reduction 7 + Selects whether to copy full size (oF reduction inthe 2 in 1 mode. {UPOS | Auto edge defaut (0) OFF (on 7 + Selects whether or not to disable 2 ‘Auto Edge Deletion* A UPTO | Skyshot mode dataut (OFF (Mi, ON 0 3 + Enables or disables the use of | (2) M2, ON (3) M1, M2 ON ES skyshot mode. 3 uPtt | Manual add toner (0) OFF (ON e “+ Allows the addition of toner as | Toners rapidly added after entering determined by the operator. the number (1) and pressing Print key uPt2 | (Reserved) 1018 UPt9 | Setkey operator code + Input key operator ID number. * Auto Edge Deletion To copy from the platen with the original cover or -ADF open. Normally, this makes a copy with a solid (black) area around the original i the original is smaller than the copy paper. This mode eliminates the solid area automatically. + Skyshot mode (UP10 or c10) disables the use of the other job run memory. 5.19Example: Changing Paper Size Perform following steps as shown below after any locking screws have been removed. FP-7728/7735 14 3 2 Press User Input the desired Select the desired Preset key Paper size Paper draweritray* Example: Changing Check Size To change preset check sizes, perform following steps. @ Press user preset key. @® Enter “1” and “0”, using multi-copy keys on the control panel, then press print key to select UP10 (7728/35)/c10 (7718/22). © Enter “3”, using multi-copy keys on the control panel and press print key to select M1 and M2 ON. @ Enter “1” and “9° using mutt-copy keys on the control panel, then press print key to select UP19 (7728/35)/c19 (7718/22). © Enter key operator |.D. Code. (3 digit) © Enter “3" and ‘2", using multi-copy keys on the control panel, then press print key to select UP32 (7728/35)/c32 (7718/22). @® Input the size of check in *Y” (paper width) direction, using UP/DOWN keys on the control panel, then press print key to store. vi Copy direction 3 Check Xx Input the size of check in *X” (paper length) direction, using UP/DOWN keys on the control panel, then press print key to store. © Enter “3” and “3”, using multi-copy keys on the control panel, then Press print key to select UP33 (7728/35)/c33 (7718/22). @ Repeat steps(7) and(6) Press user preset key to return to normal operating condition 5-20Example: To set Department Counter Mode To utilize Department Counter, Set the F5-42 as “2” (Department counter) ‘Access Key FP-7728/7735 ong lo O000 O00O0 1 2 4 5 Press User Enter“1"and“s"to Enter Key Operator Enter “3" and “4” Proset key select UP19/C19 ID Code to select UP34/C34 36 Press Print To display all department counters | Continue from steps indicated above > Display of the count (Ex: 123.45 6) @ Press the Print key For 7718/7722 Alldepartment counters are indicated: 123] % (Upper 3 digit) To display individual department counters lc Press the “Access key” + [456] mm (Lower 3 digit) Continue from steps indicated above @ Enter “1” using multi-copy keys, then press the Print key Enter the department code No. using multi-copy keys. FP-7718/7722 : 001-050 FP-7722/7728 : 001-100 © Press the “Access key”. Selected the department count to- be indicated. & For 7722/7728 A number of count will be indicated at message-display. To clear all department counters Indicate all department count. (refer to—> Press “User Preset” and “Zero (0)" keys step(1)to@)) to clear all department count. 5.21Example: To set Department Maximum Copy limit ccs Koy Psraurss oo —4 oo ° 2 0 Bi) : Ups Down keys OO eK 1 2 4 Press User Err“ ard¥'to Ener Koy Operator Press Pt Pressey sactUPIOOIe, (Deas 5 im doe To display Max copy limit nesta For FP-7718/7722 7 fash i Enz [123 }% (Upper 3 digit) or alec ! 9 Press the “Access key’. 456] mm (Lower 3 digit) For FP-7728/7735 To change Max copy limit number For FP-7718/7722 123] % (Upper 3 digit) <—_—_______, 4 Press Print key t 456] 4 Press Print key The next department will be shown. For FP-7728/7735 UP34 Max. 001=1 23456 Dept. Counter + Press Print key 5.22 Entor the department ‘ode, and press the ‘Access Key A number of count will be indicated at message-display. mm (Lower 3 digit) Enter new numbers to renew Max. copy limit using multi-copy keys. To clear Max. copy limit of all departments Enter“2" to select “oP 2/UP 34 Max.” ("eferto step 1 to 7) then, press “User Preset” and “0” keys to clear Max. copy limit of all departments,Example: To set Department I.D. code Access Key FP-77287735 1 2 4 Press User Entr“t"and"9"10 Enter Kay Operator rs Print Presethey selec UPIOICI®. ID Code 5 Ener 3 and to Selec UPaaicoe te Err" slet “ope or UPSA 1D. To display department |.D. code oso Dent For FP-7718/7722[001 8 For FP-7728/7735 [UP341D. 001=001 cove, ara Pass Dept. counter ee To change department I.D. code For FP-7718/7722 [001] (Current .D.code) + [010] (New I.D.code) + Press print key. + The next department will be shown. For FP-7728/7735 UP341.D. 001=001 Dept._ counter + Enter new |.D. code Press Print key. & [— Enter new I.D. code to change department I.D. code using multi-copy keys. 5.23Notes: 5-24VI. Unpacking/Installation 6. 1 Installation Requirements Make sure machine is properly leveled from left to right and from front to rear (use small carpenter level). The mains plug on this equipment must be used to disconnect mains power. Please ensure that the socket outlet is installed near the equipment and shall be easily accessible. The copier should be installed in a level and well-ventilated area, to minimize the ozone density in the air. Copier Exit tray Multi-sheet bypass tray |6.2 Unpacking Check the condition and contents of the box for any shipping damage and completeness before installation. (Visual check) J 3 Ze rd Et: a = 5 oree 6.3 Installation Procedure + Remove the external packing/protection materials. + Remove the shipping tape from the copier. * Save the shipping materials for future use (Transport of copier) Location ‘Shipping material/Procedure __|ChecH 1. Optical unit (1) Remove the original guide plate. (3 screws) (2) Remove the optical unit shipping brackets (front/rear) (1 screw each). (3) Remove the platen glass. (4) Remove the lens unit fixing bracket B. (1 screw) (6) Reinstall the platen glass. (6) Reinstall the original guide plate. 2. Duplex unit (1) Open the waste toner bottle cover. (2) Remove the waste toner bottle, (3) Remove the tape and duplex unit bracket. (4) Pull the duplex unit tray out fully. (5) Remove the paper guide shipping screws. (2 screws) (6) Raise the paper guide. (7) Remove the shipping styrofoam. (1 piece) (8) Slide back the duplex unit tray. 3. 550 sheet paper drawer (1) Pull the 550 sheet paper drawer out fully. (2) Remove the shipping styrofoam (1 piece) (8) Slide back the paper drawer. 62Location’ Shipping material/Procedure Chel Paper transport unit (1) Open the front cover. (2) Remove the shipping tape. Fuser unit (1) Open the paper exit door. (2) Open the fuser exit guide plate. (3) Remove the fuser pressure release screws. (2 screws) (4) Close the fuser exit guide plate (6) Close the paper exit door. Toner bottle TDC H omen _, PAPPE Waste toner | bottle door Release lever Recycle solenoid cover Developer unit (1) Swing open the toner bottle/ hopper. (180 degrees) (2) Turn the developer unit release lever clockwise. (3) Remove the recycle solenoid cover. (1 screw) (4) Open the waste toner bottle door. (5) Lower the paper transport. (6) Remove the drum unit. (1 screw, 1 connector) (7) Disconnect the TDC connector. (8) Remove the developer unit. (Pull out until it stops, then angle up to remove.) Note: Be careful to avoid damaging the recycle and toner addition sponge seals. 63 } £ Fe Fe eLocation Shipping material/Procedure [Check] | “N\A Mag-roller Mag-rolier gear Shield plate Pour the developer into the unit (1) Remove the developer unit ld, (2) Pourthe developer evenly into the unit Note: Pour in the entire bottle of developer after shaking it well. (3) Reinstall the developer unit lid. (4)1. Rotate the magrroller gear clockwise (downward) several tums in order to distribute developer evenly on the sleeve, (4-2. Rotate the magrroller gear counter- clockwise (upward) about 90 degrees inorder to formmagnet brush between shield plate and sleeve. (4)-3, Rotate the mag-roller gear clockwise (downward) several turns again to stabilize magnet brush. (6) Reinstall the developer unit. (6) Reconnect the TDC connector. (7) Reinstall the drum unit Note: Ensure that the Toner/ recycle harness is out of the way when reinstalling the drum unit. (®) Pull the developer unit release lever ut until it stops and rotate it 90 degrees counterclockwise, (9) Push the developerunit release lever back in unti it stops. Cleaning blade pressure release (1) Install the cleaning blade pressure spring to the pin, (2) Reconnect the solenoid connector. (@) Reinstall the solenoid cover. (1 screw) (4) Swing back the toner bottlafhopper. (6) Raise the paper transport. (6) Close the front cover. (7) Install the waste toner bottle. (8) Close the waste toner bottle cover.(1) Press the “User Preset’, “Ledger/ A3 of Original Size” and “3” keys simultaneously to enter the F mode. (2) Press the “8” key to enter the F8 mode. (3) Press the “Print” key. (4) Press the “0”, “9” keys to enter the F8 mode code “09” (5) Press the “Print” key for automatic TDC sensor gain adjustment. (Wait approximately 2 minutes until the adjustment cycle stops.) (6) Write the contents of F6-21 and 26 on the memory sheet. Location Shipping material/Procedure __[Checl 7 ‘Tum the power switch ON sof + 8a ‘TDC adjustment 8) Black density sensor output gain adjustment (1) Press the “1” and “4” to enter the F8 mode code “14” (2) Press the “Print” key for automatic black density sensor output gain adjustment. (3) Write the content of F6-65 on the memory sheet. (4) Press the “User Preset” and “Clear/Stop” keys simultaneously to escape from the F mode. 65 A Ps Pd BE —e-Location Shipping material/Procedure Cheok| Toner bottle insertion (1) Open the front cover. (2) Take a fresh bottle of toner and shake it 10 to 15 times. (3) Swing the toner bottle hopper open 90 degrees. (4) Remove the toner bottle cap. (6) Insert the toner bottle into the hopper unit and turn it clockwise. Note: Make sure the arrows on the bottle and the hopper are aligned. (6) Close the front cover. 10 Paper guide (let) Paper guides (frontrear) Paper size setting (1) Pull the paper drawer out unti it stops. (2) Position the paper guides (front/ rear) to the paper size required. If the size will remain fixed, remove the latch locking screw, rotate the lock, and reinstall the screw. (3) Position the paper guide (left) to the paper size required and install the paper guide screw. (4) Push in the paper tray. (6) Select F5-15, (6) Select the desired paper size. (7) Press the “User Preset” and *Clear/Stop" key simultaneously to escape from the F mode. (8) Take out and reinsert the indicator so the selected paper size is shown.6.5 Adjustment Location Shipping material/Procedure [Check] Not visible —Clearly visible Exposure standard adjustment (1) Enter the F6 mode. (2) Confirm F6-11, 12, 17, 18 and 19 to "0", and change as necessary. (3) Enter the F2 mode and set the exposure to the center position in the Document mode. (4) Make a copy of Test Chart 53/54 with gray scale (P/N FQ-SJ101). a) Gray scale “1” should not be visible b) Gray scale “2" should be clearly visible. Note: Skip to step 11 if the density is in target. (5) Enter the F6-28 mode. (6) Enter the new content. Note: The “Reset” key is used to enter the “—" content. (+): Lighter side (+): Darker side (7) Press the “OK" key, then press "Print" key. (8) Press the “Clear/Stop" key twice, (9) Enter the F2 mode. (10)Make a copy to confirm the adjustment Note: Repeat step 3 to 10 until the proper density is attained. (11)Press the “User Preset” and “Clear/Stop” keys simultaneously to escape from the F mode. Note: Dependent on customer requirement. Perform the above adjustment upon customer request. 67 > 3 = Fa &. 5B 5 Tee entSL Location Shipping material/Procedure [Chech 2 ‘Sheet by-pass tray Adjusting plate screw storage \ Adjusting plate Paper size plate Side to side adjustment 1. Sheet bypass tray (1) Loosen adjusting (2 screws) (2) Move the adjusting plate to the front or rear accordingly. Note: After this adjustment is done, duplex side to side adjustment must be done. (Adjustment #3 below) screws. 2. 550 sheet paper drawer (1) Pull the paper drawer out until it stops. (2) Loosen the paper drawer adjusting plate (2 screws), and move it to the front or rear as required. (3) Install new paper then adjust the paper width. (4) Remove the paper. (5) Retighten the paper drawer adjusting plate mounting screws. (6) Loosen paper size plate mounting screw and move the plate as necessary, then tighten the screw. 68Location’ Shipping material/Procedure 3. Side to side adjustment (Duplex) (1) Pull the duplex unit tray out until it stops. (2) Loosen the four screws of the front cover. (3) Move the front cover as required, then tighten the screws. Note: Move the front cover evenly. (left and right sides) 4. Registration adjustment (1) Press the “User Preset", “Ledger/ ‘A3 of Original Size” and “3” keys simultaneously to enter the mode. (2) Press the “6” key to enter the F6 mode. (8) Press the “Print” key. (4) Press the “0” and “5” keys to enter the F6 mode code “05”. (6) Press the “Print” key. (6) Enter the new content, Note: The “Reset” key is used to enter the *-" content. (+):Paper feed timing is delayed (+): Paper feed timing is advanced (7) Press the “Print” key. (8) Press the “User Preset” key and “Clear/Stop" keys simultaneously to escape from the F mode. (9) Make a copy and confirm the adjustment. [Checi 69 > B | Hf By FS eeeFoTSTS 6.4 White Density Adjustment (When replacing the original guide for FA-A505) (1) Check the rank of sensor mark sheet back side of the original guide. (2) Select the F6 mode. (3) Press 2" and “8” keys to enter F6 mode code “28” then press “Print” key. (4) Enter the new content according to the rank of sensor mark sheet. Note: [Rank F6-C28 content 2 -20 = =10 0 0 : 10 2 20 6-10Service Manual Plain Paper Copier FP-7742/7750 Theory of Operation Removal/Replacement Preventive. Maintenance FP-7742/7750 Operatio PanasonicFP-7742/7750 Plain Paper Copier Operation Contents ee te or |. Introduction 1.1 Specification .. 1.2 Features ..scscsoee 1.3 System Configuration .. 1.4 Operation ... 1.5 Component Location ... 1.6 Copy Process 1.7 Precautions on Set Up...... 1.8 Precautions with Consumables Creo ou ny II. Special Features 2.1 Image Control ( Quantum ™ Technology ) .--.---- - 24 2.2 Toner Density Control..... 2.3 Trouble Avoidance Mechanism .. 2.4 ETP™ System - Evaluative Toner Processing 2.5 Re-try Control for Paper Misfeed .. Paes a SE acl = Ill, Subassemblies 3.1 Main Drive... 3.2 Operation ... (1) Sheet bypass paper feed (2) Paper feed unit..... (3) Developer unit . (4) Toner hopper unit. . (6) Paper transport unit and separation unit (6) Fuser unit (7) Optics unit . (8) Automatic duplex unit ( ADU)...SE ————————————— IV. Preventive Maintenance 4.1 Precautions for Periodic Maintenance Service .. 4.2 Cleaning Method .. 4.3 Disassembly and Re-assembly (1) Multi-feed bypass .. (2) Paper feed unit. (3) Developer unit .. (4) Fuser unit (5) Optics unit . (6) Automatic duplex unit ( ADU ).. (7) Main Body ...Section | Introduction 1Type 2.Copy process 3.Development process 4.Maximum original size 5.Copy speed 6First copy time 7.Copy ratio 8.Copy size 9.Paper capacity 10.Paper feed 11.Paper exit tray capacity 12.Paper weight 13.Special paper 1.1 Specifications 5 2 8 3 £ cs Desk Top Electrostatic photographic method ‘Two component magnetic brush Ledger(11 x 17 in) / A3(297 x 420mm) FP-7750 FP-7742 Ledger/A3 :3tcpm 25pm Legal/B4,FLS 235 cpm 28. cpm Letter-R/ASR 41 cpm 35 cpm Letter/A4 :50cpm 42. cpm Invoice/AS :50cpm 42. cpm (FP-7750] 2.9 sec (Letter/A4 size/Without Auto mode) 3.6 sec (Letter/A4 size/With Auto mode) IFP-7742] 3.0 sec (Letter/A4 sizeWithout Auto mode) 3.8 sec (Letter/A4 size/With Auto mode) Enlargement(fixed) : 2.00, 1.55, 1.29, 1.21 Redustion (fixed) _: 0.79, 0.77, 0.65, 0.61, 0.50 Zoom 1 50%-200% (1%step) Ledger/A3-Invoice/A5 Cassette : 550 sheets Multifeed bypass — : 50 sheets Front loading universal paper cassette Multi-feed bypass tray 250 sheets Cassette 216-24 Ib ( 60-90g/m?) Bypass 2 15-30 Ib (55—130g/m?) OHP, Label paper, Tracing paper (Through multi-feed bypass) LISS 14,Continuous copying 1-999 reset to 1 15.Fusing system Heat and Pressure 116.Photoreceptor Organic Photo Conductor(OPC) 17.Exposure control 7 step digital+Photo/Auto button 18.Warm up time Approximately 270 sec (FP-7750) Approximately 180 sec (FP-7742) 19.Power consumption _Less than 1.5 kW 20.Power source AC120V 60Hz / AC220 - 240V 50Hz 21,Dimensions(W)(D)(H) 23.9 x 26.0 x 22.9 in (606 x 661 x 582 mm) 22.Weight 161 Ib (FP-7742), 161.5 Ib (FP-7750) / 74kg 23.Ambient conditions Temperature : 50-86°F / 10-30°C Relative humidity : 30-80% 24,Optional accessories ADF FA-A888 ADF FA-A505 Sorter FA-S575(20bin sorter) FA-S680(20bin staple sorter) System console FA-DS82 Loc FA-MA301 * Specifications are subject to change without notice. 121.2 Features * Introducing Quantum™ Technology copy density control With Quantum™ Technology used for copy density control, optimum copies are maintained for a long time in variable environmental conditions s Fo rs Es 3 4 FS * User friendly operation The touch panel enables simple operation. * Enhancements in serviceability If trouble happens, the self diagnosis mechanism illustrates the area for easy service. * Standard Automatic Duplexing(FP-7742/7750) ‘An Automatic Duplex Unit is provided standard, in addition to front paper loading (650 sheets) + Multiple sheet bypass (50 sheets) + Functional expansion through optional accessories Equipping with the system stand and LCC allows a high copy volume (maximum feed paper capacity 5250 sheets: four drawers + LCC + multiple sheet bypass). ADF and sorter can be connected with the main system easily by using exterior connectors. * Environmental considerations We remember the environment by reducing machine noise for quieter offices, designing for lower power consumption, and the ETP»System(-Evaluative Toner Processing System), utilizing toner recycling and increased plastic recycleables. 131.3 FP-7742/7750 System Configuration ADF ADF FP-7742/7750 Sorter 20 bin/ 20 bin staple ‘ADU 550 Paper drawer ‘550 ‘System console. Loc ee | 3000 | Co : eal Storage | ra FP-7742/7750 Main Unit & Accessories Main Unit FP-7742/7750 i-ADF FA-A888 ADF FA-A505 System console FA-DS82 Paper drawer FA-MAQSS Lec FA-MA301 20 bin sorter FA-S575, 20 bin staple sorter. FA-S680 Consumables Toner FQ-TK20 Developer FQ-2k20 Drum FQ-HK20 14 ‘Aocessories [FP-T710|FP-7722|FP-7720|FP-7735]F P7742] FP-7750) syoem FAOS72 Cg eee ex 1 FADS82 ee eee LCC ( FA-MASO1 ) ee ie corer [Number of drawer 1 Ae 2_[1+apu|1+abu [= ="! auto Duplex unit | Option | Option | Option | standard | Standard ADF mle ee | 7 |e ADF |i-ADE x lw Z 10bin sorter Zee xe x v Mel sorter | 10bin staple sorter vee x 20bin sorter pe 20bin staple sorter rae eee Key:v =OK Xx =N/A System Console FA-DS72: Storage tray,Cover 1 (2 drawers drive mechanism ) FA-DS82: 550 sheets paper drawer, Storage tray, Cover (3 drawers drive mechanism ) 1s— [ Comparison of specifications ] FP-7718[FP-7722 | FP-7728 | FP-7735 | FP-7742 [FP-7750] |Warm up time ( sec.) 40 50 | 70 7o_| 180 | 270 First copy time ( sec.) as _| 40 | 40 | 40 | 32 | 29 Paper feed cassette 1 2 A 2 | waou | abu |System stand ps72_| ps72 | pszz | ps72 | pse2 | pss2 Copy speed 18 22s a5 | 42 | 50 Control panel design LED |} LED |LCD display LCD display |.cothm!|icomhpe Transfer corona cleaner No | No | No | No | Yes | Yes Drum separation finger No_| No | No | No | Yes | Yes Fuser lamp 1 i 1 1 2 2 Process speed ( mm/sec. ) 170_| 210 | 210 | 210 | 300 | 340 Developer suction No_| No | No | No | Yes | Yes lr toner recycling No_| No | Yes | Yes | Yes | Yes Toner bottle life tok | 10K | 20K | 20K | 20K | 20K Waste toner bottle capacity toK | 10K | 120K | 120K | 120k | 120K PM cycle sok | sok | 120K _| 120k | 120k | 120K Department counter 50 50] 100 | 100 | 100 | 100 [Cover, interleaving, Presentation | _No | No | No | No | Yes | Yes [Job memory a 2 2 2 5 5 This Service Manual is based on the FP-7742/7750. To identify areas where the other models differ, please refer to this chart and the Field Service Manual for each model. 161.4 Operation Energy Saver Interrupt Key User Preset Key Touch Panel Display Manual Key Reset Key O m@) (9) b 5 © 2207 ° OTOTO) 9 | @ @|@O I T Multi Size | Original Size | Quantity Keys Ready Indicator | Clear/Stop Key Keys Key Job Memory Key Copy Size Keys Print Key Reset Key: Press to reset all features to their intial power-on state. Ready Indicator: Green LED: Ready Red LED: Not ready Flashing: Copy Reservation Clear/Stop Key: Press to stop the copy run or clear the copy count in the display. 171.5 Component Location ( Outer view ) cover Bypass Paper draweritray(Inner view ) 45 6 7388 910 11 12 | 2 2 Hal-speed unit Full-speed unit Lens unit home position sensor Thermistor ‘AE sensor Main motor Lens unit Charge corona ‘No.6 mirror Slit glass No. 4 mirror No. § mirror LED array Magnetic roller Registration roller Bypass transfer roller Bypass paper feed roller Bypass DFP roller Middle roller 8 27 20 at 22 23 24 25 26 ar 28 29 30 31 32 33 34 35 36 37 38 26 25 24 23 22 Paper feed roller DFP roller Transfer roller ‘ADU paper feed roller Corona cleaner Transter/Separation corona. Drum Transfer bett Pressure roller Fuser lamps Fuser separation finger (lower) ADU guide roller Fuser separation finger (upper) Paper exit roller Paper exit sensor Heat roller Cleaning web roller Full-speed unit home postion sensor Drum separation finger 19 ge eta)ee 1.6 Copy Process -pc LED Array: Blacking prevention Charger Trimming eduction Discharge Dachargelane J [LED Aray [ Exposure K-[ Ongar ty oe ‘Separation | Transfer L Appropriate function selected Appropriate function not selected ry = 2 The selected function is unavailable, | Normal indication of copying $ a Usermode | "Pair is necessary, select others. “(EXXX)" So | Box XXXXXX {Error code) (Electronic counter value at matfunction) Note: Only 30 records can be stored. Earliest records are replaced by new ones as space is required. 25ne ttem Error code Copier paper feed ( upper) E201 Copier Paper feed ( lower ) E202 System stand paper feed ( upper ) 2.03 ‘System stand paper feed ( middle ) 2.04 ‘System stand paper feed (lower ) £2.05 Copier System stand paper feed timing 2-10 LCC Lit up 2-06 LCC Lift down £2.07 Duplex unit (length ) E6-03 Duplex unit ( width ) 6-04 ‘duplex unit ( sensor ) 6-05 Stapler 7-06 a Sorter E707 ADF (motor ) E7-10 ADF ( sensor ) e714 262.4 ETP ™ System - Evaluative Toner Processing To maximize the number of copies which can be produced for each bottle, toner cleaned off of the drum is returned to the developer for re-use, Under normal circumstances, the copy process can damage some of the toner particles. Also, other undesireable materials may be cleared from the drum surface and mixed with re-useable toner (such as paper dust, etc.) ETP allows us to maximize toner yield, while avoiding the potential side effects of recycling used toner. + Process There are two methods of handling the mixture of materials found in the cleaning unit following the drum cleaning. This handling is normally in the "Recycle" mode, but on a regular basis is switched to the “Refresh* mode. During the “Refresh” mode, the undesireable particles are removed from the developer unit, and forwarded to the waste toner bottle to be discarded. * Control Every programmed copies (500/1000/1500/2000 as set by F5-65), ETP directs the recycle solenoid to switch from Recycle to Refresh Mode for the next 100 copies. During the refresh cycle, the cleaning unit is emptied into the waste toner bottle, there by removing all undesireable particles from the system. This process is completed unnoticed by the end user during regular operation. Recycle Mode Developer i >>| Cleaning unit unit ee ee | Refresh Mode. Developer [Cleaning Waste toner unit eon >| unit bottle Note: ETP also monitors TDC. if the ratio becomes too high, the system will initiate the Refresh Mode automatically. 27 Ps g FI ki fa—— 2. 5 Re-try Control for Paper Misfeed + Copy paper should pass the paper feed sensor within a specific time after the Paper feed clutch turns on. To reduce paper misfeeds due to a slipping paper feed roller, the paper feed clutch turns on again (re-try operation) + When the paper does not reach the paper feed sensor within a specific time after two re-try operations, "jam" is indicated. The re-try control for misfeeds is executed for each paper feed unit. Paper feed motor Paper feed clutch Paper feed sensor 28Section Ill Sub Assemblies 3.1 Main Drive The driving mechanism of this machine is as follows. Fuser unit Ce < a Transport SS (2 Magnetic im roller au < Registration roller A f Paper & feed unit Main motor Middle roller SN Middle gear Middle roller paper feed unit (Lower stage) Name of motor | Driving method Driven units Main motor | DC24V driving + Photoreceptor drum + Developer unit, paper feed unit, paper transport, fuser unit and pe exit unit : [Optics motor | Pulse driving Optics system scanning and return Br Ree y— 3.2 Operation (1) Sheet bypass paper feed 1) Construction of the sheet bypass paper feed unit The construction of the sheet bypass paper feed unit consists of a sheet bypass paper feed roller, transfer roller, paper pass sensor, DFP roller, and timing roller. Description Function 1 | Sheet bypass paper Feed the paper fed from sheet bypass paper feed roller transfer roller to registration roller. 2 | Sheet bypass paper Feed the paper from sheet bypass tray to paper transfer roller feed roller. 3 | Sheet bypass paper Detect the paper in the sheet bypass tray. detecting sensor 4 | Sheet bypass double Prevent multiple sheets from feeding. feed prevention roller 5 [Registration roller Alter image registration of original and copy paper, feed the paper to photo receptor. 6 [Upper timing roller After image registration of original and copy| paper, feed the paper to photo receptor. 7 __|Registration roller sensor _| Detects paper just before the registration roller. 8 — |Cleaning sheet To prevent paper dust from sticking on photo receptor, clean off the paper dust on the surfaces of both timing rollers.2) Operation of sheet bypass paper feed unit When choosing the sheet bypass tray and pressing Print, the revolution of the main motor is transmitted to the transmission gear via respective driving gears. Consequently, drive is transmitted to the registration roller gear of the sheet bypass paper feed unit. The revolution of the registration roller gear is transmitted to the sheet by- pass clutch gear via an idle gear. When the sheet bypass solenoid is turned ON, the sheet bypass transfer roller lowers and touches paper on the tray. The stopper is released at the same time. Turning on the sheet bypass clutch, the transfer roller (which touches the paper) and the paper feed roller rotate to transfer the paper into the machine. ‘On the way to the registration roller (by the sheet by-pass paper feed roller), the paper is detected by the paper pass sensor located before the registration roller. After the specified time, the sheet bypass clutch turns off and the sheet bypass roller and the sheet bypass transfer roller stop. Also, the sheet bypass solenoid tums off and the transfer roller is lifted up. The paper touches the registration roller and waits there. After a specified time following the optics system start, the optics home position sensor detects the passing of the optics system (full-speed unit), the timing clutch turns ON and the timing roller rotates. Accordingly the paper is fed into the image transfer area and the registration of original and copy papers is achieved. The double feed prevention roller contacts the sheet bypass paper feed roller with the paper at a specific pressure. When multiple sheets are fed, the rotating force of the double feed prevention roller is under specific torque, and the double feed prevention roller rotates in reverse. Accordingly, the bottom paper is put back in the bypass tray. (The torque is determined by the torque limiter) The paper pass sensor checks the paper feed from the drawer. When it does not detect the paper pass in a specified time the Retry system is employed. 