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Product Training Guide 4th Generation Plasma Models

Technical Training Department 1925 E. Dominguez Street Long Beach, CA 90810

Rev. 1

Contents
Preface..4 New Product Information.5~13 Media Receiver Section...14~29 AV Block15 Main Block.16 Power on Sequence.18~19 Power Supply.......20~21 DTV Tuner.22~23 Parts List....24 Troubleshooting....25~27 RS232....28 Individual Mode....29
.

Plasma Panel Section...30~62 Panel Facilities..32~33 Overall Block.....34~35 PC Board locations......36 Parts List....37 Panel IF Block...38~39 Digital Video Block...40~41 Y-Drive Block....42~43 X-Drive Block....44~45 Address Assembly...46 HD Audio Block....47 Disassembly..48~51 Trouble Shooting..52~59 High Voltage shutoff switch.60 Individual Mode.61~62 Factory Service Mode63~92

3.

Preface
This technical training guide will address the disassembly and adjustments of the Pioneer Generation 4 Plasma Display models. This guide was designed as a servicing aid and is not intended to replace the service manual. The student should have the appropriate service manual on hand when when using this guide. Data in the service manual for this unit contains specific information on safety, parts and adjustments.

Safety information
Important safety data for this Pioneer model is contained in the service manual. Before returning the unit to the customer, complete all product safety obligations and tests. Technicians who bypass safety features or fail to carry out safety checks may expose themselves and others to possible injury, and may be liable for any resulting damages.

Lead in the solder used in this product is a known reproductive toxicant which may cause birth defects or other reproductive harm. (California Health and Safety Code Section 25249.5).

For more information on electronic circuits and block diagrams refer to the Service manual.
4.

When servicing this or handling circuit boards and other components which contain solder, avoid unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced.

New Product information


Ultimate digital display
Not HDTV monitor But Full HDTV
z Built-in terrestrial DTV tuner z Comply with DTV CC z EPG for CH selection, program view and program record

Perfect digital Process Display


z All digital video process from the begin to end z Ultimate film reproduction with exclusive PureCinema

Digital Interface
z 2 sets of HDMI/HDCP input z IEEE1394/DTCP

Improved User Interface


z Home Menu GUI z Custom design EPG for terrestrial DTV

Elegant cosmetic design


z Combined with speaker and stand
5.

Product Line Up
Main Body

Options

HD

50 43 Plasma System(Separate) PDP-5040HDMP:2003 Sep. PDP-4340HDMP:2003 Aug.


DTV Tuner Built in Equipped with IEEE1394 2 sets of HDMI Digital Interface New GUI with Home Menu Speaker:Silver Short Type

50

Table Top Stand ELITE Brand Swivel Table Top Stand Pioneer Brand Swivel

HD HD

50 43 Plasma System(Separate) PRO-1110HDM P:2003 Oct. PRO-910HDMP:2003 Sep.


DTV Tuner Built in Equipped with IEEE1394 2 sets of HDMI Digital Interface New GUI with Home Menu New Color Filter Speaker:Black Long Type

43

Floating Stand

HD

50 43 Plasma Monitor PRO-1000HDI MP:2003 Oct(PET) PRO-800HDI MP:2003 OCT(PET)


HDMI Digital Interface

6.

MODELPRO-1110HD. PRO-910HD
Panel Portion
C osmetics
Be z e l Spe a k e r Stan d

ELITE
He at C yc le + U V c oatin g Blac k Flame + Blac k J e rse y Grille ( Lon g Type ) Blac k Pain tin g

REGUL A R
Heat Cycle
Moldin g Silve r Pain t S h ort Type Silve r Paintin g

Spec
C olor Filte r Spe a k e r Syste m Spe a k e r Se ttin g

ELITE
Ne w ( Improve d C olor Pu rity) 3 WAY Laye re d or Flu s h e d Ou t

REGUL A R
Same as c u rre n t mode l 2 WAY Side or U nde r

Media Receiver Portion


C osmetics Spec
C u stomi z e d V ide o Mode Use r V ide o A d j u stme n t

ELITE
Ho t Stamp Gloss Blac k

REGUL A R
Silve r Pain tin g

ELITE
ISF Mo de Pro Se ttin g ( De taile d adj u stme n t)

REGUL A R
No n e No rmal No rmal

Te rmin al Go ld Plate d( C o mposite / S)


7.

User Menu differences between ELITE & REGULAR


ELITE ISF MODE ye s ( ISF D AY, ISF NIGHT) Pure C in e ma Of f / Pu re C in e ma / Off Pure cine ma M AX C OLOR TEMP C ONTROL HIGH ( 1 2 0 00 K ) Mid Hig h ( 1 0 5 0 0 K ) MID ( 9 5 0 0 K ) Mid Low (8 5 00 ) LO W(6 5 0 0 K ) R HIGH ( Manu al) G HIGH B HIGH R LO W G LO W B LO W MPEG NR ye s ( Off / Hig h / Mid / Low) DNR ye s ( Off / Hig h / Mid / Low) DRE ye s ( Dyn amic Ran ge E x pan der) ( Off / Hig h / Mid / Low) C OLOR M A N A GEMENT R /Y/ G / C/ B / M
8.

REGUL A R NO Off / Pu re C in e ma / Pure cine ma M AX HIGH ( 1 2 0 00 K ) MID ( 9 5 0 0 K ) LO W(6 5 0 0 K )

NO

ye s ( Off / Hig h / Mid / Low) ye s ( Off / Hig h / Mid / Low) ye s ( Off / Hig h / Mid / Low) NO

ELITE EXCLUSIVE (ISF Mode)


Procedure
Enter into ISF adjustment mode trough RS232C After Finish ISF adjustment mode, escape from adjustment mode 2 kinds of ISF mode will appear on AV selection in User Menu If user select ISF mode, the Logo will appear and then, user can see the ISF adjusted image
ADJUSTABLE ITEM CONTRAST BRIGHT COLOR TINT Y Delay R HIGH G HIGH B HIGH R LOW G LOW B LOW SHARPNESS Color Management Red Color Management Yellow Color Management Green Color Management Cyan Color Management Blue Color Management Magenta

Image of LOGO for ISF mode In User Menu(temporary)

9.

SR+ (system control function)


Automatic Input select linked with AV amps SR+
4 contact mini jack cable

VSA-C501(EX-500) 2003 new model

PRO-1110HD/910HD PDP-5040/4340HD 2003 new model

Following status of AV amp is displayed on PDP screen by link function between PDP and AV amp Volume level / Surround mode MCACC adjustment status / Sound field parameters

AV amp and consumer PDP support new SR function

10.

Long system cable (Optical cable) 10m Metal long system cablePDA-H03/WL
Metal long system cable same with current PDA-H02 Length 7m(PDA-H02) -> 10m

30m Optical system cablePDA-H04

MDR connector

MDR cable joint

Detachable optical cables and metal cable (3cables)

MDR connector

Media receiver
DVI connector AC adaptor

DDC cable DVI-Optical transceiver


11.

PDP panel
Optical-DVI transceiver DVI connector

P.U.R.E. Drive:Perfect Digital Process

Industry first

3G

In addition to the on air signal and video input signal, digital video signals will be all digital processed (No D-A conversion) Until this technology , systems required many A-D, D-A process and such process cause noise and decrease video quality.But P.U.R.E. drive is full digital video processing, and direct connection between each blocks, exclude the factor of decrease video quality, and achieve high quality video reproduction from a normal video signal to HDTV and PC signal.
A/D

Off Air

Video Component

A/D

3D YC

D/A

Color decoder

RGB Decoder

A/D

Digital video processing

PDP Panel

New 4G
Off Air

A/D

Video

A/D A/D

3D YC Separator & Color Decoder Digital Selector

Digital Video Processing

PDP Panel

Component HDMI

12.

P.U.R.E. Drive : PureCinema MAX(NTSC)

Industry first

Automatic and seamless switching between video source(60Hz) and Movie(72Hz)*24 frame x3 Detect converted progressive signal from DVD, and re-convert in PDP side in this new PureCinema MAX Completely same image reproduction in the theater because of same image procedure(2-3 shutter for each frame) PureCinema MAX Also compatible with HDTV signals Normal Progressive
Mixed different frame in some portion

PureCinema
Mixed completely same frame only

Up the refresh rate to 72Hz Perfect synchronize Frame arrangement with original films

ii ii i ii ii ii ii ii ii ii
2:3 pull down

P P P P P P P P P P
13.

P P P P P P P P P P

P P P P P P P P P P P P

Completely same image reproduction as the Theater

60Hz 60Hz

72Hz

Media Receiver Section PDP-R04U

14.

Block diagram AV ASSY


ANTENNA IN U7501 VXF1022 IC7502 IC7503 CXA2064

SCL/SDA_AV DTV output for monitor out AIR_V DT_Y DT_C AIR_R/L DT_R DT_L CN8657 14 AUDIO_R 16 VOUT 18 20 OPT_R OPT_L SCL/SDA_AV To DTV MOD 12 10 IC8705 24LC01B CN8652 AKM1201 COUT YOUT MONITOR OUT AUDIO_L

ANTENNA IN

U7502 VXF1022

AIR_V2

V1_Y/C/V VIDEO1 V1_R/L IC8702 HD64F3687FP MONITOR OUT IC8002 CXA2069Q SCL/SDA_AV V2_R/L Main Y/C out Sub Y/C out

UIF UCOM
Audio out IC8003 TC4052BFT

UIF_UCOM 28 30,33 38, 48,50 SP_R SP_L HDMI_RCH HDMI_LCH SCL_AV SDA_AV 1 3 5 7 32 31

V2_Y/C/V VIDEO2

AV SW

HDMI Audio

IC8004 NJM12904 TXD TO_DSUB9 RXD FROM_DSUB9 From / To SR ASSY ( RS-232C port or SR+) IC8704 TC7W126FU

AUDIO SW

V3_Y/C/V VIDEO3 V3_R/L MAINC_Y for CC SUBC_Y for CC IC8901 TC7W126FU RXD_WR TXD_WR 30 29

Y VIDEO1 COMPONENT PB PR HD_TXT_MAIN VD_TXT_MAIN IC8903 M306V7 RXD1 TXD1 IC8909 PE5398 IR_BLASTER

Y VIDEO3 COMPONENT PB PR CN9502 AKM1201 CN8653 AKM1201 10 YUVD1 G 7 YUVD1 B 4 YUVD1 R IC8906 ML6428 Filter SCL/SDA_AV

CCD UCOM

OUT1 SUB_CC_EN R/G/B CC out

Y COMP4 VIDEO4 COMPONENT PB COMP4 PR COMP4

41 44 47

CC RGB in IC8905 TA1287 Mixer Main or Sub RGB singal OUT PN2 MAIN_Y MAIN_C SUB_Y SUB_C WE_TXT VD_TXT_MAIN HD_TXT_MAIN R_TXT_MAIN G_TXT_MAIN B_TXT_MAIN R_DA_MAIN G_DA_MAIN B_DA_MAIN R_DA_SUB G_DA_SUB B_DA_SUB SUBC_Y/PB/PR MAINC_Y MAINC_PB MAINC_PR SUBC_Y SUBC_PB SUBC_PR PC_V IC8001 TC72H124FU DSUB_DET PCA_V PCA_H 3 49 47 39 37 2 4 5 29 30 31 45 43 41

CN8651 AKM1201

V4 Y V4 C VIDEO4 V4 V V4 L V4 R

32 30 25 20 22

19 21 26 31 29

V4 Y V4 C V4 V V4 L V4 R

HD_TXT_MAIN

Main RGB analog signal IC8910 Selector IC8005 AN1585 SCL/SDA_AV Sub RGB analog singal MAINC_Y/PB/PR

PC LCH PC RCH PC R PC PC G PC B PC H PC V

18 16 13 11 9 7 5

33 35 38 40 42 44 46

PC LCH PC RCH PC R PC G PC B PC H PC V

RGB SW

35 34 33

25 27 23 15 17 13 1 6 7

15.

