Professional Documents
Culture Documents
Service Manual
MODEL 2900
Job Specification Sheet
JOB NO. __________________________________________________________
MODEL NO. _______________________________________________________
WATER TEST ______________________________________________________
CAPACITY PER UNIT_____________ MAX. ___________PER REGENERATION
MINERAL TANK SIZE DIA.________ HEIGHT_________
BRINE TANK SIZE & SALT SETTING PER REGENERATION:
_________________________________________________________________
min.
min.
min.
min.
Page 2
Printed in U.S.A.
MODEL 2900
General Commercial Pre-Installation Check List
WATER PRESSURE: A minimum of 25 pounds of water pressure is required for regeneration valve to operate
effectively.
ELECTRICAL FACILITIES: A continuous 110 volt, 60 Hertz current supply is required. Make certain the current supply
is always hot and cannot be turned off with another switch.
EXISTING PLUMBING: Condition of existing plumbing should be free from lime and iron buildup. Piping that is built up
heavily with lime and/or iron should be replaced. If piping is clogged with iron, a separate iron filter unit should be
installed ahead of the water softener.
LOCATION OF SOFTENER AND DRAIN: The softener should be located close to a drain.
BY-PASS VALVES: Always provide for the installation of a by-pass valve.
CAUTION: Water pressure is not to exceed 120 p.s.i., water temperature is not to exceed 100 F, and the unit cannot
be subjected to freezing conditions.
Installation Instructions
1. Place the softener tank where you want to install the unit making sure the unit is level and on a firm base.
(Maximum 4 feet apart for twin units.)
2. All plumbing should be done in accordance with local plumbing codes. The pipe size for the drain line should be the
same size as the drain line flow control female connection. Water meters are to be installed on soft water outlets.
Twin units with (1) one meter shall be installed on common soft water outlet of units.
3. Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting. Leave at least 6
between the DLFC and solder joints when soldering when the pipes are connected on the DLFC. Failure to do this
could cause interior damage to the DLFC.
4. Teflon tape is the only sealant to be used on the drain fitting. The drain from twin units may be run through a
common line.
5. Make sure that the floor is clean beneath the salt storage tank and that it is level.
6. Place approximately 1 of water above the grid plate (if used) in your salt tank. Salt may be placed in the unit at this
time.
7. On units with a by-pass, place in by-pass position. Turn on the main water supply. Open a cold soft water tap
nearby and let run a few minutes or until the system is free from foreign material (usually solder) that may have
resulted from the installation.
8. Place the by-pass in service position.
9. Manually index the softener control into service position and let water flow into the mineral tank. When water flow
stops, open a cold water tap nearby and let run until air pressure is relieved.
10. Electrical: All electrical connections must be connected according to codes. Use electrical conduit if applicable.
Remote meter systems and Twin meter system wiring diagrams are on pages 26-29.
11. Plug into power supply.
Page 3
Printed in U.S.A.
MODEL 2900
SERVICE POSITION
BRINE VALVE
FLOW CONTROL
DRAIN
INLET
INLET
OUTLET
BRINE
TANK
RESIN
TANK
Hard water enters unit at valve inlet and flows down thru the mineral in the mineral tank.
Conditioned water enters center tube thru the bottom distributor then flows up thru the
center tube around the piston and out the side outlet of the valve.
BACKWASH POSITION
BRINE POSITION
BRINE VALVE
BRINE VALVE
FLOW
CONTROL
FLOW CONTROL
OPTION:
NO HARD WATER BY PASS
DRAIN
INLET
DRAIN
INLET
INLET
INLET
OUTLET
OUTLET
RESIN
TANK
BRINE
TANK
RESIN
TANK
Hard water enters unit at valve inlet flows thru service adapter
for by pass, and up thru coupling to regenerating valve inlet It
then flows thru the regenerating valve piston down the center
tube thru the bottom distributor and up thru the mineral
around the piston and out the drain line. If optional no hard water
by pass piston is used water flow to outlet is prevented by an
extended section of the service piston which closes the outlet
port from by pass water until the end of rapid rinse.
BRINE
TANK
Page 4
Printed in U.S.A.
MODEL 2900
BRINE VALVE
FLOW CONTROL
DRAIN
INLET
INLET
OUTLET
BRINE
TANK
RESIN
TANK
Hard water enters unit at valve inlet flows up into injector housing and down thru nozzle and orifice
around the piston down thru mineral enters center tube thru bottom distributor flows up
thru center tube around piston and out thru the drain line.
RAPID RINSE
BRINE VALVE
BRINE VALVE
FLOW CONTROL
FLOW CONTROL
DRAIN
INLET
RESIN
TANK
INLET
INLET
DRAIN
INLET
OUTLET
BRINE
TANK
Hard
water
flows thru the regenerating valve directly down thru the
mineral into the bottom distributor and up thru the center tube
RESIN
TANK
OUTLET
BRINE
TANK
Hard water flows thru the service valve and down thru the
mineral. Conditioned water enters the bottom distributor flows
up the center tube around the piston to the outlet Hard water
flows to the regenerating valve thru the injector housing and
brine valve to fill the brine tank.
Page 5
Printed in U.S.A.
MODEL 2900
Control Drive Assembly
(See opposite page for parts list)
29
12
8
33
34
35
4
2
3
36
33
18
19
1
22
28
24
10
11
26
16
17
15
27 25
Page 6
Printed in U.S.A.
