Discover 125ST 100T SPC

Bajaj Auto Limited
Akurdi Pune 411 035 India

Tel
+91 20 27472851
Fax +91 20 27407385
www.bajajauto.com
Spare Parts Catalogue
Notice
All information contained in this manual is based on the latest
product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions in
this publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without
prior notice and without incurring an obligation to make such
changes to product manufactured previously. Contact your
authorized Bajaj Dealer for the latest information on product
improvements incorporated after this manual was issued.
DOC. NO.: 71111665
REV. 00, FEB 13
Copy rights : All rights reserved. No part of this publicatin may

be reproduced, stored in a retrival system, Or transmitted in any
form or by any means, electromic mechanical photocopying,
recording or otherwise, without the prior written permission of
Bajaj Auto LTD.
Foreword
Instructions
We have pleasure in presenting the Spare Parts Catalogue for Discover

125ST & Discover 100T Motorcycle. This catalogue has been specially
designed to assist you in selecting the correct parts for procurement to
maintain 100% availability.
1. How to Read the Catalogue : Open the catalogue and from the pictorial
index locate the group in which the part you want to find is present.
Turn over to the concerned page number (as given by pictorial index).
Now find out the figure of the part you wish to order. Write down the
part number against that particular figure number from the text.
The Bajaj spares are subjected to the stringent quality control standards to
ensure longer life of the vehicle. It is therefore necessary that only the
Genuine Bajaj Spares are used.
In a continual effort to improve Performance and Efficiency of the vehicles,
Specifications, Diagrams, Illustrations and Part Numbers can change without
notice. Consequently, the description in this Spare Parts Catalogue cannot
therefore be final and binding on us.
The modifications / alterations which are carried out after the issue of
catalogue, will be conveyed to you through our Service Circulars. You
requested to make necessary corrections in the Parts Catalogue as per
circulars so as to keep your catalogue up-to-date. This will ensure
appropriate and speedy delivery of the Spare Parts as the order placed
bear the latest part numbers.
this
are
the
the
will
In case, if you need any technical assistance contact the concerned Regional
Office or write to us on the following address :
Bajaj Auto Limited
Service Department
Akurdi, Pune 411 035 India
Phone : 020-27406557
Fax : 020-27407385
In case, if you have the part number and you need the other details, the
part index can be used. The part index (at the end of the catalogue) will
give you the figure and page number of the part you wish to order.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
catalogue text.
The latest part number as conveyed through our service circulars should
only appear on the order. In case of ordering painted components,
colour shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle
for that group so that particular quantity should be multiplied by the
number of sets required.
3. Part Number System : We have used 8 digit system for part numbers.
The model or hardware item is indicated by first two digits or
alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
enable you to identify the spare parts easily.
4. Abbreviations : The following abbreviations are used in this catalogue.
Assly
Assembly
V
Volts
N.I.
Not illustrated
W
Watts
C'case
Crankcase
Accl.
Accelerator
Cyl
Cylinder
Comp. Complete
O/s
Over size
Fr.
Front
Rr.
Rear
Std.
Standard
L
Length
A/t.
Alternate
R.H.
Right hand
L.H.
Left hand
Hex.
Hexagonal
AR
As required
Index
Plate No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Index
Description
Cover Cylinder Head
Cylinder Head
Valve
Camshaft / Tensioner
Cylinder and Piston
Crankshaft
Transmission
Change Drum / Shift Fork
Gear Change Mechanism
Engine Assly / Crankcase RH
Crankcase LH
Oil Pump
Kick Starter Mechanism
Cover Clutch
Cover Magneto
Clutch Assly
Carburettor (125ST)
Carburettor (100T)
Air Cleaner Complete
Silencer Assly
Starter Assly
Magneto, C.D.I. & H.T. Coil
Seat Assly / Seat Lock
Engine Mountings
Frame and Frame Fitting
Swing Arm/Rear Shock Absorber (125ST)
Swing Arm/Rear Shock Absorber (100T)
Rider Foot Rest
Pillion Foot Rest & Holder
Mudguard- Front & Rear
Page No.
Plate No.
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
Description
Stand Assembly
Tyre/ Tube / Rim
Front Hub (125ST)
Front Hub (100T)
Front Master Cylinder (125ST)
Front Disc Brake (125ST)
Rear Hub (125ST)
Rear Hub (100T)
Rear Brake Pedal
Handle Bar Assly
Front Fork
Painted Parts & Decals
Petrol Tank, Cap Tank & Gauge Fuel
Fittings - Petrol Tank, Side Cover & Cover Seat
Meter Assly.
Control Cables
Chain Case (125ST)
Chain Case (100T)
Head Lamp & Fairing
Indicator Light Assly.
Tail Lamp Assly. / Front No. Plate
Electrical Equipments
Tool Kit
Accessories / Grab Handle
Page No.
62
64
66
68
70
72
74
76
78
80
82
84-86
88
90
92
94
96
98
100
102
104
106
108
110
Kits List
111-116
Amendment Sheet (Parts Added)

Amendment Sheet (Parts Deleted)
Part Index
117-134
Pictorial Index
Pictorial Index
PLATE NO. : 1
COVER CYLINDER HEAD
PAGE NO.
2
PLATE NO. : 2
CYLINDER HEAD
PAGE NO.
4
PLATE NO. : 5
CYLINDER & PISTON
PAGE NO.
10
PLATE NO. : 6
CRANKSHAFT
PAGE NO.
12
PLATE NO. : 3
VALVE
PAGE NO.
6
PLATE NO. : 4
CAMSHAFT / TENSIONER
PAGE NO.
8
PLATE NO. : 7
TRANSMISSION
PAGE NO.
14
PLATE NO. : 8
CHANGE DRUM / SHIFT FORK
PAGE NO.
16
Pictorial Index
Pictorial Index
PLATE NO. : 9
GEAR CHANGE MECHANISM
PAGE NO.
18
PLATE NO. : 10
ENGINE ASSLY & CRANKCASE RH
PAGE NO.
20
PLATE NO. : 13
KICK STARTER MECHANISM
PAGE NO.
26
PLATE NO. : 14
COVER CLUTCH
PAGE NO.
28
PLATE NO. : 11
CRANKCASE LH
PAGE NO.
22
PLATE NO. : 12
OIL PUMP
PAGE NO.
24
PLATE NO. : 15
COVER MAGNETO
PAGE NO.
30
PLATE NO. : 16
CLUTCH ASSLY
PAGE NO.
32
5
4
3
2
N
1
5
4
3
2
1
N
Pictorial Index
Pictorial Index
PLATE NO. : 17
CARBURETTOR (125 ST)
PAGE NO.
34
PLATE NO. : 18
CARBURETTOR (100 T)
PAGE NO.
36
PLATE NO. : 21
STARTER ASSLY
PAGE NO.
42
PLATE NO. : 22
MAGNETO, C.D.I. & H.T. COIL
PAGE NO.
44
PLATE NO. : 19
AIR CLEANER COMPLETE
PAGE NO.
38
PLATE NO. : 20
SILENCER ASSLY
PAGE NO.
40
PLATE NO. : 23
SEAT ASSLY / SEAT LOCK
PAGE NO.
46
PLATE NO. : 24
ENGINE MOUNTINGS
PAGE NO.
48
Pictorial Index
PLATE NO. : 25
FRAME AND FRAME FITTINGS
Pictorial Index
PAGE NO.
50
PLATE NO. : 26
SWING ARM / REAR SHOCK
ABSORBER (125 ST)
PAGE NO.
52
PLATE NO. : 29
PILLION FOOT REST /
HOLDER STEP
PAGE NO.
58
PLATE NO. : 30
MUDGUARD - FRONT & REAR
PAGE NO.
60
PLATE NO. : 27
SWING ARM /
REAR SHOCK ABSORBER (100 T)
PAGE NO.
54
PLATE NO. : 28
RIDER FOOT REST
PAGE NO.
56
PLATE NO. : 31
STAND ASSEMBLY
PAGE NO.
62
PLATE NO. : 32
TUBE / TYRE / RIM
PAGE NO.
64
Pictorial Index
Pictorial Index
PLATE NO. : 33
FRONT HUB (125 ST)
PAGE NO.
66
PLATE NO. : 34
FRONT HUB (100 T)
PAGE NO.
68
PLATE NO. : 37
REAR HUB (125 ST)
PAGE NO.
74
PLATE NO. : 38
REAR HUB (100 T)
PLATE NO. : 35
FRONT MASTER CYLINDER (125 ST)
PAGE NO.
70
PLATE NO. : 36
FRONT DISC BRAKE (125 ST)
PAGE NO.
72
PLATE NO. : 39
REAR BRAKE PEDAL
PAGE NO.
78
PLATE NO. : 40
HANDLE BAR ASSEMBLY
SE
:U 4
ING T3RN DO OM
FR
LY
ON FLUID AINER
E
NT
AK CO CAP G
VIN
ED
AL FILLER MO
N
RE
EA
CL FORE
BE
WA
BR
A
SE
PAGE NO.
76
PAGE NO.
80
Pictorial Index
PLATE NO. : 41
FRONT FORK
Pictorial Index
PAGE NO.
82
PLATE NO. : 42
PAINTED PARTS AND DECALS
PAGE NO.
84, 86
PLATE NO. : 45
METER ASSEMBLY
PAGE NO.
92
PLATE NO. : 46
CONTROL CABLES
PAGE NO.
94
PLATE NO. : 44
FITTINGS - PETROL TANK COVER,
SIDE COVERS & COVER SEAT
PAGE NO.
90
PLATE NO. : 47
CHAIN CASE (125 ST)
PAGE NO.
96
PLATE NO. : 48
CHAIN CASE (100 T)
PAGE NO.
98
13
PLATE NO. : 43
PETROL TANK, CAP TANK AND
GAUGE FUEL
PAGE NO.
88
Pictorial Index
Pictorial Index
PLATE NO. : 49
HEAD LAMP & FAIRING
PAGE NO.
100
PLATE NO. : 50
INDICATOR LIGHT ASSEMBLY
PAGE NO.
102
PLATE NO. : 51
TAIL LAMP ASSLY /
FRONT NUMBER PLATE
PAGE NO.
104
PLATE NO. : 52
ELECTRICAL EQUIPMENTS
PAGE NO.
106
PLATE NO. : 53
TOOL KIT
PAGE NO.
108
PLATE NO. : 54
ACCESSORIES / GRAB HANDLE
PAGE NO.
110
Plate No.: 1
Cover Cylinder Head
Part No.
1
2
3
4
5
JZ 5110 21
59 0400 38
JD 5110 10
PF 5110 27
PA 5110 39
JA 5110 08
Cylinder Head Cover Complete

Bolt
Gasket Head Cover
Plate Cylinder Head
Plate Cylinder Head
Bolt Head Mounting-M8X1.25X196L
1
4
1
1
-4
1
4
1
-1
4
59 0400 50
Flanged Bolt M8X1.25X148L
125 ST 100 T
Qty.
Description
No.
Remarks
With Gasket
5
6
Front Wheel Direction
Brand ID: 001MC649 (DISCOVER 125 ST)

Brand ID: 001MC639 (DISCOVER 100 T)
Plate No.: 2
Cylinder Head
No.
Part No.
36 JZ00 79
10
--
Refer Page No.111
36 PA00 96 Kit Assly Cylinder Head
--
Refer Page No.115
JD 5110 04
Sleeve Spark Plug
--
JB 5110 18
Sleeve Spark Plug
39 2608 01
Screw - Grub - M5 X 0.8 X 7
39 1283 21
Ring - O
39 2629 21
O-Ring
39 1660 05
Stud - M8
--
JA 5110 28
Stud M8X1.25X451
--
JD 5110 08
Gasket Cylinder Head
--
JB 5110 19
Gasket Cylinder Head
--
39 2539 21
Ring - O
JZ 5814 05
Intake Manifold
--
9A PA 5814 03 Manifold PTE 20
--
10 JA 5814 06
Bolt Flange M6X1X25L
11
Sleeve Carburettor
--
11A PA 5812 05 Insulator
--
12 AA 1210 71 Clamp Carburettor
--
13 LA D000 11 Bolt Flange M6X1X20L
--
9
12
12
11
9A
13
10
Remarks
4
5
125 ST 100 T
Kit Assly Cylinder Head
2
1
Qty.
Description
JZ 5812 29
11A

Plate No.: 3
Valve
10
4
6
No.
Part No.
JE 5112 00
PA 5112 28
JE 5112 01
PA 5112 29
39 2017 19
DG 1010 29
JE 5112 04
2
-4
8
2
-2
-2
4
8
--
JD 5112 09
JA 5112 11
7 36 JE00 01
36 PA00 94
8 PA 5112 32
9 PA 5112 34
10 DS 1013 66
Shaft Rocker Arm Intake

Shaft Rocker Arm Intake
Kit Valve Repair
Kit Valve Repair
Assly Rocker Arm Inlet
Assly Rocker Arm Exhaust
Wave Washer
2
-4
-----
-2
-4
1
1
2
11
Plain Washer
--
2
3
4
5
6
125 ST 100 T
Valve Intake
Valve Intake
Valve Exhaust
Valve Exhaust
Seal - Oil
Collet
Rocker Arm With Roller
11
Qty.
Description
59 1100 02
Remarks
Refer Page No. 111