33 rf = rr[Nain rotor Middle rotier clutch Registration rol ~ Middle Paper feed roller Cleaning sheet| / DFP roe 7 paper pass] Midd roller (lower) a a ~ sensor eee Registration eee roller Pick-up roller Registration _ roller clutch Solenoid Registration S roller gear Clutch gear Middle gear Middle roller clutch 3) Detecting the paper + Paper in the sheet bypass tray is detected by the sheet bypass paper detecting sensor. When paper is detected, the paper detecting sensor turns off, and when no paper detected, the sensor turns on. 4) Detecting sheet bypass paper size * The paper size for the sheet bypass is detected by a matrix of sheet bypass Paper size sensors which are installed on the sheet bypass tray. + When setting the paper in the sheet bypass tray and adjusting the paper guide, the matrix is as follows, Paper size detecting sensor si s2 S4 lLedger’A3__| ON OFF __| oN Legave4 ON ON | oN Letterias ON OFF _| OFF lLetter-FVA4R | OFF | ON | OFF linvoice/AS__| OFF | OFF | OFF(2) 1) Construction of paper feed unit Paper feed unit + The construction of paper feed unit is as follows. Part description Funetions 1__ | Paper transfer roller ‘Transfer the paper from paper feed cassette. _ 2_| Paper teed roller Feed the paper. oJ 3._| Paper feed solenoid Drive the paper to paper transfer roller. 4 _| Paperteed clutch Drive paper feed roller and others. 5 _| Paper pass sensor Detect the paper passage 6 _| Middle roller Drive the paper to machine 7 | Double fee Prevent double paper feed. prevention roller 8 _| Paper detecting sensor Detect the paper in paper feed cassette ‘9 | Paper level upper limit sensor | Detect the upper limit position when lifting the paper in paper feed cassette. Sessa——— 2) Paper feed unit operation + By pressing the Print key, the electromagnetic clutch turns on, and the revolution of the main motor is transmitted to the idle gear through respective gears and belt. The idle gear which is connected to the middle roller gear rotates. + The paper feed solenoid turns on, pushing the pick up roller to the paper. The Paper feed clutch turns on to rotate the pick up roller and paper feed roller, which feeds the paper in the cassette to the middle roller. + When multiple sheets are fed, the rotating force of the double feed prevention roller is under specific torque, and the double feed prevention roller rotates in reverse. As a result the bottom sheet is put back in the drawer. (The torque is determined by torque limiter.) + The paper pass sensor checks paper feed from the drawer. If it does not detect the paper passing in a specified time, the Retry system is employed. + The paper arrives at the middle roller, and is detected by a paper pass sensor on the way to the registration roller. After a specified time, it touches the registration roller and waits there. * After a specified time following the optics system start, the optics home position sensor detects the passing of the optics system (full-speed unit), the timing clutch turns ON and the registration roller rotates. Accordingly, the paper is fed into the machine, and the registration of original and copy paper is achieved, Paper feed roller / DFP roller /) Middle roller Paper pass sensor ~ Paper detecting sensor Middle roller ™ Paper limit sensor Pick-up roller ~~ Paper feed solenoid Paper feed clutch 36——_— 3) Paper drawer lift mechanism + When inserting the paper drawer, the lift lever connects with the coupling which drives the the machine side lift lever. Next, the lift motor rotates, and it's drive is transmitted to the lift lever driving gear via respective gears, and rotates the lift lever to lift up the drawer bottom plate. + When the bottom plate (and papers) have been lifted up, the bottom plate upper limit sensor on the paper feed unit side turns on and the revolution of the lift motor stops to keep the paper at the specific positivn. 4) Detecting paper + The paper detecting sensor is turned ON by paper in the paper drawer. When there is no paper in the drawer, the paper detecting sensor turns off by falling into the groove in the drawer bottom plate. * As papers used, the drawer bottom plate is lifted up. At a specific level, paper level warning sensor turns on to detect a low paper condition. Paper level sensor (located on _the copier frame) eee ced ‘Coupling 7 Pick-up roller Paper upper limit pay sensor ~ Paper detecting sensor Bottom plate 37——— (3) Developer unit construction * The developer unit consists of the magnet roller, sleeve, transport screw and mixing mil * The developer is mixed and charged by the transport screw and the mixing mill and is transferred on the developer sleeve. The developer on the sleeve forms a brush by the magnetic force of the magnetic roller, and makes contact with the electrostatic latent image on the drum. Toner slicks to the areas of charge on the drum. * The doctor blade controls the thickness of developer on the sleeve. + The TDC sensor is an inductance type sensor used to measure the ratio toner to developer. * A twin field magnet roller forms 2 pole peaks facing the drum, to enhance developing performance. ‘+ A dust collector vacuum duct is provided under the developer unit to prevent toner dusting. The dust collector ducts connected with the dust collector fan mounted on the machine frame which vacuums the scattered toner to prevent toner dusting under the developer unit. I Part description Function 1_| Magnet rolier Transport developer to photo receptor. Doctor biade Control height of developer on sleeve. Mixing mill Mix and charge developer and transport it to magnet roller. 4__| Transport screw Mix developer and transport to mixing 5__| TOC sensor Measure toner density 6 _| Dust collector duct Collect scattered toner dust. 7 | Spacer ring Keep the distance between the magnet roller and photoreceptor. 6) © 38— 2) Developing * The developer mixing unit contains developer which is a mixture of fine powder (non-magnetic toner) and fine ferrite carrier. * The developer is mixed by the transport screw and the mixing mill. The toner becomes positively charged and the carrier becomes negatively charged. The developer is magnetically stuck on the aluminum sleeve of the magnet roller, and the magnetic brush is formed. The developers transfered counterclockwise in the rotating direction of the sleeve. The height of magnetic brush is controlled by the gap between the doctor blade and the sleeve surface. + The drum with an electrostatic latent image (negative charge) is rotating clockwise and makes contact with the magnetic brush. * The sleeve is charged opposite of the drum and an electric field is formed. The positive toner is stuck on the electrostatic latent image on the drum. + The sleeve has @ slight negative bias voltage applied, which prevents the EY drum from covering with toner. The distance between the drum and the sleeve [4 is controlled with the spacer rings. H [Amount of developer ‘Approx. 6509 2 Initial toner density 40% a Sleeve revolution 476 rpm Drum revolution _108 rpm (FP-7750) Magnet roller diameter 30 mm Dso 08mm BSD 0.61 mm Developing bias voltage | -250 V reference Reference: ‘+ The twin field magnet roller presents enhanced developing performance by a wider developing area which results from two pole peaks (S1 and S2 pole) facing the drum surface. N2 through $3: Attract the developer to the sleeve from the mixing mil $3 pole: Raise the head of developer and control the head height with the doctor blade. N2 through $1: Transfer the developer to the developing position. N1 through N2: Separate the developer from the sleeve. 39Te 3) Driving developer * The revolution of the main motor is transmitted to the developer drive gear via Tespective gears and belt. The developer is connected to the main body with the gear. The sleeve gear is connected with the mixing mill gear and the transport screw gear to mix and transfer the developer. Main motor Magnetic roller ~~ Developer unit 3104) _Installing/removing the developer unit + Turning the developer release lever on the right side of the main body, the cam rotates which presses the spacer ring of developer to the drum surface. Accordingly, the developer is separated from the drum. EY ry 3LE 5) TDC sensor * TDC sensor which is installed under the developer transport screw is an inductance type sensor is used to detect the ratio of toner to carrier in the developer. The sensor measures changes of magnetic flux density, and monitors the toner density in this way. + The developer is a mixture of cartier which is a magnetic substance and toner which is not a magnetic substance. When the amount of toner is over the standard, the magnetic flux density reduces. The TDC sensor output drops below the standard voltage as a result. When the amount of toner is less than the standard, the carrier percentage is high and the magnetic flux density is also high, resulting in a lower TDC sensor output voltage than the standard. * The lower density of toner causes the increase of TDC sensor output. Being over the standard, the toner hopper motor drives and toner is supplied to the developer mixing unit to keep the toner density constant. 6) Manual supply of toner + The toner in the developer unit can be manually increased by supplying toner from the toner hopper to the developer unit to get higher copy density. To manually supply toner: Choose "Toner supply” in the "User mode". In so doing, approx. 2.8 g is supplied to the developer mixing unit. ‘Sensor output mi Nz EL* Ht} {7 3} TOSN |-|3 8| TDSN +1 | ToREF || 5} —— 6 | ToReF Nl 4) end |-j2 9] GND - ' Gain adjustment 32Se. 7) Drum cleaning * After developing and transferring, the toner remaining on the drum is cleaned away by the cleaning blade. * The cleaning blade touches the drum surface with a specific pressure using the blade pressure spring, and cleans the toner off of the drum surface, * This toner is transferred to the front of the drum unit by the revolution of the toner collecting screw. + The toner receiving sheet touches the drum surface and prevents the toner scraped away with the cleaning blade from dropping out of the drive unit, 8) Toner transporting * The toner cleaned from the drum by the cleaning blade is transported to the front of main body with toner transport screw. + The toner recycle transport screw and the waste toner screw and connect with the developer mixing unit and the waste toner bottle respectively, * Usually the aperture to the recycle unit is opened. The toner transferred with the toner transport coil spring falls down through this hole and is transferred to the deveoper mixing unit by the recycle screw. + When in "Refresh" mode, the recycled solenoid actuates and the toner is transferred to the toner screw and is contained in the waste toner bottle. Sees a ee} Part description Funetion 1_| Cleaning blade Clean toner off of the drum. 2 | Tonertransport screw —_| Transfer toner scraped from photo receptor to the front side of the main body. 3 | Tonerecycle transport | Transfer collected toner to developer mixing unit. screw 4_| Waste toner sorew Transfer collected toner to waste toner bottle. \\ | Copy densityee (4) Toner hopper unit 1) Construction of the toner hopper + The construction of the toner hopper is as follows. ar esc Funan 1_| Toner bottle Supply toner. - = Home position sensor Detect the home position of toner bottle. 3° | Reserve tank After storing toner in toner hopper, supply to| developer nrg unt 4 _| Toner volume sensor Detect toner level in reserve tank. 5 Hopper motor Drive toner bottle and toner supply roller. 6 _| Toner supply roller ‘Supply toner to developer mixing unit. 7 | Toner supply shutter Connect toner hopper unit with developer mixing unit. 1 Bottle holder 2 Sensor plate ( ER sro eat ~ Agitator Col eae Bottle drive gear Spring clutch ‘Supply roller gear2) Supplying toner The toner hopper unit supplies toner to the reserve tank by turning the toner bottle. + When the TDC sensor in the developer unit detects lower toner density the toner hopper motor (stepping motor)operates and rotates the toner supply roller to supply toner to the developer mixing unit, from the reserve tank. + The revolution of the hopper motor is transmitted via respective gears. When the hopper motor rotates in reverse it drives the toner supply roller via spring clutch and supplies toner from the reserve tank in the hopper unit to the developer mixing unit. When the motor rotates forward the revolution turns the toner bottle via spring clutch to supply toner to the reserve tank. + Controlling toner level The toner volume sensor installed in the hopper detects the volume of toner in the reserve tank in the hopper. When detecting too much toner, the toner supply roller only rotates in reverse and transfers toner in the reserve tank to the developer mixing unit. When detecting low toner, the toner bottle is rotated via spring clutch and bottle driving gear after finishing toner supply(normal revolution for the hopper motor),and toner is supplied to the reserve tank to keep the toner volume in the reserve tank constant. TDC sensor output | Tonerempty | Hopper |Toner | Toner supply | Add toner sensor__|motor [bottle _| roller High Lover toner densy) | Detect |Aaesertain| — | Rotate | Suplytoerto developer unit High Non detect|Fonantntiin| Rotate | __ — __| Supplytonero subshopper Low (higher toner densi) | Detect | Stop | — =k Low Notdetect] Stop | — - [= + Atoner supply by the toner supply roller (approx. 16 seconds) can supply 1.4 g of toner to the hopper. + Separating the developer mixing unit from the toner supply unit of toner hopper, the toner supply shutter is closed to prevent toner drop. Subassemblies———s 3) Toner level detection * When the toner level sensor in the toner hopper detects no toner remaining, and does not detect toner after continuously turning the toner bottle "Add toner’ is displayed. The copier is disabled, The machine can be used after the user's key input. After lighting the no toner indication, the machine stops after 300 copies. The "Add toner" indication is cleared by replacing the toner bottle. 4) Detecting the toner bottle position * Insert the toner bottle in the hopper and turn to the specified position Accordingly, the toner bottle shutter opens and is able to add toner to the hopper. * The bottle home position sensor which is mounted in the toner hopper detects the position of the toner bottle and the toner bottle stops turning at the specified position,(5) Paper transport unit and separation unit 1) Paper transport unit The paper transport unit transports the paper after transfer/separation. Paper is. secured by the suction fan and transferred to the fuser using the transfer belt. + The paper transport unit is driven by the main motor which is transmitted to the paper transport drive gear via respective drive gears. * The suction fan which is provided on the main body side is connected with the Paper transport duct.The suction fan holds the paper to the paper transport belt and also removes the ozone generated by the transfer/separation corona. * The post card kicker is provided to transfer post cards smoothly. It is fixed on the roller of the paper transport belt and always rotates. + The transfer/separation corona is provided with a transfer corona cleaner motor and cleaner felt to clean the transfer corona. 8 Parl description Function = 1_| Paper transport belt Transport paper to fuser. 3 a Paper transport drive gear | Drive paper transport unit by copier drive gear. Paper transport duct ‘Suetion type duct (vacuurn coming from suction fan (on copier frame). 4_| Transfer guide Guide plate to transfer unit from photo receptor 5 | Transfer/separation Charge paper and transfer toner from drum, corona discharge the paper, and separate from photo receptor. ‘Transport drive gear Suction/Ozone fan Pulley — Belt __-Cleaner support "Cleaner home Position sensor 317———————————— 2) Operation of the separation finger ‘After transfering the image on the drum to the paper with the transfer corona, the paper is separated from the drum by the separation corona. The separation finger is provided to ensure the separation of paper from the drum. (FP-7750/7742) + The separation finger driving unit is provided on the sensor base. After the registration roller turns on and the paper is transferred to the transfer unit, the solenoid tums on and the finger solenoid lever presses the finger release lever. The released separation finger touches the drum. + When the front edge of the paper passes through the separation finger, the solenoid tums off and the finger solenoid lever returns. Accordingly the finger release lever returns and the separation finger separates from the drum. + Inorder that no damage occurs on the surface of the drum, the finger is made from a very soft, smooth material. In addition, each time the drum finger is lifted off of the drum surface, it is moved slightly to the side by a ratcheting cam follower, so that it does not touch the drum at the same lateral position in succession. Solenoid cam lever | Cam) Shaft \ Solenoid lever Separation finger / Solenoid a iy Drum lever Si Release lever —_/ gi | Release spring —/ \ cL Release lever Séparation finger — Drum 318) 1) Fuser unit Construction of the fuser * The construction of the fuser is as follows. Part description Function 1 | Fuserthemostat Safely device to detect excessive high temperature and cut off power supply to heater lamp. “2 | Fuserthermistor Temperature sensor to detect surface temperature| ‘of heat roller and control the temperature to the specified value. 3._| Main heater lamp Halogen lamp for fusing Lighting : warming up, copying operation and temperature control in stand by. 4 | Subheateriamp Lighting : warming up faster. 5__| Fuser inlet guide Guide paper to fuser roller 6 _| Pressure spring Press pressure roller toward heat roller. 7 | Pressure roller Fuse toner on paper by pressing paper toheat roller. (Silicone rubber + Fluorine plastic tube) 8 | Lower fuser separation finger | Prevent paper from rolling by separating paper from pressure roller. 9 | Upper tuser separation finger | Prevent paper from rolling by separating paper from heat roller 10 | Heatroter Fuse toner on paper by applying heat, (Aluminum + Teflon coating) 11 | Cleaning wed Clean off heat roller with non-woven cloth impregnated with silicone oil. Coat oler wth silicone oil to reduce adhesion of toner. | 12 | Web pressure roller Press cleaning web toward heat roller. Heatrollertemperature | 374°F /190°C 2 Main heater lamp 850 W (Long one) : Sub heater lamp 550 W (Short one) 4 Pressure roller tension Approx. 60 kg/f . $19 A ryec 2) Fusing The fuser unit makes the image permanent by fusing the toner with the heat of heat roller and the pressure of pressure roller. + The upper heat roller of the fuser unit is excellent in toner release characteristics and has applied a treatment to enhance the durability and antistatic nature of the finish, * The heat roller contains two halogen lamps. Two halogen lamps (main heater tamp and sub heater lamp) are used to reduce the time for warming up after turning ON. + The temperature sensor (thermistor) which touches the top of heat roller controls the heat roller temperature to the specified value. * The fuser thermostat which is installed on the top of heat roller prevents abnormal temperature tise of the heat roller. * The pressure roller under the fuser unit is the silicone rubber roller and is covered with a fluorine plastic tube to enhance the durability of the roller. * The pressure roller applies pressure to the heat roller with the pressure spring to form a nip width which presents the necessary time for fusing, * The fuser unit is driven by the main motor which is transmitted to the fuser drive gear via respective gears. * Fuser separation finger To prevent paper rolling around the heat roller and the pressure roller during fusing, the upper fuser separation fingers and the lower separation fingers touch the respective rollers to separate the paper from the rollers mechanically if neccessary. $20Cleaning web roller Web drive gear Heat roller Web connecting gear —_ Pressure roller Heat roller bearing - Paper exit sensor Heat roller gear ~ lever Fuser lamp Fuser coupling gear — 2 £ Fa eS @ Middle gear 3) Driving of fuser unit + For fuser drive, the main motor revolution is transmitted to respective gears and then to the heat roller via the fuser coupling gear to drive the heat roller. * For cleaning web drive, after the speed of the heat roller gear is reduced the web reduction gear via web coupling gear, it is transmitted to the web drive gear to drive the web roller. * The paper exit sensor lever detects the paper exiting the fuser unit. 4) Operation of cleaning web The cleaning web which touches the top of heat roller to clean the roller, does so during the copy cycle. * The cleaning web of rolled unwoven cloth which is impregnated with silicone oil supplies silicone oil to the heat roller and the pressure roller to prevent the offset of toner and marking on copy at the fuser unit. * The cleaning web is driven by the heat roller gear and the reduction gear and is advanced very slowly during the main motor drive. * The cleaning web has a red marking on the web near the end to check the end of web visually. 320ee 5) Temperature control The heat roller is provided with two halogen lamps (main heater lamp and sub heater lamp). The main heater lamp tums ON during warming up and copying ‘operation. To control the maximum power consumption, the sub heater lamp turns ON during warming up and atter release of pre-heat mode only in order to reduce the warming up time of fuser unit The temperature control in the copying operation and the standby is done by the main heater lamp. + Sequence a) When the copier is tuned ON, both the main heater lamp and the sub heater lamp turn ON, which heating the heat roller. b) Ata specified temperature, the main motor turns on and the heat roller and the pressure roller rotate. After all copy quality standards are set, the main motor turns off. When the heat roller temperature reaches the specified value, the machine is ready. ©) Afterwards, the thermistor detects the temperature of heat roller. The heat roller keeps the temperature to the specified value by turning the main heater lamp on/oft (Note) + When the temperature of heat roller surface does not reach the specified value in the specified time from power ON, the error E4-01 is indicated. * If the power is turned ON in a very cold machine (a very cold morning) or copies are continuously made, the operation of main heater lamp is inadequate. In this case, the number of copies per min. will be reduced (no change for process rate) to increase fusing time. When the temperature of the heat roller surface rises enough, the machine speed will return to the regular number of copies per min. Warmup Print koy Energy _ En ‘ON compote "ON campltye SaverON Saver OFF tara iemperatre) i Main motor Main tam, supiame 322Paper exit selection guide ADU guide roller Solenoid Tren eey 6) Paper exit / 2-sided copy switching + The paper transferred from the fuser unit either exits by the paper exit selection guide or is transferred to the ADU. The switching solenoid mounted on the copier frame operates the paper exit selection guide via a switching lever.————— (7) Optics unit 1) Construction of optics unit * The optics unit consists of exposure lamp, lens and reflector mirrors mounted on fixed as well as scanning assemblies. It uses a slit exposure method that scans the original with the full-speed unit and forms the image on the drum, * While moving the full-speed unit with the optics motor, the exposure lamp illuminates the original. The reflected light from the original is put on the charged drum with 6 reflector mirrors and lens to form the electrostatic latent image. Part description Function 1 | Fulkspeed unit Includes exposure lamp and no.1 mirror, to scan the| original 2 | Halt-speed unit Includes the no. 2 and no. 3 mirrors, and guides reflected! light from the no.1 mirror to the lens. Scanning at hal the speed of the fullspeed unit keeps a constant optical ath length from the original to the lens. Optics cooling fan Cool optics unit 4 | Optics unit drive motor | Stepping motor which drives full-speed unit and half- speed unit. 5 | Drive belt Transmits driving force from the optics unit to the full speed and half-speed unit. 6 _| Lens Form image on drum with reflected light from the original 7 | 4 mirror unit Includes no. 4 and no. § mirrors which guide light from’ lens to the no. 6 mirror. Changes the optical path length’ for zoom ratios. 8 | No. 6 mirror Reflects light from the no. 5 mirror to the drum. 9 | Exposure lamp Halogen lamp which illuminates the original 10. | AE sensor Detect reflecting light density from original, and read| density of original into CPU PCB. BE2) Driving optics unit *+ The optics unit (full-speed unit and half-speed unitjis driven by the optics unit motor. The optics unit motor revolution drives the full-speed unit and half-speed unit via optics unit motor belt, full-speed half-speed drive pulley, full-speed unit drive belt and half-speed unit drive belt. + The pulley diameter which drives half-speed unit is 1/2 of that driving the full- speed unit, therefore, the full-speed unit moves at twice the speed of half- speed unit so the optical path length from the original to the lens is kept constant. + The full-speed unit is positioned at the optics home position by the full-speed nit position detecting plate and the full-speed unit optics home position sensor. * The full-speed unit holds the exposure lamp and the No.1 mirror. It scans the original with the exposure lamp, forwards the reflected light to the No.3 mirror via No.1 and No.2 mirrors and forms the image on the drum after it passes through the lens. Optics drive belt Optics drive motor, _ Optics drive pulley 7 Full-speed unit, Belt drive shaft Stide Half-speed unit Full-speed unit drive belt . Half-speed unit drive belt \ Pulley 1 A 2 \ 7s Pulley2— A= SOY fee Full-speed unit J ~~ echesceidel Exposure lamp — No.4 mirror No.3 mirror Exposure lamp harness 3.25 cy Ft s S aee 3) Zoom up/down The following operations are required for zoom. a) Changing the optical path length between lens and mirrors b) Setting the scanning speed of optics system ©) Setting luminous exposure d) LED array (to prevent black belt at both ends in reductions) a) Changing the optical path length between lens and mirror + For the reduction mode, the further from the lens, the formed image is smaller with the reference of full size position, and the distance between the lens and the formed image position on the drum is shorter. * For the enlargement mode, the original comes nearer to the lens, the formed image is larger, and the distance between the lens and the formed image Position on the drum is longer. Accordingly the 1:1/reduction/enlargement is set by moving the position of lens and mirrors (4/5 mirror unit). + The copy ratio operation is done by moving the lens and the 4/5 mirror with the stepping motor as shown below. + When the rotary pulse is outputted from CPU control PCB according to the copy ratio, the positioning is performed with the lens position detecting plate and the lens position sensor. + For the positioning in driving reverse direction, after driving more than the target value to absorb the backlash of gear, return to the normal rotation, drive and stop. * The movement of 4/5 mirror is done by the same manner as lens with the mirror moving motor. * The position of 4/5 mirror is determined with the mirror position detecting plate and the mirror postion sensor. Half-speed Full-speed ae unt Lens a5 miroru movement ongth 200% |b dection Aprox. 