(1a)

Design Data
Design Pressure
Design Temperature
Flange MOC
Bolt MOC
Gasket MOC
Flange Type
Shell I/D
Shell / Neck thk
Corrosion Allowance
Allowable Stress Values
Flange (Ambient Temp)
Flange (Design Temp)
Bolt (Ambient Temp)
Bolt (Design Temp)

5
260

kg/cm2
0
C

SA 516 Gr. 70
SA 193 Gr. B7
Asbestos (3 Thk)
Loose
400
mm
8
mm
1.5
mm

1640.50
1640.50
1968.00
1960.00

Assumptions
Flange Thickness
Bolt Size

40
M20

Flange I/D (B)

h
go
g1
Bolt Size
Radial Dist. (R)
Edge Dist. (E)
Bsmin

420
8
6.5
14.5
M20
23.81
23.81
52.39

kg / cm
kg / cm
kg / cm
kg / cm

Hole Dia
22
mm
mm
mm
mm

Recommended Value
483.62
492
587.62

540
596

Gasket Width (N)

Gasket Thickness (T)
Tongue Width (w)
Factor m
Seating Stress (y)
Facing Sketch Type
Basic gasket Width (bo)
Eff. gasket Width (b)

20
3
22
3
4495
1c
12.5
8.91

mm
mm
mm

108.5714286

mm

32.38137112
15.62528978
16
106.0287521

Nos.
Nos.
Nos.
mm

psi
mm
mm

No. of Bolts
Max.
Min.
No. of Bolts provided
Bsact
Factors

419

mm
mm
mm

Flange B.C.D. (C)

Flange O/D (A)

Bsmax

1406.1391
1406.1391
1757.6739
1757.6739

49

492

K (A/B)
T
U
Y
Z
ho
Ratio (g1/go)
Ratio (h/ho)
FL
VL
d
e

1.42
1.75
6.28
5.71
2.97
52.25
2.230769231
0.15
8
100
138.62
0.15

Tongue I/D
Tongue O/D
Gasket Mean Dia. (G)

425.00
469
447

Loads
H
Hd
Ht
Hp

7846.481082
6927.211801
919.2692803
3753.362578

mm
mm
mm

Kg
Kg
Kg
Kg

Flange Design Bolt Load

Operating
Wm1
11599.8437 Kg
Gasket Seating
Wm2
39539.1426 Kg
Operating
Am1
5.91828758 cm
Gasket Seating
Am2
20.0910277 cm
Am
Ab

20.0910
34.7282

cm
cm

Operating
W
11599.8437 Kg
Hg
3753.36258
Gasket Seating
W
53942.0807 Kg
Hg
53942.0807
Actual
W
53942.0807 Kg

Lever Arms
hd
hg

6
4.65

cm
cm

Provided Bolt is O.K.

ht

5.325

cm

Moments
Md
41563.2708
Mg
17453.136
Mt
4895.10892

Mo
Operating
Mo
63911.5157
Gasket Seating
Mo
250830.675

Kg cm
Kg cm

Mo
M'o

63911.5157
250830.675

t
t

24.5230431
47.1103591

mm
mm

Actual t

47.1103591

mm

Operating
St
586.651559 kg / cm
Gasket Seating
S't
2302.40521 kg / cm

Bolt Size
Bolt M.O.C.

1
2
3
4
5
6
7
8
9
10
11

Lower
Limit
>
0
63.5
101.6
0
19.05
25.4
31.75
0
19.05
25.4
31.75

Upper limit
<=
63.5
101.6
177.8
19.05
25.4
31.75
38.1
19.05
25.4
31.75
38.1

Actual Bolt Size

Bolt Size
M12
M16
M20
M22
M24
M27
M30
M36
M42
M48
M56
M64
M72
M80

Provided Gasket material

Gasket width (N)

Gasket Thk (T)
Tongue Width (w)
Actual Facing

0
2
3
4
5
6
1a
1b
1c
1d

Basic Gasket Seating Width(bo)