21
23
20
MODEL 2900
Control Drive Assembly
Parts List
Item No.
Quantity
Part No.
1. . . . . . . . . . . 1 . . . . . . . . . . . 40264 . . . . . . . . . . . . . . .
2. . . . . . . . . . . 1 . . . . . . . . . . . 15226-6 . . . . . . . . . . . . . .
3. . . . . . . . . . . 2 . . . . . . . . . . . 15250 . . . . . . . . . . . . . . .
4. . . . . . . . . . . 2 . . . . . . . . . . . 13296 . . . . . . . . . . . . . . .
5. . . . . . . . . . . 1 . . . . . . . . . . . 13547-01 . . . . . . . . . . . . .
6. . . . . . . . . . . 1 . . . . . . . . . . . 40084-12 . . . . . . . . . . . . .
7. . . . . . . . . . . 1 . . . . . . . . . . . 11667 . . . . . . . . . . . . . . .
8. . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9. . . . . . . . . . .
10 . . . . . . . . . .
11 . . . . . . . . . .
12 . . . . . . . . . .
15 . . . . . . . . . .
16 . . . . . . . . . .
17 . . . . . . . . . .
18 . . . . . . . . . .
19 . . . . . . . . . .
20 . . . . . . . . . .
21 . . . . . . . . . .
22 . . . . . . . . . .
23 . . . . . . . . . .
24 . . . . . . . . . .
25 . . . . . . . . . .
26 . . . . . . . . . .
27 . . . . . . . . . .
28 . . . . . . . . . .
29 . . . . . . . . . .
33 . . . . . . . . . .
34 . . . . . . . . . .
35 . . . . . . . . . .
36 . . . . . . . . . .
37 . . . . . . . . . .
2
1
1
1
5
3
3
1
2
1
2
1
2
1
2
1
1
1
1
1
1
2
1
2
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
14923 . . . . . . . . . . . . . . .
10774 . . . . . . . . . . . . . . .
10769 . . . . . . . . . . . . . . .
19291-020 . . . . . . . . . . . .
10872 . . . . . . . . . . . . . . .
10218 . . . . . . . . . . . . . . .
10302 . . . . . . . . . . . . . . .
10909 . . . . . . . . . . . . . . .
10250 . . . . . . . . . . . . . . .
10621 . . . . . . . . . . . . . . .
10231 . . . . . . . . . . . . . . .
60160-10 . . . . . . . . . . . . .
10338 . . . . . . . . . . . . . . .
13366 . . . . . . . . . . . . . . .
11805 . . . . . . . . . . . . . . .
12777 . . . . . . . . . . . . . . .
11826 . . . . . . . . . . . . . . .
14822 . . . . . . . . . . . . . . .
15216 . . . . . . . . . . . . . . .
15879 . . . . . . . . . . . . . . .
17421 . . . . . . . . . . . . . . .
13741 . . . . . . . . . . . . . . .
14924 . . . . . . . . . . . . . . .
10300 . . . . . . . . . . . . . . .
Description
Back Plate w/ Thumb Screws
Terminal Block
Label - Terminal Block
Screws - Terminal Block - #6-20 x 1/2
Strain Relief
Power Cord, 120V., 12 Ft.
Wire Harness
Timer Assembly
-Specify 3000, 3200, or 3210 Series
Micro Switch Screw - #4-40 x 1
Motor Bracket
Motor 120V., 60Hz.
Designer Cover, 1 Piece
Motor Mount Screw - #8-32 x 5/16
Micro Switch
Insulator
Connecting Rod Clip
Retaining Ring
Connecting Rod
Drive Mount Screw
Drive Cam - Separate Time Fill
Drive Roll Pin
Drive Bearing
Micro Switch Screw
Brine Valve Cam
Motor Bracket - Brine Side
Motor Lead Wires - Pigtail
Meter Cable
Cable Guide, Assembly
Plug, Heyco
Plug, Heyco
Strain Relief, Harness
Screw, Timer Mounting - Not Shown
Page 7
Printed in U.S.A.
MODEL 2900
Service Assemblies
(See opposite page for parts list)
Page 8
Printed in U.S.A.
MODEL 2900
Service Assemblies
Parts List
Item No.
Quantity
1. . . . . . . . . . . 1 . . . . . . . . . . .
1 ...........
1 ...........
2. . . . . . . . . . . 1 . . . . . . . . . . .
3. . . . . . . . . . . 1 . . . . . . . . . . .
4. . . . . . . . . . . 3 . . . . . . . . . . .
5. . . . . . . . . . . 1 . . . . . . . . . . .
6. . . . . . . . . . . 1 . . . . . . . . . . .
7. . . . . . . . . . . 5 . . . . . . . . . . .
8. . . . . . . . . . . 1 . . . . . . . . . . .
9. . . . . . . . . . . 1 . . . . . . . . . . .
10 . . . . . . . . . . 2 . . . . . . . . . . .
11 . . . . . . . . . . 2 . . . . . . . . . . .
12 . . . . . . . . . . 2 . . . . . . . . . . .
13 . . . . . . . . . . 1 . . . . . . . . . . .
14 . . . . . . . . . . 1 . . . . . . . . . . .
15 . . . . . . . . . . 4 . . . . . . . . . . .
16 . . . . . . . . . . 1 . . . . . . . . . . .
17 . . . . . . . . . . 1 . . . . . . . . . . .
