RBI (Risk Based Inspection) l g?

s cn thit ca RBI software trong cng tc bo tr

Theo s trn, c th ni RBI l mt trong 4 h thng khng th thiu ca chin lc bo tr RCM/PMO. RBI, CBM, FMEA v RCA l d liu u vo ca RCM/PMO v RCM/PMO phn hi cc kt qu ca ca 4 h thng trn vo chng trnh bo tr PM/PdM trn CMMS nhm thc thi v tng cng hiu qu ca chng trnh bo tr nh my. Ghi ch: RCM (Reliability Centered Maintenance) PMO (Planned Maintenance Optimization) CBM (Condition Based Maintenanace) RCA (Root Cause Analysis) FMEA (Failure Mode and Effect Analysis) RBI (Risk Base Inspection)

RBI (Risk Base Inspection): l mt phng php da trn s ri ro kim tra nh gi thit b trong nghnh cng nghip du kh da theo da trn tiu chun API 580/581 ca vin du kh Hoa k. Phng php ny nhm loi b s kim tra bo dng thit b da trn s gi chy, m ch kim tra khi cn thit, gim s ln ngng my kim tra, thi gian chy s lu hn, gip nng cao tin cy v kh nng sn ca sng ca thit b do c lp k hoch v thc hin cng vic khi tht s cn thit. RBI s dng cho thit b tnh v van an ton da theo mc quan trng ca thit b trong h thng. Hin nay cng tc kim tra bo dng cc thit b tnh ca nh my ch yu da trn s gi chy my, iu ny gy lng ph do s ln kim tra nhiu, khi li cha c cch qun l h s v kim sot tnh trng cc thit b ny mt cch chnh xc v khoa hc. Trong khi ri ro chy n ngy cng tng ca thit b theo thi gian, e da s vn hnh an ton v hiu qu ca nh my. Chng ta cha c mt cng c h tr xp loi mc gy ri ro cho tng hng mc thit b, cung cp mt k hoch kim tra da trn c s: Nhn dng c ch gy n mn, hng hc tim tng trn mi thit b. a ra k thut kim tra ph hp nhm pht hin ra cc h hng khuyt tt. Mt chng trnh kim tra thch hp da trn mc ri ro ca tng thit b.

Phn mm qun l kim tra BAYKBI-S (Knowledge Based Inspection System h thng kim tra da trn kin thc v kinh nghim) do cng ty Bayer Technology Services xy dng, nhm to ra cc li im trong vic chun on, nh gi v a ra khuyn co trong cng tc kim tra-bo dng- sa cha cho cc nh my ha cht-ha du. Hin nay phn mm c cc cng ty ha cht v ha du Hoa k, Chu u, Nht bn, Malaysia, Trung quc,.. a vo p dng kim sot, chun on tnh trng thit b cng ngh cho Nh my ca h. Phn mm RBI, s xp hng mc ri ro ca tng thit b trn mt ma trn li 5x5 (gm 3 mu c bn: xanh, vng v vi mc cnh bo ri ro tng dn), nhn ra s t thit b, ng ng trong Nh my tim tng mc % ri ro cao v a ra cc nh gi, khuyn co c bit cho nhng thit b ny nh tng tn sut kim tra bo dng hay chn phng php kim tra ph hp nht. Mt khc, phn mm cng xp loi cc thit b c % mc ri ro thp, trn c s a ra k hoch yu cu kim tra t hn hoc c th ko di chu k kim tra cho cc thit b ny. Qua gim vic dng nh my khn cp do hng hc thit b tnh, ng ng cng nh rt ngn thi gian dng Nh my theo k

hoch. Nh th phn mm khc phc mt s nhc im cho cng tc ln k hoch kim tra-bo dng truyn thng trong vic xc nh phng php kim tra, chu k bo dng c th vi tng thit b khng ph hp, i khi khng hiu qu, to pht sinh cc chi ph, pht sinh nhn lc v thi gian khng cn thit. Phn mm c th giao tip vi phn mm qun l bo dng CMMS m Nh my ang a vo p dng nhm truy nhp d liu v mt s phn mm kim sot thit b khc. SCCK.TK

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