4mm 100% ° 50% | bitrecton Approx. 95mn| Lens unit meverent length 200% | a direction Aprox 47mm 100% ° 50% [a deection Approx. 190mnf Drum 3-26* Lens movement Stepping motor . Lens drive gearipulley Drive belt \Lens position Forward Le detecting plate recon position sensor 7 Reverse direction + Mirror movement Forward direction No. 4/5 mirror wy Reverse direction Mirror position detecting plate Mirror drive gear Stepping motor “Mirror home position sensor 3.27 rs 3 & Fe ase b) Setting the scanning speed of optics system The copy ratio in the paper feed direction is changed by changing the scanning speed of the optics system full-speed unit. + For reduction, the optical image guided by the mirror and lens is reduced on the drum in the direction of drum shaft. * For the direction of paper feed, in the case of reduction as shown in the following figure, the original image A+B+C is reduced on the drum as the image a+b+c. Therefore, the scanning speed is faster so that the exposure of original image A+B+C is transferred during the movement of distance for the drum image a+b+c. Consequently, The more the original is reduced, the more the optics system scanning speed increases, and for enlargement, the scanning speed slows. Ratio Optics scan speed Calculation 129(141)9% 264(241) mmisec. 340/1.29 100% 340 mmvsec. 340/1.00 65(71)% 523(479) mmisec. 340/0.65 340 mm/sec FP-7750 Process speed aia ©) Setting exposure * Using the original slit exposure method, the exposure on the drum is changed during zoom, but, it is corrected by adjusting the quantity of light. * Inenlargement, the light reduces the illumination on the drum surface, and the area is extended. In reduction, the illumination on the drum surface increases and the area reduces with the constant exposure on the drum surface, Original (Enlargement), (Reduction) 328d) LED array (black belt at both ends) * In reduction, both ends of drum surface are not lit by the exposure lamp, and these areas forms black, which is increase in toner consumption. Both ends of the LED Array are selectively lit to prevent blacking. * The LED Array lights when the optics system scans with normal rotation and the exposure lamp tums on, and the lighting area varys depending on the copy ratio. In the retum of optics system, the LED Array always turns ON. (For North America) (Except North America) ato] Cena of ED aay OF Fat] Lona of ED ary OFF o61| 184mm ost | 184mm - 0.65 202 mm o7t 214mm 2 o77| 232mm 082 [249mm FB [72] 238mm 087 | 263mm 8 rs _ Platen cover Original ~ Exposure tamp Drum 3.29$$ 4) Optics system initialization + The positioning of the optics system is determined by turning on/off the optics home position sensor (which is mounted at left side of copier frame), with the Position detecting plate, installed on the full-speed unit. + When turning ON power, the full-speed unit moves toward the optics home Position sensor and stops where the position detecting plate shuts off the optics home position sensor. (Copy start position) When the optics home position sensor has detected the position detecting plate, after the full-speed unit moves to the opposite direction of the optics home position sensor, it retums to the direction of optics home position sensor again, and stops and wait where the position detecting plate shuts off the optics home position sensor. Sensor ieee Halt-speed unit | Fulkspeed unit 4/5 mirror Full-speed unit position detecting plate Drum’ 3:305) Optics system operation when print key is pressed a) Pre-scanning * Pressing the print key lights the exposure lamp and starts the main motor. + For automatic exposure mode, After a specified time, the optics motor rotates, and the optics unit (full-speed unit and half-speed unit) start to scan. With the movement of approx. 15 cm, the optics reverse. * During this return operation, AE sensor reads the background density of the original to be copied and the value is set in the CPU. Comparing this with the standard density mark, the exposure voltage and the development bias voltage suitable to the original to be copied are set. + When the optics home position sensor detects the optics unit, the optics unit stops and copying starts in accordance with the set process conditions. b) Copying + The optics home position sensor tums on by the movement of the optics unit (passing through the light). At a predetermined time, the registration roller clutch tums on to feed the paper into the machine. * After the optics unit scans the paper , the optics motor rotates in reverse at full speed, the exposure lamp turns off and the optics unit returns to the optics home postion. + Astepping motoris used for the optics motor. The driving power is controlled by a pulse provided by the CPU control P.C.B. Sree Auto original density control operation (Pre-scan) Original mark TT pe censor (auto original density sensor) No.3 AE sensor mirror—_——— 6) Automatic detection of original paper size + Opening the platen cover by approx. 30 degrees to insert the original, the platen cover angle sensor turns on and four original size detection sensors operate simultaneously. * The original size detection sensors consists of light emission unit and light reception unit. The light from the light emission unit is thrown on the original and the reflected light is received by the light reception unit to check the existence of the original. + The original size is read again by turning on the platen openi/close detecting sensor when closing the platen cover. * The automatic original size detecting operation is released when pressing ‘original size selector" key in the control panel, setting the original in ADF or selecting "0" for F5-52. ( Original size detection matrix ) or) (No detect Original size | Onginal size [Orignal size | ongnal sie ote sensor} Detect sensor (2)| detect semsor 9] detect semser (4 AOS4 AOSt AOS? ‘AOS3 Leet \ \ \ ‘ Logavee v \ l \ Leteas \ \ \ i eT \ t L \ eww \ i fi L No gia i i i i 7) Adjusting quantity of light of AE sensor * In pre-scan, the output of the AE sensor must be at a proper level. Therefore, when operating image density control (Quantam"™ Technology), the exposure lamp voltage is adjusted to be approx. 2.7V of AE sensor output when reading the standard density mark, and the system memorizes the compensation value at that time. * In pre-scan automatic exposure mode, the original reflects the light of the exposure lamp voltage adding the above compensation value, and the original density is read by the AE sensor. The result corrects the exposure before copying. 3:328) Other operations * For photo mode, the quantity of light of the exposure lamp is automatically reduced because the electric potential on drum surface falls. + The optics unit uses a themostat to prevent the temperature from reaching abnormally high temps by turning OFF the exposure lamp if it goes above the specified temperature. Reference: Service mode for adjustment (for details refer to the volume "Service") F6-01 F6-02: F6-03: F6-05: Fe-11: F6-12: Compensation of vertical copy ratio (compensating scanning speed of optics unit) Compensation of full size focus ‘Compensation of horizontal copy ratio (compensating lens position) Compensation of paper registration position (Compensating timing roller clutch turning on timing) Compensation of quantity of exposure light for full size Compensation of quantity of exposure light for photo mode 3-33 E FH a(8) 1) Paes Automatic duplex unit (ADU) Component location Paper pass sensor A Paper width guide Connector ADU tray detecting sensor Paper width guide home position sensor Paper pass sensor Paper detecting sensor Paper weight lever Pinch roller Transfer guide 2 . Transfer guide 1 . Paper feed roller .. Storage roller ew 15 Paper weight lever Drive motor Magnetic clutch Clutch gear Paper width guide motor . Paper length guide motor . DFP pad . DFP roller . Sensor lever . Paper feed tray . Transfer roller . Paper length guide Paper lengh guide home position sensor2) Mechanical operation 1-Paper stack/paper return operation When the drive motor rotates counterclockwise and turns gear 6 and the timing pully, the transfer roller rotates and paper is transported onto the transfer guide 2. At the same time the magnetic clutch turns ON and the storage roller rotates, paper is reversed and stored in the ADU. Storage roller foie °°" / Storage roller Magnetic clutch Motor pulley Ce /reaspon _S roller eS 8 3 5 5 3 ° § Ree Pulley 2-Paper feed operation When the drive motor rotates clockwise, and turns clutch gear 4, the lift cam rotates and lifts lif plate 2 by a pressure spring, Also, the lift shaft and lift plate 2 are driven by the movement of the lift plate 2 and the ADU tray rises. Atter lifting up the ADU tray, the magnetic clutch tums ON and the paper feed roller rotates counterclockwise for feeding paper into the copier. Clutch gear Paper feed roller Clutch spring Liting Cam { Pressure Spring / Litting plate 1 Paper feed tray Lifting plate 2 Lifting shaft 3.35eo ‘3-Paper width guide operation When the paper width guide motor rotates and turns the timing belt, the paper width guides align paper. Operation timing for the paper width guide is shown below. 1)When the power switch turns ON: Move to Letter-R/AAR size position after detecting paper width guide home position sensor. (Move back +3mm of Letter-R/A4R size : 6 mm play) 2)When copy starts: Move to the selected paper size (Move back to +3mm of selected paper size : 6 mm play) 3)When stack paper: Move to the selected paper size for align paper. (Once for every sheet entering) 4-Paper length guide operation When the paper length guide motor rotates and turns timing belt, the paper length guide is moved to align paper. Operation timing for paper length guide is shown below. 1)When the power switch turns ON: Move to Letter-FYAAR size, position after, detecting paper length guide home position sensor. (Move back to +2.5 mm of Letter-R/A4R size) 2)When copy starts: Move to the selected paper size (Move back to +2.5 mm of selected paper size) 3:363) Operation flow chart Power switch ON + Paper in ADU? —— + NO Yes Paper detected in ADU before power OFF? —(Check memory for paper in ADU) YES No Be width/length guide no operation “Remove paper in ADU” indication Press reset key, paper feed out Jam indication Seu Remove jam paper —_—— Openielose front door Allow paper width/length guide to Letter-R size (Make 2.5 mm (length) and 3 mm (witdh) margin.) Copy start Move paper width/length guide to selected paper size Drive motor rotates (forward rotation) and magnetic clutch turns ON Storage roller/Paper feed roller rotate ¢<—__ Paper pass sensor 1 and 2: ON paper detecting sensor: ON Paper align operation (Once for every paper) Paper stack complete? al YES NO Drive motor rotates (reverse rotation) and magnetic clutch turns OFF Slip clutch driven to lift ADU tray Drive motor rotates (reverse rotation) and magnetic clutch tums ON Paper feed roller rotates to feed paper to the copier (When the middle roller sensor is ON, magnetic clutch turns OFF)Notes: 3-38Section IV Preventive Maintenance ‘The periodic maintenance service is performed by machine cleaning and parts replacements. Itis essential to perform these service activities properly for customer satistacation. The purpose of this service is to maintain the machine performance and the copy quality, 4. 1 Precautions for Periodic Maintenance Service * You should get the customer's agreement for when and where the maintenance service is performed. * You should completely explain the philosophy maintenance service is not to repair problems, but to avoid them. + You should prepare the necessary replacement parts and tools for cleaning beforehand. * After finishing the maintenance service, you should discard the waste parts and papers, and clean the surrounding area. * Let the customer know when you are finished. + Before removing the equipment, pull out the plug. * Before using solvents such as IPA (isopropyl alcohol), put on rubber gloves and eye protection. (1) Timing * Perform the periodic maintenance service in accordance with the chart of periodic maintenance areas. (2) Cleaning of roller * Rollers should be cleaned with water and cloth, * Use IPA (isopropyl alcohol) if they are very dirty (3) Precautions for disassembly and adjustment * Before disassembling the machine, disconnect the power plug. * After taking apart, do not operate the machine. When operating the machine with the cover removed, be careful so that clothes are not caught by moving components. + When electricity is applied, the connectors on any P.C.B, must not be connected or disconnected. + Using a vacuum cleaner for the cleaning of the TDC sensor could cause electrostatic damage, therefore, use blower brush and cotton swab for the cleaning of these parts. And, before cleaning any units, remove the sensors beforehand * For the drum, comply with the precautions shown in 1.8 “Precautions with consumables". * Make sure to use the correct screw sizes. * Use toothed lock washer for the installation of ground wires to secure electrical continuity. + Reassemble parts in the reverse sequence of the disassembling unless otherwise noted. + Replace blown fuses with the specified rated ones. ey 2 rs a g 2 i Maintenance4.2 Cleaning Method * Cleaning method for each PM service visit is shown below.Cleaning position Tool/solvent Work/precaution ‘Sheet bypass paper Cloth with -Use IPA, if foner is stuck on the pressure roller transfer roller water /IPA | rollers. (As little as possible.) | 2 [Sheet bypass paper -Do not use cleaning cotton. E | |feed roller 3 | 3 [Registration roller 8 [4 [Middle rotier 8 [5 [Paper feed rolier & | 6 | Paper transfer roller 7 |Cleaning sheet Brush / IPA |-Remove paper dust by brush cut. 8 [Corona wire Cloth with _|-If not replaced at PM cycle, high ‘9 [Corona grid/ Corona | Water voltage leak may occur. pee -Pay attention when replacing corona| wire (No sagging or kinking) -Do not use cleaning cotton. }s |10|Lower developer frame [Brush/ __|-Lift the developer unit (mag-roll § Dust cover Vacuum side) up 45, and rotate mag-roller 5 cleaner/ | 4-5 times counterclockwise. a Cloth with | Remove the toner dust on lower 3 water developer frame by brush or 3 vacuum cleaner. io -Clean the lower developer frame. by cloth with water. 11 | Transport belt Cloth with |-Clean by cloth with water. 12] Transfer corona wire /| water Corona case/ Transfer guide plate 13|Fuser guide plate Cloth = [14[Fuser thermistor Cloth 5 |15| Fuser separation finger | Cloth ~Remove toner dust on separation &| | (upperiower) finger. g -Don't damage separation finger a edge. 76| Fuser heat rolier / Cloth ~Use IPA, if the roller is very dirty (Continued on next page) 43 ey rt 8 $ a i eeeSe Cleaning position | Tool/solvent Work/precaution 17] Mirror (No.1 ~ 6) Blower =Clean with soft touch, otherwise, brush / the mirror surface may get S Glass damaged © Haltens cleaning _|-Clean with soft paper and IPA as 7 paper with | required. g IPA 2 O19] Auto Exposure (AE) | Blower ~Clean the dust on the sensor detecting sensor brush Cloth '20| Reflector with water [21] Copy density sensor _| Cloth/Blower 22] Discharge lamp filter _| brush 23|LED array 24] Sit glass IPA 3 [25] Platen glass iPA 8 /26|Platen mat Cloth '§ [27| Ozone filter Vacuum 28| Dust collection filter__| leaner 29] Outer cover Cloth with water / Neutral detergent + |30| Paper feed roller Cloth with |-Same as paper feed unit 5 water /IPA x s a $ a 444.3 Disassembly and Re-assembly PM parts replacement procedure * The replacement procedure of PM parts is as shown below. The replacement cycle of PM parts is shown for the FP-7750/7742. (For other models, refer to the correct Service Manual.) Muilr-feed bypass Fuser Unit Optics Unit = Main body 430 See eee Developer Drum Unit | Develor sv(1) Multi-feed bypass tem Part name Cycle 1 | Transfer roller 120K 2 |Paper feed roller 120K 3 [DFP roller 120K 4 | Torque limiter 1200k| 5 [Registration roller__[1080k| 6 | Registration roller [1080 bearing 7 |Cleaning sheet 600K Caution Magnet clutch 7?) 2 =" = ocvow wba When removing the magnet clutch, push the hook 1, out of the slot and slide the magnet clutch in the arrow direction 2, in order to avoid welded point damage. 461) Replacement of the pick-up roller/paper feed roller (1)Remove the screws and covers, (x 2) (2)Disconnect the hamess. (3)Remove the bypass tray. Note: Remove right cover (2 screws). (1)Remove the touch ring. (2)Remove the paper stopper. (3)Remove the sensor lever. (4)Remove the touch ring. (5)Remove the pick-up roller (6)Remove the touch ring. (7)Remove the paper feed roller. 2) Replacement of the DFP roller and torque limiter 3 *Conduct the procedure 1. *Open the copier paper feed cover. (1)Press the DFP roller lower side then remove touch ring. (2)Remove the DFP roller. (3)Remove the torque limiter. (4)Check the rotation of the torque limiter. ey 2 . s $ 2 a3) Replacement of the registration roller and cleaning sheet 1) Remove the right cover and rear cover. 2) Open the front cover. a) Open the waste toner bottle cover and remove the bottle. b) Tum the toner hopper 180°. 3) Pulland tum the developer release knob. 4) Remove the drum unit. 5) Remove the connector and developer unit 1) Open the copier paper feed cover and disconnect the cover link. a) Remove the knob (One screw), timing roller. b) Disconnect the harness. 2) Remove the bypass unit (Two screws). 1) Remove the top cover (Two screws). 2) Remove the tension spring (X 2). 3) Remove the upper registration roller. Remove the paper guide plate (Two screws). 4) Remove the E rings (both sides). 5) Remove the drive gear, clutch, and E ring. 6) Remove the bushing support plate and bushing (1 screw), 7) Remove the Lower registration roller. 1) Remove the cleaning sheet under the | lower timing roller. 2) Remove the cleaning sheet on the top cover. 3) Clean the timing roller with IPA. 4) Re-install new cleaning sheets (x2). 48(2) Paper feed unit tem Part name Cycle 1 |Paperfeed roller | 120K 2 | Pick-up roller 120K 3|DFProler ‘| 120K 4 | Torque limiter 200K 5 | Middle roller 080K 49 av 2 r4 S $ 2 a1) Replacement of the paper feed roller and the Pick-up roller 1) Remove the right cover and rear cover. 2) Open the copier paper feed cover. 3) Remove the paper feed cover stopper. Note: Move the stopper to the larger hole remove. 1) Disconnect the harness of the paper feed unit. 2) Remove the paper feed unit (4 screws). 1) Remove the touch ring. 2) Remove paper feed roller, 3) Remove the bracket guide. 4) Remove the the pick-up roller. 4102) Replacement of the DFP roller and the torque limiter [4 1) Conduct the procedure 1 and 2 . 2) Remove the lower roller cover (2 screws) 3) Remove the touch ring. = 4) Remove the DFP roller. 5) Remove the torque limiter. Note: Make sure the direction of the torque limiter when re-installing it [Fit the positioning pin (rear side)} 3)_Replacement of the Middle roller 5 . 1) Conduct the procedure 1 and 2 © | 2) Remove the E ring gear on middle roller. 3) Remove the touch ring and bushing 4) Slide and remove the middle roller. 8 = S $ ee: a 4(3) Developer unit tem Part name cycle 1 [Drum 120K 2 | Drum separation 360K finger (FP-7742/7750) 3 | Blade side seal (F) | 120K | 3 [Blade side seal (R)_| 120K 4 [Cleaning blade | 120k 5 [Corona 360K 6 | Spacer ring (F) 120K 6 | Spacer ring (R) 120K 7 | Toner dispersion 600K prevention cover 8 |Mag-roll stopper (F) | 600K 8 |Mag-roll stopper (R) | 600K 9 | Developer 120K 4-121) Replacement of the cleaning blade 1) Open the front cover. 2) Move the toner hopper to front side. 3) Pull and tum the developer release lever and release the developer unit. (Refer to p. 4-8 step 4) Deve bor —— 41) Remove the drum unit solenoid cover (1 screw) 2) Disconnect the hamess. 3) Remove the drum fixing screw. 4) Open the waste toner bottle cover and remove the bottle. 5) Remove the drum unit, 1) Press the tabs of the drum unit lid toward, arrow mark to remove the lid. ry 2 € a S 2g a 1) Remove the cleaning blade tension spring 2) Remove the blade case (1 screw). 3) Remove the cleaning blade. Note: - Before replacing the cleaning blade, put drum starting powder on the drum surface and cleaning blade. (lightly and evenly) - After replacing the cleaning blade, do not forget to reinstall the tension spring. 4-132) Replacement of the Drum / Side seal 1) Conduct the procedure 1 and2 and ake } the drum unit out. 2) Remove the drum cleaning blade tension spring (refer to P.4-13 step 4). 3) Remove the front side screw on the drum shaft. 4) Remove the drum shaft. 5) Remove the drum. Note: Handle the case not the drum. 1) Remove the side seal (Front and Rear). 2) Clean the surface of drum unit frame then reinstalling the side seal (Front and rear) 3) Replace the drum. Adjustment after replacing new drun} a. Set F mode. b. Clean the copy density sensor. c. Adjust F8-14. d. Adjust copy quality. €. Go back to normal mode. 3) Replacement of the charge corona 1) Conduct the same procedure 1 and 2 and take the drum unit out, 2) Remove the corona fixing screw and remove the charge corona assembly. 3) Remove the grid(3a), mylar(3b) and corona wire(3c). 4144) Replacement of the developer 5) Replacement of the spacer ring 1) Conduct the procedure 1 and 2 2) Remove the developer unit and remove the mixer li. 3) Dump the developer out of the unit 4) Vacuum any developer on mag-roller and inside of the unit. 5) Remove the developer unit duct cover and clean inside of duct cover. 6) Pour in the new developer Note: - Shake the developer bottle and pour it into the developer unit evenly. - Pay attention when cleaning the TDC sensor with vacuum cleaner, TDC sensor may be damaged by electro- statics. Adjustment after relacing new developer| a. Set F mode. b. Set and run F8-09. c. Write the contents of F6-21 and 26 on the memory sheet. 9 1) Conduct the procedure 1 and 2 then remove the developer unit. 2) Remove the bias terminal (2 screws). 3) Remove the C ring and gears on mag-roller. 4) Remove the spacer ring (Rear). 5) Remove the bushing support plate (1 screw). Note: Take note of the position of the bushing support plate and reinstall it in the same position after replacing the spacer ring. 6) Remove the spacer ring (Front). 7) Replace the spacer ring (Front and rear). 4-15 ry F = g 2 a eeeSEE 6) Replacement of the toner dispersion prevention cover/magnetic roller stopper 1 0 * Conduct procedure 1 and 2 then pull out the developer unit. (1)Remove the screws (x 2). @ (2)Remove the toner dispersion prevention @ @ y cover. f (3)Remove the magnetic roller stoppers @ cE t 2 (front/rear) and replace the magnetic a roller. 7) Replacement of the dust collecting filter ‘* Conduct procedure 1 and 2 then pull out, the drum unit (1)Disconnect the sensor harness. (2)Remove the touch ring. (3)Slide the sensor base to rear side then put it down and pull out, (4)Remove the sensor PCB from under side. (5)Push the A from under side and slide the separation finger then remove it. Note: Be careful when removing and reinstalling the drum finger that the two springs are not lost or damaged. (6)Reassemble in reverse order. 4-16(4) Fuser unit Item Part name Cycle 1 [Cleaning web roller _|120K 2 |Web pressure roller _{1200k| 3 [Fuser lamp 240K 4 |Heat roller 360K 5 |Heat roller bearing _ |600K 6 |insulating bushing _|360K 7 |Heat roller gear 600K 8 |Thermistor 240K 9 |Separation finger (upper) 480K 10 |Separation finger ower) 480K 11 [Pressure roller 480K 12 |Pressure roller lbearing 600K 13 |Fuser entry guide _[1200K| 417 ry eS ey S 2 a 8 Fs § FS Fs cs 3 =ee Fy 1) Replacement of cleaning web/web pressure roller Fur (1) Open the front cover. (2) Swing the toner hopper to the right. (3) Remove the fuser unit manual paper feed knob. (1 screw reverse threaded) (4) Remove the front cover. a) Remove the band, b) Slide out the hinge pins. (5) Remove the fuser front cover (2 screws). (1) Disconnect the fuser unit connector (x 2). (2) Open the two LWS (x 2) (3)Open the paper exit unit. (4)Remove the fuser bracket (3 screws). (5) Carefully slide the fuser unit out of the front of the machine. (1) Remove the web ass'y bracket screw (x2). (2) Slide the web ass'y to the right and remove. (1) Remove the bushings (2 screws) and rollers (x2). (2) Install the new web as shown. (3) Make sure to remove the slack in the supply roller. (4) Make sure the take-up drive is working normally. 4182) Replacement of the fuser lamp/heat roller/heat roller bearing/insulating bushing/ heat roller gear 5 * Conduct procedure tand 2. (1)Remove the screws (x 4) (2)Remove the heat insulating cover. Note: Either loosen pressure screws (x 2) or install fuser shipping screws (x 2). (1)Remove the springs. @@® (2)Tum the fuser lamp covers. @@ (3)Remove the fuser lamps (x2). Note: The long one is the main fuser lamp. (850W) Reassemble the lamp with the rating indication in the rear. (1) (2) Remove the screws and take off the thermistor and thermostat blocks. (Lift the thermostat and slide to the front.) (3)Remove the sorews (x 2). (4)Remove the roller pressure plates. (6)Remove the heat roller. ‘+ Remove the heat roller gear, bearing and insulating bushing. + Replace the heat roller. Note: After reassembling and tightening the screws of the pressure springs, check the pressure roller for fit. 4.19 of 2 so g cz ia—_—_—_. 3) Replacement of the thermistor 9 * Conduct procedure 5. = | (3)(4) Remove the screw. (5)Remove the thermistor. + Replace the thermistor. \ 4) Replacement of the separation finger (upper/lower) (1)Open the fuser exit cover. (2)Remove the screws (x 2). (3)Remove the separation finger (upper) bracket (1) Remove the separation finger (upper) spring. (2) Remove the separation finger (upper). + Replace the fingers (x 5). (1)Remove the screw (x1) and fuser exit cover pin then remove the exit cover. (2)Remove the screws (x 2). (3)Remove the duplex guide roller block and bracket together. 4.20(1)Remove the spring (x 2) (2)Turn the separation fingers and remove them (x 5). 