18 . . . . . . . . . . 1 . . . . . . . . . . .
1 ...........
19 . . . . . . . . . . 1 . . . . . . . . . . .
20 . . . . . . . . . . 5 . . . . . . . . . . .
21 . . . . . . . . . . 1 . . . . . . . . . . .
22 . . . . . . . . . . 1 . . . . . . . . . . .
23 . . . . . . . . . . 2 . . . . . . . . . . .
24 . . . . . . . . . . 4 . . . . . . . . . . .
25
3 ...........
26 . . . . . . . . . . 2 . . . . . . . . . . .
27 . . . . . . . . . . 1 . . . . . . . . . . .
28 . . . . . . . . . . 1 . . . . . . . . . . .
1 ...........
1 ...........
1 ...........
29 . . . . . . . . . . 1 . . . . . . . . . . .
30 . . . . . . . . . . 1 . . . . . . . . . . .
31 . . . . . . . . . . 2 . . . . . . . . . . .
32 . . . . . . . . . . 2 . . . . . . . . . . .
33 . . . . . . . . . . 1 . . . . . . . . . . .
34 . . . . . . . . . . 1 . . . . . . . . . . .
35 . . . . . . . . . . 1 . . . . . . . . . . .
36 . . . . . . . . . . 1 . . . . . . . . . . .
37 . . . . . . . . . . 1 . . . . . . . . . . .
38 . . . . . . . . . . 1 . . . . . . . . . . .
39 . . . . . . . . . . 1 . . . . . . . . . . .
40 . . . . . . . . . . 1 . . . . . . . . . . .
41 . . . . . . . . . . 1 . . . . . . . . . . .
Part No.
18697-01 . . . . . . . . . . . . .
18697-13 . . . . . . . . . . . . .
18697-14 . . . . . . . . . . . . .
18748 . . . . . . . . . . . . . . .
18720 . . . . . . . . . . . . . . .
18747 . . . . . . . . . . . . . . .
17967 . . . . . . . . . . . . . . .
17845-02 . . . . . . . . . . . . .
10300 . . . . . . . . . . . . . . .
18750 . . . . . . . . . . . . . . .
15226-X. . . . . . . . . . . . . .
10299 . . . . . . . . . . . . . . .
15250 . . . . . . . . . . . . . . .
12732 . . . . . . . . . . . . . . .
17831-01 . . . . . . . . . . . . .
18716-01 . . . . . . . . . . . . .
19203 . . . . . . . . . . . . . . .
18745 . . . . . . . . . . . . . . .
18615-02 . . . . . . . . . . . . .
18670-02 . . . . . . . . . . . . .
18670-07 . . . . . . . . . . . . .
18744 . . . . . . . . . . . . . . .
10872 . . . . . . . . . . . . . . .
60150-10 . . . . . . . . . . . . .
10909 . . . . . . . . . . . . . . .
14923 . . . . . . . . . . . . . . .
10302 . . . . . . . . . . . . . . .
10218 . . . . . . . . . . . . . . .
10231 . . . . . . . . . . . . . . .
10774 . . . . . . . . . . . . . . .
10769 . . . . . . . . . . . . . . .
12292 . . . . . . . . . . . . . . .
13383 . . . . . . . . . . . . . . .
15073 . . . . . . . . . . . . . . .
11826 . . . . . . . . . . . . . . .
12777 . . . . . . . . . . . . . . .
10338 . . . . . . . . . . . . . . .
11805 . . . . . . . . . . . . . . .
11667 . . . . . . . . . . . . . . .
14822 . . . . . . . . . . . . . . .
15926 . . . . . . . . . . . . . . .
14827 . . . . . . . . . . . . . . .
16564 . . . . . . . . . . . . . . .
15938 . . . . . . . . . . . . . . .
15936 . . . . . . . . . . . . . . .
19009 . . . . . . . . . . . . . . .
19010 . . . . . . . . . . . . . . .
Description
Back Plate
Back Plate (19 pin connector)
Back Plate (9 pin connector)
Plug, .750 Hole
Pipe Plug, 1/2-14 NPT
Plug, .190 Hole
Fitting, Liquid Tight
Pin, Hinge
Screw
Bracket, Terminal
Terminal Strip (X denote number of terminals)
Screw, Terminal Strip
Label, Terminal Strip
Nut, Terminal Strip
Holder, Battery, 9V
Seal, Cover
Screw, Window
Window
Seal, Window
Cover, Hinged, Black
Cover, Hinged, Blue
Screw, Cover
Screw, Motor
Cam, Drive STF
Pin, Cam
Screw, Switch
Insulator
Micro Switch
Screw, Motor Bracket
Bracket, Motor
Motor, 110V 60 Hz
Motor, 230V 50/60 Hz
Motor, 24V 50 Hz
Motor, 24V 60 Hz
Bracket, Motor
Cam, Brine Valve
Pin, Roll
Screw, Switch
Wire Harness, Drive Motor (Systems 4, 5 & 6)
Wire Harness, Upper Drive (Systems 4, 5 & 6)
Wire Harness, Lower Drive (System 4)
Wire Harness, Lower Drive (Systems 5 & 6)
Wire Harness, Upper Drive (System 7)
Wire Harness, Lower, Lead Valve (System 7)
Wire Harness, Lower, Lag Valve (System 7)
Cable, Interlock, 9 Pin Connector (Systems 5, 6, 7)
Receptacle, Interlock, 9 Pin Connector
(Systems 5, 6 & 7)
Page 9
Printed in U.S.A.