Block diagram Main


CN7455 AKM120 1 SP_R/L STB_MT CST1,KEYSCAN,,SR_OUT HDMI_RCH/LCH TXD_WR,RXD_WR MAIN_UCOM[1:176] JA6881 AKP1232 HDMI2 Rx IC6881 SII9993CTG100 HDMI1 Rx IC6801 SII9993CTG100 RDTV/GDTV/BDTV[0:7], CKDTV,DEDTV,VDTV,HDTV TXD_DT,RXD_DT MAIN_Y/C ( Y: 49 C: 47) R/G/B_DA_MAIN TD0_IC1M Y/C SEP. CHROMA DEC. MAIN IC6107 PD0278A RA/GA/BA/HD/CK/DE/VD/FLD_MAIN HD/VD_MAIN HD/VD_TXT_MAIN SYNC SEL IC6405 TC74VHC126FT SYNC SEP.MAIN IC6404 BA7078AF HD1_MAIN V:6 H:7 PCA_H/V Y:25 MAINC_Y/PB/PR PB:27 PR:23 R:29 R/G/B_TXT_MAIN G:30 B:31 LPF MAIN IC6401 SM5301BS R/G/B_OUT AD MAIN IC6402 AD9883AKST-110 HD_MA SYNC SEL IC6408 TC74VHC126FT RA/GA/BA/HD/CK_MAIN HD1/VD1_MAIN UARTTXD UARTRXD PCM OUT2 IC6802 RDV2/GDV2/BDV2[0:7], CKDV2,DEDV2,VDV2,HDV2 TC74VH C157 PCM OUT1 RDV1/GDV1/BDV1[0:7], CKDV1,DEDV1,VDV1 ,HDV1 IC6803 PCM1742KE IC6101 TC7W126FU X6101 DCT115 SYSCLK1S IC7202 TC74VHC125 IC7202 TC74VHC125 EEPROM IC7205 RESETX RST_ASIC, RST2 MAIN UCOM IC7207 MB91F35APMTGE1 CN7402 AKM1234 Control cable to panel

JA6801 AKP1232 CN6951 AKM1201 CN7454 AKM120

IC7209 TC74VHC08FT

RESET IC IC7210 PST3612UR

MAINC_Y

HD2/VD2_MAIN

SDRAM IC7001,IC7002 HY57V643220CT-7

I/P IC7004 PE5326A

SD RAM IC7002 HY57V643220CT-7

PLLHD/PLLHOLD/CLAMP_MAIN IC7003 SYSCLK_2 TC74LCX125FT HD/VD_MAIN RA/GA/BA/HD/CK/DE/VD_MAIN RA/GA/BA/HD/CK/DE/VD_SUB HD/VD_SUB

FIELD2

HD/VD_TXT

SEL IC7452 TC74VHC126FT

Digital Vdeo Signals Selectors IC6951 PD6435A

TD0_IC3

RA/GA/BA/ RB/GB/BB_IC2 FIELD

SYSCLK_3

PLLHD/PLLHOLD/CLAMP_SUB LPF SUB IC6601 SM5301BS AD SUB IC6602 AD9883AKST-110 HD_SUB RA/GA/BA/HD/CK_SUB SYNC SEL IC6607 TC74VHC126FT HD1_SUB Y:39 SUB_Y/C C:37 R:35 G:34 R/G/B_DA_SUB B:33 SUBC_Y SYNC SEP.SUB IC6604 BA7078AF HD/VD_TXT_SUB HD/VD_SUB SYNC SEL IC6603 TC74VHC126FT RESIZE MIX IC7101 PE5855A RA/GA/BA VD0 HD2/VD2_SUB CLK0

SDRAM IC7151 MBM20PL3200BE70PFV

Y:15 SUBC_Y/PB/PR PB:17 RP:23

R/G/B_OUT

HD1/VD1_SUB SDRAM IC7152 MBM20PL3200BE70PFV DVI TX IC7401 SII170BCLG64 CN7401 AKP1216 DVI cable output to panel

TMDS[0:7]

Y/C SEP. CHROMA DEC. SUB R/G/B_DA_SUB out IC6255 PD0278A SUB_Y/C out

SYSCLK1S

RA/GA/BA/HD/CK/DE/VD/FLD_SUB

H,DE LOGIC IC7404 TC74VCX08FT

DE0,HD0

LOGIC IC7403 TC74VCX574FT

16.

MR Main Assembly AV Assembly

17.

Power on sequence

Differences between G3 PDP and G4 PDP G4 PDP Power on Sequence

G3 PDP Power on Sequence


PDP panel is master when power on the system

PDP Panel
VCC

PDP Panel
This line is used for only panel individual mode.

Module Ucom
SR_DW SR_UP Front key IR Assy

Module Ucom
Front key IR Assy

VCC

MR
MR Ucom
SRinterface VCC

MR is master

MR
SRinterface

UIF Ucom
MR Main Ucom

18.

Power on sequence
Two stand-by modes Passive Stand-By mode Active Stand-By mode

PDP Panel
VCC VCC

PDP Panel

Module Ucom
Front key Only UIF Ucom is on in the system. IR Assy

Module Ucom
Front key UIF Ucom, MR Main Ucom and Module Ucom is on. IR Assy

MR
SRinterface VCC

MR
SRinterface

UIF Ucom VCC

UIF Ucom

MR Main Ucom

MR Main Ucom

Normal Standby Condition UIF Micoprocessor on, and MR Main and Module Ucom waiting on IR power signal.
19.

RS-232 Standby Condition This state occurs after inputting a RS-232 command. Data can now be read out from the Media Receiver or Panel.

Block diagram Power Supply


17V REG IC9701 FAN 12V 12V DCDC Converter IC8507 DCDC Converter IC8509 5V

12V

1.25V

DCDC 6.5V Converter IC8508

3.35V 2.5V 3.3V 32V AV Devices V+3ILK

12V

UP converter IC8503

PD_TRG RELAY

Regulators IC8504 IC8505 6.5V 12V

9V

Bridge

DTV

V+5V_A

2.5V 12V AC DET AC_DET DCDC Converter IC8502 3.3V 1.5V SW 3.3V Q8512 Q8513 1.5V

SW Q8511

SR V+3STB

FRONT

PSW1

PD_DCDC1 US_ILK_SW UP Converter V+5STB IC8501

V+5V_A

US_REC_SW STB SW IC8506 V+3STB ACTIVE AC_DET V+3COM AV Ass'y V+5V_AV V+3STB 6.5V Main Devices (STB/REC) 5V IC7453 3.3V SENSOR Main Devices (ON) UIF Ucom

Regulators IC7454

V+5V_AV TMDS

PD_DCDC1 PSW1 PD_MAIN RELAY Power Ass'y Main Ass'y

Main Ucom V+3COM

V+3STB

MDR

20.

Media Receiver Main Power Supply

21.

Block Diagram DTV tuner

22.

Service Position

DTV Tuner

The DTV Tuner a non serviceable part can be Relocated in the service position to gain access to the Main PCB
23.

Media Receiver Major Replacement Parts List


Model PDP-R04U PRO-R04U DTV Tuner AXY1064 AV Board AWZ6802 AWZ6819 Power Supply AXY1065 MR Main Assy AWV2028

See service manual for a complete parts list.

24.

Trouble shooting
LED lighting pattern
Unit state
Stand-by Power management Power on RED light 100ms 100ms 50ms 50ms Green X times (0.5+2.5sec) 0.5

LED Lighting Pattern

GREEN light

STB with no PDP or MR Misconnection of system cable *1 Waiting for upgrading Ucom

RED blinking

RED/GREEN blinking

Upgrading Ucom Shut Down

Power Down

Red X times (0.5+2.5sec)

0.5

Trap SW working

*1: At the same time, panel screen is displayed red / green alternately

25.

Possible failure location from flashing a LED


Flash Times SD/PD Detected location MR LED RED GRN GRN6 Module Ucom Possible failure location Explanation of expected failure parts Short circuit of system cable Module Ucom on panel or around this Ucom Main Ucom ( IC7207) Communication line error between Module Ucom on panel and IC7207 (TXD_MDRXD_MDREQ_MD) Main Ucom 3 serial lines IC7004 (IP Process IC) or around this IC Communication line error between IC7004 and IC7207 Main Ucom (TXD_IC2, RXD_IC2, CLK_IC2, IC2_CE, IC2_EMG) IC7101( RESIZE MIX IC) or around this IC Communication line error between IC7101and IC7207 Main Ucom (TXD_IC3, RXD_IC3, CLK_IC3, IC3_CE, C3_REQ, IC3_BUSY) IIC bus line IC8903 ( CC Ucom) or around this IC IC6107 (CD_MAIN) or around this IC IC6255 (CD_SUB) or around this IC IC6402 (AD_MAIN) or around this IC IC6602 (AD_SUB) or around this IC IC6801 (HDMI_1) or around this IC IC6881 (HDMI_2) or around this IC IC6951 (BUS_SW) or around this IC IC7401 ( TX) or around this IC U7501 (TU) or around this IC IC8002 (AV_SW) or around this IC IC8005 (RGB_SW) or around this IC IC7205 ( E2P) or around this IC Communication line error between the above ICs and IC7202 Main Ucom (SCL_AV, SDA_AV, SCL_MAIN, SDA_MAIN, SCL_HDMI, SDA_HDMI, SCL_EP, SDA_EP) IC7202 (Main Ucom) Flexible cable failure between Main board and AV board Communication line error between IC7202 Main Ucom and IC8702 IF Ucom (TXD_IF, RXD_IF, CLK_IF, IF_CE, IF_BUSY) Stop FAN due to fan failure or something is stuck in the fan Using units in high temperature location DTV Communication line error between DTV tuner and IC7207 Main Ucom (TXD_DT, RXD_DT) Failure in U8502 (DD_CON on AV) or short circuit on another location MR power Assy in failure or short circuit on another location OSD comment when detecting SD None

Trouble shooting

GRN7

None

SD
GRN8

None

GRN9

Main Ucom

None

GRN10 GRN11 GRN12

FAN MR or PDP (?) having high temperature DTV tuner

None Turn of the unit due to high temperature. Confirm temperature around MR [SD11] None

GRN13 RED

ASIC Power (DC-DC )

None None

PD

MR PWR

26.

SD Block
AV AV Main Assy
HDMI1 Rx IC6881 HDMI2 Rx IC6881
CN7202 EEPROM IC7502 CN960 IC9601 TEMP Sensor

Front key Assy

U7501

U7502

UIF Ucom A2 M2

8 8 9
Main Ucom IC7207

11

FAN

AW SW IC8002 CC Ucom IC8903 RGB SW IC8005

10 8 8 13 7
DCDC convertor Y/C SEP MA IN IC6107

M3

B2 FAN

12 7
B1

DTV tuner TL955

AD Main IC6402

I/P IC7004 Bridge Assy

SD6: TXD_MD, RXD_M D, RQE_M D SD7: IC7004 - IC7207 (TXD_IC, XD_IC2, CLK_IC2 , IC2_CE, IC2_EMG) IC7104 - IC7207 (TXD_IC3, RXD_IC3, CLK_IC3, IC3_CE, IC3_RQE, IC3_BUSY) SD8: (SCL_AV, SDR_AV, SCL_MAIN, SDA_MAIN, SCL_HDMI, SCL_EP, SDA_EP) SD9: IC7202 - IC8702 (TXD_IF,RXD_IF, CLK_IF, IF_CE, BUSY) SD10: FAN_NG SD11: TEMP2 SD12: DTV (TXD_DT, RXD_DT)

Signal Selector IC6951


Y/C SEP SUB IC6255 AD SUB IC6602 RESIZE MIX IC7101

IC7401 DVI TX

MDR Assy M4 MD1


To Module Ucom

on Panel

27.

How to use RS-232C port


For G4 PDP system, SR+ line and RS-232C line are used same data line to adopt SR+ system. The following is the block diagram of SR+ and 232C lines. SR+ is selected as factory default, therefore when using RS-232C port on MR, After using RE232C side for repair, please surely return the line to SR+ line.

[Block diagram of SR+ and RS-232C line]


MR_SR_assy AV_BOARD_assy

232C Driver 232CDSUB9


SR+ Interface

TXDEXT RXDEXT SR_EN_B

IC9702 IF Ucom

SR+SR_out

[Changing method of SR+ -> 232C]


By remote control Press Vol up (or down) key and hold 3 to 10 sec -> Press [SPLIT] and hold 3 to 10 sec within 3 sec -> Press [ENTER] within 3 sec. After that, line is changed 232C line. Communication speed is set the last used value. By 232C There is no method.

[Changing method of 232C -> SR+ ]


By remote control Press Vol up (or down) key and hold 3 to 10 sec -> Press [SPLIT] and hold 3 to 10 sec within 3 sec -> Press [HOME MENU] within 3 sec. After that, line is changed 232C line. Communication speed is set the last used value. By 232C Sending [BR0] command After that, you cannot control to MR by RS-232C

28.

MR individual mode
For G4 PDP system, Media Receiver can work without the PDP panel by the following method. Controlling by Remote control 1) Connect SR IN on MR to SR OUT on another PIONEER Product such as DVD player. Because there is no IR sensor on MR, it is necessary to use remote control with no PDP panel. In this case, turn remote control towards the product, no the MR. 2) Connect some another cable between MR and that product ( audio cable or video cable) Because there is no GND line in the SR cable, it is necessary to connect another cable to make same ground level. If connecting PDP-434PU or PDP-504PU to MR by system cable ( white one), MR output signal is displayed normally. Do not connect the other system cable (gray one). Connector style is completely the same between G4 PDP system cable and G3 PDP system (PDP-433 or PDP-503), but data lines and power line are different. So the worst case, the unit might be broken. A pioneer product. SR cable Media Receiver

DVI Compatible Monitor

SR in

Patch cable for ground connection


DVI Output
Controlling by PC via RS-232C RS-232C port cannot be used by factory default due to SR+ function. It is necessary to change to select RS-232C line. Please refer to "How to use RS-232C port ". It also requires to use D-sub 9 pin straight cable. 9 pins straight DVI Compatible Monitor

PC with serial

Media Receiver

RS232C

DVI Output
Attention point with this mode Do not connect any cables to MDR connector on MR during this individual mode. Media Receiver

DVI Output

29.

Plasma Panel Section

30.

31.

Blank Page

PANEL FACILITIES AND SPECIFICATIONS


PLASMA DISPLAY (PDP-434PU)

Front view (Right view)

5 6 7

2 1
1 2 3 4

3
5 6 7 8 STANDBY/ON button INPUT button VOLUME +/ buttons CHANNEL +/ buttons

POWER button STANDBY indicator POWER ON indicator Remote control sensor

32.

Rear view

. /
The terminals have faced downward.