Refer Page No. 113
N.I.
N.I.
1/2

Plate No.: 4
Camshaft / Tensioner
1
Part No.
1
2
3
4
*
5
*
JE 5112 06
PA 5112 15
39 0594 17
JA 5210 18
JE 5110 50
JA 5112 16
JE 5112 24
DS 1012 76
Camshaft Complete
Camshaft Assly
Circlip
Bolt
Spacer Cam Sprocket (3.5)
Spacer Cam Sprocket (3.3)
Sprocket - Cam shaft (3.5)
Sprocket - Cam shaft (3.3)
1
-1
1
1
1
1
1
-1
1
1
-1
-1
6
7
8
*
9
*
10
DH 1010 48
59 0400 31
JE 5112 23
DS 1099 05
36 JZ00 97
36 JZ00 81
DH 1013 92
Washer - Special: Camshaft

Bolt
Cam Chain (3.5)
Cam Chain (3.3)
Kit Chain Guide (3.5)
Kit Chain Guide (3.3)
Pre-coated Tensioner Pivot Bolt -
1
1
1
1
1
1
1
1
1
-1
-1
1
Gasket
Chain Tensioner (Black)
Chain Tensioner
Bolt
Ring - O (Id 10.15X1.5)
1
1
-2
1
1
-1
2
1
4
2
7
6
11 CS 1011 28
12 JA 5210 17
JE 5210 16
13 JA 5210 19
14 39 2669 21
12
9
13
10
Qty.
Description
No.
125 ST 100 T
Remarks
Discontinued
Discontinued
Discontinued
Discontinued
Refer Page No. 114
11
14
* From Engine No. JEZRCD01052 (13.07.2012) onwards (Pantnagar)

* From Engine No. JEZWCC04098 (05.07.2012) onwards (Waluj)
Plate No.: 5
Cylinder and Piston
No.
Part No.
36 JZ00 74
36 PA00 93
39 1000 06
JD 5210 02
JW 3514 00
36 JE00 02
36 PA00 03
2
3
4
5
2
1
7
4
Qty.
Description
125 ST 100 T
Kit Block Piston
Kit Block Piston
Pin - Hollow Dowel
Gasket Cylinder Block
Kit Piston Ring
Kit Piston Ring
1
-2
1
1
1
--
-1
2
1
1
-1
DP 1011 65 Ring Snap

PA 5212 14 Circlip Piston
JB 4022 02 Grommet for Thermal Sensor
2
-1
-2
1
Thermal Sensor
Remarks
Refer page no. 111
Refer page no. 114
Refer page no. 112

Refer page no. 114

10
Plate No.: 6
Crankshaft
No.
Part No.
2A
6
Qty.
Description
125 ST 100 T
JE 5310 08
PA 5310 21
2 59 1500 14
2A JE 5310 01
2A 39 1864 20
3 59 1200 03
4 59 1100 08
5 JD 5310 04
Crankshaft Assembly (3.3)

Crankshaft Assembly
Nut Flange
Bearing Ball
Bearing Ball
Washer Belleville
Washer
Spacer Crank Shaft
1
-2
1
-2
1
1
-1
2
-1
2
1
1
6
7
8
9
10
Pin(C/S Plunger)
Key -Woodruff
Key
Spring
Plunger Oil Crankshaft
1
1
1
1
1
1
1
1
1
1
JA 5310 15
31 1011 73
DS 1011 54
JA 5310 12
JB 5310 21
Remarks
#
9
2
10
# From Engine No. JEZRCD01052 (13.07.2012) onwards (Pantnagar)

# From Engine No. JEZWCC04098 (05.07.2012) onwards (Waluj)
NOTE : Incase crankshaft replacement- Replace * marked parts as a set.(Plate No.4, Page No.8)
11

12
Plate No.: 7
Transmission
1
13
4
3
12
4
11
10
Part No.
1
2
3
4
5
JZ 5510 10
JZ 5512 02
JA 5510 02
39 0987 17
JE 5512 09
Qty.
Description
125 ST 100 T
Shaft Input W/O Gun Hole
Gear 4th Drive
Spline Washer
Ring - Snap
Gear 3rd Drive
1
1
4
5
1
1
1
4
5
1
6 JZ 5512 13
7 JZ 5512 00
8 JA 5510 04
9 JZ 5510 08
10 JZ 5512 06
Gear 5th Drive Forging Route

Gear 2nd Drive
Washer Thrust 2nd Drive
Shaft Output Forging Route
Gear 2nd Driven
1
1
1
1
1
1
1
1
1
1
11
12
13
14
15
Bush 2nd Driven

Gear 5th Driven Forging Route
Gear 3rd Driven
Gear 4th Driven
Bush 1st Driven
1
1
1
1
1
1
1
1
1
1
Gear 1st Driven

Washer Thrust
Collar Sprocket Drive
O Ring
Sprocket Output
1
1
1
1
1
1
1
1
1
1
1
2
1
2
Remarks
17
14
No.
15
16
19
JZ 5512 10
JZ 5512 11
JE 551210
JZ 551208
JZ 5512 05
16 JZ 5512 04
17 JA 5510 08
18 JA 5510 09
19 59 2100 24
20 JZ 5510 04
18
21 DU 1012 13 Plate Lock - Sprocket Output

22 39 1981 04 Bolt Flanged
20
22
21
13

14
Plate No.: 8
Change Drum / Shift Fork
Part No.
1
2
3
4
5
JE 5610 03
PA 5610 02
JD 5610 06
JD 5610 04
JZ 5610 02
JD 5610 02
Drum Comp Gear Shift

Drum Comp Gear Shift
Shaft Gear Fork Shift
Fork Gear Shift Output
Fork Input Disco-H
Cam Drum Change
1
-2
2
1
1
-1
2
2
1
1
6
7
JD 5610 11
39 0992 06
Special bolt
Dowl
1
4
1
4
125 ST 100 T
2
4
Qty.
Description
No.
Remarks
15

16
Plate No.: 9
Gear Change Mechanism
No.
1
15
14
16
20
17
19
18
3
JZ02
2453
5612
5614
5614
Qty.
Description
125 ST 100 T
1
2
3
4
5
52
39
JZ
JZ
JZ
64
04
01
07
04
Lever Comp Gear Shift

Bolt - Flange :- M6
Lever Change Arm
Boot Gear Change Arm
Tie Rod
1
1
1
1
1
1
1
----
6
7
8
9
9A
10
39 0808 08
JD 5614 16
JZ 5614 05
JZ 5614 02
PA 5614 02
JL 5614 10
Pin
Washer Nylon
Boot Change Lever
Lever Complete Change
Gear Shift Lever
Washer Plain
2
2
1
1
-1
----1
--
11 JL 5614 09
12 01 1009 05
13 DH 1015 09
14 39 0817 15
15 JW 5612 06
Bolt
O Ring
Damper
Nut - Hexagon With Flange : M6
Extension Spring
1
2
1
1
1
--1
1
1
16
17
18
19
20
Spring Gear Shift Return

Inhibitor Comp. Gear Shift
Spring (Inhibitor)
Step Washer
Washer (Spring Steel)
1
1
1
1
1
1
1
1
1
1
--
Remarks
10
7
8
12
13
Part No.
11
13
JW 5612 08
JD 5612 03
JD 5612 04
JA 5612 09
39 2704 11
21 DG 1013 39 Damper
9A
21
17

18
Plate No.: 10
Engine Assembly / Crankcase RH
No.
Part No.
11
1A
10
2
Qty.
Description
125 ST 100 T
JE 5010 06
PA 5010 07
1A 36 JZ00 78
PA 5410 11
2 PF 5410 18
3 JA 5410 11
4 59 2000 36
5 JA 5410 10
Engine Assly
Engine Assly
Kit assly CCase RH
Assly CCase RH
Bushing Drum
Needle Roller Bearing HK1212
Bearing - Ball 6203 HN3 C3
Stopper Plate Input Bearing
1
-1
-1
1
1
1
-1
-1
1
1
1
1
6
7
8
9
10
11
Screw - Pan Pre-coated (M6X12)-39

Bolt Shift Change
Guide Kick
Bolt Flange
Stud (JA541015) Pre-coated
Bolt
1
1
1
2
1
2
1
1
1
2
1
2
DH 1013 80
JA 5410 14
JA 5410 12
39 1964 04
52 JA00 27
JA 5412 25
Remarks
N.I.
N.I.
Refer Page No. 111
Refer Page No. 115
4
3
9
8
19

20
Plate No.: 11
Crankcase LH
5
1
11
No.
Part No.
36 JZ00 77
36 JZ00 28
59 2000 36
39 1715 19
39 2562 20
JA 5410 05
125 ST 100 T
Kit Assly C' Case LH
Ball Bearing
Seal - Oil
Bearing - Needle Roller:13X19X12
Bush Bendix
1
-1
1
1
39 2190 19
JD 5410 00
JA 5410 27
8 31 2010 81
9 DH 1012 64
10 JA 5410 34
10A 39 0747 01
Seal - Oil
Damper CShaft
Damper CShaft
Switch - Neutral
Neutral Switch AL Washer
Stopper Gear Starter- Aluminium
Screw Pan Cross - M6
1
1
-1
1
1
2
1
-1
1
1
1
2
11
11A
12
13
14
15
39 0999 06
59 0400 38
39 1759 04
JG 5710 24
LJ A000 04
JA 5410 21
Pin - Hollow Dowel

Bolt Flange
Bolt - Sh - M6 X 55
Mesh Oil Filter Assy_G2
O ring-Strainer
Cap Strainer
4
6
1
1
1
1
4
6
1
1
1
1
16
59 2100 23
O ring Cap Strainer
2
3
4
5
Qty.
Description
-1
1
1
Remarks
Refer Page No. 111
Refer Page No. 114
12
2
10A
10
14
16
13
11
15
6
6
7
N.I.
N.I.
With 'O' ring
11A
21

22
Plate No.: 12
Oil Pump
No.
Part No.
JZ 5710 00
JB 5710 05
FD 1010 78
JA 5410 16
39 0999 06
JZ 5710 01
JB 5710 06
2
3
4
5
Qty.
Description
125 ST 100 T
Assembly Oil Pump
Assembly Oil Pump
Screw Pan Cross :- Pre-Coated
Gasket Case Oil Pump
Pin Dowel
Gear Oil Pump Driven
Gear Oil Pump Driven
1
-3
1
2
1
--
Remarks
-1
3
1
2
-1
23

24
Plate No.: 13
Kick Starter Mechanism
No.
Part No.
1
2
3
4
5
JE 6210 01
JA 6210 06
39 0738 17
DS 1011 17
JA 6210 02
Qty.
Description
125 ST 100 T
Kick Shaft
Plain Washer
Circlip
Spring Kick Starter Ratchet
Ratchet
1
1
2
1
1
1
1
2
1
1
Washer thrust
Gear starter pinion
External Circlip
Spring Kick Return
Assembly Kick Lever
3
1
1
1
1
3
1
1
1
1
Kit Boss Kick Lever

Damper
Bolt
Plain Washer
1
1
1
1
1
1
1
1
Remarks
2
8
3
6 39 0993
7 JZ 6210
8 39 2408
9 JE 5410
10 JZ 6212
4
6
11
00
17
08
00
12
6
6
11 36 JZ00 98
12 DD 1010 97
13 JA 6212 06
14 22 1502 41
Refer Page No. 113
10
13
14
11
25

26
Plate No.: 14
Cover Clutch
No.
Part No.
36 JZ00 75
36 PA00 99
JW 5410 05
JW 5410 00
59 0400 38
JA 5210 19
125 ST 100 T
7
5
14
8
13
6A
16
17
10
1
9
11
19
12
18
15
27
Kit Assly Clutch Cover

Kit Assly Clutch Cover
Shaft Clutch Release Assly
Bracket Clutch Cable
Bolt - Flange : M5
Bolt
JE 5412 31
39 1671 21
JZ 5412 14
DD 1211 81
DP 1012 69
PA 5514 05
10 39 1041 19
Decal Clutch Cover

Ring - O
Cap Filter
Element Oil Filter
Rod-Push
Push Rod
Seal - Oil
1
1
1
1
1
-1
1
1
1
1
-1
1
11
12
13
14
15
Clip - Wire
Gauge
O Ring Cap Oil Filler
Cap Oil Filler
Gasket Clutch Cover
1
1
1
1
1
1
1
1
1
1
Plain Washer (12.5X24X0.8)

Spring Torsion Cl. Cover
Seal - Oil (Kick Shaft)
Ring O'
1
1
1
--
1
1
1
1
2
3
4
5
Qty.
Description
6
6A
7
8
9
DS 1012 15
DG 1014 18
JA 5412 25
JA 5412 11
JA 5412 12
16 JA 5412 36
17 JA 5412 37
18 30 1011 42
19 39 1561 21

1
1
-1
1
1
Remarks
Refer Page No. 111
Refer Page No. 114
28
Plate No.: 15
Cover Magneto
No.
Part No.
36 JB00 20
JE 5412 33
JA 5412 33
30 1011 95
JA 5410 44
JE 5412 30
2
3
4
5
8
3
Qty.
Description
125 ST 100 T
Kit Assly Cover Magneto
Assly Cover Magneto
Cap TDC finder
O ring
Bolt - Flanged : Small
Label Mag Cover
1
-1
1
8
1
-1
1
1
8
1
Dowl
Bush Bendix
Gasket Magneto Cover
Cover RR assly
Cover RR assly
Flange bolt
2
1
1
1
-2
2
1
1
1
2
1
--
-1
Remarks
Refer Page No. 116
Bush+Dcl +Cap+`Oring
7
1
6
7
8
9
39 0999 06
JA 5410 05
JA 5412 05
JZ 5412 26
PA 5412 09
10 59 0400 38
11 DJ 1612 28 Gear Shift Label