MODEL 2900
Adapter Control Drive
(See opposite page for parts list)
7
2
10
6
5
16
8
18
13
12
11
3
14
15
Page 10
Printed in U.S.A.
17
MODEL 2900
Adapter Control Drive
Parts List
Item No.
Quantity
1. . . . . . . . . . . 1 . . . . . . . . . . .
2. . . . . . . . . . . 1 . . . . . . . . . . .
3. . . . . . . . . . . 1 . . . . . . . . . . .
4. . . . . . . . . . . 4 . . . . . . . . . . .
S. . . . . . . . . . . 1 . . . . . . . . . . .
6. . . . . . . . . . . 1 . . . . . . . . . . .
7. . . . . . . . . . . 1 . . . . . . . . . . .
8. . . . . . . . . . . 1 . . . . . . . . . . .
9. . . . . . . . . . . 1 . . . . . . . . . . .
10 . . . . . . . . . . 1 . . . . . . . . . . .
11 . . . . . . . . . . 1 . . . . . . . . . . .
2 ...........
12 . . . . . . . . . . 2 . . . . . . . . . . .
3 ...........
13 . . . . . . . . . . 2 . . . . . . . . . . .
2 ...........
14 . . . . . . . . . . 2 . . . . . . . . . . .
15 . . . . . . . . . . 1 . . . . . . . . . . .
1 ...........
1 ...........
1 ...........
16 . . . . . . . . . . 1 . . . . . . . . . . .
17 . . . . . . . . . . 1 . . . . . . . . . . .
18 . . . . . . . . . . 2 . . . . . . . . . . .
Part No.
14770 . . . . . . . . . . . . . . .
14769 . . . . . . . . . . . . . . .
14772 . . . . . . . . . . . . . . .
10872 . . . . . . . . . . . . . . .
14784 . . . . . . . . . . . . . . .
14775 . . . . . . . . . . . . . . .
14759 . . . . . . . . . . . . . . .
10250 . . . . . . . . . . . . . . .
11381 . . . . . . . . . . . . . . .
14813 . . . . . . . . . . . . . . .
10218 . . . . . . . . . . . . . . .
10218 . . . . . . . . . . . . . . .
10302 . . . . . . . . . . . . . . .
11805 . . . . . . . . . . . . . . .
19849 . . . . . . . . . . . . . . .
14923 . . . . . . . . . . . . . . .
11224 . . . . . . . . . . . . . . .
15926 . . . . . . . . . . . . . . .
14827 . . . . . . . . . . . . . . .
15938 . . . . . . . . . . . . . . .
15936 . . . . . . . . . . . . . . .
14924 . . . . . . . . . . . . . . .
14800 . . . . . . . . . . . . . . .
15236 . . . . . . . . . . . . . . .
Description
Back Plate
Motor Bracket
Motor - 110V.,60Hz.
Screw - Motor Mtg.
Connecting Rod Bearing
Drive Cam
Piston Drive Link
Retaining Ring
Pin Drive Cam Mtg.
Spring Clip
Micro Switch - System 4
Micro Switch - Systems 5, 6, 7
Insulator - System 4
Insulator - Systems 5, 6, 7
Screw - Micro Switch - System 4
Screw - Micro Switch - Systems 5, 6, 7
Screw - Drive Mounting
Wire Harness #4
Wire Harness #5 & #6
Wire Harness #7 - Lead Valve
Wire Harness #7 - Lag Valve
Strain Relief
Cover
Screw Assy. - Cover
...........
...........
...........
...........
...........
10218
10302
11805
1S713
16103
...............
...............
...............
...............
...............
Page 11
Printed in U.S.A.
MODEL 2900
Lower Environmental Control Drive
(See opposite page for parts list)
12
14
11
13
10
15
4
8 9
6
7
5
2
22
18
16
17
23
19
21
24
25
26
27
28
29
Page 12
Printed in U.S.A.
20
MODEL 2900
Lower Environmental Control Drive
Parts List
Item No.
Quantity
Part No.