. SYSTEM CABLE terminal (BLACK) / SYSTEM CABLE terminal (WHITE)

SPEAKER (right/lef t) terminals AC INLET terminal

33.

PDP Panel
BLOCK DIAGRAM
OVERALL BLOCK DIAGRAM
DRIVER IC IC1552 DRIVER IC IC1553 DRIVER IC IC1554 DRIVER IC IC1555 DRIVER IC IC1552 DRIVER IC IC1553 DRIVER IC IC1554 DRIVER IC IC1555

V+5V V+3V_LVDS V+3V_PLL V+3V_IC5 IC1501 AD1 CN1501 V+9V V+60V V+ADR RESONANCE BLOCK

V+5V V+3V_LVDS V+3V_PLL V+3V_IC5 IC1501 AD1 CN1501 V+9V V+60V V+ADR RESONANCE BLOCK

43 ADDRESS ASSY

43 ADDRESS ASSY

PANEL SENSOR ASSY


SENSOR IC1072 CN1071 TE1

CN5501

CN5502 D5 ADR_PD1 D6 ADR_PD2

CN5503 D7 ADR_PD3

CN5504 D8 V+60V CN5602 CN5001 CN5511 D15 D12 CN5508 CN5601

43 SCAN B ASSY
IC5V ADD SEL_PULSE IC3201 VCC IC5V _VH ADD SEL_PULSE IC3202 VCC IC5V _VH ADD SEL_PULSE IC3203 VCC IC5V _VH ADD SEL_PULSE IC3204 VCC IC5V _VH ADD SEL_PULSE IC3205 VCC IC5V _VH ADD SEL_PULSE IC3206 VCC SB1 _VH PSUS CN3201 CN2101 SCAN

VCC_VH V_IC5V Y2

43 Y DRIVE ASSY
VCC_VH V_IC5V Y4 CN2301 V_OFS VC_VFVC_VF+ DC_DC CONV BLOCK VSUS

ADR_ PD0

OR LVDS CN5202 V+3V_D DC-DC CONVERTER MODULE AXY1066

V+6.5V

DIGITAL VIDEO ASSY


V+12V D2 V+12V Vsus_ADJ. PD_PWDN

+5V

REGULATOR

+6.5V

V+1V_D D4 PSUS +5V +16.5V VSUS DCC_PD

MASK MOD IC2307 +5V +16.5V SOFT-D BLOCK Drive Signal Y1 D13

FLASH MEMORY IC5305

OR

D1

D14 CN2001 CN5521 LOGIC BLOCK +5V +16.5V SCAN YSUS SUB-FILD CONV. & XY DRV SEQUENCE PATTERN GEN. IC5401 PD5856A

XSUS

RESONANCE BLOCK +16.5V VSUS +RESET BLOCK PSUS Drive Signal VH_UV_PD YDRIVE_P DYRESNC_PD YDD_CHV_PD IC5V_UV_PD

XSUSTN_PD XDD_CNV_PD XDRIVE_PD DCLK, DE HD, VD RA IN, GA IN, BA IN RB IN, GB IN, BB IN OR

IC5V

VCC _VH

CN3001

SCAN SA1

CN2102

ADD SEL_PULSE IC3001 VCC IC5V _VH ADD SEL_PULSE IC3002 VCC IC5V _VH ADD SEL_PULSE IC3003 VCC IC5V _VH ADD SEL_PULSE IC3004 VCC IC5V _VH ADD SEL_PULSE IC3005 VCC IC5V _VH ADD SEL_PULSE IC3006

PD

MASK

PD_MUTE +5V +16.5V VSUS Drive Signal Vofs MODULE UCOM IC5201 RELAY, PD_TRIGGER

PSUS

MASK MOD IC2303 VC_VF+ VC_VF- V_OFS OFFSET BLOCK

LVDS

V_IC5V VCC_VH V_IC5V Photo Coupler BLOCK OR

Scan Signal Y3

43 SCAN A ASSY

ADR_ PD4 CN5505

ADR_PD5 D9 CN5506

ADR_PD6 D10 CN5507

ADR_PD7 D11

CN1501 AD1 IC1501 V+3V_LVDS V+3V_PLL V+3V_IC5

43 ADDRESS ASSY
RESONANCE BLOCK V+ADR V+9V V+60V

CN1501 AD1 IC1501 V+3V_LVDS V+3V_PLL V+3V_IC5 V+5V

43 ADDRESS ASSY
RESONANCE BLOCK V+ADR V+9V V+60V

34.

V+5V

DRIVER IC IC1552

DRIVER IC IC1553

DRIVER IC IC1554

DRIVER IC IC1555

DRIVER IC IC1552

DRIVER IC IC1553

DRIVER IC IC1554

DRIVER IC IC1555

DRIVER IC IC1552

DRIVER IC IC1553

DRIVER IC IC1554

DRIVER IC IC1555

DRIVER IC IC1552

DRIVER IC IC1553

DRIVER IC IC1554

DRIVER IC IC1555

V+5V V+3V_LVDS V+3V_PLL V+3V_IC5 IC1501 AD1 CN1501 V+9V V+60V V+ADR RESONANCE BLOCK

V+5V V+3V_LVDS V+3V_PLL V+3V_IC5 IC1501 AD1 CN1501 V+9V V+60V V+ADR RESONANCE BLOCK

43 ADDRESS ASSY

43 ADDRESS ASSY
S1 MAIN POWER AC INLET

LIVE P4 VSUS T105 Switching Q120 M107 +6.5V +16.5V P3 M111 VSUS_ CONT T101 P5 +6.5V VADR T102 RL101 Q117 Switching T103 Switching Q119 X2 VSUS Q116 +390V Switching PFC Q101, Q102 CN1201 RC101 DC_DC CONV BLOCK V_RN NEUTRAL

43 X DRIVE ASSY X CONNECTOR A ASSY

+6.5V REGULATOR +5V VSUS +16.5V +5V PSUS

D133

P7 LIVE X1 RELAY & PD NEUTRAL CN1001

MASK MOD IC1203 +5V Drive Signal +16.5V SUS OUT +5V

P2 Vsus_ADJ. +12V PS.PD EXT.PD RELAY P1 STB 3.3V

T104

M105 Switching

D131,D134

+16.5V V_RN -RESET PULSE BLOCK

SECONDARY

PRIMARY

LOGIC BLOCK

RESONANCE BLOCK

+6.5V

P6

POWER SUPPLY UNIT

SUS OUT VSUS CN4001 R1 V+3V V+6.5V ACTV R4 DCLK, DE HD, VD TMDS RECEIVER RA IN, GA IN, BA IN RB IN, GB IN, BB IN IC4202 FET SW EEPROM for EDID STB3.3 MUTE Drive Signal +16.5V +5V

PANEL IF ASSY

MASK MOD IC2303

R7 V+6.5V

PSUS

CN4009

A_SCL,A_SDA,SRS FOCUS,TRUBASS A_MUTE ST_BY A_NG

CN3504 A1 CN3501 A4 +9V L,R

X CONNECTOR B ASSY
+16.5V

CN4004

CN3503

R6 CN4007 LED_R,G

VOL IC IC3502

HD AUDIO AMP ASSY HD SP TERMINAL ASSY

CN4010

V+3V_STB TMDS DDC R3 CN4003

Bus Buffer

STB _MT R2

R8

CN4751

KEY REM

L1

PANEL LED ASSY

CN4002 CN4852 CN4851

DVI CONNECTOR

MDR CONNECTOR

KL2

KL1

CN4801

SW1

KEY CONTROL ASSY

PANEL KEY ASSY


CN4901

PANEL IR ASSY
RE1

CN1501 AD1 IC1501 V+3V_LVDS V+3V_PLL V+3V_IC5 V+5V

43 ADDRESS ASSY
RESONANCE BLOCK V+ADR V+9V V+60V

CN1501 AD1 IC1501 V+3V_LVDS V+3V_PLL V+3V_IC5 V+5V

43 ADDRESS ASSY
RESONANCE BLOCK V+ADR V+9V V+60V

J3701

L,R WOW IC IC3501

L,R POWER AMP L,R IC3504

L,R

L,R

CN3701

B_SDA B_SCL

AUDIO L AUDIO R

35.
DRIVER IC IC1553 DRIVER IC IC1554 DRIVER IC IC1555

DRIVER IC IC1552

DRIVER IC IC1553

DRIVER IC IC1554

DRIVER IC IC1555

DRIVER IC IC1552

SPEAKER

EEPROM for Backup

Bus Buffer

+9V

+16.5V

A3

SP2

SP1

Circuit Board Locations


Address Assy Address Assy Address Assy Address Assy

Scan B

Y Drive

Digital Video

Power Supply

X Drive

Scan A

Panel IF

Audio IF

Address Assy

Address Assy
36.

Address Assy

Address Assy

Panel Replacement Parts List


Model PDP-434PU PRO-434PU PDP-504PU PRO-504PU AWZ6808 AWV2035 X-Drive AWZ6794 Y-Drive AWV2022 Power Supply AXY1068 Panel IF AWZ6786 Digital Video Assy AWV2018 Audio Amp AWZ6834

Model PDP-434PU PRO-434PU PDP-504PU PRO-504PU

Panel Sensor AWZ6795

HD SP Terminal AWZ6792

Scan IC SN755864APZP

Panel LED AWZ6787

Panel Key AWZ6788

Key Control AWZ6789

AN16003A

See service manual for a complete parts list.


37.

PANEL IF ASSY Block Diagram


PANEL IF ASSY
R3 TMDS IC4202 TMDS RECEIVER R4

Copy Protect Key IC


Q4017 NOR IC4201 DDC_ROM IC4205 RESET IC Q4203 INV

Digital RGB out


RSTBTMD DVI_MUTE *DDC_WP

DVI CONNECTOR

CN4003

IC4206 I2C BUFFER

Q4215 5V 3.3V I2C LEVEL SHIFT

6: DDC_SCL 7: DDC_SDA Q4004 INV 14: DDC_+5V

Plug & Play IC 43 or 50 inch

DVI_OFF OP_DET R2 IC4006 BUF

11: MTXD IC4006 BUF 2: MRXD 3: P_ST_B IC4006 BUF 10: MR_ST_B IC4006 BUF 7: REQ

Com line in

RXD0 TXD0 IC4002 BACKUP ROM CN4004 B_SCL, B_SDA MR_ST_B REQ_MD

Com line out

Backup Adjustment Data for the Digital Video Assy IC4002

MDR CONNECTOR

Q4004 INV 8: STB3V Q4006 INV CN4002 9: KEY_B 14: REM_B Q4006 INV Q4006 INV IC4006 BUF KEY_B Q4006 INV IC4006 BUF REM_B Q4009 INV 15: STB_MT Q4011 INV Q4007, Q4011 NOR LED_G_B A_NG,A_MUTE,STB_SW, FOCUS,TRUBASS,SRS A_SCL, A_SDA Q4001 5V 3.3V I2C LEVEL SHIFT LED_R_B MR_AC_OFF

R7 CN4009

13: AUDIO_R 20: AUDIO_L R8 CN4010 REM KEY CN4007 LED G LED R R6 CN4006 OP DET R5

R_IN L_IN

Front Remote sensor input

Trap Switch Input

Front Panel LED'S


Side Key buttons
38.

Panel IF Assembly
The Panel IF Assembly serves as the main interface to receive and distribute input signals from the Media Receivers DVI and MDR connectors. The digital video TMDS (Time Minimized Differential Signal) enters the module at the DVI connector and IC4202 receives the signals, checks the copy protect key data and converts the output to a 2 phase 10 bit RGB that will pass through connector CN4004 and onto the Digital Video Assembly. IC4201 (DDC_ROM) works as the Plug And Play device and with data information from the Digital Video Assembly it relays back to the Media Receiver the panel size information. (43 or 50 inch display.) The MDR connector inputs analog Audio and control information from the Media Receiver and in addition it outputs remote control data and power on signals. Backup adjustment data for the Digital Video Assembly is contained in IC4002 and can be restored into a replacement assembly therefore allowing this unit to require no adjustments when the Digital Video assembly has been replaced. Trap switch input on CN4006 when activated will stop the TMDS receiver and send information to the Panel Microcomputer to shut down the panel display. At this time both the Red and Green LEDs on the Panel will be on and the resetting procedure must be followed.

39.

DIGITAL VIDEO ASSY


Block Diagram
Works by passive standby power CN5001 Works by active standby power
43 ADDRESS ASSY x8
Video signal LVDS

DIGITAL VIDEO ASSY


(R,G,B) x10bit x2 HD, VD, CLK, DE

IC5
Sync. signal 3-wire serial down 3-wires serial up

PANEL SIZE

Signal for JTAG Parallel bus IIC communication

OR

EMG

IC5401
EMG

43 Y DRIVE ASSY
FLASH ROM
Sequence data

SCAN ASSY

Asynchronous serial down Asynchronous serial up Others

THEATER

MASK circuit (ADR_PD)

Xtal
RST

MANTA

TCK TMS TRST TDI TDO

OR
MUTE

JTAG & FLASH writing MUTE PD PD PD PD PD

OR 1.5V RST IC 3.3V RST IC

For other HD

RST2 DVI_ DET

IC4_ RST

TXD CLK IC4_ CE

RXD IC4_ BUSY REQ_ IC4

Connector disconnection detection


PSIZE

MSTATE RSTBTMDS L_ SYNC DDC_ W P EEPRST

Vofs EEP ROM

E_ SCL E_ SDA

VD_ IN

43 X DRIVE ASSY
Xtal

DVI_ MUTE

OP_ DET ADR_ PD

From PANEL IF ASSY

3STATE

W E_ IC4

SCAN_ PD YDRV_ PD YRES_ PD

MUTE

A_ SCL/ A_ SDA YDC_ PD RXD0 TXD0 REQ

Excepting panel module

IC5V_ PD XSUS_ PD XDC_ PD XDRV_ PD PS_ PD DCC_ PD

PD PD PD

For other HD
CST3

MODEL

OR

B_ SCL/ B_ SDA MRAC_ DET

MODULE UCOM

IC5201
PSW _ D MODE YDRV_ UC XDRV_ UC

DC- DC CONV.