11A PA 5412 10 Gear Shift Label
Cover+Gear Shift Label

Cover+Gear Shift Label
6
5
5
4
3
2
N
1
5
4
3
2
1
N
10
11
29
11A

30
Plate No.: 16
Clutch Assly
No.
Part No.
3A
Qty.
Description
125 ST 100 T
JZ 5514 13
PA 5514 04
2 JA 5514 06
3 36 JZ00 23
3A 39 2600 11
4 JB 5514 08
5 30 1010 96
Assembly Clutch
Assembly Clutch D100T
Collar Clutch
Kit Set Primary Drive & Driven
Washer - Plain
Wheel Clutch
Plate Cutch
1
-1
1
1
1
4
-1
1
1
1
1
4
6
7
8
9
36 JZ00 99
JB 5514 11
JB 5514 12
JZ 5514 15
28 1012 14
10 39 0980 04
Kit Friction Plate

Hub Clutch
Clutch Holder
Compression Spring
Compression Spring
Flange Bolt
5
1
1
6
-6
5
1
1
-6
6
11
12
13
14
15
Spacer Clutch Assembly

Washer Plain
Washer Belleville
Bearing - Ball
Nut Crankshaft M14
1
1
1
1
1
1
1
1
1
1
Remarks
Refer Page No.111
10
11
2
8
13
12
15
JD 5514 00
JA 5514 20
JE 5514 09
39 1001 20
JA 5310 07
Refer Page No.112
14
31

32
Plate No.: 17
Carburetor Assembly (125ST)
No.
18
10
Part No.
1
2
3
4
5
JE 5812
36 JE00
36 JE00
36 JE00
36 JE00
6
7
8
9
10
31
16
17
18
19
Qty.
Description
125 ST 100 T
Assembly Carburetor
Kit Piston Valve
Kit Pilot Screw
Kit Jet
Kit Float Chamber Body
1
1
1
1
1
------
36 JE00 20
36 JE00 21
36 JE00 22
DK 1210 41
JE 5812 13
Kit Top Cap

Kit Plunger Assly
Kit O Ring & Gasket
Kit VC Screw
Diaphragm
1
1
1
1
1
------
11
12
13
14
14A
15
DH 1210 59
DH 1210 64
DH 1210 93
JE 5812 23
DH 1210 63
DH 1210 41
Float Assly
Screw Needle Shaft
Needle Assly
Pipe Overflow
Pin
Clip Drain Hose
1
1
1
1
1
1
-------
16
17
18
19
JE 5812 18
DP 1210 67
DH 1211 76
DP 1210 59
Drain Screw
Screw Float Body
Screw Diaphragm Cover
Gasket Float Chamber
1
4
2
1
---
Remarks
Refer
Refer
Refer
Refer
Page
Page
Page
Page
No.
No.
No.
No.
112
112
112
113
Refer Page No. 113

Refer Page No. 113
Refer Page No. 112
20
13
N.I.
4
9
14A
11
12
19
17
16
14
33

34
Plate No.: 18
Carburetor Assembly (100T)
No.
12
16
5
14
12
16
4
15
Part No.
Qty.
Description
125 ST 100 T
1
2
3
4
5
PA 5812
36 PA01
36 PA01
36 PA01
36 PA01
08
04
05
06
07
Assembly Carburetor
Kit Carb Jet D100T
Kit Carb Air Screw D100T
Kit Carb Idling Screw D100T
Kit Carb Throttle Valve D100T
------
1
1
1
1
1
6
7
8
9
10
36 PA01
JB 5812
JB 5812
JB 5812
JB 5812
08
29
30
56
32
Kit O Ring & Gasket D100T

Valve Comp Float
Float
Arm Pin Float
Screw Float Chamber
------
1
1
1
1
1
11
12
13
14
15
JB
JB
JB
JB
JB
60
37
58
55
47
Drain Screw
Adjuster Cable
Tube Air Vent
Solenoid Assembly
O-Ring Solenoid
-----
1
1
1
1
Screw - Washer (TPS & Solenoid)

Sensor Throttle Position
O-Ring TPS
----
1
1
1
Remarks
Refer Page No. 115

Refer Page No. 115
Refer Page No. 115
Refer Page No. 115
18
1
17
7
13
8
9
5812
5812
5812
5812
5812
16 JB 5812 48
17 JB 5812 02
18 JB 5812 04
11
10
35

36
Plate No.: 19
Air Cleaner Complete
3
2
No.
Part No.
JZ 5810 20
Qty.
Description
125 ST 100 T
Remarks
Assembly Air Filter
--
1A PA 5810 02 Assembly Air Filter
--
2 KA DA06 18 Bolt Flange
JZ 5810 32
Element Air Filter
JZ 5810 26
Hose Breather
JZ 5810 25
Drain Tube
DG 1210 25 Clip
DS 1211 26 Pug
JG 6012 10 Clamp Resonator
--
39 1949 04
Bolt Flange M6 X 1 X 14L
Air Filter mtg.
10
39 2204 04
Bolt Flange M6 X 1 X 10L
Air Filter mtg.
11 DH 1210 38 Clamp
--
12 PA 5810 33 Clip Resonator
--
6
6
5
3
2
11
12
1A
6
5
7
6
4
6
37

38
Plate No.: 20
Silencer Assembly
2
3
5
6
No.
Part No.
36 JZ00 82
Qty.
Description
125 ST 100 T
Kit Assly Silencer W/O Shields
--
36 PA00 97 Kit Assly Silencer W/O Shields
--
JA 5910 40
Nut - U
JE 5910 02
Gasket Exhaust
JZ 5910 95
Shield Muffler
DH 1013 95 Truss Screw
DH 1013 01 Seal Shield Muffler
JW 5910 30 Grommet Shield
8 KA DA05 10 Hex Head Bolt
39 2492 11
Plain Washer
Remarks
39

40
Plate No.: 21
Starter Assembly
No.
1
2
3
4
5
2
5
Part No.
JA
JA
JA
JA
LA
6214 02
6214 06
6214 10
3516 00
D000 11
Qty.
Description
125 ST 100 T
Washer(Thk 0.4)
Drive Assly.
Gear Starter Clutch
Starter Motor Assly.
Bolt Flange
6 JA 6214 14 Body starter Clutch

7 DH 1013 82 Bolt
8 DH 1017 81 Plate Roller Clutch
9 36 JZ00 08 Starter Clutch Repair Kit
10 39 0849 14 Washer
2
1
1
1
2
2
1
1
1
2
1
3
1
1
3
1
3
1
1
3
Remarks
Refer Page No.114
10
9
41

42
Plate No.: 22
Magneto, CDI & H.T. Coil
1
No.
Part No.
JE 3510 02
JB 3510 14
PA 3510 01
JP 3510 07
JB 3510 22
PA 3510 03
JE 3512 06
PA 3512 06
JZ 4020 00
39 1675 04
Rotor Assly
Rotor Assly
Rotor Assly
Stator assly
Stator assly
Stator assly
CDI D102C
CDI D102C
DC Regulator With Capacitor
Flange bolt
1
--1
--1
-1
2
1
1
1
1
-1
1
2
6 JA 5410 28
7 DH 1013 80
8 JZ 3512 11
9 JZ 3512 13
10 DD 1110 12
Lock Plate
Pan Head Screw
Coil HT with Cap LH
Coil HT with Cap RH
Grommet HT coil
1
3
1
1
2
1
3
1
1
2
11
12
13
14
15
Spark Plug Cap

Grommet Spark Plug Cap
Cap Spark Plug
Grommet Sleeve Sp Plug Cap
Grommet Spark Plug Cap
1
1
1
1
1
1
1
1
1
1
Bolt Flanged M6X1

Plug - Spark BOSCH : UR4AC
Plug - Spark Champion PRZ9HC
Bolt Flange - Small
Bolt Flange - 14
4
2
2
1
1
4
2
2
1
1
3
7
8
6
16
16
9
16
10
19
4
21
14
20
13
17
15
17
43
Remarks
4
5
Proposed
Proposed
10
11
12
125 ST 100 T
18
Qty.
Description
DD 1010 48
DD 1110 11
DH 1110 15
JD 3512 06
DH 1110 13
16 59 0400 14
17 CF 1110 19
DD 1110 18
18 39 1949 04
19 39 1673 04

Or
44
Plate No.: 23
Seat Assembly / Seat Lock
No.
Part No.
JZ 1910 00
Qty.
Description
125 ST 100 T
Seat Assly. Comp
--
PA 1910 00 Seat Assly. Comp
--
DH 1612 33 Lock Assy. Seat
39 1902 04
DS 2110 07 Damper Front
JZ 1910 10
Damper For Seat
JZ 1910 11
Damper Rear For Seat
JZ 1612 17
Cable Seat Lock
--
PA 1612 05 Cable Seat Lock
--
Bolt - Flanged : M6
Remarks
4
5
45

46
Plate No.: 24
Engine Mountings
2
9
9
Qty.
Description
No.
Part No.
JZ 1134 26
Bracket Eng Mtg Front
39 1970 15
JA 1134 04
Bolt Flange M8 L75
39 2498 04
Bolt Flanged
JZ 1134 10
Bracket Eng Mtg Rear Top
39 1940 04
Bolt - Flanged : M8
JA 1134 03
Flanged Bolt M10X110
39 2723 15
Nut Flanged M10 Olive
JZ 1134 11
Bracket Eng Mtg Top
--
--
125 ST 100 T
Remarks
10
PA 1134 00 Bracket Eng Mtg Top LH
5
8
10 LA D000 48 Bolt Flanged M8 X 1.25P X 65 L

7
6
2
8
7
1
3
47

48
Plate No.: 25
Frame and Frame Fittings
No.
Part No.
JZ 1110 38
Qty.
Description
125 ST 100 T
Remarks
Frame Assembly
--
1A PA 1110 29 Frame Assembly
--
JZ 1138 05
Cap For Pipe
JZ 1510 84
Nut Steering
36 JZ00 83
Kit-Brg Race+Cone
DJ 1811 15
Cage Bearing - Steering
JZ 1510 83
Cap Steering
DK 2010 49 Clamp Harness Wiring
N.I.
36 0010 52
N.I.
Refer Page No. 111
49
Grease Lithon RR3-10gm

50
Plate No.: 26
Swing Arm / Rear Shock Absorber (125ST)
1
2
10
14
12
13
11
15
6
8
16
17
8
10
51
16
No.
Part No.
JZ 1220 03
Qty.
Description
125 ST 100 T
Shock absorber Mono
--
LA C000 19 Bolt Socket M10 X 1.25 X 55
--
JZ 1220 01
Swing Arm Assy
--
JZ 1220 10
Spacer Swing Arm
--
DG 1710 18 Bearing - Needle
--
DG 1710 19 Seal - Oil
--
DK 1710 06 Sleeve For Swing Arm
--
JZ 1220 11
--
DG 1710 17 Nut
--
10
JZ 1138 06
Cap For Swing Arm Pivot
--
11
JZ 1220 05
Chain Slider
--
12
39 0553 02
Screw - Self Tapping
--
13
39 0454 11
Washer - Plain
--
14
JL 1812 25
Grommet Ii
--
15
JZ 1220 08
Adjuster Chain - RH
--
16
JZ 1220 12
Plate Chain Adjuster
--
17
39 0292 15
Nut - Hexagon : M6 X 1
Shaft Swing Arm
Remarks
17

52
Plate No.: 27
Swing Arm / Rear Shock Absorber (100T)
1
2
4
5
10
6
11
9
Qty.
Description
No.
Part No.
JB 1220 09
Domed Cap Nut
--
39 2726 12
Spring Washer
--
JB 1220 11
Plain Washer
--
JB 1220 10
Plain Washer
--
PA 1220 09 Rear Shock Absorber
--
JB 1220 16
Hex Bolt / Flange - M10
--
39 1358 15
Flanged Nut
--
DP 1710 06 Bush
--
PA 1110 30 Sleeve Swing Arm Pivot
--
10
39 0553 02
Screw
--
11
39 0454 11
Plain Washer
--
12 PA 1220 14 Chain Slider
--
13 PA 1220 15 Shaft Swing Arm
--
14 PA 1220 13 Swing Arm Assly
--
15 DJ 1510 36
Adjuster Chain LH
--
16 DX 1510 14 Adjuster Chain RH
--
17 DJ 1510 47
Plate Chain Adjuster
--
18
Hexagon Nut
--
125 ST 100 T
Remarks
14
16
12
13
17
18
15
53
39 0292 15

54
Plate No.: 28
Rider Foot Rest
11
2
12
14
8
3
13
4
5
16
17
15
18
9
19
20
10
21
18
55
19
Qty.
Description
No.
Part No.
JZ 1130 28
Assly Main Step RH
JZ 1130 36
Pin Main Step
JZ 1130 39
Spring Torsion
30 1410 31
O ring
39 1040 11
Washer Plain
39 0784 08
Pin Spit
JL 1130 28
Rubber Pad
39 1791 04
Bolt Flanged M6X8
JZ 1130 21
Stay RH Main Step
10
JZ 1130 27
Assly Main Step LH
11
JZ 1130 35
Rubber
12
JZ 1610 24
Damper Brake Lever
13
39 2671 04
Hexgoan Bolt
14
30 1910 38
Pin
15
39 0198 11
Washer
16
39 0808 08
Split Pin
17 DH 1611 94 Kick Stopper
18
39 2310 04
Bolt Flange
19
39 2659 12
Spring Washer
20
JZ 1130 20
Stay LH Main Step
--
PA 1130 30 Stay LH Main Step
--
125 ST 100 T