Description
1. . . . . . . . . . . 1 . . . . . . . . . . . 18693 . . . . . . . . . . . . . . . Conduit, Interdrive
2. . . . . . . . . . . 2 . . . . . . . . . . . 18692 . . . . . . . . . . . . . . . Washer, Sealing
3. . . . . . . . . . . 2 . . . . . . . . . . . 18691 . . . . . . . . . . . . . . . Connector, Conduit
4. . . . . . . . . . . 1 . . . . . . . . . . . 18709 . . . . . . . . . . . . . . . Back Plate, Lower
5. . . . . . . . . . . 1 . . . . . . . . . . . 14769 . . . . . . . . . . . . . . . Bracket, Motor
6. . . . . . . . . . . 4 . . . . . . . . . . . 10872 . . . . . . . . . . . . . . . Screw, Motor
7. . . . . . . . . . . 1 . . . . . . . . . . . 18746 . . . . . . . . . . . . . . . Bearing, Connecting Rod
8. . . . . . . . . . . 1 . . . . . . . . . . . 18726 . . . . . . . . . . . . . . . Spacer, Indicator
9. . . . . . . . . . . 1 . . . . . . . . . . . 14775 . . . . . . . . . . . . . . . Cam, Drive
10 . . . . . . . . . . 1 . . . . . . . . . . . 14759 . . . . . . . . . . . . . . . Link, Piston Rod
11 . . . . . . . . . . 1 . . . . . . . . . . . 14813 . . . . . . . . . . . . . . . Pin, Spring
12 . . . . . . . . . . 1 . . . . . . . . . . . 10250 . . . . . . . . . . . . . . . Retaining Ring
13 . . . . . . . . . . 1 . . . . . . . . . . . 18727 . . . . . . . . . . . . . . . Washer, Curved Spring
14 . . . . . . . . . . 1 . . . . . . . . . . . 15742 . . . . . . . . . . . . . . . Screw, Indicator
15 . . . . . . . . . . 1 . . . . . . . . . . . 18725 . . . . . . . . . . . . . . . Indicator, Off Line / Service / On Line
16 . . . . . . . . . . 2 . . . . . . . . . . . 11805 . . . . . . . . . . . . . . . Screw, Switch, System 4
2 . . . . . . . . . . . 14923 . . . . . . . . . . . . . . . Screw, Switch, Systems 5, 6 & 7
17 . . . . . . . . . . 2 . . . . . . . . . . . 10302 . . . . . . . . . . . . . . . Insulator Switch, System 4
3 . . . . . . . . . . . 14923 . . . . . . . . . . . . . . . Screw, Switch, Systems 5, 6 & 7
18 . . . . . . . . . . 1 . . . . . . . . . . . 10218 . . . . . . . . . . . . . . . Micro Switch, System 4
2 . . . . . . . . . . . 10218 . . . . . . . . . . . . . . . Micro Switch, Systems 5, 6 & 7
19 . . . . . . . . . . 1 . . . . . . . . . . . 11381 . . . . . . . . . . . . . . . Pin, Cam
20 . . . . . . . . . . 2 . . . . . . . . . . . 11224 . . . . . . . . . . . . . . . Screw, Motor Bracket
21 . . . . . . . . . . 1 . . . . . . . . . . . 10872 . . . . . . . . . . . . . . . Screw, Spacer
22 . . . . . . . . . . 1 . . . . . . . . . . . 14772 . . . . . . . . . . . . . . . Motor, 110V 50/60 Hz
1 . . . . . . . . . . . 15305 . . . . . . . . . . . . . . . Motor, 220V 50/60 Hz
1 . . . . . . . . . . . 15651 . . . . . . . . . . . . . . . Motor, 24V 50 Hz
1 . . . . . . . . . . . 15653 . . . . . . . . . . . . . . . Motor, 24V 60 Hz
23 . . . . . . . . . . 1 . . . . . . . . . . . 19015 . . . . . . . . . . . . . . . Wire Harness, System 4
1 . . . . . . . . . . . 19016 . . . . . . . . . . . . . . . Wire Harness, Systems 5 & 6
1 . . . . . . . . . . . 19017 . . . . . . . . . . . . . . . Wire Harness, System 7, Lead Valve
1 . . . . . . . . . . . 19018 . . . . . . . . . . . . . . . Wire Harness, System 7, Lag Valve
24 . . . . . . . . . . 2 . . . . . . . . . . . 14430 . . . . . . . . . . . . . . . Screw, Window
25 . . . . . . . . . . 1 . . . . . . . . . . . 18724 . . . . . . . . . . . . . . . Window
26 . . . . . . . . . . 1 . . . . . . . . . . . 18615-03 . . . . . . . . . . . . . Seal, Window
27 . . . . . . . . . . 1 . . . . . . . . . . . 18716-02 . . . . . . . . . . . . . Seal, Cover
28 . . . . . . . . . . 1 . . . . . . . . . . . 18708-02 . . . . . . . . . . . . . Cover, Lower, Black
1 . . . . . . . . . . . 18708-07 . . . . . . . . . . . . . Cover, Lower, Blue
29 . . . . . . . . . . 2 . . . . . . . . . . . 18744 . . . . . . . . . . . . . . . Screw, Cover
Page 13
Printed in U.S.A.
MODEL 2900
1700 Brine System
17
15
16
1
2
15
3
4
5
6
14
16
7
8
20
21
9
18
20
14 21
10
11
12
13
19
Page 14
Printed in U.S.A.
MODEL 2900
1700 Brine System
Parts List
Item No.
Quantity
1. . . . . . . . . . . 1 . . . . . . . . . . .
2. . . . . . . . . . . 1 . . . . . . . . . . .
3. . . . . . . . . . . 1 . . . . . . . . . . .
4. . . . . . . . . . .
5. . . . . . . . . . .
6. . . . . . . . . . .
7. . . . . . . . . . .
8. . . . . . . . . . .
9. . . . . . . . . . .
10 . . . . . . . . . .
11 . . . . . . . . . .
12 . . . . . . . . . .
13 . . . . . . . . . .
14 . . . . . . . . . .
15 . . . . . . . . . .
16 . . . . . . . . . .
17 . . . . . . . . . .
18 . . . . . . . . . .
19 . . . . . . . . . .
1
2
1
1
1
1
1
1
1
1
2
2
2
1
1
1
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
20 . . . . . . . . . . 2 . . . . . . . . . . .
21 . . . . . . . . . . 2 . . . . . . . . . . .
22 . . . . . . . . . . 1 . . . . . . . . . . .
Part No.