5) Replacement of the pressure roller/roller bearing 14 + Remove the heat roller (refer to step 5 to 7) + Remove the separation finger upper/ lower brackets (refer to 10 and 12). Mark the current height adjustment to use as a reference during re-assembly. (1)Remove the screws (x 2). ® ® (2)Remove the entry guide. (3)Remove the pressure roller. * Remove the roller bearing, @ 2 r- $ g A a 4-21(5) Optics unit Item Part name Cycle 1 | Exposure lamp 120K 2 [Filter A 120K 2 [Filter B 120K 3 | Optics filter 120K 4 | Full speed unit drive belt * 5 |Half speed unit drive belt * | 6 | Optics drive belt # 2: As required 4221) Replacement of the exposure lamp Remove upper covers (left/right). (1)Remove the screws (x 3). (2)Remove the original guide. (3)Remove the platen glass. (4)Move the full speed unit to the right. (1)Remove the screws (x 2). (2)Remove the main reflector. Remove the exposure lamp and replace it. 4:23——— 2) Replacement of filter A and B. Replacement of the optics fan filter 4 * Conduct the procedure 1 Remove both left and right copier side cover. ‘+ Peel off the dust prevention filter and stick new one with the double face adhesive tape on it. (both sides) 424a 3) Replacement of the optics motor belt/full-speed unit drive belt/half speed unit drive belt (1)Remove the platen cover (or ADF/i-ADF if installed). (2)Remove the copier front cover (refer to page 4-18 step 1). (3)Disconnect the lattice connectors of any options (System Console and LCC). (4)Remove the rear cover (7 screws) (1)Remove the copier top left and right covers (4 screws). (2)Remove the original guide, platen glass and top rear cover (5 screws). (3)Remove the copier left and right covers (4 screws). eee ned ry = S $ a i Remove the control panel ass'y. (1) Remove the 4 screws. (2) Disconnect the 2 connectors. (3) Remove the ground wire (1 screw). (1)Swing the toner hopper ass'y 180 degrees to the right. (2)Remove the right side control panel ass'y bracket (1 screw) (3)Remove the inner front cover (3 screws). 4.25—— Remove the left side control panel ass'y bracket. (1 screw). (1)Remove the ADF lattice connector bracket (5 screws). (2)Remove the optics motor tension spring. (3)Remove the left ADF hinge receiving bracket/key counter receptacle bracket (8 screws). (4)Remove the optics drive motor (3 screws). (5)Remove the optics drive motor belt. Remove the right hinge receiving bracket (2 screws). Remove the optics cover. (1)Disconnect the 2 connectors. (2)Remove the 2 screws. 4-26Move the full-speed unit to right until it stops. (1)Remove the 2 screws on the full-speed unit support (each side). (2) Remove the full-speed unit belt fixing plate (each side) (1)Loosen the four idler pulley brackets (2 screws each). (2)Remove the four optics drive belt tension springs. Remove the optics drive belts from the idler pulleys (4 belts) 427 ° 2 = fa 3 aDisconnect the drive belts from both sides of the half-speed unit. Loosen the hex screws and remove the E rings in the optics drive shaft pulleys (each side). (1)Remove the E rings (each side). (2)Remove the bearings (each side). (3)Slide the optics drive shaft to the rear, and remove it. (4)Replace the optics drive belts (when one requires replacement, we recommend replacement of complete set of four, due to the complexity of the process). 4.2820 5 Connect the full-speed unit drive belt (1) Install the belt fixing plate on the full-speed unit drive belt (each side). (2) Move the full-speed unit to right until it stops. (3) Tighten screws on the full-speed belt fixing plate. (each side) Note: It may be necessary to perform the focus adjustment or adjust for optical skew. 21 Connect the halt-speed unit drive belt (1) Move the half-speed unit to right until it stops. (2) Connect the half speed drive belts (each side). Note: If the half-speed unit has not touched the stopper after the belt is connected, loosen screw on the half-speed unit support plate and adjust the half-speed unit position. 4-29 ey FS = g 2 aee (6) Automatic duplex unit (ADU) tem Part name Cycle 1 [Paper feed roller 24K 2 | Storage roller 48K 3 [F/R mylar 24K 4 | Paper feed pad 24K 5 [DFP roller 24K 4:301) Replacement of the paper feed roller/storage roller/F/R mylarifeed roller pad (1) Pull out the ADU until it stops. (2) Remove the upper cover (2 screws). (3) Lift the transport guides (1 and 2). (1) Remove the screws (x 2). (2) Remove the stopper plate. (3) Remove the touch rings from the guide plates. (4) Disconnect the feed clutch connector. (5) Remove the touch rings (x2). (6) Move the bearing toward the feed rollers. (7) Remove the paper feed roller shaft. (1) Remove the touch ring, (2) Remove all rollers by pulling in the arrow direction. (3) Replace the paper feed roller. (4) Replace the storage rollers. ‘+ Take off the F/R mylar (kit) and replace it. Note: Perform step 7 fist. (Continued on next page.). 431 ey 2 fy $ 2 i MaintenanceeS 5 + Conduct procedure 1 and 2. * Peel off the paper feed pad and replace it. 2)__Replacement of the DFP roller 6 + Conduct procedure 1 (1)Remove the screws (x 2). (2)Remove the DFP roller block. (1)Remove the touch rings (x 2). (2)Remove the bearing. (3)Remove the roller shaft. (4)Remove the DFP roller. Note: When re-installing the DFP roller, marked position is front side, 4-32(7) Main body Item Part name Cycle 1 [Corona cleaner 120K 2 | Transfer wire 120K 3 | Separation wire 120K 4 [Ozone fiter 240K 5 [Ozone fitters 240K 6 [Dust collecting fiter [240K (Main body) 7 [Transfer charger__|360K 8 | Discharge lamp 240K 4-33 ry 2 =e $ 2 Ca1) Replacement of the charger wire/wire cleaner felt (1)Open the front cover. (2)Tum the transport lever and lower the transport unit. (3)Press down the transfer charger and draw it toward you * Remove the transfer charger. (1)Remove the paper guide. (2)Remove the charger cover. (3)Replace the transfer wire cleaner felt Note: When the transfer chargers installing, slide the wire cleaner felt to rear side until it stops. + Replace the transfer charger wire and the separation charger wire with new one. (1)Remove the charger wire spring. (2)Unfasten the charger wire. 4342) Remove the suction fan and the ozone filter to replace them with new ones. 4 | (Rear side) (Lett side) 5 © dzone ters (2)Replace the ozone filter. (3)Replace the filters. * Open the front cover. + Remove the exit cover. (2 screws, more if sorter-equipped). + Remove the filter holder (1 screw). + Replace the filters. + Re-assemble in the reverse. (1)Remove the rear cover. 7 ing filter * Remove the copier rear cover. (1)Remove the filter cover. (2)Remove the dust collecting filter and replace it 4) Replacement of the discharge lamp. (1)Open the front cover. (2)Tum the toner hopper 180°. (3)Remove the 1 screw. (4)Disconnect the harness. (6)Remove the lamp holder. (6)Replace the discharge lamp (Filter and 3 screws). 4-35 8 2 Bi Fa 3 cNotes: 4-36Service Manual Plain Paper Copier FP-7742/7750 Electrical Operation Troubleshooting Unpacking/Installation \-RP-7742/7750 ‘Troubleshooting Panasonica FP-7742/7750 Plain Paper Copier Service Manual Contents Reread 4 s 5 3 a 8 3 1. Component Location 1.1 Inner View...... 1.2 Fan/Motor Location..... 1.3 Sensor Location... 1.4 Solenoid/Clutch/Discharge Lamp Location 1.5 PCB Location... ee as Or eutites ll. Preventive Maintenance 2.1 Maintenance Chart... 24 Il. PCB Connector and Signal Information 3.1 Main CPU PCB. 3.2 Control Panel PCB 3.3 Paper Feed Driver PCB ........ 3.4 Automatic Duplex Unit Driver PCB 3.5 Low Voltage Power Supply PCB . 3.6 AC Driver PCB... 34 3416 Cy IV. Troubleshooting 4.1 Service Mode... (1) Service mode function (2) Service mode procedure (3) F4 mode ss (4) F5 mode copier function programming (5) F6 mode adjustment and programming (6) F7 mode electronic counter. (7) F8 mode copier operation adjustment. 4.2 Self-diagnostics/Machine Malfunctions .. (1) User error... (2) Paper jam .. (3) Machine error 4.3 User Preset Mode... Installation 416 4-21 4-26 4-27 4-29 4-29 ig i E A 3 8 4-53————————————————— V. Unpacking/Installation 5.1 Installation Requirements 5.2 Contents Check .. 5.3 Unpacking 5.4 Installation Procedure 5.5 Adjustment VI. Schematics 6.1. Automatic Duplex Unit Driver PCB 6.2 Low Voltage Power Supply PCB (1/2)... 6.3. Low Voltage Power Supply PCB (2/2). 6.4 AC Driver PCB....|. Component Location Inner View PNOTAOKS Fuser area cover . Toner bottle . Drum unit . Developer unit . Toner hopper unit . Developer release lever . Waste toner bottle . Total counter 10. 1. 12, 13. ). Manual paper feed knob (Feed unit) Paper transport handle Transfer/Separation corona and corona cleaner Paper transport unit Manual paper feed knob (Fuser unit) = & FS § 8 3 8 6 g 3 8 Ss1.2 Fan/Motor Location Optics fan ——— Lens stepping motor Optics fan — Optics drive SS motor Exhaust fan —j Mirror stepping motor Optics tan —| Developer cooling fan ton Toner bottle motor Suction/Ozone — [Dust collecting fan \ S &. fan }~ ADU drive motor Litting motor (lower stage) ‘ADU paper length guide motor ‘ADU paper width guide motor svr0s 121.3 Sensor Location 4 a € S & E 8 6 . Exposure lamp home position Original size . ADU paper detection : 2 3. 4, AE (Automatic original density 5. Platen cover open/close 6. Platen cover angle 7. Mirror home position 8. Corona cleaner home sensor 9. Toner density 10. Registration roller paper pass 11. Toner bottle home position 12, Toner level 13. Bypass paper size 14, Bypass paper detection 15. Paper feed cover open/close 16. Total counter .. Middle roller paper pass (upper) Waste toner bottle .. Middle roller paper pass (lower) . Bottom plate upper limit (lower) Paper detection (lower) . Paper level (lower) ‘ADU paper pass 2 |. ADU paper width . ADU detection . ADU paper length ". Copy density ‘ADU paper pass 1 ). Front cover open/close . Paper exit . Lens home position 13SSeS 1.4 Solenoid/Clutch/Discharge lamp Location ‘sv703 Discharge lamp Registration roller clutch Middle roller clutch Paper feed clutch Bypass pick-up solenoid Recycle solenoid Paper feed clutch (lower stage) ADU clutch 9. Pick-up solenoid (lower stage) 10. Power switch 11. Door switch 12. Paper exit solenoid 13. Separation solenoid PNOMRONs 14— 1.5 PCB Location Fs 5 es ee ae a ee tc ————— Control panel 3 LVPS (Low voltage — Control panel CPU eee Control panel 4 — HVPS (High voltage power supply) AC driver Ee LED array Main CPU—} |— Paper feed driver Automatic duplex — unit driver sv704Notes:Il. Preventive Maintenance 2.1 Maintenance chart 1) Replacement item ‘Service Partnumber — [Qty per | Maintenance cycle (x 1000) unit [120 | 240 | 360 | 480 | 600 Paper | Paper fead roller FFPMAOSAT 2x feed DFP Roller FFPMAQS41 2 |x unit Pick-up roller FFPMADS42 2 |x Cleaning sheet FFPHKO9S1 2 x Registration roller FFPMA0539 1 Replace at 1,080,000 copies Registration rolerbearing |FFPMGo5s9 | 2 | Replace at 1,080,000 copies Middle roller FFPMAQS45 1 Replace at 1,200,000 copies Torque limiter (Bypass) | FFPXQ24H00 | 1 Replace at 1,200,000 copies Torque limiter (Copier) _|FFPXQ04HOO | + Replace at 1,200,000 copies Developer | Cleaning blade FFPHKO942 1 |x unit Wire FFPxtosHoo | 1 | xX Developer FO.zK20 1 |x Drum FO-HK20 1 |x Side seal (Front) FFPXGStHOO | 1 | X Side seal (Rear) FFPXG5OHOO | 1 | xX ‘Spacer ring (Front) FFPHQ0059 x ‘Spacer ring (Rear) FFPHQ0060 | x Waste toner bottle FFPQAO16S |x Toner dispersion cover | FFPXGOBHOO | 1 x ‘Magnetic roller stopper (Fron))| FFPXGOsHOO | 1 x Magnetic roler stopper (Rear)] FFPXGO7HOO | 1 x Drum separation finger | FFPLKO332 1 x 21 ry 2 = $ S 2 aoe tem Service Partnumber | Qty per [Maintenance cycle (x 1000) unit__ [120 [240 [ 360 [480 | 600 Fuser | Separation finger (Upper) _ | FFPLKO391 x unit ‘Separation finger (Lower) | FFPLKO231 x Thermister FFPBLOOIS x Fuser lamp (8500) Hi2vosswN2A x Cleaning web FFPKMO1343 x ‘Cleaning web pressure roller| FFPMAG470 Replace at 1,200,000 copies Heat roller (FP-7750) FFPMA0564 x Heat roller (FP-7742) FFPMA0566 x Heat roler bearing FFPMQ0S72 x Heat roller gear FFPMF1057 a Fuser entry guide (lower) | FFPKF1908 Replace at 1,200,000 copies Pressure roller FFPMAO565 ml Pressure roller bearing | FFPMQQS73. x Heat-insulating bushing __| FFPUFO034 x ‘Optics [Exposure lamp E0BVO2sWNZA x unit Dust protection fiter FFPJD0038 x Filter A FFPGBOO22 x For 8 FFPGBOO23 x Main ‘Suction/Ozone fiter FFPHJ0039 x body zone fiter 1 FFPHJ0038 x Ozone fiter § FFPHJ0042 x Dust protection fiter FFPHJ0030 x Discharge lamp Pazaviowmca| x ‘TransteriSeparation corona | FFPVLOTHOt x Wire 1 FFPXLOsHO0 x Wire 2 FFPXLOSHOO x Wire cleaner FFPXLO1HOO x ‘ADU Paper feed roller FFPMA055S x DFP roller FFPMA0559 x F/R Mylar FFPXD07J00 x Storage roller FEPMAOSS7 x 22lll. PCB Connector and Signal Information re eee) Sree 3.1 Main CPU PCB (CN1) (CN1) Fer] S52 | —pestnavon awe Function Signal | _Bestnation Status Function 1/ZcRS | LVPSPCB Pulse— Zero cross signal 6| EPACNT | LVPS PCB ao ] VU contro! signal ont17-10 onti75 or }on | | Lov 2]wie |IvPSPCB —s [Cav 7[PGND[LVPS PCB w Power ground onii78 power supply onti74 ow— 3]enD fLVPSPCB w Ground ‘3|PaND |LVPSPCS w Power ground ontt78 onti7 a[eno |ivPsPce ow Ground a]vp__fivPsPce av [Dorey onni7-7 onti7-2 power supply | ow 3] fwwPs Poe —w [os 70| ve LvPSP Ca ao] onti76 power supply contr power supply ov odce (CN2) (CN2) Pin] Signal a Pin] Signal Rel Nonat | Destination Status Function ey Barat | Destination Status Funetion 1] PGND | ADU diver POR ov Power ground 11 DXMCAB|ADU aver PCB | Puse— -— | ADU drive motor ONest-2 CNe51-12 tive signal 2|vP | ADU arver POS 2 | c+2av | DxMcB [ADU arverPCB | Fue _— | ADU drive motor (CN651-1 power supply: (CN651-14 ‘drive signal 8 od 3] PGND | ADU driver PCB ov Power ground 13] Dxmeee[ ADU diver PCB | FYS°— =" TADU drive motor cNest-4 oNes1-16 tive signal B a[vP | ADU diver PB pV | ocweav 14[PSLSN | ADU driver PCB 5 | Length paper guide cnest3 peer supply onesie for |sowersa Li 3] FS20UT | ADU arver PCa P| sabi data 18] PSWSN | ADU driver POB 57 | wiath paper guide (CN6S51-5 ‘output signal (CN651-8 on ‘sensor signal I Lew @]GLTH | ADU driver PCB | Pulse av | Date wanster 16] OXENB | ADU driver PCB ev _| Data vanster ON651-9 latch signal onest-7 on | output enable signa! Sea ov 7] F32GLK | ADU driver PB | Fuse ap Datatwansterrecend = G7] vx AbU aver POB sv jooav Nest-11 clock signal Nes1-17, ower supply ow ‘QLD | ADU driver PO sv} Data receive 78/ GND [ADU Giver PCB w Ground oNes1-13, shit] toas | shitioad oNesi-18 | “OV _| control signal B[OXIN | ADU driver POB | Puse— HT 32 oitdata 19}vi___| ADU way sensor —w |oosv ON6S1-15 receive input signal ons ower supply od 10] DXMCA | ADU diver POB | Puse— — -— | ADU drive motor 20| DXOPSN] ADU tray sensor —sv [ADU vay (CN651-10 ‘drive signal A CN-2 Lseead (alagdd detecting signal Le(CN2) (CN3) Ne] nonal | Destination Status Function Re} S82! | Destination Status Function 2t/GNO | ADU tray sensor ov DOS 1[ Fa20uT | System console | pc ‘2 it data transfer ons ower supply driver CN6O1-5 output signat or LOC driver 22 | ADSUL | ADU driver PB —s [ADU PCB CNS62-5 cN2-24 Detect | detecting signal 2/FENS [Systemconsoe | __—=—«s ‘| G2 bit data output S ‘river ONGO1-6 ono | enabie signal 23 [OuT2 | ADU aiver POR ‘Output spare or LCC driver Faw POBCNS62-6 3POQLTH [System console |. 32 bit data transier 2a}GND | ADU arver POB ov ‘Ground river CN601-7 latch signal cn2-22 or LCC atver POB CNS62-7 4] FR2GLK | System console | puss 32 bit data vranster) driver CN6O1-8 finial receive clock signal or LOC driver Popcnsezs | 5[OQLD | System console —_ | sa bitdata receive driver CN61-9 |) | shitload contr or LOC driver signal PCB CNS62.9 (tor system console) @[LecLd [cc arver 32 it data receive CNS62-10 [— | shitvioad contrat ssit]tcaa | signal (for Lec) 7[OaIN [System console 32 bit data receive driver CN6OI-11 UM input signal or LOC driver Poa cNsea-t1 | Pee SNre (CN3) (CN4) Nal nora! | Destination Status Funetion ne} Signal | pestination | status Funetion 8[ OMCLK | System cons06 | pacg iy | Dive motor 1|PGNO | Copierpaper ov Power ground river CNBOI-12 clock signal feed driver | or LOC driver oy | (System console ONG01-3.4 POBCNS62-12 orkcc) 2] ve | Copier paper —2av | Dovey 9] V____| System console 1DG+5V power suppl fed driver power supply driver CNEO1-13 ae CNGOt-1.2 ou Or LOC driver ov. 3) F320UT | Copier paper Pulse— [| 32 bit data transfer PCB CNS62-13 feed driver ‘output signal 10] GND | Systom console ov Ground oNso1-5 ‘driver CN6O1-14 4) QLTH Copier paper Pulse 32 bit data transter or LCC ariver feed driver latch signal POBONSE2-14 cNeo1-7 11] INE ‘Spare input 5] F32CLK | Copier paper Pulse 32 32 bit data transfer/ feed driver fL receive clock signal "2]ourt Spare output Ns01-8 JUU QLD | Copierpaper sv |S2bitdata receive feed driver sot | toad | shitvioad contr! oN601-9 L—ov _| signal 7} QIN Copier paper ee 32 bit data receive food aver [If fees oNso1-11 B/FENS |Copierpaper | —— __V_| SD bitdatawancler feed driver ON enable signal (CN601-6 —_—v 9) VL Copier paper fr) | ocesv feed diver ower supply (CN601-12 - 10] GNO | Copier paper w Ground feed driver cwg01-13 —L —!(cns) (CNS) Fin} Signal | Destination Status Function Fin} Signal | Destination Status Funetion t[vP | Bypass paper —2v | Doveav 11[GND | Paperfeed ov Ground feed clutch CN-1 power supply cover sensor v— ons 2|HFCA | Bypass paper ‘Ghutch 12| GND | Bypass paper ov Ground feed clutch ON-2 ON | ON/OFF signal detecting sensor ons 3|vP | Bypass 2 | OGraav 13[VL___| Registration roller —sv | DG+8v registration roller power supply paper pass sensor power supply clutch CN-1__ | (rear) ON-t vo a]RAGA | Bypass — Ghich va] ve Ragisiration roller —sv [OG-8V rogistration roller ON | ON/OFF signal paper pass sensor power supply clutch GN-2 (ont) CN-t ow— 3] ve | Bypass paper ——pav | Dowaav 15| RASN2 | Registiation roller — sv | Paper detecting feed solenoid power supply paper pass sensor Petect | signat ona ow (roar) CN-2 = S|HFSOL | Bypass paper | —— Solenoid 16] RRSN | Ragisraton roler T— 5v | Paper detecting feed solenoid ON | ON/OFF signal paper pass sensor Petect | signal Ne (ont) CN-2 —~ 7]ve [Paper feed — Toes 17] GNO | Registration roler ow Ground cover sensor power supply paper pass sensoq cna ov— (vear) CN-3 aIvL | eypacs paper evil DoIav, 78|GNO | Registration rer ov Ground detecting sensor ower supply ee Nt ov. (ont) CNS {9[ QDO8N | Paperteed [sv | Gover openiciose cover sensor cose [oven | detecting signal Ne T0|APESN | Bypass paper —— ev | Paper detecting sensor Detect | detecting signal Ne = kecuu)(cn) (cn7) Ro] xate! | Destination Status Function nal S198! | Destination Status Funetion t]VL | Bypass paper pw |ooav 1]GNO | Copy density ov Ground size sensor 3 power supply sensor CN-1 Nt v— 2] HPSENS | Bypass paper — sv | Papersize 2] CDSN2 | Copy density ‘ralog | Paper base tone ‘size sensor 3 Joetect | detecting signal sensor CN-2 Oto5v detecting signal on 4 3]GNO | Bypass paper 0 Ground 3] Ve0s | Copy density sv | Sensor size sensor 3 sensor CN-3 Jon ON/OFF signal ons ov 4]VC___[ Bypass paper ——av | boeev 4] EDSNT [Copy density ‘Analog | Copy denaty size sensor 2 power supply sensor CN-4 0t08V | detecting signal cnet ow— '5| HPSSNA | Bypass paper — sv | Papersize 5] GOPSWi] Developer unit Tw | Developer unt size sensor 2 Detect | detecting signal ae ‘detecting signal one s 3] GND | Bypass paper ov Ground 6] TORE | Toner density ‘Analog | Toner density gain size sensor 2 sensor CN-1 ot085v | adjustment ons output signat 7] VL [Bypass paper —sv [OCev 7[vP | Toner density av foc-24v size sensor 1 power supply sensor CN-2 ower supply cnt o— ov—l 3] HPSSNT | Bypass paper av | averse 8] TOSN [Toner density ‘analog | Toner density size sensor 1 [ostec: | detecting signal sensor CN-3 0108V | detecting signal one — @]GNO | Bypass paper ov Ground SEND | Toner densiy ov Ground size sensor 1 sensor CN-& | cna 10] GOPSW2| Developer anit w Ground l —“e (cn7) Pin] Signat a - re] Nanal | Destination Status Funetion Destination Stat Function 11] ACSOL | Recycle solenoid | —— 5 _aav | Solenoid 1[OzFM | Suction/Ozone —zav | Fan drive signal cN-2 ON ‘ON/OFF signal fan CN-1 lon Lov sw 12|PqND [— ov Power ground 2[DDFM [Developer cooling| [24 | Fan drive signal fan CNA jon — iw 13) THT | Thermistor ‘Analog | Fusertemperature 3]OzFL | Suction/Ozone | ——~sv_| Fanlock cnt 5t02.7V | detecting signal fan CN-2 Look detecting signal Lov 14] TH2 | Thermistor ov Fuser temperature ‘4[DDFL [Developer cooling] —— —_sv_| Fan lock cNn2 detecting signal fan CN-2 Lock detecting signal Low 5|PGND | Suction/Ozone ov Power ground fan ON-3 [PGND | Developer costing) ov Power ground fan ON-3 7|SGFM | Dust collection 24 | Fan drive signal fan CN Jon — w = | 9/SCFL [Dustcollection | —— sv | Fanlock fan CN-2 Lock detecting signal Lov | 10] VP Middle roller —zav [oCv2av clutch ON-1 power supply ov PCB Connector and ad(CNe) (cng) in] Signal Pin] Signal Nara! | Destination Status Function Nel Neral | Destination Status Function 11[PGND [Dust collection ow Power ground t[HVuKc [VPS —_w | Charge righ votage fan CNS oN leak | leak detecting signal Low 72[ POCR | Middie roller av | Clutch 2/HVCNT [HVPS m w | Charge high volage clutch CN-2 on ON/OFF signal CN ON/OFF signal a dla a|GRer [HVPS ‘Analog | Grid bias adjustment ony 051088 | signal 4] AveoNT [VPS naw] a | Blas ON/OFF signal NS S/BREF [HVPS ‘Analog ‘| Bias Ns 0.51085V | adjustment signal i 6] HVLKD[HVPS —_ sv [Separation ons Leak | high voltage leak L—ov | detecting signal 7/DTONT [HVPS ram pw | Separation CNS high vottage — =" _| ON/OFF signal 8/ PGND [VPS Iv Power ground one [ve | HVPS T—2wv |oor2av cn. power supply oIof (CN10) (CN10) Fr] signa! | Destnaton | staue | Function Pir] signal | pestnaton | Staus | Function 1] Original size sv | DC+5V 11] AOS3 | Original size QW sv | Sensor sensor 1 CN power supply sensor 3 CN-2 datecting signals ov. 7c 2[AOSSI | Orginal size Sw [See 12| GND | Original se w Ground sensor 1 CN2 detecting signal 1 sensor 3 CN-¢ ov 3] AOS1 Original size ON sv [Sensor 13] VL Original size r—sv | OC+5V sensor 1 CNS contcs signal sensor 4 CN-1 power supply Liv o— @]GND [Orginal ize Ground 7a] AOSSA [Orginal size w [Sie sensor 1 CN-4 sensor 4CN-2 detecting signal ¢ ov 5]vL Original size r—sv | DC+5V 15|AOS4 — | Original size QN sv | Sensor sensor 2CN-1 power supply sensor 4CN-3 optics signal ¢ ov 6] AOSSE_ | Criginal size Sze 16[GNO [Original size wv Ground sensor2 ON-2 detecting signal2 sensor 4CN-4 ov 7|AOS2 | Original size ‘5v_ | Sensor 17] VL ‘Lamp unit home | p—sv | OC+5V sensor 2CN-3 optics signal 2 postion sensor power supply Liv cn jov— BEND | Orginal size w Ground 78] V0 [Lens unt home a a] sensor 2 CN-4 postin CNst | power supply ow | a]vt | Orginal size —w [oGv 79] HPEN [Lamp unithome — wv | Home postion sensor 9CN-1 power supply poston sensor Home | detecting signal ov— oN Sw 70| AOSES_| Original size ou av [Sica ZO] LAPEW | Lens anithome — wv | Home postion sensor 3 CN-2 detecting signal 3 position CN-2- Home detecting signal A aw eke SMor (CN10) (N11) original density) [sensor ON-t fre] Stare T Destination status Funetion Pie] Sigal T Destination status Function 21] 6NO | Lone unthome ow | reana [eNO are moran ov | Sreana postion sensr ome postion ows Sensor ON [GND |Lanp unineme | ov | Grand 2 | MPEN ae ror an a position sensor home position cee detecting sensor CN-3 [sensor CN-2 ee w 3[vo semi on on [aaa tome poston power supply ‘sensor CN-3 idem Teno Ten cover Co ele sensor ON 5 POSN [Paton cover a cae coen[ame | secctng sonal ieavone | esata Svat cover ergo pontiose power supply ‘sensor CN-3- v— 7[GNB [Paton cover CT fe venecr one 3 [PABA Peten cover —— [Openseracing cere eg ele one ov |socegrees) 3] ve [Paton cover a Joossv andl soncor power supply ae To] eNO AE (aorta WW ounre (CN11) (CN12) Fre] Stet | pestintion | staue | Function Pe] Sel | oeetnaton | statue | Function 1] AESN AE (Amato Analog | Sensor sional i= crgnaldonsiy) | O15 sensor oN2 Ta] vo [ae aomate a [pear cr orignal ensty) power spy sensoron's | afpono |= T] GRO [Wan moto ow] Power sear cet Sf mieNT [an mer] — Tice owe route | ve contol inal Sf wNL OX Yan tar wy | Weer ox co Vek etecing signal en TREK | Ma cio] Pa Weer ona clock sal = eRe) Se aa (CN13) (CN13) [pn] stone in] signa Fie] Signet [_vestnason | stae | Function re] Signa a ees *]ipers [ves Fike WT [eb aray cae] [11 [OPTROY [INES Tateanea sarah entors2 sional entore oy 2] FaOuT [wes Pilea nav lee braatavanaia| [72] PPTROY [LWPS [Wat conra sigan onion outta ontors wv oy rene ives Sw |e braa aoa entor-10 on ens sga [ny aor ives Rasp 87 BC onto dala een srl a 5 FOaCIK [LWPS Sabra vanaar cntore otek ral 6{CPCLK | LVPS Pulser SV) DCD and LED array enon seta recave o BBL ° | Sokol 7| Fea OWS oti caarazave onios ip ga 3] oR [PS DoD ea onions race sitions cone signa oer [ars Gontoipane! onto%e ito ay | tester nal ior ves oy | Sonetpara —] ontora receive sigere (en14) (cNn15) Re] oral | Destination Status Function Signal | Destination Status Function 1 [ete1 | Bachargetame | > av [tare 1 | MSMCAB [IVES False 8 | ror sopping note ont low | ONOFF sana! lonr2o-1s iil seve signal F ——wv ov. Z]ELP | Dechargelame | ——> ew [Lamp D{MBNGA [IVES = 5 Tar sping mae one low | ONOFF signa! lonsza-14 drve signal A wv . 