Connector disconnection detection

For other HD
KEY REM

PD_ MUTE BUSY RXD1 CLK1

PD MUTE

Writing
For panel module
POW ER PNL_ MUTE DITHER MAX_ PLS1 MAX_ PLS2 MASK1 RESET CNVSS TXD1

OR

AND

3.3V RST IC
For other HD
STB_ SW SRS FOCUS TRUBASS VOFS VSUS A_ MUTE TEMP1

PANEL SENSOR ASSY


Thermal sensor

LED_ R LED_ G AC_ DET DRIVE_ OFF PD_ TRG RELAY

PD LED

CN4001 From PANEL IF ASSY


POWER SUPPLY ASSY
STB_ MT

STB3.3V Power
AC_ DET

DRIVE OFF

RELAY CONTROL OR POW ER ON RELAY Each PD

Vsus

40.

AC-OFF Det.

Digital Video Assembly


The 10 bit 2-phase digital RGB and sync signals input this assembly from the Panel IF board at CN5001. IC5401 processes the information and develops the X drive, Y drive, scan and addressing signals for each of the individual assemblys. IC5201 (The Main Module Microcomputer) receives information from the Panel IF board for control of the Panel display. This IC also monitors all the Power Down defect lines from attached assemblies. If a Power Down defect line activates the Module Microcomputer will interpret the defect and take the appropriate action. Depending on the type of defect the unit will be put in Power Down mode or Shut Down mode. The Module Microcomputer IC will also flash the front panel LEDs with a corresponding code to the defective area. (See LED troubleshooting section). This assembly also contains a switch (S5201) that can be used to turn off all power supply voltages except the low voltage. This can be useful for troubleshooting, reading out data via RS232 and when updating firmware. If replacing this assembly be sure to follow the restore procedure in the Factory Service Mode section.

41.

43 Y DRIVE ASSY Block Diagram


43 Y DRIVE ASSY
VH Y2

CN2101 Y1 CLK1 CE CLK2 CLR OC2 OC1 SI IC5V Photo Coupler Photo Coupler Photo Coupler CN2102 Y3 Photo Coupler Photo Coupler Photo Coupler Photo Coupler VH

To 43 SCAN B ASSY

To 43 SCAN A ASSY

From DIGITAL VIDEO ASSY

CN2001

VSUS IC2203 YPR-U YSOFT-D

YPR-U YSOFT-D YSUS-G YSUS-B YSUS-U2 YSUS-D2 YSUS-U1 YSUS-D1 YSUS-MSK YOFS YSUS-PD SCN_5V_PD Y_DD_PD SCAN_PD YDRIVE_PD

YSUS-G YSUS-B YSUS IC2201 -U2 5V YSUS-D2 YSUS-U1 5V YSUS-D1 XSUS P.D. Circuit IC2202 HB DRIVER SUS GND HB DRIVER SUS GND L2204 L2205 Mask Module IC2307 STK795-511 L2202 L2203 Mask Module VSUS 5V 16.5V IC2303 STK795-511 To SCAN ASSY

VSUS 5V 16.5V

YSUS-MSK

IC2302 Photo Coupler

IC2304

YOFS

IC2308 Photo Coupler

IC2309

Y4

From POWER SUPPLY UNIT

CN2301 16.5V 1 DGND 2 6.5V 3 DGND 4 N.C. 5 N.C. 6 VSUS 7 VSUS 8 N.C. 9 SUSGND 10 SUSGND 11 P.D. DET. IC2305 REGULATOR VSUS 5V

IC5V UVP

VF+ IC5V, VF VFD-D CONV. IC5V

VOFS VOFS OVP VOFS UVP D-D CONV.

VOFS

VSUS VH OVP VH UVP

VH D-D CONV.

VH

42.

Y Drive & Scan Ass'y


215V Vsus

MASK Module

Y Drive Ass'y

SCAN Ass'y

SUS B SUSOUT SUS G SUS U2

Y SUS MSK P SUS SCAN IC

VH 130V SUS D2

Second Resonance
PR-U SOFT_D

SUS U1 Vofs Vsus SUS D1 -30V -50V


OVD Y_DD_PD

Panel

First Resonance
VF+ To middle voltage detection circuit YSUS_PD

Vcp To MASK Mod.


Over Current Det

Output waveform

YDRIVE_PD

16.5V

43.

43 X DRIVE ASSY Block Diagram

X1

43 X DRIVE ASSY
To X CONNECTOR ASSY XSUS-G XSUS-B XSUS IC1101 -U2 5V XSUS-D2 XSUS-U1 5V XSUS-D1 XSUS P.D. Circuit IC1102 HB DRIVER SUS GND HB DRIVER SUS GND L1104 L1105 Mask Module IC1207 STK795-510 L1102 L1103 Mask Module VSUS 5V 16.5V IC1203 STK795-510 PSUS

From DIGITAL VIDEO ASSY

XSUS-G XSUS-B XSUS-U2 XSUS-D2 XSUS-U1 XSUS-D1 XSUS-MSK XCP-MSK XNR-D XSUS_PD XDD_PD XDRV_PD

CN1001

VSUS 5V 16.5V

XCP-MSK

Charge Pump Circuit

VCP

XSUS-MSK

IC1202 Photo Coupler

XNR P.D. DET. X2 CN1201 16.5V 1 DGND 2 6.5V 3 DGND 4 N.C. 5 N.C. 6 VSUS 7 VSUS 8 N.C. 9 SUSGND 10 SUSGND 11 N.C. 12 IC1204 P.D. DET. IC1205 REGULATOR VSUS VRN OVP P.D. VSUS D-D CONV. T1401 VRN-220V 5V XNR-D

From POWER SUPPLY UNIT

VRN UVP P.D.

44.

X Drive Ass'y
215V Vsus

MASK Module
SUS B SUSOUT SUS G SUS U2
XDRIVE_PD

X SUS MSK P SUS

To OCD

SUS D2

Second Resonance
RN Panel

SUS U1
To OVD

X_DD_PD

-225V

SUS D1

First Resonance

To middle voltage detection circuit XSUS_PD

Vcp
Over Current Det

X CP MSK
XDRIVE

Output waveform

XDRIVE_PD

16.5V

45.

ADR Ass'yADR M

434 Adddress
Control signal 8 Address Assy /1set
From DIGITAL To address resonance circuit

To Digital Video Assy Over current Detect

ADR B ADR U1 LVDS transferring


10

IC5
LVDS Decode

Controll singal for address

ADR_PD ADR D1 Vadr ADR U2 ADR OUT

4 TCP ICs / 1Assy

To TCP x 4

DATA

60V

ADR M

Panel ADR D2 To Middle Voltage detection ADR_PD

ADR OUT

ADR M OUT

46.

HD AUDIO AMP ASSY

From POWER SUPPLY Unit

CN3504
+16.5V

HD AUDIO AMP ASSY


+9.0V +9.0V

A2

A1 +6.5V WOW IC IC3501 R_Audio From PANEL IF ASSY L_Audio SCL, SDA SRS,FOCUS,TRUBASS +9.0V A_Mute ST-BY A_NG_B +16.5V REGULATOR IC3503 R_OUT+ DC DETECT BLOCK POWER AMP IC IC3504 R_OUTL_OUT L_OUT + +16.5V BUFFER VOLUME IC IC3502

CN3501

Shut Down Detection line Output

CN3503

A3

J301

SP2

HD SP TERMINAL ASSY

R OUT

L OUT

SP1

Shut down detection from the audio section will cause the front panel LED to flash 2 times if the problem is communcation, 5 times if DC detect, speaker shorted or Power Amp IC.

47.

Disassembling & Assembling


PCB LOCATION

43 ADDRESS Assy 43 ADDRESS Assy DIGITAL VIDEO Assy 43 Y DRIVE Assy PANEL SENSOR Assy 43 ADDRESS Assy POWER SUPPLY Unit 43 ADDRESS Assy 43 X DRIVE Assy X CONNECTOR A Assy

43 SCAN B Assy

43 SCAN A Assy

PANEL KEY Assy

X CONNECTOR B Assy HD AUDIO AMP Assy 43 ADDRESS Assy

PANEL IF Assy PANEL IR Assy 43 ADDRESS Assy 43 ADDRESS Assy

PANEL LED Assy 43 ADDRESS Assy

HD SP TERMINAL Assy

KEY CONTROL Assy

Rear view

48.

DISASSEMBLY
1 Rear case (43P), Front case Assy (43P)

1 2 3 4

Remove the grip by removing the four screws. Remove the ten screws (B tight). Remove the twenty six screws (M screws). Remove the rear case (43P). Rear case (43P)

3 2 1
Grip

2 1 4
Grip

1 2 3 2 3 5 6 7
Remove the flexible cable from the PANEL KEY Assy. Remove the three screws (B tight). Remove the front case assy (43P).
2

1 2 3 2

3 2 2

2
3

Note: As the screws used for the front case are B tight (ABZ30P100FZK) and other screws used are M screws (AMZ30P060FZK), care must be taken not to use the screws in the wrong places.

Front case Assy (43P)

PANEL KEY Assy

49.

Notes when reassembling the rear case (43P)

1 3
Flat clamp 3P Jumper wire with housing (J108) Thin clamp Infrared-receiver holder

5 7 3
Flat clamp

Jumper wire B (J106) Jumper wire (43) with power (J110) Flexible cable (J211) Care must be taken that the wires do not protrude from the front chassis. Pass J108 through under J110. Care must be taken that the wires do not protrude from the front chassis.

Nyron rivet

Front chassis VL Assy (43)

4 Front chassis VL Assy (43), Front chassis VR Assy (43) 1 2 3 4 5 6 7 8


Remove the front case, then remove the screw that secures the infrared-receiver holder. Remove the nylon rivet, then remove the infrared-receiver holder. Remove the flat clamp, then remove the wires. Remove the front chassis VL Assy (43), by removing the five screws (M screws). Remove the PANEL LED Assy, by removing the screw (B tight). If the screw is not removed, the connectors on the PANEL LED Assy may be damaged. Remove the switch holder, by removing the screw (M screw). Remove the thin clamp, then remove the wires. Remove the front chassis VR Assy (43), by removing the four screws (M screws). Switch holder

Thin clamp

6 5
PANEL LED Assy

Front chassis VR Assy (43)

50.

43 SCAN A, B, X CONNECTOR A and B Assemblies 1 2 3


Remove the eight screws (M screws). Remove the two pin connectors. Remove the 43 SCAN A and B Assemblies.

Multi base section 1 2 3


Remove the four screws (M screws). Remove the some connectors. Remove the multi base section.

1 1
43 SCAN B Assy

2 1 1
4

3 1 1
43 SCAN A Assy 43 Y DRIVE Assy

2 1

PCB Location for multi base section


HD AUDIO AMP Assy

4 5

Remove the six screws (M screws). Remove the X CONNECTOR A and B Assemblies. PANEL IF Assy HD SP TERMINAL Assy

4
X CONNECTOR A Assy

4 4
43 X DRIVE Assy

4 4 4
X CONNECTOR B Assy

51.

Trouble shooting Operation status indicated by LEDs


MR-LED
Standby RED GREEN RED GREEN Normal MR-AC power off Panel -AC power off RED GREEN RED GREEN RED GREEN RED GREEN RED GREEN RED GREEN RED GREEN RED GREEN 1.0s 1.0s 1.0s 1.0s Disconnection of system cables 1.0s 1.0s 0.5s 0.5s 0.5s 3.0s 1.0s 1.0s 1.0s 1.0s

PANEL-LED

Power on

MR power down

0.5s

3.0s

MR shut down

0.5s

0.5s

0.5s

3.0s

Abnormality in MR

MR trap SW open

Panel power down

Panel shut down

0.5s

0.5s

0.5s

3.0s

Abnormality in PANEL

Panel Trap SW open

Disconnection of the RED system cable ( MDR ) GREEN Only panel Power management RED GREEN

52.