Effective Gasket Seating Width (b)

Loose

Integral

FL

0.00029726

Flange O/D (A)

Flange I/D (B)
K (A/B)
T
U
Y
Z

596
420
1.42
1.745934
6.279564
5.714416
2.972978

h
go
g1
ho

8
6.5
14.5
52.25

20
3
22
1c
I
0
10.500000
5.000000
7.500000
5.000000
2.750000
10.000000
10.000000
12.500000
12.500000

12.5
8.91

A
C
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18
C19
C20
C21
C22
C23
C24
C25
C26
C27
C28
C29
C30

1.23076923
0.02400586
0.43589744
0.18131868
0.00818071
195.510051
-462.41348
195.477573
2051.39732
289.051132
252.710885
-287.49201
107.831595
69.9297835
23.2251243
-33.069185
11.5717138

Material

SA 516 Gr. 70

Design Temp.
Amb. Temp.

260
37

500
98.6

Flange
Stress at
design Temp

Temp

20

500
600
500

Bolt Stress at
design Temp

Temp

25

Flange Material

500
600
550

13.3
12.6
12.95

Max. Temp.
Limit

Ext. Press.
Chart

100

500
550
500

150

200

SA 240 Gr. 304

SA 240 Gr. 316
SA 516 Gr. 70

1500
1500
1000

20
SA 193 Gr. B7

HA1
HA2
CS2

20
20
20

20
20
20

18.35
18.65
20

16.7
17.3
20

Bolt Material

Max. Temp.
Limit

No

100

150

200

SA 193 Gr. B7
SA 193 Gr. B7
SA 193 Gr. B7
SA 193 Gr. B8
SA 193 Gr. B8
SA 193 Gr. B8
SA 193 Gr. B8
SA 193 Gr. B8 M
SA 193 Gr. B8 M
SA 193 Gr. B8 M
SA 193 Gr. B8 M

1000
1000
1000
1000
1000
1000
1000
800
800
800
800

1
0
0
0
0
0
0
0
0
0
0

25
23
18.8
25
20
18.8
18.8
22
20
18.8
18.8

25
23
18.8
25
20
18.8
18.8
22
20
18.8
18.8

25
23
18.8
25
20
17.75
17.75
22
20
18.25
18.25

25
23
18.8
25
20
16.7
16.7
22
20
17.7
17.7

M20

2.5

217.051

52.39

23.81

23.81

22

Bolt Size
M12
M16
M20
M22
M24
M27
M30
M36
M42
M48
M56
M64
M72
M80
M90
M100

Pitch
1.75
2
2.5
2.5
3
3
3.5
4
4.5
5
5.5
6
6
6
6
6

Root Area
72.398
138.324
217.051
272.419
312.748
413.852
502.965
738.015
1018.218
1342.959
1862.725
2467.15
3221.775
4076.831
5287.085
6651.528

Bolt Spacing
31.75
44.45
52.39
53.98
58.74
63.5
73.03
84.14
100
112.71
127
139.7
155.58
166.69
188.91
207.96

SA 193 Gr. B7
SA 193 Gr. B8
SA 193 Gr. B8 M

Radial Dist. Edge Dist Hole Size

15.68
15.68
14
20.64
20.64
18
23.81
23.81
22
25.4
25.4
24
28.58
28.58
26
29
29
30
33.34
33.34
32
39.69
39.69
38
49.21
49.21
44
55.56
55.56
50
63.5
63.5
58
66.68
66.68
66
69.85
69.85
74
74.61
74.61
82
84.14
84.14
92
93.66
93.66
102

Asbestos (3 Thk)

Gasket Material

Asbestos (0.75 Thk)