Remarks
56
Plate No.: 29
Pillion Foot Rest / Holder Step
Qty.
Description
No.
Part No.
JZ 1130 31
Assly Pillion Step LH
JD 1130 19
Pin Foot Step
GF 1611 43 Spring
30 1410 31
O Ring
39 1040 11
Washer Plain
39 0784 08
Pin Split
JZ 1130 37
Plate Lock
7A JZ 1130 38
Plate Lock RH
30 1012 36
Ball
JL 1130 28
Rubber Pad Step LH
10 LA C000 05 Bolt Socket
10A JZ 1130 23
Holder LH Step
11
JZ 1130 32
Assly Pillion RH Step
12
JZ 1130 26
Holder RH Step
13
JZ 1130 42
Damper Silencer
125 ST 100 T
Remarks
11
15
2
10
9
8
4
5 6
14
12
10
13
10A
9
1
8
15
14 DH 1611 57 Tube Silencer Mtg

7
15
57
DJ 1612 78
Tube Silencer Mtg with Washer
JZ 1130 35
Rubber Pillion Footrest RH

N.I.
58
Plate No.: 30
Mudguard - Front & Rear
No.
Part No.
JZ 1814 15
Qty.
Description
125 ST 100 T
Remarks
11
12
1A
1
11
6
9
9A
15
59
--
1A PA 1814 05 Fender Brace
--
59 0400 19
DS 1611 25 Guide - Cable
DJ 1610 69
Nail - Cable Guide
JZ 1814 16
Flap Front Fender
39 0242 11
Washer - Plain
39 2420 01
Screw - Pan Head : M5
39 0326 15
Nut - Nyloc :- M5 X 0.8
JZ 1814 19
Fender Rear Rr
--
9A PA 1814 00 Fender Rear Rr
--
10 DJ 2011 73
11 LA E000 22 Bolt Flanged
12 DH 1611 58 Grommet
13 PA 1814 06 Flap Rear Fender
--
14 PA 1814 03 Hugger Front
--
15 JB 2312 08
Step Bolt
--
DS 1612 24 Bolt Step
Bolt Hex With Flange - M8 X 1.25
11
2
4
Fender Brace
14
Grommet

Rear Fender Mtg.
60
Plate No.: 31
Stand Assembly
No.
3
125 ST 100 T
DF 1611 02 Bolt For Side Stand Mounting
JZ 1132 03
Stand Center
--
PA 1132 06 Stand Center
--
JZ 1132 06
Damper Center Stand
--
PA 1132 04 Damper Center Stand
--
JZ 1132 07
Shaft Center Stand
--
JZ 1132 14
Shaft Center Stand
JZ 1132 09
Spring M-Stand With Cover
5A JZ 1132 12
Cover Spring
39 0797 08
Pin - Cotter
JZ 1132 04
Stand Side
JZ 1132 10
Spring S-Stand With Cover
8A JZ 1132 11
Cover Spring Side Stand
Nut - Nyloc :- M10
3
2
7
1
9
Qty.
Description
5A
Part No.
39 0422 15
Remarks
Old
8
8A
61

62
Plate No.: 32
Tube / Tyre / Rim
2
Qty.
Description
No.
Part No.
JZ 1310 28
Wheel Front 1.4X17
--
1A JZ 1310 26
Wheel Front 1.4X17
--
DS 1510 48 Tyre 2.75 X 17
--
Not Serviceable in Spare
DM 1510 25 Tyre 2.75 X 17
--
DS 1510 49 Tube - 2.75 X 17
JZ 1312 24
Wheel Rear 1.6X17
--
PA 1312 15 Wheel Rear 1.6X17
--
DS 1510 52 Tyre 3.00 X 17
--
DM 1510 28 Tyre 3.00 X 17
--
DS 1510 53 Tube - 3 X 17
2
3
1A
125 ST 100 T
Remarks
63

64
Plate No.: 33
Front Hub (125ST)
No.
Part No.
39 2688 20
Qty.
Description
125 ST 100 T
Remarks
3
1
7
6
10
15
14
5
16
--
DE 1510 06 Spacer Assembly
30 1510 33
--
DE 1510 12 Plate - Drive For Speedometer Gear
--
DE 1510 08 Seal - Oil
--
JZ 1318 18
--
LA C000 02 Socket Head Bolt M-6, 10.9
JN 1310 03
Spacer
--
JZ 1316 01
Case Meter Assy - Gear
--
10 JB 1310 17
Axle Front
--
11 JB 1310 18
Plain Washer
--
12
U Nut M12
--
13 JW 1812 41 Cover Disc
--
14 JN 1812 11
--
Disc Cover Mtg.
15 LB U000 04 Step Bolt - M5 X 12L - 4.8
--
Disc Cover Mtg.
16 LB U000 05 Screw Truss - M6 X 35 L, 4.8
--
Disc Cover Mtg.
59 1500 03
Bearing - Ball 6301 RS1/C3

Seal - Oil
Disc Brake - 200 Mm
Clip Nut - M6
(12X37X12)
13
4
9
11
12
65

66
Plate No.: 34
Front Hub (100T)
1
14
13A
13
10
20
24
8
18
11
19
17
12
16
67
Part No.
1
2
3
4
5
30 1510 33
39 2688 20
30 1510 32
JB 1310 17
DS 1510 95
Oil Seal
Bearing Ball
Collar Bearing
Axle Front Wheel
Bolt
------
1
1
1
1
1
6
7
8
9
10
DS
DS
DS
DS
DS
Lever Brake Cam

Nut
Panel Assly Front Brake
Indicator
Cam Brake Assly.
------
1
1
1
1
1
11
12
13
13A
14
15
30 1510 69
30 1510 68
JB 1310 18
JB 1310 22
59 1500 03
39 0840 01
Spring
Shoe Brake
Plain Washer
Spacer + Dust Seal (Assembly)
U Nut (M12)
Pan Headed Screw
-------
2
2
1
1
1
1
16 39 0900 12
17 30 1511 18
18 JA 1316 06
19 39 1013 21
20 36 DS 15 02
Washer Spring
Stopper for Bushing
Bushing Speedo Gear
O Ring
Speedometer Gear Kit
------
1
1
1
2
1
21
22
Seal Oil
Washer Plain
---
1
2
---
1
2
1510
1510
1510
1510
1510
92
94
87
91
89
30 1510 35
30 1510 42
125 ST 100 T
23 LB D000 01 Screw
24 30 1510 38 Ring O
15
Qty.
Description
No.

Remarks
Speedo Cable
N.I.
For Gear Meter
Screw
To Secure
68
Plate No.: 35
Front Master Cylinder (125ST)
USE
-4
G:
IN
T3
RN DO ROM
F
WA NLY
R
O FLUID INE
TA
E
O N AP
AK
BR D C R C ING
E
OV
ALE ILL
SE N F REM
A
A
E
LE
C FO R
BE
Part No.
DJ 1910 06
Qty.
Description
125 ST 100 T
Lever Front Brake
--
DE 1910 31 Bolt Front Bracket l
DE 1910 32 Nut
--
DE 1910 35 Oil Window Kit
--
DJ 1910 30
--
DE 1910 29 Cover - Reservoir
--
DE 1910 28 Diaphragm
--
DJ 1910 58
--
DE 2010 16 Switch
--
10 DE 1910 10 Washer - Copper
--
11 DE 1910 11 Bolt - Banjo
--
12 JW 1318 05 Hose Assembly
--
13 LA D000 37 Bolt Flanged M8X1X50
--
14 36 DJ40 31
--
Screw
Remarks
No.
6
4
10
10
Master Cylinder with lever
11
7
14
13
12
9
13
15
Major Kit Major Master Cylinder
15 DE 1910 33 Clamp - Holder : RH
10
10
11
69

70
Plate No.: 36
Front Disc Brake (125ST)
No.
2
3
7
5
Part No.
Qty.
Description
125 ST 100 T
JW 1318 01 Caliper Assy Brake Front
--
DE 1510 46 Screw Bleeder
--
DE 1510 47 Bleeder Cap
--
JL 1318 07
--
DE 1510 48 Spring
JW 1318 07 Pad
--
36 DJ40 32
Minor Kit
--
36 DJ40 33
Major Kit
Boot
Remarks
PISTON SEAL
DUST SEAL
BLEEDER CAP
PROTECTION BOOT
INSULATOR
CALIPER PISTON
BLEEDER SCREW
PAD SPRING
71

72
Plate No.: 37
Rear Hub (125ST)
1
3
5
14
13
No.
Part No.
1
2
3
4
5
JD 1410 03
36 JZ00 80
39 2686 20
39 2687 20
30 1510 75
Qty.
Description
125 ST 100 T
Drive Chain Lock
Kit Chain Sprocket
Bearing-Ball 6202 RS1/C3-15X35X11
Bearing-Ball 6302 RS1/C3-15X42X13
Collar-Bearing
1
1
1
1
1
------
6 JG 1312 19
7 JN 1312 03
8 39 2240 20
9 JZ 1318 13
10 DS 1510 73
Coupling Rubber
Coupling
Ball Bearing
Panel Rear Brake
Stud
1
1
1
1
4
------
11 PF 1312 20
12 LC B000 05
13 30 1510 68
14 30 1510 69
15 30 1510 11
Washer Lock
Nut Hex A/F
Shoe Brake
Spring
Cam Brake
2
4
2
2
1
------
16 30 1510 38
17 DS 1510 90
18 JZ 1318 03
19 JB 1312 24
20 DS 1510 94
O Ring
Indicator
Lever Cam Brake
Hex Bolt with Flange
Flange Nut
1
1
1
1
1
------
21
22
23
24
25
Axle Rear
Washer Plain
Nut - U :- Swing Arm
Collar Assy
Collar
1
2
1
1
1
------
Sleeve
Remarks
Refer Page No.111
7
8
23
22
10
24
11
21
12
20
19
17
16
26
15
18
JZ 1312 17
LD B000 01
DH 1710 19
JD 1312 10
DX 1510 22
25
26 JD 1312 12
73

74
Plate No.: 38
Rear Hub (100T)
1
Part No.
1
2
3
4
5
JD 1410 03
36 PA00 95
39 2688 20
KP BB62 01
31 1570 18
Qty.
Description
125 ST 100 T
Remarks
No.
14
13
Drive Chain Lock

Kit Chain Sprocket
Bearing-Ball C3
Bearing-Ball C3
Collar-Bearing
------
1
1
1
1
1
31 1510 21
PA 1312 63
7 PA 1312 08
8 39 2240 20
9 PA 1318 31
10 PA 1312 61
Coupling Rubber
Coupling Rubber
Coupling
Ball Bearing
Panel Rear Brake Complete
D Bolt
-------
1
1
1
1
1
4
11 PA 1312 23
12 LC L000 03
13 31 1510 07
14 30 1510 69
15 31 1510 22
Axle Rear
Nut U Flange
Shoe Brake
Spring
Cam Brake Assly.
------
1
4
2
2
1
16 30 1510 38
17 30 1510 05
18 PA 1318 09
19 JB 1312 24
20 DS 1510 94
O Ring
Wear Indicator
Lever Cam Brake
Hex Bolt with Flange
Flange Nut
------
1
1
1
1
1
21
22
23
24
25
Hex Nut M18

Washer Plain
Nut - U M12
Collar Assy
Collar
------
1
1
1
1
1
26 PA 1318 06 Sleeve
27 DX 1510 15 Plain Washer
---
1
1
Refer Page No.113
6
7
8
19
20
10
17
16
15
22
12
18
23
24
11
26
25
75
JB 1312 25
LD B000 30
59 1500 03
PA 1312 16
PA 1312 17

N.I.
N.I.
76
Plate No.: 39
Rear Brake Pedal
No.
Part No.
Qty.
Description
125 ST 100 T
Remarks
3
3A
12
14
13
4
5
JZ 1610 09
PA 1610 01
2 JZ 1610 19
3 39 1063 01
3A 39 0292 15
4 JZ 1610 11
5 39 1537 21
Assembly Brake Pedal

Lever Brake Pedal
Pad Brake Pedal
Screw Hex Head
Nut M6
Shaft Assly Brake Lever
Ring - O
1
-1
1
1
1
2
-1
1
1
1
1
2
6
7
8
JD 1610 02
JD 1610 06
JZ 1318 10
PA 1318 28
9 JZ 1318 75
10 39 0198 11
Spring Brake Pedal

Sleeve Brake Return Spring
Brake Rod
Brake Rod
Pin Brake Rod
Washer - Plain
1
1
1
-1
1
1
1
-1
1
1
11 39 0808 08
12 31 2010 79
13 JM 1910 14
14 JZ 1110 72
Pin - Split
Rear Brake Switch
Spring Brake Switch
Bracket Rear Brake Switch
1
1
1
1
1
1
1
1
15 DS 1510 25
DJ 1510 42
16 DH 1510 29
17 39 0789 12
18 39 1540 11
19 39 0694 15
20 30 1510 96
Rod - Torque
Rod - Torque
Bolt - Step :- Torque Rod
Washer - Spring
Washer - Plain
Nut - Hexagon Lock : M8 X 1.25
Bolt - Hexagon
1
-1
2
1
2
1
-1
1
2
1
2
1
7
6
10
11
23
9
17
19
8
11
17
15
19
11
18
16
21 36 DK00 17 Kit Hardware Br Rod
Refer Page No.114
21
77

78
Plate No.: 40
Handle Bar Assly
23
22
2
4
11
10
6
20
1
2
3
4
5
PA 4014 05
JZ 1510 70
39 1714 04
JZ 1810 07
JB 4014 00
Control Switch RH
Handle Bar
Bolt - Flanged
Holder Handle
Control Switch LH
1
1
4
1
1
1
1
4
1
1
6
7
8
9
9A
10
PA 4014 00
DJ 1910 55
DS 1910 52
JZ 1510 64
PA 4014 01
JZ 1510 69
Lever & Support Holder Asy LH