Identification of locations having abnormality by the number of times the LEDs flash
On Shutdown and power-down
Shutdown Operation: When the microcomputer detects any abnormality, it forcibly turns off the unit. LED indication: The green LED flashes. Power-down Operation: When the unit is in emergency status, a protection circuit is activated, and the power is turned off. LED indication: The red LED flashes.
Category

MR-LED STB ON
Lit Lit Lit

PANEL-LED STB ON
1 time
2 times 3 times

Content
Communication failure of the panel-drive IC Communication failure of the module IIC

Unit's operation
Immediate shutdown Immediate shutdown

Warning indication when the MR is connected

Power decrease of the digital Immediate shutdown DC-DC converter Shutdown 30 seconds after warning The unit is shut down because of high internal temperature. Check the surrounding temperature of the PDP. [SD04] The internal protection circuit is activated, and the unit is shut down. Is a speaker cable short-circuited? [SD05]

Lit

Panel having high 4 times temperature

Lit

5 times Audio failure

Shutdown 3 seconds after warning

6 times

Lit Lit Lit Lit Lit

Communication failure of the module microcomputer Main 3-wire serial communication in failure Communication failure of the main IIC Communication failure of the main microcomputer Fan in failure MR or unit having higher temperature Communication failure of the digital tuner MR-ASIC power (DC-DC) in failure Communication failure of IF-EEPROM MR power supply Panel-POWER SUPPLY SCAN SCAN-5V Y-DRIVE Y-DCDC Y-SUS ADDRESS X-DRIVE X-DCDC X-SUS DIGITAL-DCDC UNKNOWN

Immediate shutdown Immediate shutdown Immediate shutdown Immediate shutdown Immediate shutdown Shutdown 30 seconds after warning The unit is shut down because of high internal temperature. Check the surrounding temperature of the MR. [SD11]

SD

7 times 8 times 9 times 10 times

11 times

Lit

12 times 13 times 14 times

Lit Lit Lit Lit


2 times 3 times 4 times 5 times 6 times 7 times 8 times 9 times 10 times 11 times 12 times 15 times

Immediate shutdown Immediate shutdown Immediate shutdown Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down

PD

1 time Lit Lit Lit Lit Lit Lit Lit Lit Lit Lit Lit Lit

If the unit cannot identify which protection circuit was activated, even if a power-down had been detected, the red LED may flash 15 times.

53.

Block diagram of the shutdown signal system


Note: The figures 1 - 5 indicate the number of times the LED flashes when shutdown occurs in the corresponding route.

DIGITAL VIDEO ASSY


IC5401 IC4

HD AUDIO AMP ASSY


A1 IC3504 AMP A_NG

PANEL IF ASSY
R7

TXD_IC4 RXD_IC4 CLK_IC4 1 IC4_CE IC4_BUSY R4 D15

IC5301 3.3V-RST IC5302 OR IC5003 1.5V-RST

PANEL SENSOR ASSY

RST2

2 2
IC4002 EEPROM IC5201 MODULE UCOM E_SCL E_SDA

IC5206 EEPROM

IC3502 VOLUME IC

4
TEMP1

D4

TE1

A_SCL A_SDA

B_SCL B_SDA

IC1072 TEMP. SENSOR

Diagnosis of shutdown
LED SD Circuit in Operation Defective Assy Reason for Shutdown Communication failure of IC4 Communication 1 time failure of the panel-drive IC DIGITAL VIDEO Writing failure of IC4 Point to be Checked IC4 BLOCK, PANEL FLASH BLOCK Possible Defective Part IC5401, IC5305 After turning the unit on again, check if the data on the version can be read with the GS1 command. MODULE UCOM BLOCK PANEL IF BLOCK IC5206 IC4002 Check if the cable is disconnected or not securely connected. IC3502 ADY1081 Check if the 114-pin FPC is broken or not securely connected. Check if 3.3 V, 2.5 V, and 1.5 V are activated. Remarks

DIGITAL VIDEO Communication failure of the PANEL IF module IIC 2 times (Check the shutdown subcategory on the Factory menu.) HD AUDIO

Communication failure of the EEPROM (4K) Communication failure of the EEPROM (2K)

Disconnection of cable CN4009 - CN3501 Defective volume IC HD AUDIO AMP Assy

Defective 114-pin FPC CN4004 - CN5001

3 times

Power decrease of DIGITAL VIDEO DIGITAL-DC-DC

Defective DC-DC converter Defective RST IC

DIGITAL DD CON BLOCK PANEL FLASH BLOCK

U5601 IC5301, IC5302, IC5303

POWER SUPPLY No startup of 12 V Cable disconnected Panel having DIGITAL VIDEO higher temperature

CN5202 - CN1071 Shutdown occurs when the sensor temperature becomes 77C or more (PDP434P) or 83C or more (PDP-504P). Check if the speaker cables are in contact with the chassis, etc. IC3504 Check if the cable is disconnected or not securely connected.

4 times

Panel having higher temperature

Surrounding temperature

Speaker short-circuited Speaker terminals 5 times Audio failure HD AUDIO HD AUDIO Defective AMP IC HD AUDIO AMP ASSY

Disconnection of cable CN4009 - CN3501

54.

Block diagram of the power-down signal system


DIGITAL VIDEO ASSY ADDRESS ASSY ADDRESS ADDRESS ASSY ADDRESSASSY ASSY (upper) (upper) (upper) (upper) AD1
D5D8 Note: The numbers 2- 1 indicate the number of times the red LED flashes when power down occurs at the corresponding route.

ADDRESS ASSY ADDRESS ADDRESS ASSY ADDRESSASSY ASSY (upper) (upper) (upper) (lower)

IC5214 IC5215 OR D9D12

ADR_PD

AD1

POWER SUPPLY XDRIVE ASSY


X1 D14
XDRIVE_PD XDD_CNV_PD XSUS_PD

9 10 11

OR

IC5208 PD-MUTE
PD_MUTE

S5201

D1

P2 Relay control

YDRIVE ASSY
Y1

D13

SCAN_PD SCAN_5V_PD YDRIVE_PD YDD_CNV_PD YSUS_PD

3 4 5 6 7

2
PS_PD

Flashes in a case of power-down other than power-supplyrelated Power down

Protection circuit

Flashes in a case of power-supply-related power-down

12

DCC_PD

DC-DC converter

IC5201 Module Ucom

PD_TRIGGER

55.

Detail of PD system in Y and X Drive circuits


X Drive PD system
Voltege comparator Midol voltage at resonance circuit

Y Drive PD system

Middle voltage

at resonance circuit

XSUS_PD RED 11 Flashes

Voltage

comparator

YSUS_PD RED 7 Flashes

16.5V

Over current detection XDRIVE_PD Over current detection Lower voltege detection RED 9 Flashes

16.5V

Over current detection Lower

YDRIVE_PD RED 5 Flashes

Minus reset resistance

IC5V

voltage

detection
SCAN Upper disconnection detection

VRN

XDD_PD RED 10 Flashes

Voltage detection

To logig IC for sus control

SCAN5V_PD RED 4 Flashes

SCAN Lower disconnection detection

Stop sus palus

VOFS

Lower
voltage

detection VH Over voltage detection Lower


voltage

Y_DD_PD RED 6 Flashes

SCAN_PD RED 6 Flashes

detection

56.

Number of times the front RED LED on the Panel flashes indicates a Power down failure and areas to be checked are listed below.
Power-down diagnosis (defective points)
R E D

PD Circuit in operation
MR POWER

Defective Assy

Reason for Power-down

Point to be Checked

Possible Defective Part

Remarks

POWER SUPPLY Unit 2 POWER 43 X DRIVE Assy 43 Y DRIVE Assy 43 SCAN A, B Assy or Y 43 DRIVE Assy VSUS UVP VSUS UVP VH UVP 3 SCAN VH UVP Disconnection of cable detected Disconnection of cable detected 4 SCN-5V 43 SCAN A, B Assy or 43 Y DRIVE Assy IC5V UVP IC5V OVP 5 Y-DRIVE 43 Y DRIVE Assy +16.5V OCP VOFS UVP 6 Y-DCDC 43 Y DRIVE Assy VOFS OVP VH OVP 43 Y DRIVE Assy 7 Y-SUS DIGITAL VIDEO Assy Power-down caused by detection of middle-point voltage Disconnection of cable detected 8 ADRS 43 ADDRESS Assy Power-down caused by detection of a power surge Power-down caused by detection of middle-point voltage Disconnection of cable detected 9 X-DRIVE 43 X DRIVE Assy +16.5V OCP VRN OCP VRN OVP 10 X-DCDC 43 X DRIVE Assy VRN UVP X SUS BLOCK 43 X DRIVE Assy 11 X-SUS DIGITAL VIDEO Assy 12 DIG-DCDC DIGITAL VIDEO Assy Power-down caused by detection of middle-point voltage DCDC +3.3V, +1.5V OVP DIGITAL VIDEO Assy DC DC CONVERTER BLOCK Power-down caused by detection of middle-point voltage X RESONANCE BLOCK Q1205, R1226, R1251 Q1102, Q1103, Q1114, Q1105, Q1106, Q1108, Q1109, Q1111, Q1112, IC1101, IC1102, Control signal series resistors IC5401, Control signal series resistors U5601 (DC DC CONVERTER Module) DIGITAL VIDEO Assy CN1501 ADR RESONANCE BLOCK ADR RESONANCE BLOCK CN1001, CN1201 X SUS BLOCK X SUS BLOCK VRN DC/DC VRN DC/DC IC1203, IC1207 (mask module), IC1204, IC1206, R1230 Q1205, R1226, R1251 IC1403, IC1404 IC1402, IC1403, IC1404 R1631, Q1601, D1602 Q1602, C1609, D1606, D1607 Power-down caused by detection of middle-point voltage X SUS BLOCK Y SUS BLOCK SCAN IC VH DC/DC CN2001, CN2301 CN2101, CN2102 SCAN IC, IC5V DC/DC Y SUS BLOCK IC5V DC/DC Y SUS BLOCK VOFS DC/DC VOFS DC/DC VH DC/DC Y RESONANCE BLOCK SCAN IC, Q2401, Q2402, IC2304, IC2309 IC2403, IC2411 IC2303 - IC2307 (mask module), IC2301, IC2304, R2309 IC2404, IC2412, Q2404, Q2407 IC2404, IC2412 IC2402, IC2410 Q2202, Q2203, Q2214, Q2205, Q2206, Q2208, Q2209, Q2211, Q2212, IC2201, IC2202, Control signal series resistors IC5401, Control signal series resistors IC1203 - IC1207 (mask module) IC2303 - IC2307 (mask module) SCAN IC IC2401, IC2402, IC2410, L2401

If the elapsed time from relay-on until the LED in the power supply unit lights is about 2-4 seconds, the defective assembly may be the 43 X or Y DRIVE.

OVP : Over Voltage Protection UVP : Under Voltage Protection OCP : Over Current Protection

57.

[ PANEL IF Assy-related diagnosis ]


Symptom Error indication What is happening? (defective soldering, data-transmission error, etc.) Incomplete connection of the FPC (114-pin) between the PANEL IF and DIGITAL assemblies. Incomplete connection between the POWER SUPPLY and PANEL IF assemblies. The connection of the system cable may have been slightly loose. Alternate flashing of the red and green LEDs Both the red and green LEDs lit No display, Green LED flashes twice abnormal display (abnormal LED) Green LED flashes four times. Incomplete connection of the system cable Incomplete connection between the TRAP switch and the Check if Pin 1 of the CN4006 is low. PANEL IF Assy. Rear case opened Incomplete connection between the AUDIO and PANEL IF assemblies Panel having high temperature. Incomplete connection between the PANEL SENSOR and DIGITAL assemblies. Incomplete connection between the LED and PANEL IF Assy Incomplete connection between the PANEL KEY and KEY Check if a pulse is output from Pin 2 of the CONTROL assemblies CN4852 when the KEY button is pressed. Incomplete connection between the KEY CONTROL and PANEL IF assemblies Incomplete connection between the PANEL IR and PANEL IF assemblies Incomplete connection between the AUDIO and PANEL IF assemblies Check if a pulse is output from Pin 5 of the CN4010 when the KEY button is pressed. Check if a pulse is output from Pin 3 of the CN4010 when the KEY button is pressed. Vibration added SD after the green LED flashes twice Shutdown occurs 30 seconds after the green LED flashes four times alerting of high-temperature operation Shutdown occurs 30 seconds after Which pin must be checked? (What is to be checked?) PD or SD? (How many times does the LED flash?) In which condition does the symptom tend to appear?

No power

Power interrupted

Defective lighting No key operation effective

Operation of the remote control unit is not effective Sound interrupted

[ DIGITAL VIDEO Assy-related diagnosis ]


Symptom Abnormality in a one-eighth area of the screen Abnormal screen Data of every other dot are abnormal. What is happening? (defective soldering, data-transmission error, etc.) Possible defective part IC5401 (40-pin connector) of the ADDRESS Assy Incomplete connection of the 114-pin FPC Which pin must be checked? (What is to be checked?) Check if an abnormal area in the screen changes when the 40-pin FPC is replaced.

58.

Other diagnosis

[ Diagnosis of abnormalities other than shutdown and power-down ]


Symptom
No power (both red and green LEDs unlit)

Defective Assy

Possible Cause
Cable disconnection

Check Point
CN4001

Possible Defective Part

Remarks
Check if the connection between the POWER SUPPLY and PANEL IF assemblies is properly made.

No power (green LED not lit)

Defective 114-pin FPC

CN4004 - CN5001

ADY1081

Check if the FPC is broken or not securely inserted. Check if the TRAP switch is properly set. (See "7.1.4 Canceling detection of the TRAP switch".)

