-

W
K

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K

W
K

W
W
KG
KG

KG

K G

KK

EF

K
K

K

--

EF

KEF

W
J
J

W
J

J
J

J
J

(Engine Oil leaks Check)

KKEF

--

KE F

EFK

EF

K
L
K

(Engine Blowby)

K

KK
(Compression test)
W

KEEFF

Compression Gauge J
--

J
W

J
J

J
J

KE FJ
K

FJ
KE

FJ
KE

KEF

J
KJ

J
KEF

KJ

KJ

--

J
FL #
KKE

KE FL

KJ
W

KEFG
KEFG

KEFG

#
W

ZxLz

HHECF

Zxz

EF{CxLz

WEJ F

( ) -

--

EFG
EFG

( ) -

--

(Cylinder Leakage Test)

Leak-down Tester J

KJ
W

FJ
KE

FJ

KJ
J J

K J
--

KJ
W
K
KK

KG

KEFJ

KEFJ

KEFJ

KJ
K

(Vacuum Gauge Testing)

--

Vacuum Gauge J

TachometerELFJ

J
WEJ F

EFJ

KJ
W

EFJ G

KJ G

--

J
EF

KJ
J

KJ

KJ

EJ FK

KJ
J

KE F

. )( -

--

KJ

KJ

J

J

KJ
KJ

KJ

LJ

KJ

KJ

KJ

KJ

J F

KEF

. )( -
--

(Oil Pressure Test)

W

Oil Pressure GaugeJ

Tachometer ELFJ
W

J
W

J J

J
J

LJ

KJ

W
WG
KEFL{
WLG
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--

EPower Balance TestF

W

WEJ F

Engine AnalyzerJ
Tachometer

ELFJ
W

(Exhaust Gas Recirculation)EGRJ

EF

-

.

J
K

J
--

LJ

J
K

K G

G
K

W
J
J

#
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EExhaust gas testingF

W
E F

K


K

--

WEJ F

W K

FJ J
E

EFJ

EFJ

WEJ F

KJ
KJ

KEFJ
KJ J

KLJ

--

K.(pmm)
W

EFJ

EFJ

EFJ

EFJ
W

WEF

FJ

KJ

KEFJ

KEFJ

--

K{

WEF

EFJ
KJ
KEFJ
W

G
K

(Internal Noises Check)

K

K

K

--

KE

FJ

E FJ

EF

WEFJ

KE

E
FK

KE

K

K
W

--

WG

E F

WG

E

K

J K

J
F

KE

--

E
FJ
K

KK

J
K
K

J
K

FJ
KE

E
FJ
KK

E F
J
KK

J
K

K#

--

(Visual Internal Inspection)

E F
K

KJ

J
J
J
J

J
J

J
J
J
J
J
J

J
J

J
J

L
J

J
J
J

J
J

--

K K

K
E
F

KEF

K EF
E
F

K

K

K
J
K

KJ

KJ

KJ
J
K

J
K

J
K

KJ

KJ

--

Oil Consumption
Cylinder Leakage
Test
Catalytic
Converter
Borescope,
Endscope

Noise
Exhaust Gas
Analyzer

Chassis

Dynamometer
Engine Power
Balance Test

Compression test

Oil Pressure

Stethoscope

Vacuum test

--

J
J
J
J
J

--

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--

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KW

K

WJ
K
KW

K

FJ
KE
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KW
KW

K

--

J

KW
KW

K

--

W
W

(Engine Repair)
W
K

K
--

K
W

K K

EF

E F

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(Engine overhaul)
W

--

K
K
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E2X4F

E4X4F
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(Engine Removal)
W

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(Engine Disassembly)
KJ
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--

--

(Engine Cleaning)
W

K
K

--

KJ

--

W
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EF K

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(Engine Installation)
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(Engine Break-in)
K
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KLL K
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--

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K K

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--

Engine Break-in
Engine Installation

Engine Cleaning

Engine Disassembly

Engine Repair

Engine overhau

--

K
K
K
K
K
K

--

J
W

EF

- -

K
K

K K

K
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E
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- -

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KEF

- -

- -

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- -

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J W
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- -

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K
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Push rod

Cylinder head

Cam shaft

Valve

Chain tensioner

Spring

Sprockets

Timing mark

Wire brush

Intake manifold

Exhaust manifold

Valve guide

Valve seat

Oil seal

belt

Rocker arm

- -

K K
K K
K
K
K
K
K K
K
K
K K

- -

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- -

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K
K
K
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K
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- -

J
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K K

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EF K

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E2X4F

E4X4F

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K K
W

K
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W
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--

K K

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--

KJ

--

KK

--

--

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--

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J W

K
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--

K
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K
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EF

K
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K
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J W

K
K
K
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K
K
K
K
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--