Lever Grip Left
Lever Boot LH For Clutch Switch
Hand Grip LH
Clutch Switch
Handle Bar Weight
1
1
1
1
2
1
1
1
1
1
2
11
12
13
14
15
15A
LA C000 31
JZ 1810 13
JZ 1810 12
DS 1810 07
JZ 1510 78
JZ 1510 45
Bolt Socket
Holder Lover LH
Holder Lover RH
Washer Handle Upper
Damper Upper
Holder Fork Upper
2
1
1
2
2
1
2
1
1
2
2
1
Damper Lower
Washer
Nut
Hand Grip RH
Pipe Throttle
Bolt Flange
Mirror LH
Mirror RH
Band
Lever Assembly RH
2
2
2
1
1
2
1
1
2
--
2
2
2
1
1
2
1
1
2
1
26 JZ 4014 00 Ignition Switch

27 JZ 2326 00 Lock Set
28 DD 2011 70 Front Brake Switch
1
1
1
1
1
125 ST 100 T
Remarks
19
DJ201046-Vertical Base
13
9A
12
14
15
15A
9
10
16
17
18
27
26
21
79
Part No.
25
11
Qty.
Description
No.
16 JZ 1510 79
17 DS 1510 10
18 39 2249 15
19 JZ 1510 65
20 DX 1910 01
21 39 1912 04
22 JZ 2316 00
23 JZ 2316 01
24 30 1910 48
25 DX 1910 09

N.I.
80
Plate No.: 41
Front Fork
No.
Part No.
JZ 1210 27
PA 1210 12
JZ 1210 30
PA 1210 15
JZ 1210 31
PA 1210 16
30 1810 25
30 1810 26
22
1
-1
-1
-2
2
-1
-1
-1
2
2
36 DF18 01
JK 1210 07
JK 1210 09
36 JZ01 07
JW 1510 23
10 JZ 1210 40
JA 1510 13
Kit Oil Seal Fork

Guide Bush (Dia. 30)
Washer-Guide Bush
Kit Cylinder Fork
Kit Cylinder Fork
Fork Pipe Spinning
Fork Pipe Spinning
2
2
2
2
-2
--
2
2
2
-2
-2
11
12
12A
13
14
15
PA 1210 17
DS 1810 12
59 0400 06
30 1810 29
DF 1810 88
DD 1810 90
Spring Main
Bolt Fork
Hex Bolt
'O' Ring
Damper Fork Cover Fr. Fork
Cover Trail B
2
2
2
2
2
2
2
2
2
2
---
16
JZ 1510 47
Pa 1510 05
DD 1810 91
30 1810 45
JZ 1210 15
39 0789 12
Assembly Lamp Shade

Assembly Lamp Shade
Cover Trail
Cushion Rubber
Assembly Under Bracket
Washer Spring
1
-2
2
1
2
-1
--1
2
Bolt Hexagon Head M8X40

Cap Nut Fork
Plain Washer
Hose Clamp
Seal Bottom
Seal Dust
2
1
1
1
1
1
2
1
1
--1
12A
23
12
9
13
14
15
7
8
16
10
11
25
17
18
2/3
5
4
19
21
4
5
6
7
8
9
20
17
18
19
20
21 39 1181 01
22 DS 1810 15
23 DS 1810 16
24 JZ 1318 80
25 JZ 1510 80
JZ 1510 91
81
125 ST 100 T
Fork Assly Comp-Disc
Fork Assly
Tube Outer LH
Tube Outer LH
Tube Outer RH
Tube Outer RH
Socket Head Bolt
Gasket
2
1
Qty.
Description

Remarks
Old
New
82
Plate No.: 42
Painted Parts and Decals
No.
PA 7102 3C Fuel Tank Black-Red Decal
PA 7102 3B Fuel Tank Black-Blue Decal
PA 7102 3F Fuel Tank Flame Red
PA 7102 5R Fuel Tank Brilliant Blue
JZ 7403 3F
JZ 7403 3B Cowling Pntd Black-Blue Dcl

JZ 7403 3C Cowling Pntd Black-Red Dcl
JZ 7403 5R Cowling Pntd Brilliant Blue Dcl
1
1
1
1
1
1
JZ 7306 3F Fr Fender Pntd Bl-Flame Red

JZ 7306 5J Fr Fender Pntd Mid Night Bl
JZ 7306 5R Fr Fender Pntd Brilliant Blue
1
1
1
1
1
1
JZ
JZ
JZ
JZ
1
1
1
1
-----
PA 7502 3F Seat Cowl Black-Flame Red Dcl

PA 7502 3B Seat Cowl Black-Blue Decal
PA 7502 3C Seat Cowl Red Decal
----
1
1
1
PA 7502 5R Seat Cowl Brilliant Blue Decal
--
JZ 7205 1R Side Panel LH Silver Paint
11
83
3C
3B
3F
5R
Fuel
Fuel
Fuel
Fuel
Tank
Tank
Tank
Tank
D102
D102
D102
D102
Black-Red Dcl
Black-Blue Dcl
Flame Red Dcl
Brilliant Blue Dcl
Cowling Pntd Black-Flame Red Dcl
Remarks
10
7103
7103
7103
7103
125 ST 100 T
-----
JZ
JZ
JZ
JZ
Qty.
Description
1
1
1
1
Part No.
7305
7305
7305
7305
3F
3B
3C
5R
Seat
Seat
Seat
Seat
Cowl
Cowl
Cowl
Cowl
Pntd
Pntd
Pntd
Pntd
Bl-Flame Red Dcl

Black-Blue Dcl
Red Dcl
Brilliant Blue

84
Plate No.: 42
Painted Parts and Decals
No.
Part No.
Qty.
Description
125 ST 100 T
JZ 7206 1R Side Panel RH Silver Paint
JZ 2331 78
4 Valve Dcl
JZ 2331 77
Fairing Decal B-logo
36
36
36
36
JZ00
JZ00
JZ00
JZ00
91
89
95
93
Kit
Kit
Kit
Kit
Faring
Faring
Faring
Faring
1
1
1
1
1
1
1
1
10
JZ
JZ
JZ
JZ
2331
2331
2331
2331
53
45
69
61
Kit
Kit
Kit
Kit
Tank Decal Bl-Flame Red

Tank Decal Bl-Blue
1
1
Tank Decal Flame Red

Tank Decal Blue Br
1
1
1
1
1
1
PA
PA
PA
PA
2331
2330
2331
2331
01
94
17
09
Kit
Kit
Kit
Kit
Tank
Tank
Tank
Tank
1
1
1
1
1
1
1
1
36
36
36
36
JZ00
JZ00
JZ00
JZ00
92
90
96
94
Kit
Kit
Kit
Kit
S
S
S
S
Cowl Dcl Bl-Flame Red

Cowl Dcl Bl-Blue
Cowl Dcl Red
Cowl Dcl Blue
1
1
1
1
---
11A 36
36
36
36
PA01
PA01
PA01
PA01
01
00
03
02
Kit
Kit
Kit
Kit
S
S
S
S
Cowl
Cowl
Cowl
Cowl
-----
1
1
1
1
Remarks
3
4
85
10
11
11
Dcl
Dcl
Dcl
Dcl
Decal
Decal
Decal
Decal
Dcl
Dcl
Dcl
Dcl
D102
D102
D102
D102
Bl-Red
Bl-Blue
Red
Blue
Bl-FlameRed
Bl-Blue
Red
Blue Br
Bl-FlameRed
Bl-Blue
Flame Red
Bl Blue

86
Plate No.: 43
Petrol Tank, Cap Tank and Gauge Fuel
No.
Part No.
Qty.
Description
125 ST 100 T
Remarks
4
3
2
20
12
13
15
16
14
5
10
8
11
JZ 1710 04
Cap Fuel Tank
39 2179 24
Washer
30 1410 31
Ring - O
39 0761 01
Screw Pan Cross - M5
39 2758 21
Ring - O I.D. 40 X 5
39 2484 15
Nut - Flange :- M5
JZ 4026 00
Gauge Fuel Tank
JZ 1710 17
Tape Seat
JD 1110 52
Grommet Tank mtg
10
JZ 1718 07
Assembly Fuel Tap
11
JZ 1718 29
Tube Fuel
12
39 0740 11
Washer (Non-Metallic)
13 DD 1410 22 Bolt - Flanged
14
JL 1718 03
Pin Snap
15
JL 1710 60
O Ring Knob
16
JZ 1718 17
Knob
17 DS 1410 12 Grommet Side Cover
18 DK 1410 41 Pipe Clip
19
JZ 1718 18
Paper Filter
20
30 1410 39
Packing
7
6
18
17
20
19
21 DZ 1410 75 4 Valve Washer
87

N.I.
88
Plate No.: 44
Fittings - Petrol Tank Cover, Side Covers & Cover Seat
Qty.
No.
Part No.
Description
39 1951 04
Bolt Flange
39 2424 11
Plain Washer
JD 1110 52
Grommet Tank Mtg
DJ 1410 08
Damper - Front
DS 1410 12 Grommet - Side Cover : Front
JW 1610 17 Grommet Side / C Rear
--
6A DU 1611 02 Damper
DG 1611 21 Screw
39 1789 24
Washer - Nylon
DJ 1612 29
Clip Nut M5
10
JL 1812 19
Grommet -1 Seat Cowl
11
39 1943 04
Bolt - Flanged
12 LD A000 18 Washer 6.2X20X1.5
13
JZ 1812 70
Flap Seat Cowl RH
--
14
JZ 1812 69
Flap Seat Cowl LH
--
15 LB U000 07 Screw Truss M5 X 15L
16
17 PA 1812 32 Grommet 1 LH
--
N.I.
18 PA 1812 33 Grommet 2 LH
--
N.I.
19 PA 1812 34 Grommet 1 RH
--
20 PA 1812 35 Grommet 2 RH
--
125 ST 100 T
Remarks
16
5
5
6
6A
8
20
19
13
10
14
11
89
N.I.
12
JZ 1812 71
Damper Side Cover

90
Plate No.: 45
Meter Assembly
No.
Part No.
Qty.
Description
125 ST 100 T
Remarks
PA 1812 26 Assembly Speedo Flap
39 1552 04
Bolt Flange
39 0711 11
Washer Plain - OD15X ID 5.5X1.2T
JC 1410 15
Grommet Tank Cover
JC 1410 16
Collar Tank Cover
PA 4024 22 Speedometer Assembly
JG 1812 38 Grommet Dashboard
LD B000 07 Washer Plain
39 0291 15
10 PA 4024 32 Lamp 12V,2W-T5
11 PA 4024 31 Assly. Wiring Harness
N.I.
12 PA 4024 28 Sealing Ring
N.I.
13 PA 4024 27 Housing
14 PA 4024 29 Grommet
15 PA 4024 26 Top Cover Assly.
16 PA 4024 25 Fuel Gauge
17 PA 4024 24 Speedo & Trip Meter Assly.
2
3
4
5
16
17
Nut Hexagoan
15
13
N.I.
91

92
Plate No.: 46
Control Cables
Part No.
JZ 1612 10
Cable Speedometer
JZ 1612 07
Cable Accelerator
--
PA 1612 00 Cable Accelerator
--
JZ 1612 08
Cable Clutch
--
PA 1612 04 Cable Clutch
--
DS 1910 54 Cable Brake
--
3
2
Qty.
Description
No.
125 ST 100 T
Remarks
N.I.
93

94
Plate No.: 47
Chain Case (125ST)
No.
Part No.
JZ 1812 14
Qty.
Description
125 ST 100 T
Assembly Chain Cover
--
DS 1612 24 Bolt Stepped With Flange
--
JZ 1814 20
Cover Mud Rear
--
JZ 1814 21
Flap Mud Cover
--
JZ 1810 09
Tube Rear Hugger Mtg
--
LA D000 82 Hexagon Bolt With Flange
--
LA E000 01 Bolt Flange
--
39 0219 11
Plain Washer
--
39 1680 04
Flange Bolt
--
10
39 2420 01
Screw Pan Level
--
11
39 0242 11
Plain Washer
--
12
39 0326 15
Nut Nylon
--
Remarks
8
9
4
5
12
11
10
95

96
Plate No.: 48
Chain Case (100T)
No.
Part No.
Qty.
Description
125 ST 100 T
36 PA00 98 Kit Chain Case
15 1610 69
Rubber Cap
JB 1812 39
Bolt
DX 1610 52 Beading Chain Case
Remarks
Refer Page No. 113
97

98
Plate No.: 49
Head Lamp & Fairing
7
10
9
Qty.
Description
No.
Part No.
1
2
3
4
5
39 0219 11
39 1907 01
PA 1812 27
JZ 4010 43
39 1778 02
Washer - Plain
Screw - Truss Cross : M5
Fairing Mounting Structure
Assembly Headlamp W/O Bulb
Screw - Tapping : 4 X 14
5
8
1
1
1
5
8
1
1
1
6
7
8
9
10
39
39
JZ
39
JZ
Washer - Plain
Screw - Truss Cross : M5
Windshield
Washer (Non Metallic Round Washer)
Nut Well - M5X0.8
1
2
1
2
2
1
2
1
2
2
11
JZ 1510 47
PA 1510 05
39 1683 04
JZ 4010 29
CL 2010 23
39 0956 15
Assembly Lamp Shade

Assembly Lamp Shade
Bolt - Flange
Wiring Harness Head Lamp
Bulb (12V HS1 35/35W)
Nut M8
1
-2
1
1
2
-1
2
1
1
2
16 39 1714 04
17 39 1792 11
18 39 1765 11
19 DJ 1612 29
20 39 1943 04
Hexagon Bolt with Flange

Washer
Washer
Nut
Bolt
2
2
4
2
2
2
2
9
6
4
21 36 JZ01 01
22 JZ 1810 04
23 PA 1822 00
24 PA 1822 01
Kit Fairing Mtg

