2) Setup time for Manual drill is less but as the order size increases corresponding time taken for

processing increases rapidly in comparison to CNC Drill, which makes it suitable for small order size. So after one point of order size, switching to CNC drill will be beneficial Optimized Order size for Drill Consideration 15+.08* 500 * x = 240 + .004 * 500 * x X = 6.184 For X < 6 go for manual drill, x>= 6 go for CNC Drill

Similarly for profiling the panel in to boards, Donner should choose between the CNC Router and Punch press based on the order size, where punch press is economical for lower order size but for larger size we need to switch to CNC Router. Optimized Order size for Profiling 50 + 1 * X = 150 + .5 *X X = 200 So for x > 200 we should go for CNC Router which will be consuming less time.

Assuming 22 workers working for 8 hours a day, So the capacity will vary based on the batch size and methodology used. Based on the above Calculation we choose the methodology for drilling and profiling. As a result following capacity can be achieved with respect to batch size.

Capacity ( Board Per day)

1800 1600 1400 1200 1000 800 600 400 200 0 1 5 10 20 50 100 150 200 300 500 1000 Capacity ( Board Per day)

No of Board per order Method Punch Press TIME CNC Router Punch Press CNC Router No of Panel Manual Drill CNC Drill CNC Drill Manual Dril Total Man Mins Min Cycle Time Per day Capacity

1 1 396.55 683.05 583.55 496.05 10560 396.55 26.63

5 1 566.55 699.05 601.55 664.05 10560 566.55 93.20

10 2 794.1 734.1 639.1 889.1 10560 639.1 165.23

20 3 1234.15 789.15 699.15 1324.15 10560 699.15 302.08

50 7 2569.35 969.35 894.35 2644.35 10560 894.35 590.37

100 13 4784.65 1259.65 1209.65 4834.65 10560 1209.65 872.98

200 25 9215.25 1840.25 1840.25 9215.25 10560 1840.25 1147.67

500 63 22537.15 3612.15 3762.15 22387.15 10560 3612.15 1461.73

1000 125 44720.25 6545.25 6945.25 44320.25 10560 6545.25 1613.38