14792 . . . . . . . . . . . . . . .
13201 . . . . . . . . . . . . . . .
12085 . . . . . . . . . . . . . . .
12086 . . . . . . . . . . . . . . .
12087 . . . . . . . . . . . . . . .
12088 . . . . . . . . . . . . . . .
12089 . . . . . . . . . . . . . . .
12090 . . . . . . . . . . . . . . .
12091 . . . . . . . . . . . . . . .
12092 . . . . . . . . . . . . . . .
14785 . . . . . . . . . . . . . . .
14811 . . . . . . . . . . . . . . .
14798 . . . . . . . . . . . . . . .
14795 . . . . . . . . . . . . . . .
14797 . . . . . . . . . . . . . . .
14790 . . . . . . . . . . . . . . .
12550 . . . . . . . . . . . . . . .
15310 . . . . . . . . . . . . . . .
10250 . . . . . . . . . . . . . . .
15517 . . . . . . . . . . . . . . .
15415 . . . . . . . . . . . . . . .
15414 . . . . . . . . . . . . . . .
15413 . . . . . . . . . . . . . . .
15416 . . . . . . . . . . . . . . .
16977 . . . . . . . . . . . . . . .
60009 . . . . . . . . . . . . . . .
60009-01 . . . . . . . . . . . . .
16123 . . . . . . . . . . . . . . .
16124 . . . . . . . . . . . . . . .
16974 . . . . . . . . . . . . . . .
Description
End Plug
O-Ring - End Plug
Flow Washer 1.2 GPM
Flow Washer 1.5 GPM
Flow Washer 2.0 GPM
Flow Washer 2.4 GPM
Flow Washer 3.0 GPM
Flow Washer 3.5 GPM
Flow Washer 4.0 GPM
Flow Washer 5.0 GPM
Flow Control Retainer
Piston Seals
Spacer
Brine Valve Piston
Brine Valve Stem
Brine Valve Body
Quad Ring - Brine Stem
Spring - Brine Valve
Retaining Ring
Stem Guide
Insert
Nut Ferrule 1/2
Elbow
Brine Tube
Bushing Reducer - 3/4 x 3/8
#900 Air Check Assembly
#900 Air Check Assembly, Hot Water
Tube Nut 1/2
Ferrule 1/2
Fitting, Brass, Female 3/4 x 3/4 Slip - Not Shown
Page 15
Printed in U.S.A.
MODEL 2900
Control Valve
(See opposite page for parts list)
Page 16
Printed in U.S.A.
MODEL 2900
Control Valve
Parts List
Item No.
Quantity
Part No.
Description
1. . . . . . . . . . . . .
2. . . . . . . . . . . . .
.............
3. . . . . . . . . . . . .
4. . . . . . . . . . . . .
Page 17
Printed in U.S.A.
MODEL 2900
Control Valve
Side Mount Adapter
Item No.
Quantity
Part No.
1 . . . . . . . . . . . 1 . . . . . . . . . . . 14750-01 . . . . . . . . . . . . .
*2. . . . . . . . . . . 1 . . . . . . . . . . . 13577 . . . . . . . . . . . . . . .
3 . . . . . . . . . . . 1 . . . . . . . . . . . 13575 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 15210 . . . . . . . . . . . . . . .
4 . . . . . . . . . . . 1 . . . . . . . . . . . 40316 . . . . . . . . . . . . . . .
5 . . . . . . . . . . . 1 . . . . . . . . . . . 40372 . . . . . . . . . . . . . . .
6 . . . . . . . . . . . 1 . . . . . . . . . . . 40368 . . . . . . . . . . . . . . .
7 . . . . . . . . . . . 1 . . . . . . . . . . . 40310 . . . . . . . . . . . . . . .
8 . . . . . . . . . . . 7 . . . . . . . . . . . 40375 . . . . . . . . . . . . . . .
9 . . . . . . . . . . . 7 . . . . . . . . . . . 19768 . . . . . . . . . . . . . . .
*Do not use this O-Ring if control is side mounted.
Page 18
Printed in U.S.A.
Description
2 Adaptor Valve
O-Ring - Distributor
O-Ring - Top of Tank
O-Ring - Top of Park Tank
Adaptor, Side Mount
O-Ring - 142
O-Ring - 160
Base, Rotating
Washer
Screw
MODEL 2900
1600 Series Brine System
2 3
20
19
4
18
17
16
15
14
10
3
5
11
Item No.
Quantity
Part No.
1 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 10328. . . . . . . . . . . . . . . . . .
2 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 12767. . . . . . . . . . . . . . . . . .
3 . . . . . . . . . . . . 2 . . . . . . . . . . . . . 10332. . . . . . . . . . . . . . . . . .
4 . . . . . . . . . . . . 3 . . . . . . . . . . . . . 10329. . . . . . . . . . . . . . . . . .
5 . . . . . . . . . . . . 3 . . . . . . . . . . . . . 10330. . . . . . . . . . . . . . . . . .
6 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 15221. . . . . . . . . . . . . . . . . .
7 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 60002. . . . . . . . . . . . . . . . . .
60003. . . . . . . . . . . . . . . . . .
8 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 12794. . . . . . . . . . . . . . . . . .
9 . . . . . . . . . . . . 1 . . . . . . . . . . . . . Not Supplied . . . . . . . . . . . .
10 . . . . . . . . . . . 1 . . . . . . . . . . . . . 10250. . . . . . . . . . . . . . . . . .