Foam Strip
Damper Rubber RH
Damper Rubber LH
2
4
---
2
4
1
1
125 ST 100 T
Remarks
4
1
21
0375
1907
1812
2141
1810
11
01
37
24
15
19
12
13
14
15
14
17
11
16
18
N.I.
20
2
12
15
6
99

100
Plate No.: 50
Indicator Light Assembly
No.
Part No.
JZ 4010 38
Qty.
Description
125 ST 100 T
Indicator Front RH / Rear LH
GH 2010 12 Lamp 12V-10W
LC A000 05 Nut Hex M10X1.25
JZ 4010 39
Indicator Front LH / Rear RH
39 1225 15
JZ 1812 60
Bracket Blinker Mtg LH
JZ 1812 61
Bracket Blinker Mtg RH
Remarks
1
6
3
2
4
2
2
5
101

102
Plate No.: 51
Tail Lamp Assly / Front Number Plate
1
No.
Part No.
Qty.
Description
125 ST 100 T
Remarks
2
3
4
39 0044 01
Screw Round Head
39 1501 11
Washer Plain
JU 2328 00
Front Number Plate
LA C000 13 Bolt Socket
JZ 1812 99
Bracket Number Plate Mtg
39 1907 01
Screw M5
PA 4010 09 Tail Lamp Without Bulb
8
5
7
9
22
DJ 1612 29
DD 2010 02 Reflector - Reflex
Clip Nut M5
10
39 2484 15
Nut - Flange : M5
11 JD 4010 07
Rear Number Plate Lamp
12
Spacer Illumination Lamp
13 KB UA05 45 Screw Trus
14 DL 1610 15 Grommet
15
39 2124 15
Nut - Hexagon With Flange : M6 X 1
16
39 2476 04
Bolt - Hexagon Head With Flange:M6
Bracket - Rear Number Plate
18 DP 1611 45 Plate -No.:Rr-Same As Security Pl
19
JZ 2328 05
Foam Rear Number Plate
20
20 2010 29
Bulb 21/5W
21
JZ 4010 46
Holder Tail Lamp With Wiring
--
20
9
11
12
10
17 DJ 1610 72
17
13
JZ 4010 42
16
15
18
19
22 PA 1318 32 Clamp Speedo Cable

103

For Illumination Lamp
N.I.
104
Plate No.: 52
Electrical Equipments
No.
Part No.
1
2
3
4
5
JL 4016 00
39 1507 11
39 1970 15
JN 3516 04
DJ 2012 19
Qty.
Description
125 ST 100 T
Remarks
Horn
Washer - Plain
Hex Nut
Starter Relay- With Grommet
Fuse Box Assly.
1
1
1
1
1
1
1
1
1
1
10
6 DS 2010 25
7 JZ 4010 13
8 JZ 4018 09
9 JZ 4018 03
10 DS 1612 24
Flasher - D. C.
Headlamp Control Unit
Pad (Foam) Battery
Case Battery
Step - Bolt
1
1
1
1
2
1
1
1
-2
12
11
11
JZ 4018 04
PA 4018 04
DS 2010 81
JD 4018 03
PA 4022 16
JZ 4022 14
JV 4022 05
Band Battery
Band Battery
Battery MF Wet Charged 5Ah
Adapter With 530Mm Vent Tube
Harness Wiring
Harness Wiring
Cable Assy Battery To Earth
1
-1
1
1
-1
-1
1
1
-1
1
JZ 4022 17
PA 4022 24
30 2010 64
60 1114 17
PA 4018 05
PA 4022 26
Cable Assy St Relay To Motor

Cable Assy St Relay To Motor
Band
Clip Positive Lock
Base Battery
Cable Relay to Battery
1
-1
1
1
1
-1
1
1
1
1
9
7
4
6
3
12
13
14
13
15
14
16
18
17
105
17
18
19
20

N.I.
N.I.
N.I.
106
Plate No.: 53
Tool Kit
107
Qty.
Description
No.
Part No.
DJ 2210 19
DK 2210 24 Band Tool Kit
125 ST 100 T
Tool Kit With Band
Remarks

108
Plate No.: 54
Accessories / Grab Handle
1
2
Qty.
No.
Part No.
Description
JZ 2312 11
Leg Guard
39 2553 04
Bolt Flange M8
39 1970 15
Flange Hex Nut M8
JA 1134 04
Flanged Bolt M8-75
39 2498 04
Bolt Flange M8
JZ 2312 12
Guard Saree
--
PA 2312 02 Guard Saree
--
7 KA DC08 55 Bolt Flange
39 0296 15
KA Cb10 40 Bolt Socket
10
JZ 2314 03
11 KA CA08 20 Bolt-Socket-KAC ST-A Dia-08 L-20
12
JZ 2314 11
Foam RH For Grab
13
JZ 2314 10
Foam LH For Grab
125 ST 100 T
Remarks
6
10
Hexagoan Nut
Grab Handle
11
8
12
9
13
109

110
Kit List
Kit List
Kit
Sr
No Part No.
Kit Description
1. 36JZ0077
2. 36JZ0078
3. 36JZ0074
4. 36JZ0079
5. 36JZ0075
6. 36JZ0023
Kit Assly C' Case RH
Kit Block & Piston
Kit Assly Cyl Head
Kit Assly Cl Cover
Kit Primary Drive + Driven
Consisting of Following Parts

Part No.
Description
JZ541021
JA541036
JA541005
JZ541005
39256220
Crankcase LH Exclusive Disco-H

Plug (Oil Control)
Bush Bendix
Nozzle Oil Jet
Needle Roller Brg.
1
2
1
1
1
JE541018
31101064
JA541011
PF541018
Crankcase RH (D102A)
Plug
Needle Roller Bearing HK1212
Bushing Drum
1
3
1
1
JE521208
JE521012
Piston Assembly D102C

Cylinder Block D102C
1
1
JE511009
31101064
39128321
39262921
JA511028
Cylinder Head Comp

Plug
O Ring
O-Ring
Stud M8X1.25X45L
1
1
1
1
2
JE541215
31101064
Cover Clutch D102A

Plug
1
2
JZ531006
PF551401
Gear Primary Drive

Clutch Hsg Assly Comp
1
1
Qty/Kit
Kit
Sr
No Part No.
Kit Description
Part No.
Description
Qty/Kit
DH181024
DH181025
36001052
Upper Bearing Race

Bearing Cone
Grease Lethon RR-3 -10Gm
1
1
1
10. 36JZ0097
Kit Chain Guide
JE551416
JE521015
Guide Chain (Slack Side)

Guide Chain (Tight Side)
1
1
11. 36JE0002
Kit Piston Ring
JE521202
JE521203
JE521204
Top Ring Shriram

Second Ring Shriram
Oil Ring Shriram
1
1
1
12. 36JZ0099
Kit Friction Plate
JE551406
Plate Friction D102C
13. 36JE0018
Kit Jet D125
NA
NA
NA
NA
DK121063
Jet Needle
Needle Jet
Je Holder
Main Jet
Pilot Jet
1
1
1
1
1
14. Dk121041
Kit VC Screw D125
NA
DH121130
Screw Adjuster VC
O- Ring Screw VC (Outside Near The Head Of Vc Screw)
Spring Screw VC
Plain Washer
O - Ring Screw VC
(Inside - At The Tip Of Air Screw)
DH121086
DH121087
DH121088
1
1
1
7. 36JZ0080
Kit Chain Sprocket
JZ551004
JZ141001
JZ141005
Sprocket Output 14T Disco-H

Chain 126 Link 428 Series
Sprocket Rear-45 T
1
1
1
15. 36JE0017
Kit Pilot Screw D125
NA
DH121163
DH121077
Screw Idling Adjustment

Plain Washer
Spring
1
1
1
8. 36JE0001
Kit Valve Repair
39201719
JD511203
JD511204
JD511205
DG101029
Seal - Oil
Seat Valve Spring
Valve Spring
Retainer Valve Spring
Collet
1
1
1
1
2
16. 36JE0016
Kit Piston Valve D125
NA
DK121055
DK121054
Vacuum Piston Compl.

Diaphragm
Spring
1
1
1
17. 36JE0022
Kit Gasket/O-Ring-D125
JZ151082
DH181026
Bearing Cone Lower

Bearing Race
1
1
DK121058
DH121118
DH121088
DH121130
O Ring/Gasket Float Chamber

O-Ring - Drain Screw
O-Ring - Vc Screw
O-Ring - Vc Screw
1
1
1
1
9. 36JZ0083
111
Kit Steering Cone
112
Kit List
Kit List
Kit
Sr
No Part No.
Kit Description
18. 36JZ0098
19. 36JE0019

Part No.
Description
Kit Boss Kick
JZ621202
JZ621203
30101236
22150241
30101235
39085517
Boss Kick Lever D102A

Spring Kick Lever
Ball -Steel
Washer - plain
Pin
Circlip : E - type
1
1
1
1
1
1
Kit Float Chamber Body
NA
DP121059
JE581218
DP121067
DH121118
Float Body
O-Ring
Drain Screw
Screw
O Ring Drain Screw
1
1
1
2
1
Qty/Kit
Kit
Sr
No Part No.
Kit Description
Part No.
Description
Qty/Kit
25. 36PA0099
Kit Assly Clutch Cover-D100T JB541207

31101064
JB541201
39104119
30101142
Cover Clutch Star Type

Plug
Jet Clutch Cover Disco M
Seal Oil
Seal Oil
1
2
1
1
1
26. 36PA0093
Kit Block-Piston-D100 T
PA521216
PA521012
Piston Assembly
Block Cylinder
1
1
27. 36JZ0081
Kit Chain Guide-D100 T
JE521011
JE541014
Guide Camchain (Tight Side)

Guide Camchain (Slack Side)
1
1
28. 36PA0003
Kit Piston Ring-D100 T
JB521207
PA521219
PA521220
Ring Piston (Top)

Ring Piston (Second)
Ring Piston Oil
1
1
1
20. 36JE0020
Kit Top Cap
NA
DH121176
Diaphragm Cover
Screw
1
2
21. 36JE0021
Kit Plunger Assly
NA
DD121058
NA
NA
NA
NA
Screw
Spring
Plunger Assly
Guide Holder
O-Ring
Dust Cap
1
1
1
1
1
1
29. 36JZ0028
Kit Assly C'Case LH-D100 T
39256220
JB541021
59200036
JA541036
JZ541005
JA541005
Needle Roller Brg.

Crankcase LH
6203 HN3 C3 Ball Bearing
Plug (Oil Control)
Nozzle Oil Jet
Bush Bendix
1
1
1
1
1
1
22. 36PA0094
Kit Valve Repair-D100 T
39201719
PA511223
PA511210
DG101029
Seal Valve Stem

Valve Spring
Retainer Valve Spring
Cotter Valve
2
2
2
4
30. 36JZ0008
Kit Starter Clutch Repair
DH101163
DH101164
DJ101109
5
5
JA621411
Roller - Clutch
Spring - Starter Clutch
Bush For Spring Starter Bush
Spring Starter
Clutch
5
5
30191038
39021911
39080808
30191035
15191026
30191036
Pin
Washer - plain
Pin - Split
Spring
Pin
Nut - Brake Adjuster
1
1
1
1
1
1
23. 36PA0095
Kit Chain Sprocket-D100 T
PA141002
PA141008
JZ551004
Chain 126 Links 428 Series

Sprocket Rear Wheel 43T-68 PCD
Sprocket Output 14T Disco-H
1
1
1
24. 36PA0098
Kit Chain Case Kit-D100 T
PA181228
PA181229
Assembly Chain Case Upper

Assembly Chain Case Lower
1
1
113
31. 36DK0017
Kit Hardware Rod Brake
114
Kit List
Kit List
Kit
Sr
No Part No.
Kit Description
32. 36PA0104
Kit Carb Jet 100T
PA581209
PA581210
PA581211
PA581212
JB581263
PA581213
Jet Needle
Needle Jet
Holder Needle Jet
Jet Main # 95
Jet Comp #38
Screw Adjuster
1
1
1
1
1
1
33. 36PA0105
Kit Carb Air Screw D100T
JB581240
JB581244
JB581245
JB581246
'O' Ring
Spring Compress Coil
Plain Washer
'O' Ring
1
1
1
1
PA581214
JB581240
PA581215
Screw Stop
'O' Ring
Spring Compress
1
1
1
Part No.
Description
Qty/Kit
34. 36PA0106
Kit Carb Idling Screw D100T
35. 36PA0107
Kit Carb Throttle Valve D100T PA581216

PA581217
PA581218
PA581219
Valve Throttle
Bar Clip
Collar Magnet Holder
Spring Compress
1
1
1
1
36. 36PA0108
Kit Carb Gasket &

'O' Ring D100T
Gasket Float Chamber

Top Gasket
'O' Ring
'O' Ring 24x26 (Eng Side)
1
1
3
1
37. 36PA0096
Kit Assly Cyl Head -D100 4V PA511045

PA511236
PA511237
JA511004
DH101174
39262921
39128321
Cylinder Head Machined

Seat Valve Inlet
Seat Valve Exhaust
Guide Valve
Clip - Valve Guide
'O' ring
'O' Ring
1
2
2
4
4
1
1
38. PA541011
Assembly Crankcase RH
Bolt Shift Change