Detection by the TRAP switch CN4006 No power (both red and green LEDs lit) Defective TRAP switch ASG1089

Check if the unit works properly when detection of the TRAP switch is canceled. (See "7.1.4 Canceling detection of the TRAP switch.") Check if the system cables are securely connected. (See "7.1.5 Operation when the Media Receiver is not connected.") Check connection of the system cables. (See "7.1.5 Operation when the Media Receiver is not connected.") Check if the FPCs are properly connected. Check if imparting vibration to the unit affects key inputs. Check if a pulse is output when the key corresponding to Pin 2 of the CN4852 is pressed. Check if the cables are disconnected or not securely connected. Check if a pulse is output when the key corresponding to Pin 5 of the CN4010 is pressed. Check if a pulse is output when the key corresponding to Pin 2 of the CN4852 is pressed. Check if the cables are not connected or securely connected.

The power is (sometimes) interrupted. The power is interrupted, and the red and green warning indications appear on the screen.

Defective system cables

CN4002, CN4003

System cables not connected

Cable disconnection

CN4801 - CN4851

ADD1225

Key input not effective

Cable disconnection

CN4852 - CN4010

KEY CONTROL

Defective KEY SCAN IC

KEY CONTROL Assy IC4851

Cable disconnection

CN4901 - CN4010

Remote control unit not effective

Check if the FPCs are properly connected. Check if a pulse is output when the key corresponding to Pin 3 of the CN4010 is pressed. Check if an abnormal area in the screen changes when the FPC connected to the address corresponding to the abnormal area is replaced with the one corresponding to the next address. Check that an abnormal area in the screen does not change when the FPC connected to the address corresponding to the abnormal area is replaced with the one corresponding to the next address. Defective 114-pin FPC CN4004 - CN5001 ADY1081 Check if the FPC is broken or not securely inserted.

PANEL IR

Defective infrared receiver

PANEL IR

U4901

DIGITAL VIDEO Abnormality in a one-eighth area of the screen ADDRESS Abnormal screen (Data of every other dot are abnormal)

Defective IC4

IC4 BLOCK

IC5401

59.

Power on / off function of high voltage line


Function: Only the power for the small-signal system (16.5 V, 12 V, and 6.5 V) is on, and the power for the large-signal system (VSUS, VADR) is off. Usage: 1. Use when only an operational check for the small-signal system is required, such as when making repairs. 2. Use when rewriting of a program for each microcomputer is required.

Methods: 1 Set the slide switch (S5201) on the DIGITAL VIDEO Assy to its upper position (see Fig. below). 2. Send the "DRF" RS232C command to turn the large-signal system off. 3. Send the "DRN" RS232C command to turn the large-signal system on.
Notes: As the unit enters Power-Down and Muting On mode when Methods 1 and 2 are performed, and power-downs other than those caused by the power (PS_PD) and DC-DC-converter (DIGITAL_DC-DC) circuits are not activated. If the slide switch is set from OFF to ON while the power is on, a power-down will occur. Be sure to turn the power off before switching the slide switch.

Drive OFF Normal position

S5201

Rear View
DIGITAL VIDEO Assy

Fig. Drive OFF switch

60.

OPERATION WHEN THE MEDIA RECEIVER IS NOT CONNECTED

As the connection conditions of the system cables (MDR cable, DVI cable) are usually detected, if no connection, such as cable disconnection, is detected, a warning indication (alternate flashing of the red and green areas) is displayed on the mask screen, and the red and green LEDs flash alternately. Then after about 30 seconds, the power is automatically turned off.
Note: Only when the power is turned on again, a warning indication on the mask screen restarts. During standby, only the red and green LEDs flash alternately.

GREEN

RED

Alternate flashing at intervals of about 1 second

To operate the panel without the Media Receiver, there are the following two ways: 1. Operation-without-the-Media-Receiver mode Input the "SCN" RS232C command. The status of the LEDs changes to that in normal operation mode.
Note: Turning the AC switch to OFF then ON also maintains this mode. However, once the unit is connected with the Media Receiver using the MDR cable, this mode is automatically canceled.

2. DVI mode Turn the unit on while PC and DVI SG signals are being input with only the DVI connecter connected. After a warning is displayed for about 5 seconds, the unit is ready to display the screen of the input signal. (Green LED lit)
Notes: Although the output from XGA (43 inch) and WXGA (50 inch) can be input to the unit, this is not a mode open to general users. (With some signals, errors such as power-down may occur.) If a DE signal from the SG is not input during DVI mode, the green LED flashes (at intervals of 2 sec) for about 8 seconds, then the unit shifts to Power Management mode (the green LED lights).

TEMPERATURE-COMPENSATION FUNCTION OF THE DRIVE-SYSTEM VOLTAGE

Function: To control the DRIVE-system voltage according to the temperature (Temperature compensation functions such that the voltage is lowered on the lower-temperature side and the voltage becomes higher on the higher-temperature side.) Purpose: For improving the yield by compensating for the temperature characteristics of the panel
Note: Temperature compensation is performed only for the VSUS voltage, and not for the VOFS voltage. This compensation is controlled by the software.

61.

MDR Cable Audio In

PC to Panel Interface

DVI Out

RS232 To PC

Personal Computer with RS232 And DVI outputs


62.

4G PDP
Factory Service Mode

63.

Beginning
Perform the operations of Service Factory mode using the remote control unit provided with the plasma display.

Factory Menu State Transition Diagram

Factory input with remote control unit


At standby Press Display (AA4A) key and wait 3 sec Press LEFT (AA94) key after 3 sec, within 10 sec Press UP (AA96) key Press LEFT (AA94) key Press RIGHT (AA95) key Press POWER (*1) key

*1: <POWER> key is effective at AA1A/AA1B/AA1C *2: It's Possible to enter factory mode during trap SW detected state At this time, the unit preserves present state and back to trap detected mode after closing service factory mode.

64.

Operation during Service/Factory Mode


i) Functions that will turn off When in Factory mode (including while receiving FAY command), the following functions will be OFF. 2 screen movement, any 2 screen modes ( function will be selected main input.) P Zoom STILL Trap SW detection (EEPROM record preserved)

ii) User Setting Data User setting data will follow the below functions. Audio adjustment data and user adjustment data is not reflect (memory preserved)
Place screen positioning data in default (memory preserved)

Remote Control Code during Service/Factory Mode


SR Function MUTE DOWN UP LEFT RIGHT SET INPUT INPUTxx CH+ CHNumber KEY BS number KEY POWER FACTORY MENU Basic Function Change main menu Change second menu / detail menu Change second or detail items Adjustment value UP Adjustment value DOWN Level movement Change Input Change Input CH Up CH Down Function TV Function BS Power OFF Factory OFF Menu ON Remarks Move to next main menu ( top menu) Move to next item (below item) Move to previous item (above item) Increases adjustment level Decreases adjustment level Move to above/below level Input changes to next function Input changes to xx Up preset CH preset (only able selecte when inout is TV CH ) Returns Preset CH (available during FunctionTV) Function TV (CH is last memory) Function BS (CH is last memory)

to

Turns power OFF Turns Factory mode OFF Turns Factory mode OFF, turns menu ON

Service Remote

Display during Service/Factory Mode


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I N FORMA T I ON VERS I ON I / MA I N GU I - P GU I -D MOD U L SEQ-P SEQ-D CCD DTV 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 A K K K A X X

VD 1 - 0 1 3 - NTV -USS

RG AT E RG AT

0 0 1X

0 0 1K 0 0 1K

65.

Display Main Menu

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3

I N FORMA T I ON

I N1 - 0 1 7 -NTV-ST1

Displays four barometer Display input function (first item) SIGmode and screen size (second item) - Color system and kind of input singal (third item) option(forth item) (1) Input Function Display location is the second line and 22 24 characters. Input Function INPUT1 AIR A / B CABLE A / B DTV OSD Display VID1 RA/ARB CBA/CBB DTV

(2) SIGmode and Display Size Display location is the second line 26- 28 *Refer to SIGmode chart

(3) COLOR SYSTEM and Signal Types Didplay location is the second line 30 32 characters. COLOR SYS and Signal Types NTSC Composite input / Video input BLACK/WHITE // // OSD Display NTV / NTS BWV CBR PBR RGB

Digital Video Signal

DIG

(4) Option (display suffix) Display location is the second line 34 36 characters. US Reguler US Elite ATS AHS

66.

Information Information Information


Basic Operation No 1 2 3 4 5 6 7 8 9 10 11 12 Function/Display VERSION SERIAL PANEL PD INFO PANEL SD INFO MR NG INFO TEMP INFO HOUR METER MR HOUR METER PULSE METER P ON COUNTER DIGITAL EEPROM TUNER SIGNAL INFO. Remarks Display version of each flash device Display unit serial No not use PD and PD time information for panel SD and SD time information for panel PD, SD and time information for MR Temperature information Power on accumulate time of PD Power on accumulate time of MR Accumulation of discharing pluses Power on / off accumulation State of Back up data in Module Ucom State of TV wave in GCR and IC1

Not Used

Factory Use Only

Version
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I N FORMAT I ON VERS I ON I / MA I N GU I - P GU I -D MOD U L SEQ-P SEQ-D CCD DTV 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 A K K K A X X

VD1 - 0 1 3 - NTV- AHS

RG AT E RG AT

0 0 1X

0 0 1K 0 0 1K

Displays each flash device version

Common Flash Device User IF UcomMRIC8702 Main Ucom MRIC7207 Program for IC3 MRIC7101 GUI Data for IC3 MRIC7101 Module Ucom PDP side Program for IC4 (PDP side) Sequence data for IC4 (PDP side)

OSD Display /

Media Receiver

PDP Panel

67.

PANEL PD

INFO

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I N FORMA T I ON PANE L PD F I RST 1 2 3 4 5 6 7 8 X -DRV Y -SUS SCAN Y -DCDC SCN- 5V ADRS

I N1 - 0 1 3 -NTV-ST1 S E COND P OW E R Y - DCDC - - - - P OW E R P OW E R - - - - 0 0 0 0 0 0 0 0 0 0 0 0 5 2 0 0 0 0 2 7 9 4 0 0 3 5 0 3 2 0 H H H H H H H H 5 4 5 0 3 0 1M 2M 0M 3M 1M 7M M M

Only displays power down information for panel

Panel PD Display PD Types No item Panel-Power Supply P / Convertor OSD Display PD TYpes Address / convertor PD Dgital-DCDC OSD Display

68.

PANEL SD

INFO

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I N FORMA T I ON PANE L SD MA I N 1 2 3 4 5 6 7 8 AUD I O MD - I I C T EMP 1 SUB - - - - VOL I C - - - - -

I N1 - 0 1 3 -NTV-ST1

0 0 1 0 3H5 1M 0 0 0 7 5H4 2M 0 0 0 5 0H5 0M H M H M H M H M H M

Only displays shut down record of panel

Panel SD Display 1 2 3 4 5 SD Types IC4 communication error Module Ucom IIC Communication error Detected dew in the unit Panel temperature error Shirt circuit in SP taminal OSD Display (Main) IC4 MD-IIC TEMP1 AUDIO Remarks Sub-category available

Sub-category Display SD Types Sub-category EEPROM4KEROM2KVOLIC Remarks

69.

MR NG INFO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I N FORMA T I ON MR 1 2 3 4 5 6 7 8 NG MA I N MR - PWR MOD U L E MA - I I C MA - I I C MA - SR L MA I N T EMP 2 SUB - - FE AV I C - - 2 3 - - - - SW 2 - - - - -

I N1 - 0 1 3 -NTV-ST1

0 0 0 0 0 0 0

0 0 0 0 0 0 0

1 0 0 0 0 0 0

5 7 3 1 0 0 0

1 3 1 3 2 1 0

H H H H H H H H

2 4 5 0 5 5 0

1M 5M 0M 3M 2M 8M 7M M

Displays both PD and SD information from MR

Media Receiver NG Display 1 2 3 4 5 6 7 8 9 NG Types MR Power PD Module Ucom Communication Communication error of 3 serial lines for Main Ucom Main UcomIIC Communicatin error Main Ucom Communication error MR temperature error FAN stops Digital tuner communication error MR ASIC Power OSD Display (Main) MR-PWR MODULE MA-SRL MA-IIC MAIN TEMP2 FAN BS-D M-DCDC Remarks

Sub-category available Sub-category available

Sub-category available

Sub-category Display SD Types MA-SRL MA-IIC Sub-category IfmicrocomputerIC2IC3 MA-EEPIC1-MIC1-SAD-MAD-SIC6CCD FE1AV-SW1AV-SW2 Remarks

MA-EEP IC7205 IC1-M IC6107 IC1-S IC6255 AD-M IC6402 AD-S IC6602 FE1 & FE2 Communication Failure AV-SW1 IC8002 AV-SW2 IC8005

70.

TEMP INFO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

I N FORMA T I ON T EMP E RATUR E T EMP T EMP T EMP FAN 1 2 3 : 1 2 8 : 1 4 9 : 0 7 8 : 1 2 5

I N1 - 0 1 3 -NTV-ST1

No Temp 3 in this model

TEMP1Displays panel internal temperature sensor value at 000-255 * Refer to sevice manual for panel TEMP2Displays media receiver internal temperature sensor value at 000-255 169 at 60, 131 at 35 (reference) FAN Shows FAN output.

Temp 2 2 speed fans in Media Receiver. 93 and under = Slow Speed Over 94 = High Speed

71.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I N FORMAT I ON HOUR ME TER

I N1 - 0 1 3 -NTV-ST1

0 0 1 5 1H2 1M

Displays panel accumulated usage hours

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I N FORMA T I ON MR HOUR ME TER

I N1 - 0 1 3 -NTV-ST1

0 0 1 5 1H2 1M

Displays MR accumulated usage hours

72.