11 . . . . . . . . . . . 1 . . . . . . . . . . . . . 11749. . . . . . . . . . . . . . . . . .
12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 . . . . . . . . . . . 1 . . . . . . . . . . . . . 10249. . . . . . . . . . . . . . . . . .
15 . . . . . . . . . . . 1 . . . . . . . . . . . . . 12550. . . . . . . . . . . . . . . . . .
16 . . . . . . . . . . . 1 . . . . . . . . . . . . . 12748. . . . . . . . . . . . . . . . . .
17 . . . . . . . . . . . 1 . . . . . . . . . . . . . 12552. . . . . . . . . . . . . . . . . .
18 . . . . . . . . . . . 1 . . . . . . . . . . . . . 12626. . . . . . . . . . . . . . . . . .
19 . . . . . . . . . . . 1 . . . . . . . . . . . . . 11982. . . . . . . . . . . . . . . . . .
20 . . . . . . . . . . . 1 . . . . . . . . . . . . . 60020-25 . . . . . . . . . . . . . . .
60020-50 . . . . . . . . . . . . . . .
60020-100 . . . . . . . . . . . . . .
Description
90 Elbow - Pipe Thd. to 3/8 Tube
Brine Line Screen
Insert Sleeve 3/8 Tube)
Fitting Nut (3/8 Tube)
Derlin Sleeve (3/8 Tube)
Brine Valve Tube
#500 Air Check Assembly
#500 Air Check Assembly, Hot Water
90 Elbow - 3/8 Tube to 3/8 Tube
Brine Line Tube (3/8 Flexible Tube)
Retaining Ring
Stem Guide
Not Assigned
Not Assigned
Brine Valve Spring
Quad Ring
Brine Valve Body
Brine Valve Stem
Brine Valve Seat
O-Ring
BLFC.25GPM
BLFC .50 GPM
BLFC 1.0 GPM
Page 19
Printed in U.S.A.
MODEL 2900
2 Meter Assembly
8
7A
7B
6
5
3
2
12
11
10
9
1
Item No.
Quantity
Part No.
Description
1 . . . . . . . . . . . 1. . . . . . . . . . . . 14456. . . . . . . . . . . . . . . . Meter Body
2 . . . . . . . . . . . 1. . . . . . . . . . . . 15532. . . . . . . . . . . . . . . . Impeller Shaft Retainer
3 . . . . . . . . . . . 1. . . . . . . . . . . . 15432. . . . . . . . . . . . . . . . Impeller Shaft
4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Assigned
5 . . . . . . . . . . . 1. . . . . . . . . . . . 15374. . . . . . . . . . . . . . . . Impeller
6 . . . . . . . . . . . 1. . . . . . . . . . . . 13847. . . . . . . . . . . . . . . . O-Ring - Meter Cover
7A . . . . . . . . . . 1. . . . . . . . . . . . 15218. . . . . . . . . . . . . . . . Meter Cover Assembly (Standard)
7B . . . . . . . . . . 1. . . . . . . . . . . . 15237. . . . . . . . . . . . . . . . Meter Cover Assembly (Extended Range)
8 . . . . . . . . . . . 4. . . . . . . . . . . . 12112. . . . . . . . . . . . . . . . Screw - Meter Cover
9 . . . . . . . . . . . 1. . . . . . . . . . . . 14679. . . . . . . . . . . . . . . . O-Ring - Quick Connect
10. . . . . . . . . . . 1. . . . . . . . . . . . 14568. . . . . . . . . . . . . . . . Nipple - Quick Connect
11. . . . . . . . . . . 1. . . . . . . . . . . . 14680. . . . . . . . . . . . . . . . Flow Straightener
12. . . . . . . . . . . 1. . . . . . . . . . . . 14569. . . . . . . . . . . . . . . . Nut - Quick Connect
Page 20
Printed in U.S.A.
MODEL 2900
Notes:
Page 21
Printed in U.S.A.
1
38
2
3
5
6
7
37
8
9
7
10
11
12
13
14
15
16
18
19
20
6
23
26
27
28
29
31
32
24
33
25
34
35
36
Page 22
Printed in U.S.A.
..........
..........
..........
..........
..........
..........
..........
..........
..........
..........
..........
..........
..........
..........
..........
..........
..........
..........
..........
Part No.
13870-01 . . . . . . . . . . . . .
13802 . . . . . . . . . . . . . . .
40096-24 . . . . . . . . . . . . .
40096-02 . . . . . . . . . . . . .
1 . . . . . . . . . . . 13886-01 . . . . . . . . . . . . .
4 . . . . . . . . . . . 13296 . . . . . . . . . . . . . . .
2 . . . . . . . . . . . 11999 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 60405-50 . . . . . . . . . . . . .
1 . . . . . . . . . . . 13806 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 13748 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 14265 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 15424 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 15066 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 13911 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 19210 . . . . . . . . . . . . . . .
21 . . . . . . . . . . 15493 . . . . . . . . . . . . . . .
.................................
1 . . . . . . . . . . . 13018 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 13312 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 13017 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 13164 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 13887 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 18743 . . . . . . . . . . . . . . .
19659 . . . . . . . . . . . . . . .
2 . . . . . . . . . . . 13278 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 13830 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 13831 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 14276 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 14253 . . . . . . . . . . . . . . .
.................................