3]ve | Disenarge amo a 3|MeNGe [VPS aaa BV | wivorsepang RO ona power supply lontzs-10 drive signal oe ov za —aev [DO-aeV power 7 MSGR LWPS Biss 8 | wirorsopnng RO supply lonses-s2 ative signal nw ov G|TSMOAB [VPS Base 6v_| Lone Sepang nate Icntaa-11 dive signal ov 3] LSMGA VPS Bie p_- 8Y_| Lene sopping note lontas-10 drive signal A UU ow T]iSNOS [PS Bie ---6v_| Lene stepping mata lonzs-2 ne dtve signal B UU ow 3] TSNeBS [VPS Bae rev | Lone Seppng TIO lonteoe Il drive signal 8 ow Of iMENe [LWPS = Opies ave motor lont2e-7 oy |pupstonaie sina To[uMews [IVES Saalnaent” | Opie ave motor lonas-6 _ okie) eerPre (CN15) (CN16) fat} Signa! | Destination Status Function pia] signal | Destination status | Function 18] OMCUK VES Poses ma [ Onis rvemotor | 4 [ra [AG aver Spor |Fuserianp 1 cni2as clock signal cnz0e- ONIOFF ov On _| control signal foe [VPS Opies divermarer | | 2] ATTRE [AC iver Syme Foseriame2 enna autputpatern oneoe-2 ONiorF ‘OV | contro! signal 3 | ON _| contro! signal oom [vs = Opies drve motor | | “S]UPEBT [aC arver Exposure lamp on1z9 output pater cena0e-s Dp eoitsce stage ‘OV | control signal 1 Ta [owner ove frag Opies erve motor | | ~a]UPRB2 [AC aver Exponireane cuiaa2 ow25v | gain onzo6-4 LY | esatack tae Agent signal 7s] vic | ConeroPu av [Ocesv S)UPENT TAC aver es one power supply cneoss ONOFE OV- ON | control signal Spa aC aver wy OCvsv | onzoe.s power suply ov!sre (CN17- 19) Notused (on20) Signal Signal bestination status | _ Function T]IADFRX | ADF conneator | Pao inverse ADF Il {ly receive signal B)ADFRK [ADF connector? | Paso aor receive signal 3[GNO [ADF connectors] ov | Ground T[IADFIX | ADF connectors | Pose Taverse ADF ll ill transfer signal B[ADFIX [ADF connectors | Pose mF il lhl transter signal 6] TESTIO [ADF connenior6 TOF orginal feed completed signal ov 7] ADFOUT | ADF connector Spare (en21) Pin] Signal Ray Ste! | Destination Status Function TISTAX | Sorter Pats: Inverse sorter connector I recive signal 2 STAK | Sorter Pulse Sorter connecter2 J IL receive sonal 3]END | Sorter Ground connector 3 “| ISTIX | Sorter Pulse 7 | inverse sorter connector 4 transfer signal 5/ST1x _ | Soner Pulse Soner ‘connector 5 transter signal [ve Boner connector 6 ee el Senneore 3.2 Control Panel PCB (CN401) (1) cPuPCB (cnas1) Fey Sigel | oestnton | Sewe [Foncton *[invs LOD backight wound cna B= Bfinve [LoD backwaht | name AC power supply one | WA [el | in] Signal ; Nol Noval | Destination Status Function ifvic | LvPs' BV | DOH CN104-13 power supply ov, 2/GND |LvPS ov Ground CNt04-10 af a= 3[= a= 7[GND [LVPS ov Ground oNnt04-12 @[GND [LvPs ov Ground cNt04-11 9[GND— [Tonerbotte ov Ground home position sensor SN10-3, 10/GND | Tonerbottle ov. Ground ‘empty sensor cNa.3“re (CN401) (CN401) Fan} $1972! | Destination Status Function ria] Sarat | Destination Status Funetion 11] BPSN | Toner bottio BV | ome position aifvic | LvPS er home position Home| detecting signal GNt04-14 power eupply sensor SN10-2 ov ov— ‘2|TFEN [Tonerbotte | —— ev | Empty z[vic _[LvPs pw [ocsv empty sensor | Fur detecting signal GN106-15 power supply SNO2 Lo ov— 73] VLC | Tonerbottie ps [ocsv 23[vP__[LvPs —2av | OG2av home position power supoly GNt08-t power supply sensorSN10-1 | ¥v— ow 14[ViC | Tonerbottie —sv | doev 24] PGND | LVPS ov Power ground empty sensor power supply cNt04-1 N31 ov 73|— ro —2av | OGv2av cnt082 power supply od 76|— 26[PGND | LVPS ov Power ground GNt08-2 7] PAK [LvPS Pulses 5 SY | Control panel cN104-8 transfer signal ow 78|oPTx [ives Pa 8 | Control panel eN104-9 receive signal ov 19) BPSN | LVPS 3V_| Toner botie home eNt04-5 al position detecting ov_| signal 20/— aa enuesre (CN402) (CN403) Pe] Signa Destination status a Pie] Signe! | Destination | statue | Function px] Touch para Rossa ceasing | | i]vuco iam BEIT To DEA | LOD Genay one slat tow | 2] v2 Touenpanel |, paspToun —[orahatedetacing | | 2[ VEE [eo Dea Leb ae cNe2 signal2 cue power supply ow 3] x2 Touch panel “Te ‘Abscissa detecting 3] UDs ep “aN LCD data signal’3 ows sional 2 ona a fom 57 | Oranaredatoang | | al ube —T06 Rian SD one _ cw Tl coordinates signal 2 fae o [unr [ico Pa 5v [LoD NS coordinates signal + ov 358 Teo Rita = TB one Tl coordinate sinalo ov 7{tepac [Leo tcp cN7 AC changing signal beam co wie 8/GND [LoD ow Ground ons efvic [Lop —sv |ocev | Ng ower supply ov— 10] CP LoD av UCD data transfer cN-10 clock signal ov. eaeole (CN403) (CN405) Fin! Signal | Destination Status Function Fin} Signal | Destination Status Funetion 41] LP LcD wv LCD data latch plus: 1|CLMBB | Coronacleaner 4 r—24¥_ | Stepping motor drive} ena ' signal motor CN-1 on signal ES) o v2] FAM [Lcd ied 2]vP | Coronacleaner — ev [ooze conta data trame signal motor ON-2 power supply eieeae ol 3] ciMB [Coronacieaner | — Stepping motor motor CN-3 on ve signal o “a@]ELMA [Corona cleaner | — aa | Stepping motor ‘motor CN-4 ov | signalcrive S|OLMAB | Coronacieaner | — 2a | Stepping motor motor CNS ov drive signal S| vic [Corona cleaner ay [Dov ‘motor home power supply position sensor | oy, SNé1 7[CLSN | Corona cleaner Home postion ‘motor home Tt 5¥ | detecting signal position sensor Lisa! SN4-2, a @] GND | Corona cleaner w Ground ‘motor home position sensor SN43 ae eee Sreeore (en406) (on4oe) Py Signal | Destination status Function [Fe] Siar | ceetnaton | ste Function 1] DRVO ‘Control panel 3 wv ‘eenens Key input 11) GND Control panel 3 ov Ground nase. : retin rout | ouiso.t 126m | ave signal 0 2] DRVI Control panel 3 wv [Select | Key input 12] GND Control panel 3 ov Ground cneso-2 ow a ontso-12 1268 | ave sgn 3] DRV2 ‘Control panel 3 av Select Key input. casos . _ 125m | give signal? 4| DRV3 Control panel 3. oa [Select Key input cnn aE ronal 120m8 [ve signal’ 5|MTR10_ | Control pane! 3 ov iW Key input cusses retin ort ovdUllo |issgraso | a] Tait | Gonvorpanels av Key npul cnasos a ov tore | Gate sora 7] NTRIe | Contarpanels | av Key input onwso7 iratin cut ove ULOFE | data signal 12 3) MTRIS | Gonvorpanets |] av onasos a ovt U Lose data signal 13 9] LODRVG | Convalpaneld | av TED ave signe onasos Pr ov. (Orr To] ODA | Conteipanels sv TED ove signa onas0-10 bs ox} beeIe (cN407) an Ngrel | Destination Status Function 1] DRV3 Control panel 4 wv [Select Key input. 2| DRV2 ‘Control panel 4 2 [Select ‘Key input 3) DRVI Control panel 4 sv |Select ‘Key input 4) DAVO Control panel 4 wv jSeiect ‘Key input 3] MTAZ0_| Control panel 4 ve Key input ov ULOEE | data signal 20 ona75.7 fl matrix circuit ov. OFF | cata: signal 22 ov ULQEE | data signal 23 ae eee (2) Control panel 3 (cN450) an] Signal | Destination Status Function t]DAVO [Controtpanet | ®¥ PySe —|Key input cruensoes | | L matrix circuit S125 ms {drive signal 0 2[DRVi |Controlpane! | 57 []S6% [Key input ‘SF 125ms |arive signal + 3/ORV2 [Gontrolpanel | 57 p]Seet [Key input “SF 25ms [drive signal 2 ‘4[ORV—|Controipanel | 57 PpSeect [key input CPUCNA06-4 matrix circuit orive signal 3 | MTAIO | Control panel Key input CPU CNA06-5 matrix circuit data signal 10 6|MTAIT | Controipanel Key input CPUCNA06-6 matrix crcut ov ULC | cata signal 11 7] MTAI2 | Control panel vy pN _ [Keyinput CPUCN406-7 matrix circuit ov ULOFE [data signal 12 8] MTAIS_| Control panel vp [Key input CPUCNA06-8 matrix circuit ov Lote [data signal 13 8] LDBAVO | Control panel BV JLED rive signaio CPU CNA06-9 fox} ove! [Ore eekeoun ta) re entialwe (CN450) (3) Control panel 4 Ie Nanat | Destination Status Function 10] LODAVT | Control panel wv LED drive signal? (CN475) al Pre Fie] Signa] Gestnation status Funetion 11) GND Control panel ov Ground 1/DRV3_ | Control panel BVP Select | Key input "SE zoms | ive signal 3 12] GND ‘Control panel ov Ground 2/DRV2 | Control panel ‘SVP [Select Key input ceuensce2 crucwaer2 | 0 | |imrorut ov 12508 | ive signal 2 3] DAVE | Gortorpanar | BYP Kay npr Gevensors AG rat cut WS E125) mS_| drive signal 1 4} DRVO | Control! pane! ‘SV P)Select Key input "LE asms | ve sgn 0 5|MTR20 | Control panel By N Key input cPucnaor-s q matrix circuit ov-| ULOFE | data signal 20 3) TAT | Convatpanet av Key nput crear ieee ov Uae | data signai21 7|MTR22__ | Control panel BV A ON Key input cruenear-7 mati oct ov LILQEE | data signal 22 3] MTRes | Conraipane’ | — av ey np cPucNaor8 mati cet ove LLQEE | data signal 23 9] LODAVE | Convorpane! av TED ave signal? cPuensor-s | lel: ove! loreeee (cNna75) Pin] Signal ; Nel Nona | Destination Status Function 10}GNO | Controlpane! ov ‘Ground CPUCN407-10 PCB Connector and nae ed3.3 Paper Feed Driver PCB (CN601) (CN601) ey Stora! |” estination | Statue | Function Pie] Signe! | bestination | statue | Function ‘vp | Copier GPU Paw | Dosey 9] aLD | CopierGPU — wr [seb data recawve oN4-2 power supply ‘ONES on | shiftload signal aol | Lew 2[vp | Copier CPU —eav [OCA 7o]— cne-2 ower supply ov 3] PGND | Copier CPU ow Power ground TaN [Copropu | Fase Paper eed cnet | one? input data signal a] PEND | Copier PU w Power ground 7 cnet 3|F200UT | Copier CPU | Fuse BE bi data signal 73[ vl] Copier GPU =a oGv ones cna.o oy |POwer suey [FEN | Gopier OPO wy [Enable signal 14] GND | Copier CPO Ground cna.8 on oN4-10 ov Low 7[aLma | Copier GPU sv | Paper feed Nae data latch signal @]FRECLK | Copier PU | Pulse cay | Transtor ones I. clock signal La tdSte (cN602) (CN605) Not used Not used [nen ADU is not installed) (CN608) Pin] Signat Not used an) Si9re! | Destination Status Function T{LUMT-1 | Litt motor CNT [—24V | Motor rotation contro] (CN609) Upper st Signal (it in] Signe ee |e ae fee] Stanal | Destination Status Funetion 2]LUMT2 | Litmotor6N2 |) [—*]Motorrotation contro] | 1|Vp | Paperteed Dov (Upper stage) on signal (itt down) clutch CN-t power supply ov (Loner stage) a 2[vp | Paperteea ae Doaav (cN604) solenoid CN-1 power supply [Pin] “Signal | (Lower stage) Destination Status Funetion INo-|_Name 3] PPGR | Paperfeed ‘Cuitch 1] LuMe-1 | Lift motor ON -—24v | Motor rotation contro} cluteh ON-2 ‘ON/OFF signal (Lower stage) signat (it up) (lowerstagey | J (—2V — “4[PUSOL | Paperfeed = Solenoid 2] LUM22 | LinmoterCN@ | —) __|—®V [Motor rotation contro solenoid CN-2 ov | OWOFF signal (Lower stage) on signal (lit down) (Lonerstage) e S| vc | Paper level DoWSV sensor CN-1 sy | Power supply (Loner stage) [ve Paper pass ov De=Bv sensor CN-t power supply (Lower stage) 7 | PEWSN2| Paper level BV_| Paper level sensor CN-2 on detecting signal (towerstage) | I Coker Sd9: (CN609) (CN610) (When ADU is not installed) Nel Nena! | Destination Status Function a Destination Status Function (Lower stage) (Upper stage) 9] GND Paper level ov Ground 2) Vp Paperfeed DC+24v kK Lower sage) 4] PUSOL | Paper feed a ‘Solenoid a ioe eee ae ee solenoid CN-2 °V | ON/OFF signal sensor CN-1 power supply (Upper stage) (Lower stage) 5} VL Paper level DC+5V. sensor CN-2 Over | upper limit (Upper stage) (Lower stage) cant —%% _| detecting sigant 7 | PEWSN1| Paper level ‘sv | Paper level 14] PESN2 | Paper detecting '8V | Paper empty ‘sensor CN-2 on detecting signal ‘sensor CN-2 Emory detecting signal (Upper stage) Low (Lower stage) as — 8] CRRSN1 | Paper pass r—5V | Paper 75] GNO | Paper upper imi ov Ground sensor CN-2 be| detecting signal LI (Upper stage)(ene10) (When ADU is not installed) Pin) Signal | Destination Status Function INo.| Name ti] ve Paper upper limit ps [boev sensor CN-1 power supply (Upperstage) | v—} T2| VL | Paperdetecting —sv [csv sensor CN-1 power supply (Upper stage) v— 13] CBSNT_[ Paper upper limit Paper upper limit sensor CN-2 detecting signal (Upper stage) 14] PESNT | Paper detecting ®V_| Paper empty ‘sensor CN-2 Jer detecting signal (Upper stage) me 48| GND | Paper upper limit ov Ground sensor CN-3 (Upper stage) 16|GND | Paperdetecting ov Ground sensor CN-3 (Upper stage) eke) Reactge-€ 3.4 Automatic Duplex Unit (ADU) Driver PC (CN651) Pie] Stone! T Destination status Funetion 1[vp | Copier GPU av [OCA cn2-2 power supply ow 2]PGND | Copter CPU ow Power ground cnet 3]ve | Copier cPU —aw [oor cnza power supply ol 4/PGND | Copier CPU ov Power ground af cn-8 3] Fa20UT | Copier CPU | Puss Output data signal ones B]PSISN | Copier GPU sv | Length paper guide one-14 on sensor signal Low 7|FENS [Copier CPU —_ ev | Data ranetor output cnz-16 on | enabie signal Lew 3] PSWEN | Copier PU 'v_| Width paper guide ona-t6 on sensor signal Low (CN651) [Pin jin] Signal | Destination status Function 9[GLTH | CopierGPU Pate a [Date cna wanster lath signal ov To] DRWGA [GopierCPU pare ADU Gwe moter Neto deve signal A Ti] FS2CIK | Copier CPU] Paso 7 | Gata Wansterrecen ona? I clock signal 72 | ORUGAB | Copier CPU [ADU ve motor cnet tive signal A a] GD | Copier oP —_ w oatarecene ones ox | sitions ——°V | control signal 74] DRNEE | Copier OPO BV [ADU ave motor cne-t2 oer] | ave signal 8 Low 78[OKN [Copier CPU | Fase Gi cata raceve cna I input signal 16 | DRNCBE] Copier CPU [ume] ADU ave mater cne-t3 ve signal Ive Copier CPU —w [ooav cna.t7 power suply ov 78] GNO [Copier CPU ow [Ground cNe-18 as6-8 (CN652) (CN652) eke) enn aed [Pin] Signal [Pin] Signal 7 Rel Noma | Destination Status Function Nel Noma | Destination Status Function 1[GND | Paper detecting ow Ground 1 TVE, Paper pass sv [Dorey sensor CN-3 sensor 1 CN-t power supply ov— 2[DXPESN|Paperdetecting | —— sv | Paper sensor CN-2 Detected | detecting signal ov atv Paper detecting sav | Ocesv sensor CN power supply ov a= [GND | Paperpass ov Ground sensor 2 CN-3 6 | DXPSN2 | Paper pass ev | Paper sensor 2 CN-2 Po detecting signal 2 Lov 7| ve Paper pass ‘ev | OC+EV sensor 2 CN-1 power supply ov. a|— ‘O[GNO | Paper pass oy Ground sensor 1 CN-3 70] OXPSNi | Paper pass Paper sensor 1 CN-2 detecting signal 1(CN653) (CN653) [Pin] Signar [Pin] Signar Nel Nama | Destination Status Function Nel Nome | Destination Status Function 1]DxLAB [Length guide | w | Motor 11 Pexwes | Width guide 2a hotor ‘motor CN drive signal A ‘motor CN-5 drive signal & ow ow 2] OXLA | Length guide ww | Motor ‘motor CN-2 tive signal A ow [DXi |Lengthguide | “hr 2a | Matar motor CN-3 LI, [sre sone ov ‘4[CoM [Length guide —2av | OG+20v ‘motor CN-4 ower supply ow '5[DXLBB | Length guide W [Motor motor CN-5 rive signal 8 ov al— 7[OXWAB | Width guide V [Motor ‘motor CN-1 drive signal A ow | OxWA | Wicth guide 7 2av | Motor motor CN-2 drive signal A wv 9[Oxwe | Wiath guide ea av Motor ‘motor CN-3 drive signal 8 ow 10/COM | Width guide —2av [DCA ‘motor CN-4 ower supply vwee (CN654) (CN655) Fe] S521 | pestnaton | staue | Function Pe] Sarat | Gestation Function 7] BXARCR Papor food eich 757] Gaon [eNO | Bape enath ow | Srena owe “[ox[, fosorr con oneorON wv Z]WP | Paperfeeg euch] ev [Bova 2] PSN Papen 3 | Paseiongh oe owt power spp sensor eN2 fond | ome poston = L. ov_| detecting signa! S]ORMA [ABU man maior | Pub — BN [tr S]vo | Papen er [ocesy cn dv sgn A sonvor chet power suey 7 ot a] CoM [ADU man mcior | —aav [BOER a= cx powe Supply ow 3] DRAB [ADU man motor Wor 3] end Paper wan av Yereuna CNS drive signal A sensor CN-3 use 200 3] Bas ROU man woke Wot 3] PSHE | Paper wiah 3 | Paper wi pate CN? OV | rive signal B sensor CN-2 |ome| home position J La detecting srl 7]eoN [ABU ma mote ay [Ba ena 7] | Paserwiah aoc ove power sensor CN pee supply ow ow 3] OWES ADU man ar | Pse— —BW | Mar CNet dive signal ow eke enacee 3.5 Low Voltage Power supply PCB (CN801/802) (CN805) [Pin] Signal in] Signal Jin] Sionat | Destination Status Funetion Fin] Signal | Destination Status Funetion feo: [ACL__| Power cord ‘aereov _[ACrz0v tact | LvPS ‘Acizov _[ACTEOV ower supoly cnzoe-1 ower supply lea] AGN | Power cord Rerav [actaov z= power supply apace Yves Acie [ACTBOV ee cN204-3 power supply Pin] Signal Pie] Signal | Destination Status Function a 1TAce | Powerswich Acizov | ACT20V mal ietanal ace power eupply In| $i8%2! | Destination Status Funetion 2[Ac2 | Power switch Acrzv | Actzov ifaci | Soner acizv | ACTOV ace power supply (FA-S575) power supply 3[Act | Power switch Acizov — Fact2ov 2|= act ower supply 4) Act Power switch AC120V ACI20V 3] Aca Sorter AC120V AC120V, i power supply (AS575) power supply (CN804) Pin] Signal nction Pin] Signet | pestination Status Funetio vi] Ace | Dehumidifier Acie [ACta0v heater power supply. S]ACi | Dohumiaiior ACIZOV | ACT20V power heater ACT suopiyeee (CN851) (cN854) Pe] Stara! | estinaton | statue | _ Function Fr] Signe! | estination | Staue | Function t[vp | ACarver —ae |Doveav 1[vp | Sorerconnestor aay | Dowaav onzos-4 power supply ontat power supply ow ov— 2|vP [AC driver ev | OGraav 2) ona05-3 power supply ot 3] vee [AC diver aw [oor 3] PGND | Sorter connector w Power ground cn205-2 power supply ONnT3S ot a] vee [AC aver ew [DOV oN205-1 power supply (cN855) — ee Lu Signal Signal | Destination Status Function Ve [ADF connector zav | DOs2aV oNTH=t power supply Destination Status Funetion ov Wain ctor w Power ground a= ont 2[vp | Main motor av |DGs2aV 3|PGND | ADF connector ov Power ground one power supply ontis ov PCB Sr ae a)(CN856) (CN101) fp Signa! | Destination status Function [ree] Signal Gestnation ste | Function 1]¥p | System conor av |BOsoav 1 DLT [CoperGPU | Pate TLE aray aaa ach comer J | powers onto ionl ontet ov er av [boa 7 |FBAGUT Gonos GPU] Pave 5 — ay” [6a data analy connector power supply exis utput sina CNT2-2 deem ov 3] PEND] System console a 3 [PENS [GopiercPU | yew tania carat comector enrss — outa Ly 4} PGND | System console. ov Power ground 4/CPLTH |Copier CPU Pulse ‘5V TDCD ones J ov 3 |FRACUR |eoperoPU Evo data anstr ont lock signa 6 |CPCLK [Copier CPU Pulse my sy |DCD and LED array enise ata receive 7 [Fea [oper oPU 4b data cake onie nt grat 3 ePID |GoparcPU | ~—> av BD aaa recahe exis on shivioaa ov [onl sion! 3 [OPK |oonerPU {Conrl panel cnise susan ay (Parse gna }CN13-10 ov | receive signal |see (cNt01) (cNt02) in| Signal | Destination Status Function in} Signal | Destination Status Funetion 11 [ePTADY] Copier CPU (Copier CPU 1]vp | Separation —ev [Dovey cntaet Jcommunication solenoid CN-t power supply ready signal ot 12 | PPTRDY| Copier GPU (Controt pane! GPU 2] SESOL | Separation —__ ww | Solenoia ent3-12 |communication solenoid CN-2 lon ONIOFF signal ready signal Low a= | i ee) See96-8 (CN103) (CN104) Nel uonal | Destination Status Function aL Status Funetion 1[UOLTH [LED array Pulse 5V | Data latch signal 1] PGNO | Coniroipanel ov Power ground CN901-8, CPUCN401-26 ov 2[LOOUT | LED array Puss 8 | Data signal 2|PGND | Control panel ov Power ground cn901-7 CPUCNA01-24 w 3] LOCK [LED array Pats. BV | Transfer a= cNg01-6 ‘lock signal ov [GND [LEDarray ov ‘Ground a[— CN901-5, a 5] BPSN | Contro!pane! 'V | Tonerbotle CPUCNA01-19 om home position ov_|{ detecting signal | PPTADY | Control panel —_w | Controt panel CPU CPUCNA01-15 Ready | communication L—ov | ready signal 7 | GPTADY | Control panet —__& [Copier cPU CPUCNADI-16 Ready | Communication L—ov | ready signal '8/CPAX |Gontrolpanel | Puts: ‘BV | Contro! panel cPUCNAOY-17 il I transfer signal ov | OPTX | Controipane! | Puses - - sv | Gontrol panel recon CPUCNAD1-18 signal ov 10/GNO | Gontrolpanel ov ‘Ground cPUCNao1-2Let (CN104) (CN105) Pin] Signal [Pin] Signat Nel Nena | Destination Status Function Nol None | Destination Status Function 11[GND | Control panel ov Ground 1[GNO | LEDaray ov ‘Ground CPUCN401-8 CNg01-4 12/GND | Controipane! ov ‘Ground 2{GND _ [LEDarray ov Ground CPUCN401-7 | cnoot-3 13] VLC | Controtpane! Oo+v 3[vic | LeDarray —sav [ocav CPUCNS01-21 power supply CNgO1-2 power supply ovw— 14] vic | Control pane! r—sv [ocsv [vic [LeDarray —sv [ocav CPU CN401-22 power supply CNg01-1 power supply vw ov 75] Vic | Controipanel Dove CPUCNAOT-1 power supply eek) iS Me ntnse (CN106) (CN106) Pin] Signal Pin] Signal 7 No] Nore | Destination Status Function Nel Nome | Destination Status Function 1]PGND | Exhaust fan 1 wv Power ground 11/LPFLA | Optics fan 4 ‘8v_| Fan motor lock cN-3 on2 Lock detecting signal ov 2] EXFL1 | Exhaust fan? ‘sv | Fan motor lock 12/LPFM4 | Optics fan 4 24V_| Fan motor ON/OFF one Lock detecting signal CN ‘on signal Lov Loy 3[ EXFMT | Exhaust fant 28V | Fan motor ON/OFF CNA oN signal Lov “4, PGND | Exhaustfan 2 ov Power ground cN3 ‘S[EXFL2 | Exhaust fan 2 —J_ 8 | Fan motor lock oN2 Lock detecting signal Loy 6| EXFw2 | Exhaustfan 2 24V | Fan motor ONOFF cn on signal Lov 7] PGND | Optics fan + ov Power ground oN3 8[LPFLT | Optics fant —_8v | Fan motor lock cN2 Lock detecting signal Loy ‘9[ LPEMI [Optics fan 1 24V | Fan motor ONOFF cn ‘on signal Liv 10] PGND | Optics fan 4 wv Power ground cN-3ore (CN107) (CN108) |Pin| Signal Pin] Signal a in| Signal | Destination Status Function Pin} Signal | Oestinatior Status Funetion +[PGND [Optics fan 2 ov Power ground 1p | Gontrelpanet ——eav [Doezav cn oPUCNa0T-23 power supply om Z]UPFL2 [Optics an@ | ——> wv | Fan motorlock 3[ve | Contoipanel —aav | Doezav cn2 Lock detecting signal CPU CNAD1-25 power supply Wow [on B]LPFME | Optics fan zy | Fan motor on on ON/OFF signal _ soba “4/PGND | Optics fan 3 ov Power ground Note ons 3]LUPFL | Optics fan 6 ra Fan motor ook one oy | éetecting signal BUREN | Optics tan BAY [Fan motor ons on ON/OFF signal a bw eke) Sea(CN112) (CN113) in| T Destination ‘Status Function a aoe Destination ‘Status =| —-Funetion 1) VP. Total counter p—24v | OC+24V 1/8MBB | Toner bottle Epe 24v | Motor cnet power supply motor CNet Ll. chive signal 8 ot ow 2[ eT | Fotareourter 260 | Count ral 2] BMCOM | Tonerbowte aw [ooreav one on motor CN-2 power supply ov om 3/BMB Toner bottie uipe 24 | Motor drive signal B motor CN3 LT. power supply 4/BMAB = | Tonerbottie a 24v | Motor motor CN-4 LT dkive signal A 5] BNCOM | Toner bowie av |Ooaav motor CNS power supply ow 6) BMA Toner bottle a 24v | Motor motor CNS LT drive signal A wv 7| TED: Toner level Pulse 5V | Toner detecting sensor CN-2 signal Lov a] vreD | Tonertevel v_| Sensor ONOFF sensor CN-1 on signal Liw 3] GND | Tonertever Ww] Ground sensor CNSIre (eN114) (eNn115) [Pin] Signal fee] Signet Re} Nanal | Destination Status Function in| $92! | Destination Status Function 1]LMBB [Optics drive motof wv | Motor 1/USMAB [Lens stepping | fire aay [Motor on-t1 dive signal 8 motor CNS LE drive signal K ow wv 2| COM | Optics drive moto 2 | Oovaav 2[LSMA [Lonsstepping | Sipe ey | Motor cn power supply motor CN-4 drive signal A od A 3/UMB | Optics drive motof Bui wv | Motor 3]LSMB[Lonsstepping | euge ney | Motor oN? dive signal B ‘motor ON-3 drive signal 8 ow ow “4[UMAB | Optics drive moto} pe — ae | Motor [COM Lens stepping —eay | Oo+2av ons. LT drive signal K motor GN-2 power supply ow oud 5/COM | Optics drive moto} —24v | 0Gs2av S| LSMBB |Lensstepping | wv [Motor cN3 ower supply motor CN-1 drive signal — eo [UMA | Optics drive motof Supe aay | Motor @l— ont LT rive signal A ov — 7|MSMAB | Mirrorstepping | 8 2av_| Motor motor CN-5 rive signal A ov | MSMA | Miror stepping | & aay] Motor motor CN-4 chive signal A ow | MASB | Mirorstepping | fe aay [Motor motor CNS ative signal B ov 70] COM | Mirror stepping —eav | DC-2av motor CN2 power supply — PCB Connector and ee eetwre (CN115) (CNn116) Fe] Sm | oestnaton | statue | ramen | fe] sata | cvsneten [sie [rani 11] SME | NiorSepping aw |wooraivesaras} [a]uP | Papere —aw [aaa motor eX THY solenoid CN power sup 2] PCSOL | Paper exit oat [24 | Solenoid somracena | fowl loworr signa ow a]. | Panevan pass a [ooav sensor oN power uply ol a] PFOBN”[Paperontpass | — av | Papardieang sensor n'a on | [ogra ov 3] 6NO | Panerompass |v] roan sensor oN =ere (CN117) [Pin] Signal Ie] Name_| Destination Status Function 1[vP. Copier CPU pv | Dcr2av cNt-10 power supply ow [ve ‘Copier CPU —eav | Do+2av cnt9 power supply — 3| PGND | Copier CPU ov Power ground ONt-8 4|PGND | Copier CPU ov Power ground Nt? '5| EPACNT | Copier CPU EPA mode N18 oFF | on | ON/OFF signal Lov élve (Copier CPU —sv | Do+5v ONt-5 power supply vw— 7|GNO [Copier CPU ov Ground Nts [GND | Copier CPU ow Ground cnt3 9| vic | Copier CPU sv poo ent power supply ov 10] ZCRS | Copier CPU Puieo— Zero cross signal Nt I (CN118) Not used (cNn119) Pe] Signet | bestinaion status Function 1[Vp Key counter —2av | Doveav N+ power supply a 2[KCT | Key counter —2av | Count signal Ne on ow 3] GND | Key counter ov ‘Ground CNS a)KES | Key counter > =™ [Key counter cN4 on connection ov_| detecting signal B]vL | Key counter ev [DcreV CNS: power supply | KGTENT | Key counter = = | Count signal Ns on ow (CN120 - 122) Not used PCB Connector and roe uae(CN123) (CN123) ie] Ssr=! | pestinaton | statue | Function Py Signal | estnaton | stue | Function “]vic | GeperoPU a [BOav 11 | ISWCAS [Copier CPO Pike m5 Cane nappa naa (CN15-15 power supply CNI5-5 drive signal A = ov 7] une | Coner OPO Tracy | Opies dive maior} [72] WSUGBE]| CoperGPO | Pike 8a outers otez8y | gemasusiment crise Stepeng motor signal ov _| drive signal & 3]umi—[Goneroru | —— Opis awvernocr | [3] MENOB [Copier GPO | ramen — 8 Miror cnis18 outpt pater ones TY. |ssereami +—— 0V | control signal 1 ov _| drive signal B Gums [eonerory | Opts dive moto] [TA] WEMOR Tope CPU] Faves ov Mir onts2 outut pater outs? slope ing ear ov | cont signa’ ev_|arve signal A SYNC | EoparGPU | Paar = — ev Joptcs ave moi | [8] nEWGRB) CoperGPU | Fase ost nor outst cock sel onte Steprng moter ov. ov_| drive signal A. 3] CNG | GenerOPU ov | Onis ave rar cN15-10, Forme forwardireverse ov | rtaon signal 7fonene |eoperoey | — Opis ave nator cnise eutbut enable sig ov 3] TSHCBE] CoparGPO | Fawen — — ev Lene aoping mater CNIS-8 drive signal 8 IN w 3] USMC | CoparGPU | Pave = ev | Cons sopping moa cnis7 dive signal B w 10} LSMCA | Copier CPU r 5V | Lens stepping motor | ones give signal A wShe eRe) een eee etl 3.6 AC Driver PCB ((CN201 ) (CN202) [Pin] Signal le Pin] Signal | Pin] Signal ] Destination status Function Pie] Signa! | Destination Status Function T]Ac1 | Power switch AoTzOV +]ACT | Exoosure AGIeO ons actzov | power supply thermostat actzov | power supply 2) Rot | Power swich AGIOV 2) EXP | Exposure lamp Tamp ON/OFF signa ont actzov | power supply (60-8ovsms) seein 3|AG2 [Power switch ACTeO one acteov | power supply G]ACe | Power switch ACiBO one ‘Act2ov | powersupplyor (enz03) (cn204) Pin) Signal Destinatic Status, Funetic Pin} Signa Destination ‘Status Function JNo.|_Name oe INo.|_ Name +] DSACI | Fuser thermostat or T/Psact |LvPS AeTBOV actzov | powersupply oNe05-1 aci2ov | power supply 2)= 2[= 3[DSAGT | Fuser mermostat ‘AGT 3] PSACE_| LWPS AGIaOV actaov | power supply cNeos.2 actzov | power supply a] FULPT | Fuserlamp Tame O Pye otbresow 3[= 6] FucPe | Fuserlampe Tame Woe ON/OFF signalare (CN205) (CN206) Signal | Destination Status Function nel Namal | Destination Status Function +]vpe | LVPS Dovey 1] TENTH | Copier OPU Fuserlamp 1 cNe51-1 power supply conte ON/OFF oer] on [sent signal 2| vec [LWPS Dowav 2| HTGNT2 | Gopier GPU oy | Fuserlamp 2 ones1-2 say | power supply cnte2 ON/OFF control signal 3} ve LWPS —t—w focav 3] LPFBI | Copier CPU Exposure lamp N851-3, power supply N16 3 re feedback voltage a[ve [Wes Dea G]UPFB2 [Copier CPU TN DX [eccsure ame CNBS 1-4 power supply cNt64 ye feedback voltage B]LPGNT | Copier GPU Exposure lamp cNtes ‘ON/OFF control signal eve Copier CPU DO+BV cNt6-6 power supply kuna AmaruIV. Troubleshooting 4.1 Service Mode In Service mode, the technician can check for abnormalities in the copier so the copier can always operate normally. The input/output of major components in every section can be checked. To select the service mode The service mode is selected when USER PRESET, Multi-Copy key 3 and Original Size LEDGER keys are simultaneously pressed, then F1t will appear in the display. (if copier is abnormal, then F4 will appear in the display.) To reset the service mode The service mode is reset when USER PRESET and CLEARI/STOP keys are pressed simultaneously. NOTE: After servicing, ifthe copier is left in the F mode and shut off, when the copier is tured ON again, it will still be in the F mode. The reset program must be used to reset the F mode. (1) Service mode functions ‘Service eee |e Function Ft Display check Indicators and display check. NOTE: Message display is turned ON and OFF. F2. Single sheet copying _| For single copy operation, F3. ‘Continuous copying For continuous copy operation. Fa Input/Output check The functioning of Input/Output items (selected item numbers) is checked. FS Copier function Various function settings programming (selected by code numbers) can be changed. Fé ‘Adjustment and ‘same as above programming Fz. Electronic counter Reads or Resets the electronic counter. FB Copier operating Perform pseudo-operation of an item adjustment (selected by code numbers). Fo Telephone number Input the telephone number. program 41—————— (2) Service mode procedure F1 appears in the display when the service mode is first turned ON. Mall Mode |Copy |item | Function Remarks key: Fi [1 {Display [When the Print key is pressed, | It stops when the Clear/Stop check _|.ll displays light up. key is pressed F2 [2 [Single _|1. One sheet is copied when the | 1. For both F2 and FS the total sheet | Print keyis pressed, and electronic counter are ‘copying disabled. 2. Duplex mode (1 sided 2. When in F3, press the Clear/ original, 2 sided copy or 2 Stop key to stop the copy sided original, 2 sided copy) | process. a. Select the 1 sided original 2 sided copy or 2 sided 3. In F2 and F3 with paper in original, 2 sided copy mode. | the drawer the misfeed b. One sheet is copied when the | circuit is enabled. Print key is pressed. The first | side is copied and fed into | 4. no paper is in drawer, the the duplex unit tray. misfeed circuit is disabled ‘e. When the Print key is pressed again, the second | 5. In both F2 and F3, the ADF side is copied and fed tothe | and Sorter can operate. copier exit tray. 4d, Repeat procedures b) and c). 