Asbestos (1.5 Thk)
Asbestos (3 Thk)
Elastomer
Vegetable Fibre

3.5
2.75
2
0
1.75

1600
y
psi
6500
3700
1600
0
1100

II
0
10.250000
7.500000
8.750000
7.500000
0.000000
10.000000
10.000000
12.500000
12.500000

0.492125984
0.350758458

G
440
442.1814703

Gact
442.1814703

II
Column
II
II
II
II
II

Flange Stress
at Amb. Temp

Stress Value
20
19.4
20

20

Bolt Stress at
Amb. Temp

Stress Value
25
25
25

250

25

300

400

500

Temp

Stress Value

0
100
98.6

20
20
20

Temp

Stress Value

0
100
98.6

25
25
25

600

650

700

750

800

15.85
16.45
20

13.8
15.6
20

12.9
14.3
20

12.3
13.3
20

12
12.6
19.4

12
12.3
18.8

11.7
12.1
18.1

11.5
11.9
14.8

11.2
11.8
12

250

300

350

400

450

500

550

600

650

25
23
18.8
25
20
16.5
15.85
22
20
17
16.65

25
23
18.8
25
20
16.3
15
22
20
16.3
15.6

25
23
18.8
25
20
16.3
14.4
22
20
16.3
14.95

25
23
18.8
25
20
16.3
13.8
22
20
16.3
14.3

25
23
18.8
25
20
16.3
13.35
22
20
16.3
13.8

25
23
18.8
25
20
16.3
12.9
22
20
16.3
13.3

25
23
18.8
25
20
16.3
12.7
22
20
16.3
12.95

25
23
18.8
25
20
16.3
12.5
22
20
16.3
12.6

25
23
18.8
25
20
16.3
12.5
22
20
16.3
12.5

20
db
12
16
20
22
24
27
30
36
42
48
56
64
72
80
90
100

850

900

950

1000

1050

1100

1150

1200

1250

11
11.6
9.3

10.8
11.5
6.7

10.6
11.4
4

10.4
11.3
2.5

10.1
11.2
0

9.8
11.1
0

7.7
9.8
0

6.1
7.4
0

4.7
5.5
0

700

750

800

850

900

950

1000

1200

1250

25
23
18.8
25
20
16.3
12.5
22
20
16.3
12.5

23.6
22.2
18.8
25
20
16.3
12.5
22
20
16.3
12.5

21
20
18
25
20
16.3
12.5
22
20
16.3
12.5

17
16.3
16.3
25
20
16.3
12.5
0
0
0
0

12.5
12.5
12.5
25
20
16.3
12.5
0
0
0
0

8.5
8.5
8.5
24.8
20
16.3
12.5
0
0
0
0

4.5
4.5
4.5
24.1
20
16.3
12.5
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0

1300

1350

1400

1450

1500

3.7
4.1
0

2.9
3.1
0

2.3
2.3
0

1.8
1.7
0

1.4
1.3
0

1300

1350

1400

1450

1500

0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0

1
2
3
4
5
6
7
8
9
10
11

Manufacturer
Client
Equipment
Design Pressure, P (Kg / cm2)
Design Temperature (oC)
Flange material
Bolting Material
Corrosion Allowance (mm)
Neck I/D (mm)
Neck Thickness (mm)
Bolt Size
No. of Bolts
Tongue O/D
Gasket Material
Gasket Width (N)
Gasket thickenss (T)
Tongue width (w)
Gasket Mean Diameter (N)
596 O/D
540 P.C.D.
447 Groove O/D
425 Groove I/D
420 Flange I/D

400 Shell I/D

Load
HD = B2P/4
HG = Wm1 - H
HT = ( H - HD)