PULSE METER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

(Sustain pulses) R+B+G


I N1 - 0 1 3 -NTV-ST1

B1

B3

B2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

I N FORMA T I ON PULSE B B B B B ME TER 1 2 3 4 5 : : : : : 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

0 0 0 0 0

Displays accumulated pulse count * Refer to panel service manual

B5

B4
Monitoring Locations B1~B5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I N FORMA T I ON P ON COUNT E R 0 0 0 0 0 0 0 0

I N1 - 0 1 3 -NTV-ST1

T I MES

Displays accumulated count for panel power on

73.

Backup for PDP Digital assy Adjustment Value


Temporarily saves adjustment value on backup ROM during PDP Digital assy exchange. adjustment value is downloaded to new assy. <Check Condition> Displays if PDP Digital assy has been adjusted or not(service parts condition). Displays if adjustment level is left on backup ROM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

After exchange,

IC4002 Panel IF Board 8 Pin ROM

I N FORMA T I ON D I G I TAL ADJUST BACK UP E E P R OM : NG : OK

I N1 - 0 1 3 -NTV-ST1

<Backup> (during Digital assy exchange) Press select key at above screen to go to below screen. Adjust cursor to YES and press select key to download backup ROM data to new assy.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I N FORMA T I ON D I G I TAL E E P R OM

I N1 - 0 1 3 -NTV-ST1

DATA YES

TRANSFER NO

<Download from Backup ROM> (after Digital assy exchange) Select YES or NO at above screen to go to below screen. Adjust cursor to YES and press select key to download backup ROM data to new assy.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I N FORMA T I ON D I G I TAL E E P R OM

I N1 - 0 1 3 -NTV-ST1

SERV I CE YES

PARTS NO

- 12 -

74.

Backup Digital Video Data


Service Mode Information Page DATA TRANSFER New Digital Video Assembly YES Test Part (Digital Video Assembly) NO Action

If Yes the Panel IF EEPROM will Restore data To Digital Video Assy If Yes no automatic backup at power off

SERVICE PARTS

NO

YES

Automatic Backup
Data backup to the Panel IF board EEPROM is preformed every time The power is turned off (with the standby switch) from the Digital Video Assembly's EEPROM.

Restore Data
New Digital Video Assemblys arrive with a data Flag bit Preventing automatic backup when going to standby mode. You must set the Service Parts to NO and Data Transfer To YES.

Note: You can test a Used Digital Video Assembly and just turn off the main Power switch or unplug the panel and no backup data will be sent to the Panel IF Board.

75.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

C OMMO N

ADJ .

I N1 - 0 1 7 -NTV-ST1

RGB

No 1 2

Function/Display PANEL1 (+) PANEL2 (+)

Remarks PDP drive related adjustment item PDP RGB level related adjustment item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

COMMO N - P A N E L 1

I N1 - 0 1 3 -NTV-ST1

V-SUS

< = >

: 1 2 8

No 1 2 3 4 5 6 7 8 9 10 11 12

Function/Display X-SUS U1 <=> : *** X-SUS U2 <=> : *** X-SUS D1 <=> : *** X-SUS D2 <=> : *** Y-SUS U1 <=> : *** Y-SUS U2 <=> : *** Y-SUS D1 <=> : *** Y-SUS D2 <=> : *** Y-SUS D3 <=> : *** Y-SUS D4 <=> : *** VLT-SUS <=> : *** VLT-OFS <=> : ***

Remarks SUS-U1 (up) palus adjustment 124-132 SUS-U2 (up) palus adjustment 124-132 X SUS-D1 (down) palus adjustment 124-132 X SUS-D2 (down) palus adjustment 124-132 Y SUS-U1 (down) palus adjustment 124-132 Y SUS-U2 (down) palus adjustment 124-132 Y SUS-D1 (down) palus adjustment 124-132 Y SUS-D2 (down) palus adjustment 124-132 Y SUS-D3 (down) palus adjustment 124-132 Y SUS-D4 (down) palus adjustment 124-132 V-SUS voltage adjustment (000-255) V-offset voltage adjustment (000-255

RS232C XU1 XU2 XD1 XD2 YU1 YU2 YD1 YD2 YD3 YD4 VSU VOF

Only Adjustments needed when replacing panel

76.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

COMMO N - P A N E L 2

I N1 - 0 1 3 -NTV-ST1

PANE L

R - H I GH

< = >

: 1 2 8 ( PT2 )

No

Function/Display PANEL R HIGH <=> :***(PT) PANEL G HIGH <=> :***(PT) PANEL B HIGH <=> :***(PT) PANEL R HIGH <=> :***(PT) PANEL G HIGH <=> :***(PT) PANEL B HIGH <=> :***(PT) ABL LEVEL <=> :***(AB)

Remarks Panel W/B R-HIGH adjustment000-511 Panel W/B G-HIGH adjustment000-511 Panel W/B B-HIGH adjustment000-511 Panel W/B R-LOW adjustment (000-999) Panel W/B R-LOW adjustment (000-999) Panel W/B R-LOW adjustment (000-999) Power save adjustment (000-255)

232C PRH*** PGH*** PBH*** PRL*** PGL*** PBL*** ABL***

OPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

OPT I ON

I N1 - 0 1 3 -NTV-ST1

PATTERN

MAS K

( + )

No 1 2

Function/Display PATTERN MASK (+) FULL MASK (+)

Remarks Select pattern mask for IC4 Select luster mask for IC4

77.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

OPT I ON

I N1 - 0 1 3 -NTV-ST1

PATTERN

MAS K

< = >

: 0 1 ( P6 0 )

Toggle mask frequency with left/right cursor key (refer to below chart) Toggle mask pattern with up/down cursor key After above operation, mask screen will appear after about 2 seconds.

Frequency Selection during Mask Display No 0 1 2 3 4 5 Function/Display V50 V60(initial value) P60 P70 V72 V75 Remarks Video50Hz sequence Video60Hz sequence PC60Hz sequence PC70Hz sequence Video72Hz sequence Video75Hz sequence 232C F50 F60 F61 F70 F72 F75

78.

INITIALZE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I N I T I AL I ZE

I N1 - 0 1 3 -NTV-ST1

SYNC

DET

( + )

No 1 2 3 4 5 6 7 8 9 10 11 12 13

Function/Display SYNC DET (+) DRIVE MODE (+) SIDE MASK LEV (+) PANEL REVICE (+) FINAL SETUP (+) C TEMP LOW (+) C TEMP MID LOW (+) C TEMP STD (+) C TEMP MID HIGH (+) C TEMP HIGH (+) BSD FACTORY (+) UART SELECT <=> CVT AUTO <=>

Remarks IC1/GCR

Do not adjust

1200-232C 38400-232C9600-SR+ DISABLEENABLE

Do not adjust

Leave on ENABLE

* If the unit detects trap SW OPEN, press [display] buttom and keep over 3 sec, the memory is clear.

(Close trap switch, go to Initialize mode, press Display button for more than 3 sec.)

79.


Setting sync signal detection of the unit.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I N I T - SYNC

DET

I N1 - 0 1 3 -NTV-ST1

V . MAS K

START

< = >

: 1 2 8

Technical examination item. Be careful not to change the adjustment value.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

I N I T . C

T EMP

H I

I N1 - 0 1 3 -NTV-ST1

H I GH

< = >

: 1 2 8

No 1 2 3 4 5 6 7 6

Function/Display R HIGH <=> G HIGH <=> B HIGH <=> R LOW <=> G LOW <=> B LOW <=> COLOR <=> TINT <=>

Remarks

80.

UART Select
Select NO 1 (Default) 2 3 4 5 6 7 Function/ Display 9600-SR+ 1200-232C 2400-232C 4800-232C 9600-232C 19200-232C 38400-232C Operation/Control Set SR+ (9600BPS) Set RS-232C 1200BPS) Set RS-232C 2400BPS) Set RS-232C Set RS-232C Set RS-232C Set RS-232C Remarks 232C

(4800BPS) (9600BPS) 19200BPS) 38400BPS)

Swtich SR+ connector or RS-232C port

BR0 BR1 BR2


BR3 BR4 BR5 BR6

<Reference> Setting instructions other than Factory mode During standby, press + or - volume key of the remote control unit for 3-10 seconds. Within 3 sec, press the 2 screen key of the remote control unit for 3-10 seconds. After above operation, within 3 sec, set to 232C setting(BAUD RATE is last memory) with SET key of the remote control unit. Then set to SR+ setting with the MENU key.

81.

SIG-MODE Chart
SIG-MODE Display
Display with 3 characters detail of present singal. The first character: Display resolution of input singal. (Video signal is used tow digit letters and PC singal is used alfavetival letters.) The second character: Groupping V frequency of input signal.

SIG- chart for Video ( Resolution +V frequency)


SIG-MODE 13* 21* 33* 41* 43* 51* 61* 63* Signa;l V frequency SDTV525 60.000 SDTV625 50.000 SDTV525p 60.000 HDTV1125i 50.000 HDTV 1080i 60.000 SDTV625p 50.000 HDTV750p 50.000 60.000 H frequency 15.750 15.625 31.500 28.125 33.750 31.250 37.500 45.000

SIG- chart for PC ( Resolution +V frequency)


SIG-MODE A2* A5* A8* B3* B4* B6* B7* B8* C3* D2* D3* D6* D7* D8* E7* F3* F5* F7* F8* G2* G3* G5* Signal 720x400 V frequency 56.000 70.087 85.050 59.940 66.666 72.809 75.000 85.000 60.000 56.250 60.317 72.188 75.000 85.061 74.550 60.004 70.069 75.029 84.997 56.250 59.833 70.000 H frequency 24.825 31.469 37.861 31.469 35.000 37.861 37.500 43.300 31.680 35.156 37.879 48.077 46.875 53.674 49.725 48.363 56.476 60.023 68.677 45.113 47.986 56.137

640x480

852x480 800x600

832x624 1024x768

1280x768

82.

RS-232C Commands for the module microcomputer


Command Name 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 ABL AMN AMY BAL BAS BCP CTM DRF DRN F50 F60 F61 F70 F72 F75 FAJ FCN FCY GAJ GPD GPW GS1 GS2 GSD LNN LNY M00 M01 M02 M03 M10 M11 M12 M13 M14 M15 M20 M21 M22 M23 M24 M25 M26 M27 M28 M29 M2E M2F M30 M31 M51 M52 M53 M54 M55 M56 M57 M58 M59 M60 M61 M62 M63 M64 M65 ABL ADJUSTMENT AUDIO MUTE NO AUDIO MUTE YES BALANCE ADJUSTMENT BASS ADJUSTMENT BACKUP COPY CLEAR TRAP MEMORY DRIVE OFF DRIVE ON FREQENCY VIDEO 50Hz FREQENCY VIDEO 60Hz FREQENCY PC 60Hz FREQENCY PC 70Hz FREQENCY THEATER 72Hz FREQENCY 75Hz FINISH ADJUSTMENT FOCUS NO FOCUS YES GET ADJUSTMENT GET POWER-DOWN GET PANEL WHITE BALANCE GET STATUS 1 GET STATUS 2 GET SHUT DOWN LOUDNESS NO LOUDNESS YES MASK MODE 0 MASK MODE 1 MASK MODE 2 MASK MODE 3 MASK MODE 10 MASK MODE 11 MASK MODE 12 MASK MODE 13 MASK MODE 14 MASK MODE 15 MASK MODE 20 MASK MODE 21 MASK MODE 22 MASK MODE 23 MASK MODE 24 MASK MODE 25 MASK MODE 26 MASK MODE 27 MASK MODE 28 MASK MODE 29 MASK MODE 2E MASK MODE 2F MASK MODE 30 MASK MODE 31 MASK MODE 51 MASK MODE 52 MASK MODE 53 MASK MODE 54 MASK MODE 55 MASK MODE 56 MASK MODE 57 MASK MODE 58 MASK MODE 59 MASK MODE 60 MASK MODE 61 MASK MODE 62 MASK MODE 63 MASK MODE 64 MASK MODE 65 Function Adjusting the upper limit of the power Turning off the audio muting Turning on the audio muting Adjusting the audio balance Adjusting the audio bass Copying the backup data in the EEPROM Clearing the TRAP log that records detection of opening of the rear cover Driving off Driving on Setting the frequency in Mask mode to 50 Hz Setting the frequency in Mask mode to 60 Hz (VIDEO) Setting the frequency in Mask mode to 60 Hz (PC) Setting the frequency in Mask mode to 70 Hz Setting the frequency in Mask mode to 72 Hz Setting the frequency in Mask mode to 75 Hz Z-number F003 to 0003 Turning the FOCUS function off Turning the FOCUS function on Obtaining various adjustment values Obtaining the power-down-point log Obtaining the panel white-balance adjustment values Obtaining information on the unit, such as the software version Obtaining information on the status of the unit, such as the temperature Obtaining information on shutdown Turning the Loudness function off Turning the Loudness function on Turning the Mask function off White raster (change in luminance level) White raster--zigzag, exact reverse--scan--gray--white raster White raster--zigzag, exact reverse--scan--gray--white raster H ramp (slant 1) H ramp (slant 4) H ramp (slant 1 shifting) H ramp (slant 4 shifting) V ramp (slant 1) Slanting ramp Window (for WB adjustment, Hi = 870, Lo = 102) Window (for WB adjustment, Hi = 1023, Lo = 102)
Window (for measuring the peak luminance during WB adjustment, Hi = 1023)

Validity of direct numeric input Validity Lower limit Upper limit 0000 255 ?