Crank shaft
Cam shaft

Engine block
Piston

Fly wheel

Cylinder

Piston ring

Connecting
rod

Piston pin

feeler

micrometer

Bore gauge

Gasket

Crank shaft
journal bearing

Oil pump

Sump

--

K K
K K
K
K
K
K
K K
K
K
K K

--

--

K
K
K
K
K
K
K
K
K
K
K
K

K
K
K

--

J
Inspection of Lubrication Systems

W
KG
KG
KG

Oil System Maintenance

WJ

KKEKKF
WJ

KEJ F

- -

WJ

EF

K
K

K
KEJ F
WJ

EF

WJ

Problems of Lubrication System

W
W J

- -

K
W J

W
K J

K J
K J

K J

K J

W J

KJ

KJ
KJ

KJ

KK

- -

J J
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J
K

J
K

KE

J
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K J

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- -

J
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J J
K

K J

J
K

J
K

J
- -

KW

K
K

K
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EF

- -

EF

EFEF

EFEFEF
K

K
KEF

- -

W
W

K
W

KEJ F

L
K

K
W

- -

W
W

K
K

- -

KERebuild kitF

F
KE

K
K

KERebuild KitF

- -

K
K

{
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- -

{
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- -

KW
W

K K -

KW

K -

K K -

K
K

- -

- -

Oil filter

Oil pump

Oil pressure

Oil pressure gauge

Rebuild Kit

Tools

Gear

Filer gauge

- -

J
J

- -

- -

(Cooling System) J

W
W
KG
KG

KK

WEF

G
G

G
G

EJ F

- -

KJ

KJ
KJ

WJ

KK

W
K

KEF

WJ

W
J

J
J

J
KJ

- -

KEFJ
KEFJ

KEFJ
KEFJ

KEFJ
KE FJ

FJ
E

KEFJ

F J
KE

WJ

KK

- -

KE FJ
KEFJ

EFJ

EF

EJ F
K

K
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W

KK

- -

W
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KJ

KK
K

KJ

- -

KJ
K

- -

WEJ F

E
K

FK

E
KEF

EFJ
- -

K
KJ J

K
K

K
J J
K

EF

KEJ F

J
- -

W
K

KEJ F

KE

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-
- -

FEF

FE

KE
K

KEJ F

KE F
K
K

KEJ F

- -

KEJ F
K

K
K

K
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K
KJ

W
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EJ FE

- -

KE

K

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K J
K J

J
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K J

K J

EF J
K

J
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EJ

KEJ F
K

K J

- -

WEFJ

W
K J
KEF J

KEF J
K J
K J

K J

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K J

K J
K J
K J

K J

- -

WJ

KEJ F

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WJ

W
K J

K J

K J
K J

K J

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WEJ FJ

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K J

K J

K J
K J

K J

K J

K J
K J

K J
K J

K J

K J
K J

- -

WJ

K
K

KE

K J

K J
K J

K J

- -

K
K

- -

Coolant

Thermostat

Water Pump

Belt

Radiator Cap

Flushing

Hose

Pump Clutch

Radiator

Cooling Fan

Cooling System

Fan shroud

- -

G G

W G

G
K

KJ

G
KEF

KEF

KJ

FW
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KE

- -

G G
K

G G
K

KG G

G G

G G
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KE

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KG G

G G
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J
J

J
J

J
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K
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KEJ F
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K(Fiberglass Braid)

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EJ FK

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K
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- -

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K
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K
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K
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K K
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K K
K K
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W
K K
Kx 1 K
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W
Kx K
(Tach) K
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K
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K K
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K K
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K(C,B) K
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K(S) K

K (B)

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K K

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KJ K

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K(ECM)

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K K

K
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K(ECM)K
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Vacuum Advance
Mechanism
Steel Shell
Side Electrode
Central Electrode
Insulator

Gasket

Battery

Ignition Switch

Ignition Coil

Distributor
Condenser or
Capacitor

Contact

Breaker

Control Unit

Spark Plugs

Resistor

Primary Circuit

Distributor Cap

Inductive Winding

Permanent Magnet

Vanes

IC Hall

Rotor
Distributor
Shaft

EF

EF

Breaker Cam

EF

Vacuum hose

- -

EF

- -

J
J
J
WJ
J
J
KJ
KJ

- -

Fuel System Service J

W
W
K G

K G

K G

EJ FK

KEJ F

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Air Filter

EJ FK
K

EJ F

K J

E
F J
K

KEJ FK J

--

EF J
KEJ F

K J

KEJ F

K J

K J

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Fuel Tank

K
K

K
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--

K
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K G

K G

K G

K G

J
K

J
KEJ J F

K J

K J
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K J

K J

K
J
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--

KEJ F

KEJ F
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Fuel Pump

EJ F

K
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