HG = W
Operating
t = (MoY)
(SfbB)
Operating
ST = YMO
t B

Project
M/s. Doshi Engineering Works
P.O.No.
M/s. Deepak Nitrate
Ref. Drg. No.
Distillation Column
DESIGN CONDITION
Allowable Stresses
5
Flange
Bolting
260
Design temp,Sfb
1640.5 kg / cm
Design temp,Sb
1960 kg / cm
SA 516 Gr. 70
Amb temp, Sfa
1640.5 kg / cm
Amb temp, Sa
1968 kg / cm
SA 193 Gr. B7
1.5
DESIGN INPUT DATA
Flange O/D (A)
400
596
mm
go (mm)
Flange I/D (B)
8
420
mm
h (mm)
Flange B.C.D. (C)
M20
540
mm
g1 (mm)
Flange thickness provided
16
40
mm
Tongue I/D
469
425
GASKET AND FACING DETAILS
Facing
Asbestos (3 Thk)
1c
Factor m
20
mm
3
Seating Stress (y)
3
mm
4495
psi
Basic Gasket Width (bo)
22
mm
12.5
mm
Eff. Gasket Width (b)
447
mm
8.91
mm
SHAPE CONSTANTS
k = A/B
1.42
Y
BOLT SPACING
Min. Bolt spacing (Bsmin)
52.39 mm
Act. Bolt spacing (Bsact)
106.03 mm
Max. Bolt spacing (Bsmax)
108.57 mm
FLANGE DESIGN BOLT LOAD
20 x 3
7846.48 Kg
H = G2 P/4
HP=2b GmP
3753.36 Kg
Operating Conditions
Wm1 = H + HP
11599.84 Kg
40
Am1=Wm1/Sb
5.92 cm
Gasket Seating Conditions
Wm2= Gby
8 thk
39539.14 Kg
Am2=Wm2/Sa
22 Holes
20.09 cm
16 Nos.
W=(Am+Ab)/2
53942.08 Kg
Actual
Reqd. bolt area Am
20.09 cm
Act bolt area Ab
34.73 cm
MOMENT CALCULATIONS
Lever Arm
Moments
Operating
hd = (C-B) / 2
MD = HD x hd
41563.27 Kg cm
6927.21 Kg
6 cm
hg = (C-G) / 2
MG = HG x hg
17453.14 Kg cm
3753.36 Kg
4.65 cm
ht = (hd+hg) / 2
MT = HT x ht
4895.11 Kg cm
919.27 Kg
5.33 cm
MO
63911.52 Kg cm
Gasket Seating
hg = (C-G) / 2
M'O
250830.68 Kg cm
53942.08 Kg
4.65 cm
FLANGE THICKNESS
Gasket Seating
Actual
t = (M'oY)
24.52 mm
47.11 mm
Thickness
40 mm
(SfaB)
STRESSES INDUCED
Gasket Seating
Allowable
ST = YM'O
Design temp,Sfb
1640.5 kg / cm
586.65 kg / cm
2302.41 kg / cm
Amb temp, Sfa
1640.5 kg / cm
t B

Flange Material
SA 240 Gr. 304
SA 240 Gr. 316
SA 516 Gr. 70
Bolt Material
SA 193 Gr. B7
SA 193 Gr. B8
SA 193 Gr. B8 M
Gasket material
Asbestos (0.75 Thk)
Asbestos (1.5 Thk)
Asbestos (3 Thk)
Elastomer
Vegetable Fibre
Facing
2
3
4
5
6
1a
1b

1c
1d
Bolt Size
M12
M16
M20
M22
M24
M27
M30
M36
M42
M48
M56
M64
M72
M80
M90
M100

Bolting
1960 kg / cm
1968 kg / cm

6.5
8
14.5

Provided Thickness is not O.K.

Min. Values
Flange O/D (A)
Flange I/D (B)
Flange B.C.D. (C)

587.62
419
492

Edge Dist (E)

Bsmin
Bsmax

52.39
108.5714286

Nmin
Nmax

15.62528978
32.38137112

STANTS
5.71

52.39 mm
106.03 mm
108.57 mm
N BOLT LOAD

onditions
11599.84 Kg
Conditions
39539.14 Kg
53942.08 Kg

al
20.09 cm
34.73 cm
Moments
41563.27 Kg cm
17453.14 Kg cm
4895.11 Kg cm
63911.52 Kg cm
250830.68 Kg cm
Actual
40 mm
Allowable
1640.5 kg / cm
1640.5 kg / cm