3. Book original, 2 sided copy mode, a, Select the Book original, 2 sided copy mode. b. One sheet is copied normally when the Print key is pressed. ©. When the Print key is pressed again, One sheet is ‘copied and fed into the duplex unit tray. . When the Print key is pressed again, the second side is copied and fed to the copier exit tray, e. Repeat procedures b) and d). (continued on next page} 42‘Multi- Mode |Copy |item | Function Remarks, key 4.2 sided original, 1 sided copy mode. Isingle | ® Select the 2 sided original, 1 J sided copy mode. ‘sheet | b. One sheet is copied normally Icopying | when the Print key is pressed c. Repeat item b) Fa [3 1. Multi copying is initiated by pressing the Print key. 2. Duplex mode (1 sided [Continuous] "original, 2 sided copy or 2 |copying | sided original, 2 sided copy) a. Select the 1 sided original 2 sided copy or 2 sided original, 2 sided copy mode, b. 50 sheets are copied when the Print key is pressed, and fed into the duplex unit tray. c. When the Print key is pressed again, the second side is copied and fed to the copier exit tray. 4. Repeat procedures b) and c). ‘8. Book original, 2 sided copy mode. a Select the Book original, 2 sided copy mode. b. 50 sheets are copied normally when the Print key is pressed. c. When the Print key is pressed again, One sheet is copied and fed into the duplex unit tray. d. When the Print key is pressed again, the second side is copied and fed to the copier exit tray. 4.2 sided original, 1 sided copy mode. a. Select the 2 sided original, 1 sided copy mode. b. 50 sheets are copied normally when the Print key is pressed. ©. Repeat item b) 43 rl—— (3) F4 mode 1) Input check. Set the copier to service mode and press Multi-Copy key “4”. { Press Print key. t Select desired code number with Multi-Copy key. t Press Print key. 1 Check arrow mark on the touch panel display. t Press Clear/Stop and User Preset key to escape service mode. [Code] Function (Condition ‘Message display No. 77615] 4]3]2[i]0 [00 a) Duplex unit tray detecting sensor | Duplex unit tray is installed. + I ) Duplex unit detecting sensor | Duplex units detected. 1 (01 [a) Registration roller paper pass | Papers not detected. 1 sensor b) Mirror home position sensor _| Mirror unit in home position. t °c) Lens home position sensor Lens unit in home position t 4) Duplex unit paper width home | Paper guide (A) (for wicth) t position sensor in home postion. ‘e) Duplex unit paper length home | Paper guide (8) (for length) t position sensor inhome position, (02 [a) Copier front cover (Cover closed 7 }b) Developer unit detecting sensor | Developer unit is detected, 4 [c) +5V line error signal +5 line is not detective, 4 [oa | Original size Ledger/AS tT Trl ty ft detection sensor LegavB4-FLS tl dtl fa] ft LetteriAs Hy odtt [tp ft Letter FUAGR. Hedtt fap |t Invoice/As Hf yah fay pt 44[eae] Fonction Condition No. z io 0¢ a) Shoot bypass papor detocing | Papers not detected t b) Sheet bypass paper size Ledger/A3- tpelt detection sensor LegalB4-FLs aft]t LetteriAd tale Letter R/AAR apts Invoice/AS Hfeye /c) Platen open/close sensor Platen is open. + ‘d) Platen angle sensor Platen is open more than 1 30 degrees ©) Copier paper feed cover Cover closed t }05 | a) Developer cooling fan motor Motor is locked. Ls b) #10V tne error signal “OV line is detective. 4 /c) Discharge lamp error signal 1 Lamp is not lit. ff 'd) Discharge lamp error signal 2 Lamp is not lit. + ©) Dust collecting fan motor Motors locked t Ey 3. 1) Suction fan motor Motors locked ' FS 6) High votage leak detction _| High voltage leak snot t ES (Separation corona) detected. (Normal) iB ‘h) High voltage leak detection ‘High voltage leak is not 7 (Charge corona) detected. (Normal) 06 | a) Toner level detection Toner is empty . b) Toner bottle position sensor —_| When the toner bottle is not 4 inthe proper postion |¢) Copier paper exit sensor Paper is not detected. . Jo) Tota counter Total counters not connected. |_| t e) Key counter Key counterisnotinstalod. | ¢ 45__ Gade] Findon Condon Ts capa —] ne Tes [2 [212 [770 ora) Erhat Tan air Weta osod t ») Exhaust fan mor 2 Motors locke ' Je) Opt fan motor Motori locke 1 @) Optics fan motor 2 Motor is locked. t |e) Optics fan motor 3 ‘Motor is locked. t f) Exhaust fan motor 3 Motor is locked. t a | Duniox ont panornass apes nt doeied ; sonvort ©) Dupe nit pepe pass Paper detected ' sonvor |c) Duplex unit paper detecting Paper is not detected. ‘i soneor 09 |a) Paper detection sensor Paper is not detected. t (Copier lower paper tray) ) Paper limit sensor 2 Papers full, t (Copier tower paper tray) }©) Paper pass sensor Paper is not detected 1 (Copier lower paper tray) 1) Paper level sensor 1 Paper is empty or tray is . (Copier upper paper tray) pulled out /e) Paper level sensor 2 Paper is empty or tray is t (Copier lower paper tray) pulled out Paper mit sensor 2 Papers ful, t (Copier upper paper tray) 9) Paper detection sensor Paper is not detected. 1 (Copier upper paper tray) h) Paper pass sensor Paper isnot detected. t (Copier upper paper tray) 70_| Resened 46Code] Function [Condition ‘Message display No. ae 7Ts[5[4[s[2[iyo 11 [a) System console motor Motor is looked t signal b) System console paperteed —_| Cover is closed. 4 cover sensor /c) Paper detection sensor 3 Paper is not detected. 1 (System console lower paper tray) }6) Paper limit sensor 3 Paper is over stocked. t (Gystem console lower paper tray) e) Paper pass sensor 3 Paper is not detected, t (System console lower paper tray) 12 |a) Paper detection sensor Paper isnot detected 7 (system console mide paper tray b) Paper limit sensor 2 Paper is over stocked. t (System console middle paper tray) ©) Paper pass sensor 2 Paper is not detected. t (System console middle paper tray) 4d) Paper detection sensor 1 Paper is not detected. t {System console upper paper tray) ) Paper lmit sensor 1 Paper is overstocked + {System console upper paper tay) FS 1) Paper pass sensor 1 Paper is not detected. t {System console upper paper tray) 13 |) Paper level sensor 1 Paper is empty or paper tray t 1 {System console upper paper tray) | is pulled out. ) Paper level sensor 2 Paper is empty or paper tray t (System console middle paper tray] is pulled out Jc) Paper level sensor 3 Paper is emply or paper tray t {System console lower paper tray)_| is pulled out 1d) System console detecting sensor| System console is detected. 4 47ee [Code] Function ‘Condition ‘Message display No. __[7yetstaTs[2 14 [a) LCC detecting sensor 1 UCC is not installed. t }b) LCC door openvciose sensor | Door closed, 4 [c) LOC detecting sensor 2 LCC is pulled out. t 4) LCC paper tray lower limit Paper tray is beyond the t ‘sensor lower limit, }e) LCC paper tray upper limit Paper tray is beyond the 1 sensor upper limit 1) LCC paper level sensor Paper i fll t 15 |) Coronacleaner home position | Cleaner in home position t sensor ) Waste toner bottle ful sensor Toner is ful 1 16.17 ie ~_[Notused 18 [ForFA-AS0S a) Encoder sensor Signal is detectod t (When driving the transport belt) ) Original detection sensor Original is detected. 1 ©) Original feed pass sensor Original is detected. t 4) Original exit pass sensor Original is detected. t ©) ADF openiclose sensor ADF is opened, 1 For FA-A888 2) Registration roller pass sensor | Originals not detected. 1 'b) Original reverse detection sensor | Original isnot detected. t 1c) Timing sensor Original is not detected. t 1d) ADF openiclose sensor ‘ADF is opened. 4 €) Entry cover open/close sensor _| Cover is closed. t 1) Exit cover open/close sensor | Cover is closed. t 19 | ForFA-AsB8 2) Original size detection sensor | Ledger/A3 theft LegaVB4-FLS tit]t Letteriad rate Letter ASR ttle Invoice/AS ttle b) Original detection sensor Original is detected. t 48ea] —Fanaion Sain reas ay | Tes siz to Fora ) Mao os sorer Spal dtcid : by oi sxsywyptower nia |B beyond tho weve : tr erobyon eee na Con saley ath Cate net owe : an any pation sarcor2 {sn at pontion rt cod ' coreety fe) Bmsssy poston sensor | nase potion ap Ba ' ass'y. (#1 bin) f) Paper exit sensor Paper is not detected. t |g) Paper feed sensor Paper is not detected. t 2) Boner ath bina ood ne tan ome ' i ee ' Tamper ome paton karts nome potion ; 2 oe Es Jo) Tanstermetocecesersor | Che sali aac ' é ae) - fi Sota dceaton ovieh | Sonor ipute out ig Bieepecetectng sensor | Paperisnat detected : b) Paper detection sensor for JAM | Paper is not detected. < |c) Stapler detection sensor ‘Stapler is not installed. t FarFRSESD a) Sorter interlock switch Sorter is installed. t b) Paper transport cover open/close | Cover opened. 7: Se Brome postin swicn | Ba inhome potion ' b) Scam svten Gin eamin hone poston ; Ne) Tamperbome potion Tamperinnome poston : oe |SU [Code] Function ‘Condition (Message display No. 7le[s[4[s]2]ijo [24 |For FA-S680 a) Bin paper detecting sensor Paper is detected. 1 b) Paper pass sensor Paper is detected. t c) Staple detecting sensor Staple is detected t 25 | ForFA-S680 a) Stapler cam sensor Cam in home postion. 1 ) Stapler swing home position _| Stapler swing in home position, t sensor }c) Staple position sensor ‘Stapler in staple position, 1 J) Stapler safety switch Switch is not detected, t (Switch turns on) 4-102) Output check* Activate the door switch before executing output check. Press the Print key to start and press the Clear/Stop key to reset. (Code | item’ Function 26 | Middte roller clutch (When CN8-12 is +24V, clutch operates. 27 | Sheet bypass paper feed solenoid ‘When CN5-6 is +24V, solenoid operates. 28 | Sheet bypass paper feed clutch ‘When CNS-2 is +24V, clutch operates. [23 | Main motor ‘When CNi2-5 is +24V, motor rotates. (HVPS, developer unit, discharge lamp and ‘eraser lamp turn ON.) [30 | Registration roller clutch When CNS-4 is +24V, olutch operates. [31 | Main fuser lamp When CN2034is AC line level, lamp lights up. | [32 | Sub fuser lamp ‘When CN203-6 is AC line level, lamp lights up. [33 [Exposure lamp ‘When CN2022 is AC line level, lamp lights up. Lamp tums off after 2 seconds, [34 | Ozone’suction fan, developer unit cooling | When CNB-1 is +24V, ozoneisuction fan rotates. fan and dust collecting fan When CN8-2 is +24V, developer cooling fan rotates, When CN8.7 is +24V, dust collecting fan rotates. 35. | Recycling solenoid ‘When CN7-11 is +24V, solenoid operates. [36 | Paper exit selection solenoid ‘When CN116-2is +24V, solenoid operates. [37 | Exhaust fan motor 1 ‘When CN106-1 is +24V, fan motor 2 rotates, [38 | Exhaust fan motor 2 ‘When CN106-2 is +24V, fan motor 2 rotates. [39 | Optics fan motor 1 and 4 ‘When CN106-7 is +24V, fan motor 1 rotates, ‘When CN106-9 is +24V, fan motor 4 rotates. 40 | Optics fan motor 2 ‘When CN107-1 is +24V, fan motor 2 rotates. Exhaust fan motor 3 ‘When CN107-2is +24V, fan motor 3 rotates. [41 | Drum separator solenoid When CN102-2is +24V, solenoid operates. [42 | Total counter [When CN112-2is +24V, count up by one. * Accessory checks require the selected accessory to be ready (Cover closed, etc.) &_- [Code tem Function 43 [Key counter When CN119-6is +24V, count up by one. faa [Notusea 45. | +24V output control When signal is sent from GPU CN1-6 to LVPS CNT1755| 424V is supplied to +24V line, 46 [Lit motor 1 When CN603-1 is +24V, motor rotates, (When duplex unit is not installed.) liting up (together with upper limit control.) [47 [Paper feed clutch 1 [When CN610-is +24V, clutch operates. : (When duplex unit is not installed.) ADU clutet (When duplex unt is installed) 48 | Paper feed solenoid 1 When CN610-4 is +24V, solenoid operates, (When dupiex unit is not installed.) ‘ADU clutch (When duplex unit is installed) [49 [Litt motor 2 [When CN604-1 is +24V, motor rotates, liting up (together with upper limit control.) [50 | Paper feed clutch When CN609-3is +24, clutch operates. 51 | Paperfeed solenoid 2 When CN609-4 is +24V, solenoid operates. [52 | Duplex unit drive motor When CN654-3is +24V, motor rotates 10 (Storage) storage direction. 53 | Duplex unit drve motor [When CN6S4-6 is +24V, motor rotates to (Paper feed) second paper feed direction 54 [Lift motor + When CN60G-1 is +24V, motor rotates, (System console upper) liting up (together with upper limit control.) [55 [Paper feed clutch 1 [When CN610-9is +24V, clutch operates. (System console upper) [56 _ | Paper teed solenoid 1 When CN610-4is +24V, solenoid operates. 57 [Litt motor 2 [When CN604-1 is +24V, motor rotates, (System console middle) iting up (together with upper limit control.) 412Function “8 Paper feed cluten 2 (System console middle) ‘When GN609-3 is +24V, clutch operates. [59 |Paperfeed solenoid 2 ‘When GN609-1is 424V, solenoid operates, (System console mide) (60 |Litmotors When ON605-1 +24V, motor rotates, (System console lower) iting up (together with upper limit contro.) 61 | Paper feed clutch 8 When GN608-Sis +24V, clutch operates. (System console lower) 2 | Paper feed solenoid 3 When CN608-4is +28V, solenoid operates. =| {System console lower) [63 | Option paper feed clutch When CN6021 is +28V, clutch operates [e4 | Option paper teed drive motor When GN602-7is +24V, motor rotates [és | UCC paper teed solenoid When ONS64-2's =24V, solencid operates [66 | LCC paper food tray it (up) When CNS63-1 is +24V, motor rotates, litting up (together with upper limit control.) je7 | LCC paper feed way it (down) When CN563.2 is +24V, motor rotates, dropping down (together with upper limit contol.) [66-72 |Notused 73__[ Transport bekt motor forward The transport bel rotates forward rotation 1 (High speed) (FA-ABBB/FA-AS0S) [74 | Transport belt motor forward The iranspor bel rotates forward rotation 2 (Middle speed) (FA-AB83) [75 | Transpor belt motor forward The iranspon bal rotates forward rotation 3 (Low speed) (FA-A883) 76 _ | Transport bet motor reverse ‘The wanspor belt rotates reverse. rotation (FA-ABB8/FA-ASO5) FSa —— [Code [tem Function 77 | Paper feed motor forward rotation The motor rotaies forward (Fangs) [78 | Paper teed motor reverse rotation The motor rotates reverse : (FA-AB8B) (High speed) 73 | Paper teed motor reverse rotation The motor rotates reverse. (FA-ABB8) (Middle speed) }20 | Paper teed motor reverse rotation ‘The motor rotates reverse = (FA.A8B) (Low speed) {81 | Paper reversefaxit motor forward “The motor rotates forward rotation (FA-A8BS) (High speec) [a2 | Paper reverse/ext motor forward The motor rotates forward rotation (FA-ABB8) (Midate speec) [83 | Paper reverseext motor forward "The motor rotates forward rotation (FA-A888) (Lowspeed) jes | Wait plate and paper toed The solenoid operates. Solenoid (FA-ABBE/FA-A5O5) [a5 | Reverse solenoid (FA-A888) The solenoid operates. a6 [Not used a7 [Notused 88 | Transportipaper feed motor ‘The motor rotates. (Sorter) [89 | Bin movement for down direction The #20 bin position moves forward (Corte 41 bin position. {90 | Bin movement for up direction The #1 bin position moves forward (Sorter) #20 bin position, fat | Tamper drive motor ‘The tamper moves to staple minimum size and return (only Staple Sorter) to the original position [92 | Staple motor ‘The stapler operates one time then resets (only Staple Sorter) 414[code | item (23 Function Staple ready indicator (LED) (only Staple Sorter) The ready indicator lights up. [04 | Stapler swing motor (only Staple Sorter) The swing motor drives in and outSs (4) F5 mode Copier function programming Set the copler to service mode and press Muli-Copy key “5”. t Press Print key. Select desired code number with touch panel display and touch the OK key. Ifyou wish to select other code number, scroll the menu with arrow keys (<->). Select desired function with touch panel display and touch the OK key. When the CANCEL key is touched, the desired code input will not be accepted. t Press Clear/Stop and User Preset key to escape service mode. ‘Code [item Function __[ (Factory setting) (0 | Country version 0: Japanese 1: North American 1 {for American) 2: European/Others 2 (tor European) | 1 [Frequency desired 0:50 Hz (0 (for European) 1:60 He 1 (for American) 2 [Auto reset timer 0: None 1:45 second 2 2:tminute 3: 2minute 3 [Energy saver timer 015m 130m 260m 0 B15 4:2h 5:3h ean 46 _[Notused 7 [Message display O:Japanese 5: Spanish 7 language change 1:Englsh 6: Swedish 2:German 7: Finnish 3:French 8: Dutch 4: talian 9: Portuguese @_[Notused ‘9 | Fuser lamp phase (0: Zero cross control ° control 1: Phase control | 10 [Optics cooting fan contro! | 0: Normal operation| 1 4:Control mode (Fan operates when a predetermined ‘amount of copies are made.) 11 | Copy reservation function | 0: Not detecting 1 1: Detecting 12 [Notused 4.16‘Code [item Function | (Factory setting) 13 | Auto off timer (0: No power saving 3 (FP-7750) 1:30m 2:60m 2(FP-7742) 3.1.5 he 4:3he sane 14 [Copy paperssize setting | 0: None 1: Ledger/A3 i (copier paper tray upper) |2:LegaVB4_—_3: Letter/Aa 4: Letter - PYAAR 5: Invoice/AS 15 [Copy papersize setting | same as F5-14 1 (copier paper tray.Jower) | 16 [Copy papersize setting | same as F5-14 0 (System console, upper) 47 [Copy papersize setting | same as F5-14 0 (System console, middle) 18 [Copy paper size setting | same as F5-14 ° (System console, lower) 19 [Notusea 20 [ADF (0: Cancellation of ADF 1 | (Automatic document 1: ADF installation automatically feeder) discriminated 21 | Somer ‘0:Cancellation of sorter 1 1: Sorter installation automatically disoriminated 22 [System console 0; Cancellation of system console. 1 1: System console installation automatically discriminated 23 [Loc ‘0: Cancellation of LCC 1 (2000 sheet paper tray) 1:LCC installation automatically discriminated 24 _[Notused 25 [Copy density sensorread | 0: Not detecting 1 (QUANTUM Function) 41: Detecting 26 [Duplex unit ©: Cancellation of duplex unit 1 1: Duplex unit installation ‘automatically discriminated 27 [Total copy count (©: Does not count up 0 In case of mis-feed in 4: Count up, second side copy for two side copy, copy number isnot counted. 28 | Total copy count 0; Does not count up ° Checking double feed 1: Count up, by comparison between infout copies. 29-30 [Not used 31 [ADF switch back 0: No 0 1Yes 417 FSSs (Code [Item Function (Factory setting) 932-83 [Notused ‘34 _|Mult-feed defaurt Gof ton 35 | Sorer initial mode (O:Non son 2: Staple sort 0 setting 4: Sort 3:Group 36-37 [Notused = ‘38 | Duplex unit intial (0: Does not select 1 mode setting 4:1 sided to 2 sided 2:2 sided to 2 sided 8: Book to 2 sided (and sheet bypass solenoid) 1: At paper exit sensor (0: Not installed ° 1: Key counter installed 2: Departmental counter 3: Card counter 42 [Key counter and Departmental counter 43 | Key counter count up ‘same as F5-41 ° timing 44 [Counter count up (0: Does not count up ° (interieaving, cover mode) _|1: Count up 45-49 [Notused 50 [Auto exposure defoult (0: Not detecting 2 1: Auto mode priority 2: Manual mode priority 51 |2in 1 mode copy ratio 0: Full size 1 setting 41: Reduction 52 [Auto original size (0: No detection - Priority (Manual key LED Ii 1 detecting sensor 1: Detection - Priority (Manual key LED off) 2: Manual key status LED livotf held in ‘memory when power switch OFF 53 [Auto shit (0: No auto shift 0 L (Duplexing) 4: Auto shitt 54 [Reduction ratio 0:100% 1:95 % ° (Margin mode) 2:93% — 3:91% 85 | Margin value O:smm—1:10mm 1 Initial setting 2:15mm_3: 20mm 56 | Edge value 05mm 110mm 0 Initial setting 215mm _3: 20mm. ‘57 [Book value 0: 15mm 1: 20mm 1 Initial setting 2:25mm_3:30mm 88 | Copier operation (After “U4” | 0: Copier stops or copy cycle is inhibited. 0 waste toner bottle is ful) __| 1: Continuous copier operation 4-18‘Code [hem Function (Factory setting) ‘59 | Copier operation (After“U13" | 0: Copier stops or copy eycle is inhibited, 0 Toner bottle empty +1: Continuous copier operation detection) 60 [Auto papertray selection | 0: Manual 7 4: Auto ‘0: When clearing U1, press any key. 0 ‘empty detection (Copier stops or copy cycie 1: Press RESET key and AUTO inhibited) EXPOSURE key. = Not used ETP system operation cycle | Number of copies for operating timing of 1 (Retresh cycle) Refresh mode, 0:5001:1,000 2:1,500 3:2,000 (copies) 66 _ | Interieave default O:Blank 1: Copy 67 | Page insertion mode intial | 0: Blank paper ° setting 1: Copied paper 68 | Cover mode default (0: Front blank 1: Front copy ° 2: frontiback blank 3: Frontback copy 69 | Notusea 70 | Preventive maintenance | 0: No call 2 115K 225K 3:5K 410K 15K 6:20K 7:30K 840K — 9:60K 10:80K 11:90K 12: 120K 43: 160K 71 [Preventivernaintenance | 0: No indication 1 (Duplex unit) 1: Indication 72 | Copier operation (After cleaning | 0: Continuous copier operation | 1 ‘web roller counter is reached to | 1: Copier stops or copy cycle is inhibited 0) 73 [Cleaning web roller counter |0: 120k o selection 180k 74-79 |Notused 80 | Paper size selection O:LETTERAIASR 1: LEGALIBA 2 priority 2:LETTERIAS 3: LEDGERUAS 4:INVOICE/B5R__ 5: INVOICE/B5 ‘81 | BAMFoolscap size 0: B4 ° selection 1: Foolscap 1 (for European version) 2:Foolscap 2 2 | Sky shot mode (0: OFF 1:M1 ON ° 2: M2 ON 3: M1, M2 ON. 83 [Auto edge defauit (0: OFF 7 1: 0N 419 FS— (Code [item Function (Factory setting) ‘84 | Paper tray selection (0: LOC > System (lower to upper) > Copier o priority (lower to upper) > Sheet bypass (Lett to Right) 1: Copier (upper to lower) > System (upper to lower) - LCC - Sheet bypass 2: LCC > Copier (upper to lower) > System (upper to ower) > Sheet bypass 85 | Auto selection 0: None 0 prohibition paper tray 1: Copier (upper). 2: Copier (lower) setting (1) 3: System console (upper) 4: System console (middle) ‘5: System console (lower) 6.Lcc 7: Sheet bypass 86 | Autoselection prohibition | same as F585 ° paper tray setting (2) s 87.89 | Not used 90 | Beep sound 0: None qi 1:Yes 91° | Check size mt ¥ ‘Wiat of paper paralie postion o paper ® {eed direction Check size m1 X Length of paper vertical position io paper 4 feed direction 93° | Check size M2¥ With of paper parallel poston to paper 4 feed direction 94° | Check size Max Length of paper vertical position to paper 19 {eed direction 95-99 [Not used * F6-91-94; check size = (input value x 5) mm. * F6-91, 99; Even number only, 4-20To Clear the Service Call indicator Re-input the F5-70 and F5-73. Sit the copier to service mode and press Multi-Copy key “5” { Press Print key, Scroll the display menu until code number 70 is indicated with arrow keys (<->), then touch °70” key. Touch desired PM cycle key and OK key. When the CANCEL key is touched, the desired PM cycle will be not accepted. Scroll the display menu until code number 73 is indicated with arrow keys (<>), then touch "73" key. Touch desired PM cycle key and OK key. When the CANCEL key is touched, the desired PM cycle will be not accepted. t Press Clear/Stop and User Preset key to escape service mode. 3 FS-_-__ hw (5) F6 mode Adjustment and programming Set the copier to service mode and press Muiti-Copy key “6”. + Press Print key. Select desired code number with touch panel display and touch the OK key. If you wish to select other code number, scroll the menu with arrow keys (<-->), The display will indicate memorized number. Input the new setting number with Multi-Copy key or Up/Down key. Increase: Multi-Copy key or Up key of touch panel display Deejee Reset and Multi-Copy key or Down key of touch panel display The OK key is touched on the touch panel display, the memory number changed is now in memory. When the CANCEL key is touched, the desired code input will not be accepted. t Press Clear/Stop and User Preset key to escape service mode. ‘Code [tem Function Remarks (0 | 100% selection ‘Adjustment from 99.1% 0.10% (Ratio of vertical and to 100.9% (-91t0 +3) parallel position to the (9: Enlargement Paper feed direction) (): Reduction (standard = 100%) 1 [Just 100% (Ratio of ‘Adjustment of ratio tor 0.10% parallel position to the parallel position. (91049) Paper feed direction) wn 2 | 100% focus ‘Adjustment of focus. (-50 to +50) 3 [dust 100% ‘Adjustment of lens stop | (~50 to +50) (Ratio of vertical position | position by lens home —_| (+): Enlargement tothe paper feed direction) | position. (S/S) (): Reduction 4 | Original registration ‘Adjustment of original 0.2mm [if you adjust the detecting timing (Reduction | registration detection (2410 +25) | content of F8-02 and Enlargement copying) | timing mode, the content (#): Delayed | of F8-04mode is ():Advanced | automatically changed from the factory setting 4-22‘Code [item Function Remarks 5 [Copy paper registration | After 04 is adjusted, delay [0 426mm (FP-7750)| “same as FE-O4 detecting timing time is adjusted from —_|0.375mm (FP-7742)| timing roller clutch ON, (-96 to +9) (): Delayed (): Advanced 6 [LED array synchronized | After 04 is adjusted, jo.426mm (FP-7750)] timer for trimming function | synchronized timer is ___o.375mm (FP-7742) adjusted. (251049) 7 [Registration void ot image _ | After 05 and 06 are fo.425mm (FP-7750) (LED array synchronized | adjusted, registration void )0.375mm (FP-7742) timer) is adjusted, _| @t0 +39) 8 | Trail edge timing of original [After 06 fs adjusted, black [0.425mm (FP-7750) image (Reduction) line is adjusted. 375mm (FP-7742) le () Advanced (+) Delayed} 910 +9) | ‘9 [Trail edge timing of copy | same as F6-08 fo.aasmm (FP-7750)| image (Enlargement) jo375mm (P-7742) 910 +9) 10 [Notused 11 | Exposure standard ‘Adjustment of overall o.1ev (standard = 60V) ‘exposure standard (-99 to +99) 12 | Photo mode exposure ‘Adjustment of Photo oav voltage change mode exposure voltage (91049) (standard = -10V) 13 | Zoom exposure In reduction mode, the 02v {50% Reduction) ‘exposure voltage is, (91049) (standard = 2.35V) ‘agjusted in proportion to the difference between the eduction and 100% ratio. 14 [Zoom exposure Inenlargement mode, the o2v (200% Enlargement) exposure voltage is (81049) (standard =2.7V) gjusted in proportion to the difference between the enlargement and 100% ratio. 15-16 [Notused 17 | Grid standard voltage [Adjustment of grid 2.28 (standard = -810V) standard voltage. (4410 +19) 18 [Photo mode grid voltage | Adjustment of photo 2.28 (standard = ~480V) standard voltage. (27 to +50) 19 | Bias standard voltage ‘Adjustment of bias 24 (standard = -250V) standardvotage (2510 +9) 20__|Notused 21 | Toner density sensor ‘Adjustment of toner 0.033 ‘gain voltage density sensor gain, (49 t0 454) (standard = 6.51V) voltage 22-28 [Not used 423 &as Code [item [Function Remarks 24 | Copy density rank ‘Adjust copy density rank adjustment cchange for document (© mode light side) mode (Light side) 25 | Copy density rank ‘Adjust copy densiy rank adjustment ‘change for document (0 mode dark side) mode (Dark side) 26 | Toner density sensor ‘Adjustment of toner 195m judgment voltage level | supply starting judgment | (-200 +26) (standard = 2.5V) voltage level | 27 _ | Toner recycle switch ‘Adjustment of toner density) 19.5mv judgment evel ‘sensor judgment level (1010 +10) (Recycle oF collection) 28 [QUANTUM white density | Adjustmentof standard | 3010 +40 agwustment white density level for QUANTUM 29. [QUANTUM black density | Adjustmentof standard | -09t0 +99 adjustment black density level for QUANTUM ‘Notused ‘31 | Fusertomperature ‘Adjustment of fuser o7e temperature. (1510 +15) (0): Raise E (tower 32 | Original donsity ight peak | The levels adjusted in 1% of auto original density | proportion tothe (-9910 +99) level ditference between the light peak and standard level 33-35 [Not used 36 | Registration of original | Adjustment of registration | 0.4mm (A670) forthe automatic document | timing ‘0.65 (A505) feeder (-32to 432) (1-side original feeding) ‘37 | Registration of onginal | Adustment of registration | 04mm {or the automatic document. timing (-82 to 432) feeder (2-side original feeding) 38 [image density (black level) | Adjustment of judgment 195m judgment standard voltage _| standard votage. (-99t0 499) 39-40 [Not used 41 | Paperloop ‘Adjustment for length of 1250, (Sheet bypass) the loop formed before the | (-99 t0 +99) copier timing roller. 