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The Main Knitting Faults Which Are Occurred During Production Are Given Bellow
The Main Knitting Faults Which Are Occurred During Production Are Given Bellow
faults occurred due to the machine is not stopped immediately after the Lycra breakage during production. It happened due to1. Faulty auto-stop device 2. Careless Supervision
Irregular loop length: This knitting fault occurred due to1. Fluctuation in machine variables Machine variables are
Temperature Machine gauge Cam setting Yarn tension Fabric take-down tension
Needle Mark: Needle marks is happened due to1. Defective Needle 2. Wrong needle setting Fly Yarn: This knitting fault is occurred when flying yarn get mixed with the yarn during knitting. Remedies:
Use good quality fiber have less dead fibers Use rigid control measures in the Blow Room. Segregate the Spinning and Knitting m/c, with Plastic Curtains/Nets, to prevent the fibers flying from the nearest machines
Holes:
Needle breakage Less strength of yarn Presence of mineral in yarn. In this case hole is created during bleaching.
Lot mixing of yarn Uneven dyed yarn Variation in package hardness improper yarn tension
Oil spot- Oil spot is occurred due to1. Dirty machine 2. Improper lubrication Remedies:
Wash all the Needles and the Sinkers of the m/c periodically. Clean the grooves of the Cylinder and Dial of the m/c thoroughly with petrol. Blow the grooves of the Cylinder Dial and Sinker ring with blower(dry air) after cleaning.
1. Defective needle 2. Lower GSM of fabric 3. Bad take-up Drop Stitch: Main cause of drop stitch are