Stud Inhibitor Mounting
Bearing - Ball
1
1
1
115
PA581220
JB581239
JB581240
JB581269
JA541014
JA541015
59200036
Kit
Sr
No Part No.
39. 36JB0020
Kit Description
Part No.
Kit Mag Cover Star Type
Description
Qty/Kit
PA541012
DH101380
JA541011
JA541012
31101064
PF541018
39196404
JA541010
Crankcase RH
Screw - Pan : Pr-ecoated
Needle Roller Bearing
Guide Kick
Plug
Bushing Drum 4 Speed
Bolt - Flanged : Small
Stopper Plate Input Bearing
1
1
1
1
1
1
2
1
JZ541210
JA541005
Cover Magneto (self Start)

Bush Bendix
1
1
116
Parts Index
117
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
01 1009 05
12
18
30 1510 69
14
76
36 JE00 02
10
36 JZ00 95
86
15 1610 69
98
30 1510 75
74
36 JE00 16
34
36 JZ00 96
11
86
20 2010 29
20
104
30 1510 96
20
78
36 JE00 17
34
36 JZ00 97
22 1502 41
14
26
30 1511 18
17
68
36 JE00 18
34
36 JZ00 98
11
26
28 1012 14
32
30 1810 25
82
36 JE00 19
34
36 JZ00 99
32
30 1010 96
32
30 1810 26
82
36 JE00 20
34
36 JZ01 01
21
100
30 1011 42
18
28
30 1810 29
13
82
36 JE00 21
34
36 JZ01 07
82
30 1011 95
30
30 1810 45
18
82
36 JE00 22
34
36 PA00 03
10
30 1012 36
58
30 1910 38
14
56
36 JZ00 08
42
36 PA00 93
10
30 1410 31
56
30 1910 48
24
80
36 JZ00 23
32
36 PA00 94
30 1410 31
58
30 2010 64
17
106
36 JZ00 28
22
36 PA00 95
76
30 1410 31
88
31 1011 73
12
36 JZ00 74
10
36 PA00 96
30 1410 39
20
88
31 1510 07
13
76
36 JZ00 75
28
36 PA00 97
40
30 1510 11
15
74
31 1510 21
76
36 JZ00 77
22
36 PA00 98
98
30 1510 32
68
31 1570 18
76
36 JZ00 78
20
36 PA00 99
28
30 1510 33
66
31 2010 79
12
78
36 JZ00 79
36 PA01 00
11
86
30 1510 33
68
31 2010 81
22
36 JZ00 80
74
36 PA01 01
11
86
30 1510 35
21
68
36 0010 52
50
36 JZ00 81
36 PA01 02
11
86
30 1510 38
24
68
36 DF18 01
82
36 JZ00 82
40
36 PA01 03
11
86
30 1510 38
16
74
36 DJ40 31
14
70
36 JZ00 83
50
36 PA01 04
36
30 1510 38
16
76
36 DJ40 32
72
36 JZ00 89
86
36 PA01 05
36
30 1510 42
22
68
36 DJ40 33
72
36 JZ00 90
11
86
36 PA01 06
36
30 1510 68
12
68
36 DK00 17
21
78
36 JZ00 91
86
36 PA01 07
36
30 1510 68
13
74
36 DS 15 02
20
68
36 JZ00 92
11
86
36 PA01 08
36
30 1510 69
11
68
36 JB00 20
30
36 JZ00 93
86
39 0044 01
104
30 1510 69
14
74
36 JE00 01
36 JZ00 94
11
86
39 0198 11
15
56
118
Parts Index
119
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
39 0198 11
10
78
39 0784 08
58
39 1181 01
21
82
39 1864 20
12
39 0219 11
96
39 0789 12
17
78
39 1225 15
102
39 1902 04
46
39 0219 11
100
39 0789 12
20
82
39 1283 21
39 1907 01
100
39 0242 11
60
39 0797 08
62
39 1309 11
20
44
39 1907 01
100
39 0242 11
11
96
39 0808 08
18
39 1358 15
54
39 1907 01
104
39 0291 15
92
39 0808 08
16
56
39 1501 11
104
39 1912 04
21
80
39 0292 15
17
52
39 0808 08
11
78
39 1507 11
106
39 1940 04
48
39 0292 15
18
54
39 0817 15
14
18
39 1537 21
78
39 1943 04
11
90
39 0292 15
78
39 0840 01
15
68
39 1540 11
18
78
39 1943 04
20
100
39 0296 15
110
39 0849 14
10
42
39 1552 04
92
39 1949 04
38
39 0326 15
60
39 0900 12
16
68
39 1561 21
19
28
39 1949 04
18
44
39 0326 15
12
96
39 0956 15
15
100
39 1660 05
39 1951 04
90
39 0375 11
100
39 0980 04
10
32
39 1671 21
28
39 1964 04
20
39 0422 15
62
39 0987 17
14
39 1673 04
19
44
39 1970 15
48
39 0454 11
13
52
39 0992 06
16
39 1675 04
44
39 1970 15
106
39 0454 11
11
54
39 0993 11
26
39 1680 04
96
39 1970 15
110
39 0553 02
12
52
39 0999 06
11
22
39 1683 04
12
100
39 1981 04
22
14
39 0553 02
10
54
39 0999 06
24
39 1714 04
80
39 2017 19
39 0594 17
39 0999 06
30
39 1714 04
16
100
39 2124 15
15
104
39 0694 15
19
78
39 1000 06
10
39 1715 19
22
39 2141 24
100
39 0711 11
92
39 1001 20
14
32
39 1759 04
12
22
39 2179 24
88
39 0738 17
26
39 1013 21
19
68
39 1765 11
18
100
39 2190 19
22
39 0740 11
12
88
39 1040 11
56
39 1778 02
100
39 2204 04
10
38
39 0747 01
10
22
39 1040 11
58
39 1789 24
90
39 2240 20
74
39 0761 01
88
39 1041 19
10
28
39 1791 04
56
39 2249 15
18
80
39 0784 08
56
39 1063 01
78
39 1792 11
17
100
39 2310 04
18
56
120
Parts Index
121
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
39 2408 17
26
39 2726 12
54
DD 1010 48
11
44
DF 1810 88
14
82
39 2420 01
60
39 2758 21
88
DD 1010 97
12
26
DG 1010 29
39 2420 01
10
96
52 JA00 27
10
20
DD 1110 11
12
44
DG 1013 39
21
18
39 2424 11
90
52 JZ02 64
18
DD 1110 12
10
44
DG 1014 18
12
28
39 2453 04
18
59 0400 06
12
82
DD 1110 18
17
44
DG 1210 25
38
39 2476 04
16
104
59 0400 14
16
44
DD 1211 81
28
DG 1611 21
90
39 2484 15
88
59 0400 19
60
DD 1410 22
13
88
DG 1710 17
52
39 2484 15
10
104
59 0400 31
DD 1810 90
15
82
DG 1710 18
52
39 2492 11
40
59 0400 38
DD 1810 91
17
82
DG 1710 19
52
39 2498 04
48
59 0400 38
11
22
DD 2010 02
104
DH 1010 48
39 2498 04
110
59 0400 38
28
DE 1510 06
66
DH 1011 15
13
44
39 2539 21
59 0400 38
10
30
DE 1510 08
66
DH 1012 64
22
39 2553 04
110
59 0400 50
DE 1510 12
66
DH 1013 01
40
39 2562 20
22
59 1100 02
11
DE 1510 46
72
DH 1013 80
20
39 2600 11
32
59 1100 08
12
DE 1510 47
72
DH 1013 80
44
39 2608 01
59 1200 03
12
DE 1510 48
72
DH 1013 82
42
39 2629 21
59 1500 14
12
DE 1910 10
10
70
DH 1013 92
10
39 2659 12
19
56
59 2000 36
20
DE 1910 11
11
70
DH 1013 95
40
39 2669 21
14
59 2000 36
22
DE 1910 28
70
DH 1015 09
13
18
39 2671 04
13
56
59 2100 23
16
22
DE 1910 29
70
DH 1017 81
42
39 2686 20
74
59 2100 24
19
14
DE 1910 31
70
DH 1110 13
15
44
39 2687 20
74
60 1114 17
18
106
DE 1910 32
70
DH 1210 38
11
38
39 2688 20
66
AA 1210 71
12
DE 1910 33
15
70
DH 1210 41
15
34
39 2688 20
68
CF 1110 19
17
44
DE 1910 35
70
DH 1210 59
11
34
39 2704 11
20
18
CL 2010 23
14
100
DE 2010 16
70
DH 1210 63
14
34
39 2723 15
48
CS 1011 28
11
DF 1611 02
62
DH 1210 64
12
34
122
Parts Index
123
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
DH 1210 76
18
34
DK 1210 41
34
DS 1510 49
64
DU 1012 13
21
14
DH 1210 93
13
34
DK 1410 41
18
88
DS 1510 52
64
DU 1611 02
90
DH 1510 29
16
78
DK 1710 06
52
DS 1510 53
64
DX 1510 14
16
54
DH 1611 57
14
58
DK 2010 49
50
DS 1510 73
10
74
DX 1510 15
27
76
DH 1611 58
12
60
DK 2210 24
108
DS 1510 87
68
DX 1510 22
25
74
DH 1611 94
17
56
DL 1610 15
14
104
DS 1510 89
10
68
DX 1610 52
98
DH 1612 33
46
DM 1510 25
64
DS 1510 90
17
74
DX 1910 01
20
80
DH 1710 19
23
74
DM 1510 28
64
DS 1510 91
68
DX 1910 09
25
80
DJ 1410 08
90
DP 1011 65
10
DS 1510 92
68
DZ 1410 75
21
88
DJ 1510 36
15
54
DP 1012 69
28
DS 1510 94
68
FD 1010 78
24
DJ 1510 42
15
78
DP 1210 59
19
34
DS 1510 94
20
74
GF 1611 43
58
DJ 1510 47
17
54
DP 1210 67
17
34
DS 1510 94
20
76
GH 2010 12
102
DJ 1610 69
60
DP 1611 45
18
104
DS 1510 95
68
JA 1134 03
48
DJ 1610 72
17
104
DP 1710 06
54
DS 1611 25
60
JA 1134 04
48
DJ 1612 28
11
30
DS 1011 17
26
DS 1612 24
15
60
JA 1134 04
110
DJ 1612 29
90
DS 1011 54
12
DS 1612 24
96
JA 1316 06
18
68
DJ 1612 29
19
100
DS 1012 15
11
28
DS 1612 24
10
106
JA 1510 13
10
82
DJ 1612 29
104
DS 1012 76
DS 1810 07
14
80
JA 3516 00
42
DJ 1811 15
50
DS 1013 66
10
DS 1810 12
12
82
JA 5110 08
DJ 1910 06
70
DS 1099 05
DS 1810 15
22
82
JA 5110 28
DJ 1910 30
70
DS 1211 26
38
DS 1810 16
23
82
JA 5112 11
DJ 1910 55
80
DS 1410 12
17
88
DS 1910 52
80
JA 5112 16
DJ 1910 58
70
DS 1410 12
90
DS 1910 54
94
JA 5210 17
12
DJ 2011 73
10
60
DS 1510 10
17
80
DS 2010 25
106
JA 5210 18
DJ 2012 19
106
DS 1510 25
15
78
DS 2010 81
12
106
JA 5210 19
13
DJ 2210 19
108
DS 1510 48
64
DS 2110 07
46
JA 5210 19
28
124
Parts Index
125
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
JA 5310 07
15
32
JA 5510 09
18
14
JB 1312 24
19
76
JC 1410 15
92
JA 5310 12
12
JA 5514 06
32
JB 1312 25
21
76
JC 1410 16
92
JA 5310 15
12
JA 5514 20
12
32
JB 1812 39
98
JD 1110 52
88
JA 5410 05
22
JA 5612 09
19
18
JB 2312 08
15
60
JD 1110 52
90
JA 5410 05
30
JA 5814 06
10
JB 4014 00
80
JD 1130 19
58
JA 5410 10
20
JA 5910 40
40
JB 4022 02
10
JD 1312 10
24
74
JA 5410 11
20
JA 6210 02
26
JB 5110 18
JD 1312 12
26
74
JA 5410 12
20
JA 6210 06
26
JB 5110 19
JD 1410 03
74
JA 5410 14
20
JA 6212 06
13
26
JB 5310 21
10
12
JD 1410 03
76
JA 5410 16
24
JA 6214 02
42
JB 5514 08
32
JD 1610 02
78
JA 5410 21
15
22
JA 6214 06
42
JB 5514 11
32
JD 1610 06
78
JA 5410 27
22
JA 6214 10
42
JB 5514 12
32
JD 3512 06
14
44
JA 5410 28
44
JA 6214 14
42
JB 5710 05
24
JD 4010 07
11
104
JA 5410 34
10
22
JB 1220 09
54
JB 5710 06
24
JD 4018 03
13
106
JA 5410 44
30
JB 1220 10
54
JB 5812 02
17
36
JD 5110 04
JA 5412 05
30
JB 1220 11
54
JB 5812 04
18
36
JD 5110 08
JA 5412 11
14
28
JB 1220 16
54
JB 5812 29
36
JD 5110 10
JA 5412 12
15
28
JB 1310 17
10
66
JB 5812 30
36
JD 5112 09
JA 5412 25
11
20
JB 1310 17
68
JB 5812 32
10
36
JD 5210 02
10
JA 5412 25
13
28
JB 1310 18
11
66
JB 5812 37
12
36
JD 5310 04
12
JA 5412 33
30
JB 1310 18
13
68
JB 5812 47
15
36
JD 5410 00
22
JA 5412 36
16
28
59 1500 03
12
66
JB 5812 48
16
36
JD 5514 00
11
32
JA 5412 37
17
28
59 1500 03
14
68
JB 5812 55
14
36
JD 5610 02
16
JA 5510 02
14
59 1500 03
23
76
JB 5812 56
36
JD 5610 04
16
JA 5510 04
14
JB 1310 22
13
68
JB 5812 58
13
36
JD 5610 06
16
JA 5510 08
17
14
JB 1312 24
19
74
JB 5812 60
11
36
JD 5610 11
16
126
Parts Index
127
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
JD 5612 03
17
18
JE 5812 23
14
34
JU 2328 00
104
JZ 1130 36
56
JD 5612 04
18
18
JE 5812 31
34
JV 4022 05
15
106
JZ 1130 37
58
JD 5614 16
18
JE 5910 02
40
JW 1318 01
72
JZ 1130 38
58
JE 3510 02
44
JE 6210 01
26
JW 1318 05
12
70
JZ 1130 39
56
JE 3512 06
44
JG 1312 19
74
JW 1318 07
72
JZ 1130 42
13
58
JE 5010 06
20
JG 1812 38
92
JW 1510 23
82
JZ 1132 03
62
JE 5110 50
JG 5710 24
13
22
JW 1610 17
90
JZ 1132 04
62
JE 5112 00
JG 6012 10
38
JW 1812 41
13
66
JZ 1132 06
62
JE 5112 01
JK 1210 07
82
JW 3514 00
10
JZ 1132 07
62
JE 5112 04
JK 1210 09
82
JW 5410 00
28
JZ 1132 09
62
JE 5112 06
JL 1130 28
56
JW 5410 05
28
JZ 1132 10
62
JE 5112 23
JL 1130 28
58
JW 5612 06
15
18
JZ 1132 11
62
JE 5112 24
JL 1318 07
72
JW 5612 08
16
18
JZ 1132 12
62
JE 5210 16
12
JL 1710 60
15
88
JW 5910 30
40
JZ 1132 14
62
JE 5310 01
12
JL 1718 03
14
88
JZ 1110 38
50
JZ 1134 10
48
JE 5310 08
12
JL 1812 19
10
90
JZ 1110 72
14
78
JZ 1134 11
48
JE 5410 08
26
JL 1812 25
14
52
JZ 1130 20
20
56
JZ 1134 26
48
JE 5412 30
30
JL 4016 00
106
JZ 1130 21
56
JZ 1138 05
50
JE 5412 31
28
JL 5614 09
11
18
JZ 1130 23
10
58
JZ 1138 06
10
52
JE 5412 33
30
JL 5614 10
10
18
JZ 1130 26
12
58
JZ 1210 15
19
82
JE 5512 09
14
JM 1910 14
13
78
JZ 1130 27
10
56
JZ 1210 27
82
JE 551210
13
14
JN 1310 03
66
JZ 1130 28
56
JZ 1210 30
82
JE 5514 09
13
32
JN 1312 03
74
JZ 1130 31
58
JZ 1210 31
82
JE 5610 03
16
JN 1812 11
14
66
JZ 1130 32
11
58
JZ 1210 40
10
82
JE 5812 13
10
34
JN 3516 04
106
JZ 1130 35
11
56
JZ 1220 01
52
JE 5812 18
16
34
JP 3510 07
44
JZ 1130 35
15
58
JZ 1220 03
52
128
Parts Index
129
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
JZ 1220 05
11
52
JZ 1510 83
50
JZ 1812 61
102
JZ 2331 77
86
JZ 1220 08
15
52
JZ 1510 84
50
JZ 1812 69
14
90
JZ 2331 78
86
JZ 1220 10
52
JZ 1510 91
25
82
JZ 1812 70
13
90
JZ 3512 11
44
JZ 1220 11
52
JZ 1610 09
78
JZ 1812 71
16
90
JZ 3512 13
44
JZ 1220 12
16
52
JZ 1610 11
78
JZ 1812 99
104
JZ 4010 13
106
JZ 1310 26
64
JZ 1610 19
78
JZ 1814 15
60
JZ 4010 29
13
100
JZ 1310 28
64
JZ 1610 24
12
56
JZ 1814 16
60
JZ 4010 38
102
JZ 1312 17
21
74
JZ 1612 07
94
JZ 1814 19
60
JZ 4010 39
102
JZ 1312 24
64
JZ 1612 08
94
JZ 1814 20
96
JZ 4010 42
12
104
JZ 1316 01
66
JZ 1612 10
94
JZ 1814 21
96
JZ 4010 43
100
JZ 1318 03
18
74
JZ 1612 17
46
JZ 1910 00
46
JZ 4010 46
21
104
JZ 1318 10
78
JZ 1710 04
88
JZ 1910 10
46
JZ 4014 00
26
80
JZ 1318 13
74
JZ 1710 17
88
JZ 1910 11
46
JZ 4018 03
106
JZ 1318 18
66
JZ 1718 07
10
88
JZ 2312 11
110
JZ 4018 04
11
106
JZ 1318 75
78
JZ 1718 17
16
88
JZ 2312 12
110
JZ 4018 09
106
JZ 1318 80
24
82
JZ 1718 18
19
88
JZ 2314 03
10
110
JZ 4020 00
44
JZ 1510 45
15
80
JZ 1718 29
11
88
JZ 2314 10
13
110
JZ 4022 14
14
106
JZ 1510 47
16
82
JZ 1810 04
22
100
JZ 2314 11
12
110
JZ 4022 17
16
106
JZ 1510 47
11
100
JZ 1810 07
80
JZ 2316 00
22
80
JZ 4026 00
88
JZ 1510 64
80
JZ 1810 09
96
JZ 2316 01
23
80
JZ 5110 21
JZ 1510 65
19
80
JZ 1810 12
13
80
JZ 2326 00
27
80
JZ 5412 14
28
JZ 1510 69
10
80
JZ 1810 13
12
80
JZ 2328 05
19
104
JZ 5412 26
30
JZ 1510 70
80
JZ 1810 15
10
100
JZ 2331 45
10
86
JZ 5510 04
20
14
JZ 1510 78
15
80
JZ 1812 14
96
JZ 2331 53
10
86
JZ 5510 08
14
JZ 1510 79
16
80
JZ 1812 37
100
JZ 2331 61
10
86
JZ 5510 10
14
JZ 1510 80
25
82
JZ 1812 60
102
JZ 2331 69
10
86
JZ 5512 00
14
130
Parts Index
131
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
JZ 5512 02
14
JZ 6212 00
10
26
39 2240 20
76
PA 1110 30
54
JZ 5512 04
16
14
JZ 7103 3B
84
LA C000 02
66
PA 1130 30
20
56
JZ 5512 05
15
14
JZ 7103 3C
84
LA C000 05
10
58
PA 1132 04
62
JZ 5512 06
10
14
JZ 7103 3F
84
LA C000 13
104
PA 1132 06
62
JZ 5512 10
11
14
JZ 7103 5R
84
LA C000 19
52
PA 1134 00
48
JZ 5512 11
12
14
JZ 7205 1R
84
LA C000 31
11
80
PA 1210 12
82
JZ 5512 13
14
JZ 7206 1R
86
LA D000 11
13
PA 1210 15
82
JZ 551208
14
14
JZ 7305 3B
84
LA D000 11
42
PA 1210 16
82
JZ 5514 13
32
JZ 7305 3C
84
LA D000 37
13
70
PA 1210 17
11
82
JZ 5514 15
32
JZ 7305 3F
84
LA D000 48
10
48
PA 1220 09
54
JZ 5610 02
16
JZ 7305 5R
84
LA D000 82
96
PA 1220 13
14
54
JZ 5612 01
18
JZ 7306 3F
84
LA E000 01
96
PA 1220 14
12
54
JZ 5614 02
18
JZ 7306 5J
84
LA E000 22
11
60
PA 1220 15
13
54
JZ 5614 04
18
JZ 7306 5R
84
LB D000 01
23
68
PA 1312 08
76
JZ 5614 05
18
JZ 7403 3B
84
LB U000 04
15
66
PA 1312 15
64
JZ 5614 07
18
JZ 7403 3C
84
LB U000 05
16
66
PA 1312 16
24
76
JZ 5710 00
24
JZ 7403 3F
84
LB U000 07
15
90
PA 1312 17
25
76
JZ 5710 01
24
JZ 7403 5R
84
LC A000 05
102
PA 1312 23
11
76
JZ 5810 20
38
KA CA08 20
11
110
LC B000 05
12
74
PA 1312 61
10
76
JZ 5810 25
38
KA Cb10 40
110
LC L000 03
12
76
PA 1318 06
26
76
JZ 5810 26
38
KA DA05 10
40
LD A000 18
12
90
PA 1318 09
18
76
JZ 5810 32
38
KA DA06 18
38
LD B000 01
22
74
31 1510 22
15
76
JZ 5812 29
11
KA DC08 55
110
LD B000 07
92
30 1510 05
17
76
JZ 5814 05
KB UA05 45
13
104
LD B000 30
22
76
PA 1318 28
78
JZ 5910 95
40
KP BB62 01
76
LJ A000 04
14
22
PA 1318 31
76
JZ 6210 00
26
39 2688 20
76
PA 1110 29
50
PA 1318 32
22
104
132
Parts Index
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Pa 1510 05
16
82
PA 3512 06
44
PA 5212 14
10
100
PA 4010 09
104
PA 5310 21
12
PA 1510 05
133
PA 1610 01
78
PA 4014 00
80
PA 5410 11
20
PA 1612 00
94
PA 4014 01
80
PA 5412 09
30
PA 1612 04
94
PA 4014 05
80
PA 5412 10
11
30
PA 1612 05
46
PA 4018 04
11
106
PA 5514 04
32
PA 1810 00
60
PA 4018 05
19
106
PA 5514 05
28
PA 1812 26
92
PA 4022 16
14
106
PA 5610 02
16
PA 1812 27
100
PA 4022 24
16
106
PA 5614 02
18
PA 1812 32
17
90
PA 4022 26
20
106
PA 5810 02
38
PA 1812 33
18
90
PA 4024 22
92
PA 5810 33
12
38
PA 1812 34
19
90
PA 4024 24
17
92
PA 5812 05
11A
PA 1812 35
20
90
PA 4024 25
16
92
PA 5812 08
36
PA 1814 03
14
60
PA 4024 26
15
92
PA 5814 03
9A
PA 1814 05
60
PA 4024 27
13
92
PA 7102 3B
84
PA 1814 06
13
60
PA 4024 28
12
92
PA 7102 3C
84
PA 1822 00
23
100
PA 4024 29
14
92
PA 7102 3F
84
PA 1822 01
24
100
PA 4024 31
11
92
PA 7102 5R
84
PA 1910 00
46
PA 4024 32
10
92
PA 7502 3B
84
PA 2312 02
110
PA 5010 07
20
PA 7502 3C
84
PA 2330 94
10
86
PA 5110 39
PA 7502 3F
84
PA 2331 01
10
86
PA 5112 15
PA 7502 5R
84
PA 2331 09
10
86
PA 5112 28
PF 1312 20
11
74
PA 2331 17
10
86
PA 5112 29
PF 5110 27
PA 3510 01
44
PA 5112 32
PF 5410 18
20
PA 3510 03
44
PA 5112 34
Part Number
Figure
No.
Page
No.
134