42 | Paperloop ‘same as F6-41 125m. (a0u) “When installed duplex | (-9910 +99) tunit, second copy feeding 4-24‘Code [item Function ‘Remarks | 43 [Paperloop same as F641 125m. (Copier paper tray lower) (990 +99) 44 | Paperioop ‘Adjust the length of| 125ms {System console) the loop formed before the | (-99t0 +99) registration roller of system console. 45 _[Paperioop ‘same as F6-41 125m. Lec (99 10 +99) 46 | Paperteeding ‘Adjustment of registration | 10.0ms. (anu) timing (9910 499) 47 | Paperfeeding same as F646 10.088. (Copier paper tray, lower) (-99t0 +99) 48 | Paperfeeding ‘samo as F646 10.0ms. (System console, upper) (-99t0 +99) | 4950 [Notused 51_|Paperfeeding (LEO) Same as F646 Same as F648 52 Reduction mode focus | This mustbe adusieai’ | (910 +9) this focus changes atter agjustment of F6-02. 53 [Enlargement mode focus | This must be adjusted it | (-9t0 +9) this focus changes after adjustment of F6-02, ‘54 | Registration void ofimage | Adjustment of registration [0.426 (FP-7750) (During use with ADF = NO_| void. los75mm (FP-7742)| swing back condition) ‘4 | Registration void of mage | Adjustment of registration [0.425nm (FP-7750)| (During use with ADF = NO_| void. lo.a75mm (FP-7742) swing back condition) (0t0 +99) '55 | Original stop position ‘Adjustment of orginal stop| 0.4mm (in 1 mode) position from orignal guide| _(-32 to +32) (FA-A888) late 56 | Original interval ‘Adjustment of original o7mm (in 1 mode) (FA-A888)__| interval timing (16 to +8) ‘57 | Registration width guide | Adjustment of registration | 039mm standard postion (Duplex) _| wiath guide position (1010 +10) 58 | Registration length quide | Adjustment of registration | 030mm standard position (Duplex) _| length guide position (1210 +12) 59 [Notused 60-61 [Not used 62 _| Toner density sensor gain _| Adjustment of toner 0.038v voltage density sensor gain voltage] _(-10 to +5) 63 [Limitation of maximum copy | Selection of maximum 11099 number copy number of continuous| copy mode 4 _[Notused 425 ReCode [item Function Flomarks 65 | Black density sensor Reference votage for “8910 +89 reference voltage black density sensor compensation {66 | Black density sensor output | Compensate value for ~2910 189 gainicompensation black density sensor E output 67 | Copy density rank [Adjust copy density rank adjustment change for photo mode (P mode light side) Light sie) 68 | Copy density rank ‘Adjust copy density rank adjustment change for photo mode (© mode dark sie) (Dark side) 69_[Notused 70 [LCD contrast agustment | Reference votage adjustment for LCD contrast | 71 [Coordinates compensation | Coordinates compensation for touch panel (X1) value (X1 point) 72 | Coordinates compensation | Goordinates compensation for touch panel (¥1) value (Y point) 73 | Coordinates compensation | Coordinates compensation for touch panel (x2) value (2 point) 74 | Coordinates compensation | Goordinates compensation for touch panel (Y2) value (Y2 pon!) 75-79 |Notused 80 [Automatic compensation | Set by QUAUTUM value (Read only) Exposure voltage &1_[Notused 2 [Automatic compensation | Set by QUAUTUM value (Read only) Grid voltage 83-98 |Notused 99 [FSIF6 Intiaization Fetumn to factory setup Factory Use Only 4-26(6) F7 mode electronic counter Read procedure Set the copier to service mode and press Multi-Copy key “ t Press Print key. t Select the desired code number with Multi-Copy key. t Indicates memorized count in the electric counter. 4 Press Clear/Stop and User Preset key to escape service mode. ‘Code [item Function’ (00 | Acode No. of specific Tdentification code number for access counter of user choice ‘department manager mode Not used = Total count Total count ofall copies ‘22 |Preventivemaintenance | PM count ofall copies, total count NOTE: When the service call indicator turns ON, the PM count is cleared, 23 _ | Developer count ‘Total elapsed copies since the last developer change. 24-25 [Not used 26 | Fusercleaning web count | Possible number of copies until replacement of web roler. 27-82 [Not used 33 | ADF original feed total count | Total count of originals fed. ‘34 | Duplex unit copy total count | Total count of duplex unit copies: ‘36 _| Sheet bypass count Total count of sheet bypass paper fed. ‘36 | Copierlower paper drawer _ | Total count of copies from the lower drawer of the copier. jcount ‘37 [System console upper Total count of upper stage of optional system console. paper drawer count 38 | System console midale | Total count of upper stage of optional system console. paper drawer count 407as ‘Code [item Function ‘39 | System console lower ‘Total count of upper stage of optional system console. Paper drawer count 40 [LCC count Total count of optional LOC (3000 sheet paper drawer) 41 | Copier upper paper drawer | Total count of copies from upper paper drawer of the copier count NOTE: When the duplex unit is installed to/upper stage of (When duplex unit is not | copier this code does not count up. installed.) 42-50 | Notused 4-28(7) F8 mode copier operation adjustment Set the copier to service mode and press Multi-Copy key “8”. ‘ Press Print key. + Select the desired code number with Multi-Copy key. + Adjust the selected mode according with instructed procedure. t Press Clear/Stop and User Preset key to escape service mode. ‘Code [Nem Function ‘00 | Exposure lamp replacement ‘When replacing the exposure lamp. Procedure: 2) Press the Print key then this function moves the amp to the position (approx. 450mm from the optics home position) where it can be replaced. ) To return the optical system to the optics home position, press the Clear/Stop key. (01 | Original registration This function automatically makes six copies for agjustment copy checking the original registration, consisting of three: 100% and 200% copies. Procedure: a) Position the Panasonic Test chart-53 on the platen glass. ») Press the Print key. (02 | Measurement input for adjusting the | This function measures the registration that was copied original registration using *01". The original registration is corected by input of the resulting measured value. Procedure: 4) Press the Print key. b) Measure the registration on the three 200% copies that were made using “01". ) Multiply the average measured value obtained trom these three copies by 10, then input the product using the Mult-Copy key. 6) Press the Print key. ) Measure the registration on the three 100% copies that were made using "01", ) Same as 0) 9) Press the Print key. At this time, the registration is calculated so the registration of both the 200% and. 100% copy matches, then the resulting registration is ‘memorized, 4.29——s — ‘Code [item Function cy 1) This adjustment may cause the factory setting of FS- (04 to change, so check the F6-04 setting once more. IWithas changed, transfer the revised valve the memory sheet. |} After completing this adjustment, check F6-05 once more. 08-05 [Not used (06 [Machine error and Paperjam ead | 30 machine error or paper jam codes stored in memory are displayed, beginning with the code stored frst. NOTE: When stored codes more than 30, only the ‘most recent 30 are displayed. 07 [Machine error and Paperjam code | a) Press the Rasat key. read (06) clear ‘A Message "Error code can be cleared with the Print key" is displayed on the LCD, ) Press the Print key. (08 [Lock operation of mirror and ens | a) Press the Print Key then the mirror and lens unit ‘move to locked position for transporting the copier. ') When the mirror and lens unit are locked, any digit key input won't be accepted. NOTE: The lock operation is automatically reset when the Power switch is turned ON again. (09 [Automatic gain adjustment of toner | a) Press the Print Key and the gain vollage and density sensor judgment level of the toner density sensor is automatically set in approx. 2 minutes, This adjustment must always be _|b) This adjustment may cause the factory setting of F6- performed when replacing new 21 and 26 to change, so check F6-21 and 26 settings developer. ‘once more. If they have changed, transfer the revised values to the memory sheet. 10 | Drum charge voltage checking This function automatically confirms the drum bias vottage without paper of F3 mode because the LED array always lights up. Procedure: a) Press the Print key to making copies ) Press the Clear/Stop key to clear, 17 | Original registration This function automatically makes 2 copies adjustment copy (2) (Goth 100% and 200%) same as F8-01 mode, 4-30‘Code item Function’ 12 [Notused 13 | Black density sensor reference level_|( Factory use only / Need special fixtures } adjustment (Factory use only ) 74 [Black density sensor outpui gain | This adjustment should be performed when installing adjustment the copier, cleaning/replace black density sensor or replacing the drum. Procedure a) Press the Print key ») Adjustment value is automaticaly stored at F6-65, 15 | Notused : 6 | LOD touch panel key input position _ | This adjustment is to compensate the LCD touch panel agjusiment detecting position corresponding key input 17-20 [Not used (8) F9 Telephone# input Set the copier to service mode and press Multi-Copy key “9’ + Press Print key. ‘ ron INPUT key on the touch panel display. Input the telephone number. Number: Multi-Copy key Hyphen (-): Reset key Space: __ Interrupt key Carousal moving to left side: Invoice key of Original size to right side: Invoice key of Copy size 2 Bi & ‘ The OK key is touched, the new telephone number is now in memory. ‘ Press Clear/Stop and User Preset key to escape service mode. 4-31—————— 4.2 Self-diagnostics/Machine Malfunctions The self-diagnostic functions detect troubles in important components of the copier, When any trouble occurs, the copier is stopped. 1. User error NOTE: XXXX will appear in message display. Error} ace | Message Mem Seepage uo INSERT KEY Key counter failure (option) or | 4-34 or ‘Access code number was not INPUTIDENTIFICATION | input CODE xxx Ui [CLOSE FRONT PANEL | Front cover failure 434 lus | CLOSE SORTER ‘Sorter failure (option) 434 Sorter won't close securely. US | CLOSE DUPLEX UNIT Duplex unit failure 434 Us| CLOSE RIGHTSIDE PANEL | Copier paper feed cover failure [4-35 U7 | CLOSE RIGHT SIDE PANEL | System console (option) paper | 4-35 teed cover failure u10 | CLOSE ADF ‘ADF (option) failure 495 Uit | CLEAR SORTER BINS Sorter copy paper removal 4-35 NOTE: When clearing U11, all paper is removed from bins, Ui2_[ADD STAPLES: Sorter with stapler 436 [ui [ADD TONER Toner level detection 4-36 Ui4 [REPLACE WASTE TONER | Waste toner bottle full 436 BOTTLE JU16 [INSTALL DEVELOPER UNIT | Developer unitisnotinstalled | 4-36 ui [= Sorter transport cover failure | 4-36 jue |= Copy usage is upperimited. | 4-36 4-32Error Message tem See page oF |SORTERFULLEMPTY | iftoomany copies inbin or | 4-36 PRESS MODE KEY too many bins selected, Remove copies and press the each sorter made key on the touch panel ‘Not ready (Red LED flashes) Stand-by The ready indicator wil ights ‘and the other displays are tumed OFF, To clear the Stand-by mode, press the Print key. Not ready (Red LED lights) Power saving The ready indicator wil lashes | and the other displays are | tuned OFF. To clear the Power saving mode, press the Print key A(1) (2) (3) (4) 4-34 U0: Key counter failure or Access code number was not input “The copier does not indicate READY TO COPY when the key is inserted, ls to koyincoedconoay? «= NO“ Renee no toy + ves Is0WT192comnectedtoCN27 —» NO-> CNI102, tne CPU oc, Is CN119-4 contact i 42 ves > tho ke counter omocion i dace “Access code number was not input Input access code number. U1: Front cover failure “The copier does not indicate READY TO COPY when the front cover is closed, Is the front cover closed securely? —— NO —> Close the front cover securely. } ves Is DCPAV detected on CNBS1-1.2_& NOP The CNS and CNZOS of AC diver PCA) (0fLVPS PCB) whon tho font covers connectors are detective opened andclosed? The CN16 o!CPU PCB is disconnected U4: Sorter failure (option) “The copier does not indicate READY TO COPY when the sorter is installed. 's the sorter closed securely? ——— NO > Close the sorter securely. + ves Does J3-5 (output signal of Sorter CPU) NO —> Adjust the sorter interlock switch of sorter. al a switch tuned ON and OFF? a US: Duplex unit failure “The copier does not indicate READY TO COPY when the duplex unit is installed. Is the duplex unit tray inserted ~—-»S« NO —> Insert the duplex unt tray securely securely? + ves Does CN2-19, 20, 21 (output signal of —» NO —» Check DOSY of tray detecting sensor. CPU) change when duplex unit ray Detected: Tray detecting sensor detective is removed and installed? Not detected: Check all DEV tines.(5) U6: Copier paper feed cover failure “The copier does not indicate READY TO COPY witen the copier paper feed cover is closed. Is the paper feed cover closed securely? —P NO > Close tha paper feed cover securely. 4 yes Does CNS-7, 9, 14 (ulput signal of CPU) -» NO —» Check DCSV of the tray detecting sensor. change when the paper feed cover is Detected: Cover sensor is defective. ‘opened and closed? Not detected: Check DCSV Iie. (6) U7: System console (option) paper feed cover failure “The copler does not indlate READY TO COPY when the system console paper feed cover is closed {s the paper feed cover closed securely?» NO —» Close the paper feed cover securely. 4 Yes Does CN611 (output signal of system —» NO —> Check DCSV of the system console driver, console driver) change when the paper Detected: Cover sensor is defective. feed cover is opened and closed? Not detected: Check DCSV tne. 4 Yes ‘System console drive PCB is defective. (Refer to system console Service Manual) (7) U10: ADF (option) failure “The copier does not indicate READY TO COPY when the original is placed onto the original feed tray. Ise ADF closed securely? ——® NO —> Close the ADF securely. + ves Is the ADF entry cover closed securiy? NO —b Close he entry cover secur, ves Is the ADF exit cover closed securely? NO —P Close he exit cover securely ves Refer tothe ADF Serie Manual (8) U11: Sorter copy paper removal When the Staple Sot or Sort mode is selected Copies are already in atleast one bin ‘Any bin receives more than 25 copies as a result of the use ofthe ADF. ‘Any bin receives a copy which isan unsuitable size for stapler use, ‘Any bin receives a double feed from the duplex unit NOTE: To clear U11, all paper must be removed trom all bins. 4-35_ (9) Ut2: Sorter with stapler “When the stapler mode is selected, and a staple catridge isnot inserted (10) U1: Toner level detection “*U13" does not reset after replacing the toner bottle, {s the toner caked in the bottle? © ——» YES —» Shake the toner bottle well pe pO BREN een (eo tow a ag = (11) U14: Waste toner bottle full 1s the waste toner bottle ful? —> YES —> Replace the waste toner bottle (12) U16: Developer unit failure Is the developer unit installed in he > NO —> Install the developer unit securely ‘copier securely? (or check the CN7 on CPU PCB connection) (13) U17: Sorter transport cover failure (FA-S680) ‘The copier does not indicated READY TO COPY when the transport cover is closed. 1s me ransgo cover cased secuy? NO. —® Chase he srr anspor cover securely | ves Dots change votag sorter CPU PUB J-2 EVR wen he cor epenoce sete tuedon oof? NO. —> Cover suns dtectne ves Somer CPU PUB is eeove (14) U18: Copy usage is upper limited Please consult department key operator. 4-36Paper Jam Location Guide CS uaTe o@ i svras 4-37_ 2. Paper Jam (gam a Jam ee on position 00 | The registration roller paper pass sensor does not detect A paper within a predetermined time after sheet bypass paper feed roller starts rotating. Ot |The copier upper paper feed unit paper pass sensor 1 does not detect paper within a predetermined time. ‘When the duplex unit is not installed A Alter copier upper stage paper feed roller starts rotating When the duplex unit is installed: AE After duplex unit paper feed roller starts rotating }J02 | The copier lower paper feed unit paper pass sensor 2 does not B detect paper within a predetermined time after copier lower stage paper feed roller starts rotating. JOS | Optional system console upper paper feed unit paper pass sensor 1 B does not detect paper within a predetermined time after upper ‘stage paper feed roller starts rotating. }J04 | Optional system console middie paper feed unit paper pass sensor 2 B does not detect paper within a predetermined time after middie stage paper feed roller starts rotating, |JO5 | Optional system console lower paper feed unit paper pass sensor 3 8 does not detect paper within a predetermined time after lower stage paper feed roller starts rotating }J06 | When optional LCC is installed. A The copier lower stage paper pass sensor 2 does not detect paper within a predetermined time after LCC pick-up roller starts rotating, 'JO7 | Paper feeding from the copier lower paper tray or optional A LCC or system console: The copier upper stage paper pass sensor 1 does not detect paper within a predetermined time after copier lower stage paper pass ‘sensor detected paper. [08 | Paper feeding from the optional system console upper stage. AB The copier lower stage paper pass sensor 2 does not detect paper within a predetermined time after optional system console upper stage paper pass sensor 1 detected paper. 09” |) Paper feeding from the optional system console middle stage: 8 ‘The copier lower stage paper pass sensor 2 does not detect paper within a predetermined time after optional system console middle stage paper pass sensor 2 detected paper. b) Paper feeding from the optional system console lower stage: ‘The copier lower stage paper pass sensor 2 does not detect paper within a predetermined time after optional system console lower stage paper pass sensor 3 detected paper. J10__ | Not used 11 |The copier upper stage paper pass sensor 11s detecting paper within a predetermined time. a) Paper feeding from copier upper stage: A b) Paper feeding from duplex unit: AE 4.38Jam| - Jam read | Condition : esas a _{pesition 12 | Paper feeding from copier lower stage: a The copier lower stage paper pass sensor 2 is detecting paper within a predetermined time after first detecting paper. S13 | Paper feeding from optional system console upper stage: B Upper stage paper pass sensor 1 is detecting paper within a predetermined time after first detecting paper. J14 | Paper feeding from optional system console middie stage: B Middle stage paper pass sensor 2 is detecting paper within a predetermined time after first detecting paper. [J15 _ | Paper feeding from optional system console lower stage: B Lower stage paper pass sensor 3 is detecting paper within a predetermined time after first detecting paper. 16 _ | Paper feeding from optional LCC: A ‘The copier lower stage paper pass sensor 2 is detecting paper within a predetermined time after first detecting paper. J17_ [When fixed quantity paper passed on the registration roller paper pass sensor. a) The copier paper pass sensor 1 oF 2 is detecting paper. A ) Optional paper pass sensor 1 or 2 or 3s detecting paper. B 518 | Paper feeding except from sheet bypass A The registration roller paper pass sensor does not detect paper within zat a predetermined time after copier upper stage paper pass sensor 1 Fs detected paper. 3 [J19-20| Not used a 'J21 | Copier upper stage paper pass sensor 1 is detecting paper. A 3 [522 [Copier lower stage paper pass sensor 2 is detecting paper. A 2 [J23 | Optional system console upper paper pass sensor 1 is detecting paper. |B. }J24_ | Optional system console middle paper pass sensor 2 is detecting paper.|_ 6. }J25__ | Optional system console lower paper pass sensor Sis detecting paper. | _B J26-25| Not used (530 | Paper feeding from sheet bypass. The registration roller paper pass sensor is detecting paper within a c predetermined time after sensor detected paper. J31__ | Paper feeding except from sheet bypass c The registration roller paper pass sensor is detecting paper within a predetermined time after registration roller starts rotating. 332 [Not used }J33__ | The registration roller paper pass sensor is detecting paper. c 534-39] Not used [J40 |The paper exit sensor does not detect paper within a predetermined CD time atter registration roller starts rotating [747 | The paper exit sensor is detecting paper within a predetermined time D after sensor detected paper. [J42__ The paper exit sensor is detecting paper. D J43-49| Not used 4:39ae Jam ead | Condition an al position [350 | Transport operation for duplexing D The duplex unit paper pass sensor 1 does not detect paper within a predetermined time after copier paper exit sensor detected paper. {J51_ | Transport operation for duplexing DE ‘The duplex unit paper pass sensor 1 is detecting paper within a predetermined time atter sensor detected paper. J52 | Transport operation for duplexing DE The duplex unit paper pass sensor 2 does not detect paper within a predetermined time after paper pass sensor 1 detected paper. [353 | Transport operation for duplexing DE The duplex unit paper pass sensor 2 is detecting paper within a predetermined time after sensor detected paper. J54 | The duplex unit paper pass sensor 1 is detecting paper. D J55__| The duplex unit paper pass sensor 2is detecting paper. D }J56 | The duplex unit paper detecting sensor does not detect paper after copies are fed into the duplex unit tray, J57-59| Not used J60— | When the sorteris installed. a) The sorter entry paper pass sensor does not detect paper within a DF predetermined time after copier paper exit sensor detected paper. b) The sorter paper exit sensor does not detected paper F within a predetermined time after sorter entry paper pass sensor detected paper. c) The sorter entry or exit paper pass sensor is detecting paper. F ) For FA-S575 F The sorter exit paper pass sensor does not detect paperwithin a predetermined time after sorter entry paper pass sensor detected Paper. ©) For FA-S575 F ‘The sorter exit paper pass sensor is detecting within a predetermined time after sensor detected paper. [570 [When ADF is instalied a) The ADF entry paper pass sensor does not detect paper within a G predetermined time after ADF paper feed roller starts rotating. b) The ADF entry paper pass sensor is detecting paper within a G predetermined time after sensor detected paper. ¢) The ADF entry paper pass sensor is detecting paper before using ADF. S71 [a) The ADF exit paper pass sensor does not detect paper within a G predetermined time after ADF starts paper exit. b) The ADF exit paper pass sensor is detecting paper within a 6 predetermined time after sensor detected paper. c) The ADF exit paper pass sensor is detecting paper before using ADF.|_G 372 |(FA-A888) a) The ADF exit paper pass sensor does not detect paper within a predetermined time after ADF starts reverse operation. by The ADF exit paper pass sensor is detecting paper within a predetermined time after sensor detected paper. 4-403. Machine error The machine system will detect problems in important areas of the copier. When any problems occurs the copier stops. Error codes alternately display the mode number and code number in the "Digit" display area of the touch screen. When there is trouble in any part of the copier, the "MACHINE ERROR TURN POWER SW OFF/ON' error appears in the "Message" display. (1) Error code display functions E1: Optical unit error [Code [Function Refer page E1-01 [Optical unit scan operating 44 E120 [Lensratiooperating 444 | E1-21 _ | Mirror ratio operating ~ laa z 1-23 _|F8-02mis-input 445 1-22 _ | Auto original density detection 4-45 1-40 _ | Optics fan motor (1) rotation 4-46 E1-41__ | Optics fan motor (2) rotation 4-46 E1-43 _ [Optics fan motor (4) rotation 4-46 Ps A E2: Paper feed unit error B [Code | Function Refer page i E2-01 _ [Lift motor rotation 1 (Copier upper tray) £202 _| Lift motor rotation 2 (Copier lower tray) E2-03 _ | Litt motor rotation 3 (System console upper) 446 2-04 _ | Lift motor rotation 4 (system console middle) 2.05 | Lift motor rotation § (system console lower) 2-06 _ | Optional LCC lift operation (UP) 2.07 _ | Optional LCC itt operation (DOWN) 4-87 2-10 _ | System console motor rotation manual 4-41ee ES: Developer unit and Hopper unit error Code _ [Function Refer page 3-01 _| Toner bottle motor rotation 448 3-03 _ | Toner density sensor gain 4-48 E3-10__| High voltage power supply leak (1) 449 £3-11__ [High voltage power supply leak (2) 449 al [3-20 _ [Main motor rotation : 4-49 | [E3-21 | Dust collection fan motor rotation 4-50 3-22 | Exhaust fan motor rotation ___ [450 3-23 _ | Suction fan motor rotation 450 3-30 _ | Discharge lamp 450 [E3-40 | Copy density sensor output detection 450 3-60 _ | Transfer cleaner operation 451 E4: Fuser unit error [Code [Function Refer page: E401 |Fuserwarmup 451 4-10 _ | Exhaust fan motor (1) rotation 452 4-11 | Exhaust fan motor (2) rotation #52 [E412 _ | Exhaust fan motor (3) rotation 452 ES: System (+24V/+10V) error ‘Code [Function Refer page E5-01 [Vp (#24V) line 452 E5-04 [Vo (+10V) line 4-53 5-10 _|+5V (for EPA) 4-53 5-21 _| ADF communication abnormal 453 5-22 _| Sorter communication abnormal 453 5-23 [Control panel communication abnormal 4-53 [E5-41 | Registration timing control circuit abnormal 4-54 5-42 _ | Total counter connection 454 5-50 _ | Communication error 4-54 E6: Duplex unit error [Code | Function’ Refer page E6-03 _ | Paper length home position detecting sensor 454 E6-04 _| Paper width home position detecting sensor 455 6-05 _ | Paper detecting sensor 4-55 427: Optional unit error “These errors are indicated when options are installed. Refer to Optional Unit Service Manual. Code [Function Refer page E701 _ | Sorter bin movement Sorter Service 7-03 _ | Transport belt motor failure Manual E7-06 _ | Stapler drive motor failure 7-07 _ | Tamper drive motor failure ‘ADF main motor rotation ADF Service E7-11__ | ADF sensors output abnormal Manual (registration and original exivreverse sensor) 4-43 3 £SK E1-01: Optical unit scan drive When the lamp unit scanner motor drives to the optics home position ‘sensor and is not detected within a predetermined time. Does the lamp unit move when the power —> NO —» Lamp unit scanner motor connector is shorted ‘switch is turned ON? Yes ‘or broken, ‘CNI14 oF CN123 (of LVPS PCB) is shorted or broken, ‘Lamp mechanism drive mechanism is defective, CPU PCB is detective 's DCSV (output signal) detected on the —> NO —> Is DCSV signal detected on the CN10-17 of CPU home position sensor connector? Yes Poe? YES: Home position sensor connector is detective. No: ‘Check all DCSV tines, Does CN10-19 (output signal of CPU PCB)-> NO —> Home position sensor is defective, ‘change when the home position sensor is turned ONIOFF. Yes E1-20: Lens ratio drive Home position sensor mounting position is incorrect, CPU PCB is detective. When the lens stepping motor drives to the lens home position sensor and is not detected within a predetermined time. Does the lens unit move when the power —» NO —p Lens stepping motor connector is ‘switch is turned ON? Yes detective. (CN115 or CN123 (of LVPS PCB) is shorted or broken. Lens drive mechanism is defective. Lens stepping motor is defective. CPU PCB is defective, 's DCSV (output signal) detected on the —> NO —> Is DCSV detected on the CN10-18 of CPU PCB? lens position sensor connector CN-1 ? [m YES: Home position sensor connector is shorted or broken, No: Check all DCSV lines. Does CN10-20 output signal of CPU PCB—> NO —> Home position sensor connector is shorted or cchange when the home position sensor is tuned ON/OFF. Yes 444 broken, Home position sensor mounting position is incorrect. Home position sensor is defective. CPU PCB is defective.1-21: Mirror ratio drive ‘When the mirror stepping motor dives to the mirror home position sensor and is not detected within a predotermined time. oes the mirror unit move when the —» NO —» ower switch is turned ON? Yes Is DCS (output signal) detected on the—» NO —> ‘Mirror position sensor connector CN-1 ? Yes Does CN1 1-2 (output signal of CPU PCB) -* NO —> ‘change when the home position sensor is tuned ‘ONIOFF. Yes 1-23; F8-02 mis-input Measurement input for adjusting the original registration 1-32: Auto original density detection ‘Mirror stepping motor connector is shorted or broken, (ON-115 or CN-123 (of LVPS PCB) is shorted or broken, Mirror drive mechanism is defective, ‘Mirror stepping motor is defective CPU PCB is defective. Is DOSV detected on the CN11-3 of the CPU Pcs? YES: Home position sensor connector is ‘shorted or broken, No: Check all DCSV lines. Home position sensor connector is shorted or broken, Home position sensor mounting position is incorrect Home position sensor is defective, CPU PCB is detective. a By 2 f= Input the average measurement correctly. Adjust F8-01 and F802 again. ‘When the auto original density signal is not detected, or the auto orignal density can not be adjusted. Is original density sensor dirty? ————> YES—> NO Clean the original density sensor. | DCSV signal detected on CN1 1-12 CPU—> YES —> Original density sensor connector is shorted or PCB? broken, Original density sensor is defective. PCB is defective. 