3 . . . . . . . . . . . 11384 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 13881 . . . . . . . . . . . . . . .
3 . . . . . . . . . . . 14087 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 10896 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 15320 . . . . . . . . . . . . . . .
2 . . . . . . . . . . . 11413 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 14007 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 14045 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 13902 . . . . . . . . . . . . . . .
2 . . . . . . . . . . . 12681 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 15354-01 . . . . . . . . . . . . .
1 . . . . . . . . . . . 15465 . . . . . . . . . . . . . . .
1 . . . . . . . . . . . 14198 . . . . . . . . . . . . . . .
Description
Timer Housing Assembly
Cycle Actuator Gear
24 Hour Gear Assembly, 12 Midnight
24 Hour Gear Assembly, 2 A.M.
Knob
Screw - Timer Knob & Motor Plate Mtg.
Button Decal
Program Wheel Assembly, 0-21,000
Program Wheel Retainer
Screw - Program Wheel Mtg.
Spring Clip
Spring-Detent
Ball - 1/4 in. dia.
Main Drive Gear
Program Wheel Assembly
Roll Pin
Not Assigned
Idler Shaft
Spring - Idler
Idler Gear
Drive Gear
Motor Mounting Plate
Motor - 110V., 60 Hz.
Motor - 24V., 60 Hz.
Screw - Motor Mounting
Drive Pinion - Program Wheel
Clutch - Drive Pinion
Spring
Spring Retainer
Not Assigned
Screw - Timer Hinge & Ground Wire
Hinge Bracket
Insulator
Switch
Switch
Screw - Switch Mounting
Decal - Time of Day
Decal - Instructions
Harness - Not Shown
Wire Connector - Not Shown
Ground Wire - Not Shown
Caution Label - Not Shown
Capacity Label - Not Shown
Page 23
Printed in U.S.A.
* 24 HOUR
GEAR
MANUAL
REGENERATION
KNOB
NOTE:
To set meter capacity
rotate manual knob
one - 360 revolution
to set gallonage.
SERVICE
POSITION
INDICATOR
PROGRAM
WHEEL
RED TIME
SET BUTTON
GALLONS LABEL
WHITE DOT
* Immediate regeneration timers do not have 24 hour gear. No time of day can be set.
Page 24
Printed in U.S.A.
SERVICE
POSITION
INDICATOR
24 HR. GEAR
MANUAL REGENERATION KNOB
RED TIME
SET BUTTON
Page 25
Printed in U.S.A.
PIN STORAGE
PROGRAM
WHEEL FOR
CONTROL OF
REGENERATION
CYCLE
To expose cycle program wheel, grasp timer in upper lefthand corner and pull, releasing snap retainer and
swinging timer to the right
RAPID
RINSE
SECTION
(2 MIN.
PER PIN)
BRINE TANK
REFILL
SECTION
(2 MIN.
PER HOLE)
BACKWASH
SECTION
(2 MIN. PER PIN)
Page 26
Printed in U.S.A.
MODEL 2900
Service Instructions
PROBLEM
1.
2. Hard Water.
CAUSE
CORRECTION
B. Timer Is Defective.
B. Replace Timer.
C. Power Failure.
B. Add Salt To Brine Tank and Maintain Salt Level Above Water Level.
Page 27
Printed in U.S.A.
MODEL 2900
Service Instructions (Contd.)
PROBLEM
CAUSE
CORRECTION
C. Replace Timer.
B. Injector Is Plugged.
C. Clean Screen.
B. Clean Injector.
Page 28
Printed in U.S.A.
MODEL 2900
*Typical Timer Settings At Various Salting Levels
Page 29
Printed in U.S.A.
MODEL 2900
Flow Data & Injector Draw Rates
Page 30
Printed in U.S.A.
Page 31
Printed in U.S.A.
Page 32
Printed in U.S.A.
Page 33
Printed in U.S.A.
Page 34
Printed in U.S.A.
Page 35
Printed in U.S.A.
Page 36
Printed in U.S.A.
MODEL 2900
System #4 - Typical Single Tank Installation With Optional Meter
Page 37
Printed in U.S.A.
MODEL 2900
System #6 Twin Series Regeneration
System #7 Twin Alternator Installation
POWER CORD
INERLOCK CABLE
BRINE LINE
DRAIN LINE
REMOTE METER
BRINE
TANK
MANUAL
SHUTOFF
VALVE
BRINE
TANK
UNIT 1
BRINE
TANK
RESIN
TANK
UNIT 2
Page 38
Printed in U.S.A.
MODEL 2900
Service Assemblies
60029
1
1
2
2
2
1
1
1
1
1
1
60034
1
1
1
1
1
1
1
1
1
2
1
1
1
1
60080
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
60381
1 ......
1 ......
1. . . . . . .
1. . . . . . .
1 ......
1 ......
Page 39
Printed in U.S.A.
MODEL 2000
Service Assemblies (Contd.)
60128
60393
60394
60365-00
60365-12
60365-15
60365-20
60365-24
60365-30
60365-35
60365-40
60365-50
60365-70
60701-XX
60702-XX
13640
Page 40
Printed in U.S.A.
NPT/US
NPT/US/NICKEL
BSP/METRIC
BSP/METRIC/NICKEL
Notes
Page 41
Printed in U.S.A.
Notes
Page 42
Printed in U.S.A.
P/N 15238
Rev. 3 10/00