Discover 125ST 100T SPC

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Discover 125ST 100T SPC

Uploaded by

Copyright:

Available Formats

Bajaj Auto Limited

Akurdi Pune 411 035 India

Spare Parts Catalogue

DOC. NO.: 71111665

REV. 00, FEB 13

Copy rights : All rights reserved. No part of this publicatin may

We have pleasure in presenting the Spare Parts Catalogue for Discover

Amendment Sheet (Parts Added)

Cylinder Head Cover Complete

Flanged Bolt M8X1.25X148L

Front Wheel Direction

Brand ID: 001MC649 (DISCOVER 125 ST)

Refer Page No.111

36 PA00 96 Kit Assly Cylinder Head

Refer Page No.115

Sleeve Spark Plug

Sleeve Spark Plug

Screw - Grub - M5 X 0.8 X 7

Gasket Cylinder Head

Gasket Cylinder Head

9A PA 5814 03 Manifold PTE 20

Bolt Flange M6X1X25L

11A PA 5812 05 Insulator

12 AA 1210 71 Clamp Carburettor

13 LA D000 11 Bolt Flange M6X1X20L

Front Wheel Direction

Brand ID: 001MC649 (DISCOVER 125 ST)

Shaft Rocker Arm Intake

Refer Page No. 111

Front Wheel Direction

Brand ID: 001MC649 (DISCOVER 125 ST)

Washer - Special: Camshaft

Front Wheel Direction

* From Engine No. JEZRCD01052 (13.07.2012) onwards (Pantnagar)

DP 1011 65 Ring Snap

Refer page no. 112

Front Wheel Direction

Brand ID: 001MC649 (DISCOVER 125 ST)

Crankshaft Assembly (3.3)

# From Engine No. JEZRCD01052 (13.07.2012) onwards (Pantnagar)

Front Wheel Direction

Brand ID: 001MC649 (DISCOVER 125 ST)

Gear 5th Drive Forging Route

Bush 2nd Driven

Gear 1st Driven

21 DU 1012 13 Plate Lock - Sprocket Output

Front Wheel Direction

Brand ID: 001MC649 (DISCOVER 125 ST)

Drum Comp Gear Shift

Front Wheel Direction

Brand ID: 001MC649 (DISCOVER 125 ST)

Lever Comp Gear Shift

Spring Gear Shift Return

Front Wheel Direction

Brand ID: 001MC649 (DISCOVER 125 ST)

Screw - Pan Pre-coated (M6X12)-39

Front Wheel Direction

Brand ID: 001MC649 (DISCOVER 125 ST)

Pin - Hollow Dowel

O ring Cap Strainer

With 'O' ring

Front Wheel Direction

Brand ID: 001MC649 (DISCOVER 125 ST)