445—.$.s $ 1-40: Optics fan motor (1) rotation 1-41: Optics fan motor (2) rotation 1-43: Optics fan motor (4) rotation ‘lock signal is detected when the fan motor i rotating. ls DC24V, detected on ON 106-9, 12 or —FNO > LVPS is detective. CN 107-3 (on LPS PCB)? | Yes Connector is shorted or broken, Hamess is defective. Fan is defective, ‘A rotation signal is detected when the fan motor stops. Is OV CN106-9, 12 or CNt07-3 —>NO—> LVPSis detective, (on vps PCB)? | Yes Fan is detective. E2-01: Lift motor rotation 1 (Copier upper tray) E2-02: Lift motor rotation 1 (Copier lower tray) E2-03: Lift motor rotation 1 (System console upper) 2-04: Lift motor rotation 1 (System console middle) E2-05: Lift motor rotation 1 (System console lower) When the lit motors tumed on, the level sensor isnot tuned ON within a predetermined time Does the lit motor lit the plate? ——» YES — Check level sensor signal(CN-2) when No the plate rises. Changed: CPU PCB detective, Not changed: (Check sensor lever. Check DESV of CN-1 Level sensor is defective. Does LUMX-2* changed "Ho "L" > YES —> Lift motor drive mechanism is defective. When the lit motor is turned ON? Litt motor is defective. No Driver PCB is defective, Copier CPU PCB is defective. * NOTE: X=1: Lift motor signal (Copier upper tray) X=2: Lit motor signal (Copier lower tray) X=3: Lit motor signal (System console upper) X=4; Lit motor signal (System console middie) X=5: Lift motor signal (System console lower) 4-46£2-06: Optional LCC lift operation (UP) 2-07: Optional LCC lift operation (DOWN) When the lit motor drives up and down, the upper and lower limit switch ‘are not detected within a predetermined time, Is ft motor sound detected? ——> YES—> Check the upper limit sensor signal No Changed: CPU PCBs defective. Not changed: Limit sensor is defective. Does PLMCTS change “H"to"L'._ «> YES—> Lift motor drive mechanism is defective. when the lit motor is turned ON? Litt motor is defective No LCC driver PCB is defective. Check the lower limit sensor signal, Changed: CPU PCB is defective. Not changed: Limit sensor is defective + Copier CPU PCB is defective, E2-10: System console motor rotation When the system console main motor drives an abnormal signal is detected oes the main motor ate by hand? —® NO— Main mor ive mechani is delete H ves Locking mechanism of motris detective Ff M 3 \s O24 geteed on ON-1,27 ——® NO—® check DG24V an CN602-8 and 4 Fy ves YES: Comectorie shored or broken NO: Check CAE and of stm console ‘ diver Ps, Does the CN6027 signal change ht" —P YES —» Main motor detective, {0°L" when the main motr dives? Systm congo civer PB is detective, No L__, copier CPU PCB is defective 4-47— 3-01: Toner bottle motor rotation When the toner bottle motor drives tothe toner bottle position and the toner bottle home position sensor is not detected Does the toner bottle motor rotate. ———» NO —® Bottle motor connector is shorted or broken in manual toner addition mode? Bottle motor drive mechanism is defective. YES Bottle motor is defective AC dhiver PCB is defective, CPU PCB is defective. Is DCSV detected on the bottle home ——> NO —> Is DCSV detected on control panel CN401-13 7 position sensor connector SN10-1 ? YES: Bottle motor home position sensor ‘connector is shorted or broken. Yes NO: Check all DCSV lines. Does CN104-5 (signal of CPU PCB) —» NO —» Bottle motor home position sensor connector ‘0F CN401-11 (of control pane! CPU PCB) is shorted or broken. ‘change when the toner bottle home position ‘Sensor mounting position is incorrect, sensor is turned ON/OFF? Bottle motor home position sensor is defective, Yes Hamess is detective. (between control panel CPU and main CPU PCB) (CNAOt is shorted or broken (on control pane! CPU PCB). LL _, cou pops dotetve £3.03: Toner density sensor gain When the toner density gain is adjusted, toner density sensor standard signal levels not dotectod 's DC24V detected on toner density» NO —> Check DC24V of CPU PCB CN7-7. ‘sensor connector CN-2 ? Yes Is the toner density sensor signal ———» NO —> Is DG24V detected on CPU PCB CN7-7? detected on CPU PCB CN7-8 7 YES: Toner density sensor is defective. Yes No: Toner density sensor connector is shorted or broken, 's toner density level standard > NO — Replace the developer material and re-adjust (9.5% +/-0.5)? the toner density Yes CPU PCB is defective, 4483-10: High voltage power supply leak (1) ‘When a leaks detected from the high voltage power supply chargetranster corona. Is the chargefransfer corona dirty? ——» YES —> Clean the chargestranster corona. No Does the ground terminal float» YES —p Tighten screw(s) on the ground terminal of from the copier frame? HVPS PCB or HVPS bracket = E3-11: High voltage power supply leak (2) ‘When aleakis detected trom the high voltage power supply separation corona ——> CPU PCB is detective. Is the separation corona dirty? ———— YES —» Clean the separation corona No Does the ground terminal float. ————» YES —» Tighten screw(s) on the ground terminal of from the copier frame? HVPS PCB or HVPS bracket No {_________+ cpu oa is detective. 3-20: Main motor rotation ‘When the main motor is turned ON/OFF, the signal = isnot ett 3 oes the main moter rolate ding —> YES— Main motor connectors shored or broken FE covier warmup? (PU POB is defective FE No t Is votage detected atthe LPS. > NO— Nain moors detective nase? ves (___+ ivpsis detective. 449_ E3-21: Dust collection fan motor rotation 3-22: Exhaust fan motor rotation 3-23: Suction fan motor rotation When the fan motor is rotated or stopped, fan motor rotation signal isnot detected. |s DC24V detected on CNB-1, 2 or 7? —P YES—> Fan motor connector is shorted or broken. fan motor is detective E3-30: Discharge lamp When the discharge lamp does not tum ON, oF the fan motor als to rotate when the Power switch is tured ON. 's the discharge lamp ON? —__-» YES—» CPU PCB CN14-1 and? are shorted No 's DO24V detected on discharge lamp —» NO —» Check DC24V on CPU PCB CN14-2. ‘connector CN-2? | YES > Discharge lamp terminal position is incorrect. CPU PCB is defective, E3-40: Copy density sensor output adjustment ‘When the QUANTUM Function does operate, the white density output signal isnot detected Is the copy density sensor dirty? ——» YES —> Clean the copy density sensor. No Does the copy density sensor connector» NO —» Re-insert the sensor connector securely. insert securely? Yes Is the drum installed securely? ———» NO —» Install the drum securely. No Does the LED array light? ——-» NO. —» Check the LED array connector is connected YES correctly Is DCSV detected on CPU PCB ——-» NO —> Check other DCSV line. (CN7-3 7 (QUANTUM function) yes 's voltage detected on CPU PCB» NO Copy density sensor is defective, cn7-27 Yes ‘Check all DSV lines, 4-503-50: Transfer cleaner operation When the transfer cleaner motor drives, the transfer cleaner home position sensor Is not ON/OFF within a predetermined time, Is the wire cleaner felt ———+ NO —> Does the wire cleaner felt connect to anetonepaorsous? penal ee [re transport unit b) Press down the transfer charger and draw it toward you. €) Slide the wire cleaner fot to rear side nti it stops. 4) Re-nstal the transfer charger. €) Turn the transport lever and raise the transport unit, 1) Check the wire cleaner felt is connected to the corona rail slider. i, YES (Check operation ls DCSV detected on sensor CN-1?. —® NO —> Sensor connector is shorted or broken. yes Does CN4-5 (output signal of control —> NO —> Sensor is defective panel CPU PCB) change when the ‘sensor is turned ON/OFF? & 4-01: Fuser warm-up ‘When the fuser temperature does not reach the predetermined level within a predetermined time, Does fuser lamp turned ON after. ——» YES—> Fuser thermistor is dirty the power switch is turned on? ‘Sensor position is incorrect, No Fuser temperature is low (re-adjust F6-31) Fuser thermistor is detective. 's these continuity between ——+ NO —+ Fuser lamp connector is shorted or broken, (CN-1 and 2 when the Fuser thermostat is defective. AC driver PCB CN203 is removed. Fuser lamp is defective. ves Isthere some registrance between NO» CNTH connector is shorted or broken, (CNTH- and 2 approximately few MO, Fuser thermistor is defective. whenCPU PCB GN7 is removed (approx. 1.4MG77F, 25°C) 4-51ee 4-10: Exhaust fan motor (1) rotation E4-11: Exhaust fan motor (2) rotation E4-12: Exhaust fan motor (3) rotation A lock signal is detected when the fanmotar is rotating Is DC24V detected on CN106-3, 6 or —» NO—PLVPS is detective (CN107-6 (on LVPS PCB)? YES Connectoris shorted or broken Hamess is detective, Fan's detective ‘A rotation signal is detected when the fan motor stops. 's OV. CN106-3, 6 or CN107-6 ————» NO—> LVPSis detective (on LvPs PCB)? Yes Fan is defective, E5-01: Vp (+24V) When the VONT signals L", DC24V outputs under approximately 18V or when the VONT signals *H", DO24V outputs over approximately 18V/approximately 's DO24V detected on CN851-3 and 4. —»NO —» VENT signal connector is of the LVPS PCB? detective or broken, | aes Low voltage power supply PCB is detective. |s DC24V detected on CN205-1 and 2 —*NO —> Connector is shorted or broken, of CPU PCB? Harness is defective. | yes 's DC24V detected on CN205-3 and 4 —*NO —* The front cover open/close switch is detective. of the AC driver PCB? The front cover is not closed correctly. Yes + Connector is shorted or broken. Hamess is detective, 4-52E5-04: Vo (+10V) line ‘When the power switch is turned on, DC10V is not detected, ls DO24V detected on between ———~» YES— (1016, IC9 or IC13) (CPU PCB CN1-8 and 9? E5-10: +5V (for Power saving mode) ‘When the power saving mode is operated on and DCSV power supply is not OV, ‘The E5-10is indicated just moved power saving mode. 5-21: ADF communication abnormal When the communication signal between ADF and copier is abnormal Is ADF connector + NO —> Re-insert ADF connector securely. Inserted securely? Yes — + ADF contro! PCS is defective. (Rofer to ADF Service Manual) Copier CPU PCB is defective 5-22: Sorter communication abnormal When the communication signal between the sorter and copier is abnormal \s Sorter connector ——+ NO —> Re-insert Sorter connector securely Inserted securely? YES Sorter control PCB is detective. (Refer to Sorter Service Manual) Copier CPU PCB is defective S 5-23: Control panel communication abnormal ‘When the communication signal between the control panel and copier CPU become abnormal, after normal communication between the control panel and the copier has occurred. ls. CN103 connector of the CPU PCB —» NO —» Re-insert CN103 securely inserted securely? Yes |s CN104 cBnnactor of the LVPS PCB —» NO —> Re-insert CN104 securely inserted securely? Yes Is CN401 connector of the control panel —» NO —» Re-insert CN401 securely CPU PCB inserted securely? Yes Any PCB is defective. 453oe 5-41: Registration timing control circuit abnormal ‘When the copier stops, the optics scan and registration drive start driving ‘oF when the copier is operated, the optics scan and registration operating are ‘ot driven within a predetermined time, ICS on CPU PCB is detective. E5-42: Total counter connection When the total counter s disconnected |s the total counter connector. ———» NO —+ Insert the total counter securely. inserted securely? Yes Total counter is defective. Copier CPU PCB is defective E5-50: /O Communication error When an abnormal communication is detected Main CPU (ICS), paper feed driver, ADU driver or LCC dfiver is defective, E6-03: Paper length home position detecting sensor When the paper length motor drives to home postion, paper length home position detecting sensor isnot sensed within a predetermined tne Does the paper length motor rotate?” —> YES—> Check paper length home position No detecting sensor output PSLSN(CN-2) ‘Changed: Duplex unit control PCB is detective. Not changed: Check DC+SV on CN-1 Detected: Check sensor. Not detected: Check DC+5V line. Is DC+24V detected on CN653-42———> NO—® Check DC+24V line. Yes Paper length motor is defective. Duplex unit control PCB is detective. 454E6-04: Paper width home position detecting sensor ‘When the paper width motor drives to home postion, paper width ‘home position detecting sensor isnot sensed within a predetermined te. Does the paper width motor rotate? ——» YES—» Check paper width home position No detecting sensor output PSWSN(CN-2) (Changed: Duplex unit control PCB is defective. Not changed: Check D+5V on CN-1 Detected: Check sensor. Not detected: Check DC+5Y line, Is DC+24V detected on CN6S3-7? ———» NO —» Check DG+24V lin. Yes + Paper wiath motor is defective. Duplex unt contro! PCB is defective. 6-05: Paper detecting sensor When paper is in the duplex unit ray, but itis not detected Does CN-2(DXPESN) output level | —> NO —> Check DG+SV on sensor. ‘change when the duplex unit tray Detected: Check sensor. ‘sensor is turned ONOFF? Not detected: Check DC+5V tine. Yes Duplex unit control PCB is detective. Copier CPU PCB is detective a eC}_ 4.3 User Preset Mode Operation procedure: (1) Press the User Preset key on the control panel. (2) Select the User Preset Mode with LCD touch panel and touch the OK key according to the LCD message (3) When the mode setting is completed, the LCD display will change to the initial menu Example: Paper size setting a) Press the User Preset key on the control panel. b) Touch the Paper Size Setting key. 3__ Margin value default 4 Edge value defaut = 5 Book value default Cc ©) Select the paper size with each paper size select key on LCD Touch key. The paper size can be changed to the following steps when touch the paper size indicated keys on the LCD display. —_ > Ledger/A3 = Legal/B4 > Letter ——~-> Letter R~ 4-56Erin Canoe] [ceca (Fico (Fem=D) K | 4d) When the paper size setting is completed, touch the OK key. e) Touch the OK key on the LCD menu. The LCD menu will be changed to initial menu, Example: To enter or change pass codes Press User Preset key. | Y Scroll the display menu until Department counter item is indicated withe arrow keys (<=), then touch Department counter item key, 4 Touch Pass code item key. ! + Touch desired pass code of department in the pass code list. Ifyou wish to select other pass code, scroll the menu with arrow keys (AC A®). t Change the pass code with Multi-Copy key (3 digits) then touch OK key. + Press User Preset key to escape user preset mode. Troubleshooting_ _ (Factory Code | item Function setting) UP-00 | Paper size (copier and System Refer to example Copier: Console) Lecigerias system: Not setting UP-01 | Paper size priority 0: ASR, LETTER R 1: B4, LEGAL 2 2:A4,LETTER — 3:A3, LEDGER, 4: INVOICE, AS P-02 | Margin value default 0: 5mm 10mm 1 2:18mm 3:20mm UP-03 | Edge value default 0:5mm 410mm 7 2:45mm 3:20mm, UP-04 | Book value default 0: 15mm 420mm, 1 2: 25mm 3:30mm [UP-05 | Margin reduction defauit ‘0: None 1.95% 0 2:93% 8:91% ‘UP-06 | ‘Sorter mode default O:Nonesot 1: Staple son 0 2:Sont 3:Group UP-07 | Duplex mode default 0: Does not select 1: 1 sidedto 2 sided | 0 2:2 sided to 2 sided 3: Book to 2 sided uP-08 | 2 in t copy ratio 0: Full size 1: Reduction 0 UP.08 | Auto edge default 0: OFF 1: ON P-10 |" Check mode ON/OFF selection (0: OFF Mt ON 0 2:M2 ON ‘3: M1, M2. ON up-11 | Manual toner addition (0) OFF (ON UP-12 | Total copy usage of a specie Press Print key and input the department code number. ‘Changing the total copy Press Print key and input the: usage of a specific ‘code number. Then press Recall key department, ‘and input the changed copy usage, and press the Print ky. UP-13 Not used 1018 UP-19 | Set key operator code (adigits) UP-20 | Before setting these modes, please t094 | input iO number. [UP-20 | “Auto reset timer ‘0: None 1:45 seconds 2 2:1 minute 2:1 minute 3:2 minute P-21 | Energy saver timer O1sm 130m 260m ° a15h 42h S:3h 64h UP-22 | Auto off timer ‘0: No power saving 3 4:30m 2:60m (FP-7750) 334.5 hr 4:3 hr 2 5:4 he (FP-7742) 4-58(Factory Code | Item Funetion setting) ‘UP-23] Auto orginal density 0: Not detecting 1: Auto mode priory | 1 (When power ON) 2: Manual mode prionty UP-24 | Message display ‘OrJapanese 1 English language change 2:German 3: French 4: lian 5: Spanish 6: Swedish 7: Finnish &: Dutch 9: Portuguese UP-25| Auto selection O:None 0 prohibition paper tray (1) 4: Copier (upper) 2: Copier (lower) ‘3: System console (upper) 4: System console (middle) '5: System console (lower) LCC 7: Sheet bypass UP-26| “Auto selection prohibition paper tay (2)_same as UP-25 UP-27)| Presentation’ OHP interleaving mode | (0) Blank paper initial setting (1) Copied paper UP-28| Page Insertion mode intial seting | (0) Blank paper 0 (1) Copied paper UP-28| Gover mode inital (0) Cover page: Blank paper ° setting (1) Cover page: Copied paper (2) Cover page: Copied paper ‘Back cover: Blank paper (3) Cover page: Copied paper Back cover: Copied paper UP-30 | Notused UP-31| Changing upper copy quantity Quantity = 999 nx 1041 ° UP-32 | Check with size in MT memory Wiath = nx sme Ey (n= 11060) Check length size in M1 memory Length =n x 5mm 43 (= 11041) (aescan) 2 (Others) UP-33| Check width size in M2 Wiath = ax smn 8 memory (n= 1 to 60) heck length size in M2 Length =n x 5mm “3 memory (n = 110 41) (Ameren) 2 (Others) UP-34 Indicate the access code number of | Press the Access Kay and input the a specific department. ‘Changing the access code number of a specific department, code number. Press the Access key and input the ‘code number. Then press the Recall key and input the changed access ‘number, and press the Print key. 459 A FSV. Unpacking/Installation Installation Requirements Make sure machine is properly leveled from lett to right and from front to rear (use ‘small carpenter level). The mains plug on this equipment must be used to disconnect mains power. Please ensure that the socket outlet is installed near the equipment and shall be easily accessible. The copier should be installed in a level and well-ventilated area, to minimize the ozone density in the air. 4in (100 mm) 28 in | (200 mn) Exit tray Core Multi-sheet bypass tray 5.2 Contents Check Contents | Check 1 | Copier 2 | Exit tray 3__| Document bag 5.3 Unpacking Check the condition and contents of the box for any shipping damage and completeness before installation. (Visual check) StTT 5.4 Installation Procedure + Remove the external packing/protection materials. + Remove the shipping tape from the copier. + Save the shipping materials for future use (Transport of copier) Location Shipping material/Procedure _ [Check 1. Optical unit (1) Remove the original guide plate > (8 screws) ~ | (2) Remove the optical unit shipping brackets (fronvrear) (1 screw each) (3) Remove the platen glass. i (4) Remove the lens unit fixing bracket B. (1 screw) =. (5) Reinstall the platen glass. (6) Reinstall the original guide plate. 2. Duplex unit (1) Open the waste toner bottle cover. (2) Remove the waste toner bottle (3) Remove the tape and duplex unit bracket (4) Pull the duplex unit tray out fully. (5) Remove the paper guide shipping screws. (2 screws) (6) Raise the paper guide. (7) Remove the shipping styrofoam. (1 piece) (8) Slide back the duplex unit tray. 3. 550 sheet paper drawer (1) Pull the 550 sheet paper drawer out fully (2) Remove the shipping styrofoam. Sy (1 piece) LW styrotoam | (3) side back the paper drawer. 52Location’ Shipping material/Procedure [Check Paper transport unit (1) Open the front cover. (2) Remove the shipping tape. Fuser unit (1) Open the paper exit door. (2) Open the fuser exit guide plate. (3) Remove the fuser pressure release screws. (2 screws) (4) Close the fuser exit guide plate. (5) Close the paper exit door. Toner bottle Toc connector "S| Waste toner bottle door Release lever Recycle solenoid cover Developer unit (1) Swing open the toner bottle/ hopper. (180 degrees) (2) Turn the developer unit release lever clockwise. (3) Remove the recycle solenoid cover. (1 screw) (4) Open the waste toner bottle door. (6) Lower the paper transport. (6) Remove the drum unit. (1 screw, 1 connector) (7) Disconnect the TDC connector. (8) Remove the developer unit. (Pull out until it stops, then angle up to remove.) Note: Be careful damaging the recycle and toner addition sponge seals. to avoid—s Location Shipping material/Procedure [Check 5 Pour the developer into the unit (1) Remove the developer unit lid, (2) Pour the developer evenly into the unit, Note: Pour in the entire bottle of developer, after shaking it well (3) Reinstall the developer unit lid. (4) Reinstall the developer unit. (6) Reconnect the TDC connector. (6) Reinstall the drum unit. (7) Pull the developer unit release lever out until it stops and rotate it 90 degrees counterclockwise. (8) Push the developer unit release lever back in until it stops. Cleaning blade pressure release (1) Install the cleaning blade pressure spring to the pin. (2) Reconnect the solenoid connector. (3) Reinstall the solenoid cover. (1 screw) (4) Swing back the toner bottle/ hopper. (6) Raise the paper transport. (6) Close the front cover. (7) Install the waste toner bottle. (8) Close the waste toner bottle cover. Turn the power switch ON 54Location Shipping material/Procedure [Check] Baa) TDC adjustment (1) Press the “User Preset’, “Ledger/ 3 of Original Size" and *3" keys | simultaneously to enter the F | mode. (2) Press the “8” key to enter the F8 mode. (3) Press the “Print” key. | (4) Press the “0”, “9” keys to enter the F8 mode code “09”. (5) Press the “Print” key for automatic | TDC sensor gain adjustment. | (Wait approximately 2 minutes until the adjustment cycle stops.) (6) Write the contents of F6-21 and 26 on the memory sheet. 8) Black density sensor output gain | adjustment | (1) Press the “1” and “4” to enter the F8 mode code “14”. | (2) Press the “Print” key for automatic | black density sensor output gain | adjustment. (3) Write the content of F6-65 on the memory sheet. (4) Press the “User Preset” and “Clear/Stop" keys simultaneously to escape from the F mode. > Fo E 5 eta) 55——————w Location Shipping material/Procedure __[Check| 9 Toner bottle insertion (1) Open the front cover. (2) Take a fresh bottle of toner and a oe shake it 10 to 15 times, ’ (3) Swing the toner bottle hopper ae open 90 degrees. ine i (4) Remove the toner bottle cap. ae (5) Insert the toner bottle into the hopper unit and turn it clockwise. Note: Make sure the arrows on eae the bottle and the hopper are aligned. (6) Close the front cover. 10 Paper size setting eae (1) Pull the paper drawer out until it stops. (2) Position the paper guides (front! rear) to the paper size required. If the size will remain fixed, remove the latch locking screw, rotate the a lock, and reinstall the screw. (ronviear) | (3) Position the paper guide (left) to the paper size required and install the paper guide screw. (4) Push in the paper tray. (5) Select F5-15. (6) Select the desired paper size. (7) Press the “User Preset’ or “Reset” keys to return to normal mode. (8) Take out and reinsert the indicator so the selected paper size is shown. 565.5 Adjustment Location ‘Shipping material/Procedure Check| Not visible | 2 }+—Clearly visible Exposure standard adjustment (1) Enter the F6 mode. (2) Confirm F6-11, 12, 17, 18 and 19 to “O’, and change as necessary. (3) Enter the F2 mode and set the exposure to the center position in the Document mode. (4) Make a copy of Test Chart 53/54 with gray scale (P/N FQ-SJ101). a) Gray scale “1” should not be visible. b) Gray scale “2" should be clearly visible. Note: Skip to step 11 ifthe density is in target. (5) Enter the F6-28 mode. (6) Enter the new content. Note: The “Reset” key is used to enter the “" content. (+): Lighter side (-): Darker side (7) Press OK. (8) Press the “Clear/Stop” key twice. (9) Enter the F2 mode. (10) Make a copy to confirm the adjustment. Note: Repeat step 3 to 10 until the proper density is attained. (11) Press the “User Preset” and “Clear/Stop” keys simultaneously to escape from the F mode. Note: Dependent on customer requirement. Perform the above adjustment upon customer request.Shipping material/Procedure heck {a Sheet by-pass tray Adjusting plate screw storage \ Adjusting plate \ Paper size plate Side to side adjustment 1. Sheet bypass tray (1) Loosen adjusting screws. (2 screws) (2) Move the adjusting plate to the front or rear accordingly. Note: After this adjustment is done, duplex side to side adjustment must be done. (Adjustment #3 below) 2. 550 sheet paper drawer (1) Pull the paper drawer out until it stops. (2) Loosen the paper drawer adjusting plate (2 screws), and move it to the front or rear as required. (3) Install new paper then adjust the paper width, (4) Remove the paper. (5) Retighten the paper drawer adjusting plate mounting screws. (6) Loosen paper size plate mounting screw and move the plate as necessary, then tighten the screw. 58Location’ Shipping material/Procedure [Checl 3. Side to side adjustment (Duplex) (1) Pull the duplex unit tray out until it stops. (2) Loosen the four screws of the front cover. (3) Move the front cover as required, then tighten the screws. Note: Move the front cover evenly. (left and right sides) 4, Registration adjustment (1) Press the “User Preset”, “Ledger/ A3 of Original Size” and “3” keys simultaneously to enter the mode. (2) Press the “6” key to enter the Fé mode (3) Press the "Print" key. (4) Press the “0” and “5” keys to enter the F6 mode code “05” (6) Press the “Print” key. (6) Enter the new content. Note: The “Reset” key is used to enter the “~" content. (+): Paper feed timing is delayed (4: Paper feed timing is advanced (7) Press the “Print” key. (8) Press the “User Preset” key and *Clear/Stop” keys simultaneously to escape from the F mode. (9)Make a copy confirm the adjustment. 59 7 Pp a ro A PeNotes: 510