? ?

98 121

158 135

Window (for measuring the peak luminance, Hi = 1023, 4%) Window (for measuring the peak luminance, Hi = 1023, 1.25%) Window (vertical line with 1/7-width for measuring the stress) Window (magenta, green, and stripe for check) Window (green,magenta, and stripe for checker) Window (black & white [1 x 8], checker, for EMG check) Window (for WB adjustment, magenta = 512, yellow = 512) Wiper for erasing afterimage Mask for warning of cable disconnection ColorBar Slanted lines (for checking cable disconnection) Raster-white Raster-red Raster-green Raster-blue Raster-black Raster-cyan 1023 Raster-magenta 1023 Raster-yellow 1023 Raster-cyan 274 Raster-flesh color_50 Raster-light purple_50 Raster-sky blue_50 Raster-red 779 Raster-cyan 218 Raster-cyan 448

83.

Command Name 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 M66 M67 M68 M69 M70 M71 M72 M73 M74 MG0 MG1 MG2 MG3 MG4 MMN MMX MMY MMZ MTN MTY NMN NMY PBH PBL PCN PCY PGH PGL PLA PLB PLN POF PON PRH PRL SCN SCY SRN SRY TBN TBY TRE TSN TSY UAJ VOF VOL VSU XD1 XD2 XU1 XU2 YD1 YD2 YD3 YD4 YU1 YU2 MASK MODE 66 MASK MODE 67 MASK MODE 68 MASK MODE 69 MASK MODE 70 MASK MODE 71 MASK MODE 72 MASK MODE 73 MASK MODE 74 MAGNIFY NO MAGNIFY 1 MAGNIFY 2 MAGNIFY 3 MAGNIFY 4 MIRROR MODE NO MIRROR MODE X MIRROR MODE Y MIRROR MODE Z MUTE NO MUTE YES NEGATIVE MODE NO NEGATIVE MODE YES PANEL BLUE HIGH PANEL BLUE LOW PC RGB NO PC RGB YES PANEL GREEN HIGH PANEL GREEN LOW BRIGHT ENHANCE A BRIGHT ENHANCE B BRIGHT ENHANCE NO POWER OFF POWER ON PANEL RED HIGH PANEL RED LOW SYSTEM CABLE NO SYSTEM CABLE YES SRS NO SRS YES TRUBASS NO TRUBASS YES TREBLE ADJUSTMENT TRAP SW NO TRAP SW YES UN-ADJUSTMENT Vofs ADJUSTMENT VOLUME Vsus ADJUSTMENT XSUS-D-1 XSUS-D-2 XSUS-U-1 XSUS-U-2 YSUS-D1-1 YSUS-D1-2 YSUS-D2-1 YSUS-D2-2 YSUS-U-1 YSUS-U-2

Function Raster-flesh color_43 Raster-red 640 Raster-magenta 98 Raster-sky blue 1_43 Raster-sky blue 2_43 Raster-light purple_43 Raster-blue 60 Raster-gray 512 (reservation) Raster-gray 512 (reservation) Informing IC4 of "Cube function off" Informing IC4 of "in process of 4-screen Cube operation 1" Informing IC4 of "in process of 4-screen Cube operation 2" Informing IC4 of "in process of 4-screen Cube operation 3" Informing IC4 of "in process of 4-screen Cube operation 4" Mirror mode off Mirror mode: left-right inversion display Mirror mode: up-down inversion display Mirror mode: left-right and up-down inversion display Canceling panel muting Panel muting Canceling negative-positive inversion display Negative-positive inversion display Panel white-balance adjustment: Blue highlight Panel white-balance adjustment: Blue low light Setting input-signal type to video Setting input-signal type to PC Panel white-balance adjustment: Green highlight Panel white-balance adjustment: Green low light
Center luminance-compensation function on (no correspondence with APL) Center luminance-compensation function on (in correspondence with APL)

Validity of direct numeric input Validity Lower limit Upper limit

? ?

000 000

511 999

? ?

000 000

511 999

Center luminance-compensation function off Power off Power on Panel white balance adjustment-red highlight Panel white-balance adjustment: Red low light Prohibiting monitoring of cable-disconnection detection Permitting monitoring of cable-disconnection detection SRS function off SRS function on TruBass function off TruBass function on Audio treble adjustment Prohibiting detection of opening of the rear case Permitting detection of opening of the rear case Z-number 0003 to F003 Vofs voltage reference-value adjustment Audio volume adjustment Vsus voltage reference-value adjustment XSUS-D-1 adjustment XSUS-D-2 adjustment XSUS-U-1 adjustment XSUS-U-2 adjustment YSUS-D1-1 adjustment YSUS-D1-2 adjustment YSUS-D2-1 adjustment YSUS-D2-2 adjustment YSUS-U-1 adjustment YSUS-U-2 adjustment

? ?

000 000

511 999

121

135

? ? ? ? ? ? ? ? ? ? ? ? ?

000 000 000 000 000 000 000 000 000 000 000 000 000

255 060 255 255 255 255 255 255 255 255 255 255 255

84.

The second No _ (reserve)

frequency -- 70 or 75 -----

Remarks NO SIGNAL

Distinguish 70Hz and 75Hz

OUT OF RANGE

The third charactor: Display a screen size The third No GUI (OSD) DOT BY DOT 4:3 FULL (FULL1) ZOOM CINEMA WIDE FULL 14:9 CINEMA 14:9 FULL2 OVER SCAN VIDEO PC Remarks

HDTV1035i

85.

Command description
Command GAJ GPD GPW GS1 GS2 GSD Function Obtaining various adjustment values Obtaining power-down-point log Obtaining panel white-balance adjustment values Obtaining information on the unit, such as the software version Obtaining information on the status of the unit Obtaining information on shutdown Data Size 3 bytes 3 bytes 3 bytes 3 bytes 3 bytes 3 bytes 3 bytes 3 bytes 3 bytes 3 bytes 3 bytes 3 bytes 3 bytes 3 bytes Remarks AB1 - AB3 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255

GAJ: Obtaining data on ABL setting values, electronic-control adjustment values, and drive-system adjustment values
Order 1 ABL table currently used 2 Upper limit of power 3 Vsus adjustment value 4 Vofs adjustment value 5 X-SUS-U1 adjustment value (XU1) 6 X-SUS-U2 adjustment value (XU2) 7 X-SUS-D2 adjustment value (XD2) 8 X-SUS-D1 adjustment value (XD1) 9 Y-SUS-U1 adjustment value (YU1) 10 Y-SUS-U2 adjustment value (YU2) 11 Y-SUS-D1-2 adjustment value (YD2) 12 Y-SUS-D1-1 adjustment value (YD1) 13 Y-SUS-D2-2 adjustment value (YD4) 14 Y-SUS-D2-1 adjustment value (YD3) Note: Ignore the 2-byte checksum at the end. Order 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31 Notes:

GPD: Obtaining power-down-point log on the panel


Data Size Remarks 1 byte 0-C or F Latest "1st PD" data 1 byte 0-C or F Latest "2nd PD" data 7 bytes 1st-5th byte: Hour, 6th-7th byte: Minute Data of hour meter for the latest PD 3 bytes 000 - 255 Data on temperature for the latest PD (TEMP1) 1 byte 0-C or F Second latest "1st PD" data 1 byte 0-C or F Second latest "2nd PD" data Data of hour meter for the second latest PD 7 bytes 1st-5th byte: Hour, 6th-7th byte: Minute Data on temperature for the second latest PD (TEMP1) 3 bytes 000 - 255 Third latest "1st PD" data 1 byte 0-C or F Third latest "2nd PD" data 1 byte 0-C or F Data of hour meter for the third latest PD 7 bytes 1st-5th byte: Hour, 6th-7th byte: Minute Data on temperature for the third latest PD (TEMP1) 3 bytes 000 - 255 Fourth latest "1st PD" data 1 byte 0-C or F Fourth latest "2nd PD" data 1 byte 0-C or F Data of hour meter for the fourth latest PD 7 bytes 1st-5th byte: Hour, 6th-7th byte: Minute Data on temperature for the fourth latest PD (TEMP1) 3 bytes 000 - 255 Fifth latest "1st PD" data 1 byte 0-C or F Fifth latest "2nd PD" data 1 byte 0-C or F Data of hour meter for the fifth latest PD 7 bytes 1st-5th byte: Hour, 6th-7th byte: Minute Data on temperature for the fifth latest PD (TEMP1) 3 bytes 000 - 255 Sixth latest "1st PD" data 1 byte 0-C or F Sixth latest "2nd PD" data 1 byte 0-C or F Data of hour meter for the sixth latest PD 7 bytes 1st-5th byte: Hour, 6th-7th byte: Minute Data on temperature for the sixth latest PD (TEMP1) 3 bytes 000 - 255 Seventh latest "1st PD" data 1 byte 0-C or F Seventh latest "2nd PD" data 1 byte 0-C or F Data of hour meter for the seventh latest PD 7 bytes 1st-5th byte: Hour, 6th-7th byte: Minute Data on temperature for the seventh latest PD (TEMP1) 3 bytes 000 - 255 Eighth latest "1st PD" data 1 byte 0-C or F Eighth latest "2nd PD" data 1 byte 0-C or F Data of hour meter for the eighth latest PD 7 bytes 1st-5th byte: Hour, 6th-7th byte: Minute Data on temperature for the eighth latest PD (TEMP1) 3 bytes 000 - 255 Ignore the 2-byte checksum at the end. For details, see "Description on power-down."

86.

Description on power-down
Data Power-down Point

0 1 2 3 4 5 6 7 8 9 A B C D E F

No power-down Not used (for MR-POWER) Panel-POWER SUPPLY SCAN SCN-5V Y-DRIVE Y-DCDC Y-SUS ADR X-DRIVE X-DCDC X-SUS DIG-DCDC Reservation Reservation Power-down point unidentified

GPW: Obtaining panel white-balance adjustment values


Order Data 1 W/B table currently used 2 Main contrast 3 Red contrast of W/B adjustment value 4 Green contrast of W/B adjustment value 5 Blue contrast of W/B adjustment value 6 Main brightness 7 Red brightness of W/B adjustment value 8 Green brightness of W/B adjustment value 9 Blue brightness of W/B adjustment value Note: Ignore the 2-byte checksum at the end. Data Display data Version of the module microcomputer IC4-MANTA version Sequence version (43VIDEO) Sequence version (43PC) Sequence version (50VIDEO) Sequence version (50PC) Version of the IF microcomputer Version of the main microcomputer IC3-MANTA version Version of the OSD Version of the DTV microcomputer Version of the CC microcomputer Version of the TEXT microcomputer Note: Ignore the 2-byte checksum at the end. Order 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Notes: Data Notifying that the unit is shifting to Standby mode Whether or not the main unit has been adjusted With/without backup for adjustment values Data on power-down Data on temperature (TEMP1)
Abnormality in RST2 (power decrease of DC-DC converter)

Size 3 bytes 4 bytes 4 bytes 4 bytes 4 bytes 4 bytes 4 bytes 4 bytes 4 bytes

Remarks PT1 - PT3 0000 - 0511 0000 - 0511 0000 - 0511 0000 - 0511 0000 - 1023 0000 - 1023 0000 - 1023 0000 - 1023

GS1: Obtaining information on the unit, such as the software version


Order 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Size 3 bytes 4 bytes 4 bytes 4 bytes 4 bytes 4 bytes 4 bytes 4 bytes 4 bytes 4 bytes 4 bytes 4 bytes 4 bytes 4 bytes

(Reference) GS2: Obtaining information on the status of the unit


Size 1 byte 1 byte 1 byte 2 bytes 3 bytes 1 byte 1 byte 1 byte 1 byte 1 byte 1 byte 1 byte 1 byte 9 bytes 7 bytes Remarks 1: OK for shifting to Standby 0: Adjusted, 1: Not adjusted 0: With backup, 1: Without backup 1st byte: 1stPD, 2nd byte: 2ndPD
0: Normal, 1: SD process completed, 2: In the process of SD warning 0: Normal, 1: SD process completed, 2: In the process of SD warning 0: Normal, 1: SD process completed, 2: In the process of SD warning 0: Normal, 1: SD process completed, 2: In the process of SD warning 0: Normal, 1: SD process completed, 2: In the process of SD warning 0: Normal, 1: SD process completed, 2: In the process of SD warning 0: Normal, 1: SD process completed, 2: In the process of SD warning 0: Normal, 1: SD process completed, 2: In the process of SD warning 0: Protection mechanism not activated, 1: Protection mechanism activated

IC4 communication failure EEPROM communication failure Audio failure Volume IC communication failure Backup ROM communication failure Data on temperature (TEMP1) not obtained Operational status of panel protection mechanism Reservation 1st-5th byte: Hour, 6th-7th byte: Minute Hour meter Ignore the 2-byte checksum at the end. The data expected to be used for service may be "5. Data on temperature" and "15. Hour meter".

87.

GSD: Obtaining information on shutdown


Order 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Notes: Data Latest SD data Latest SD subcategory data Data of hour meter for the latest SD Data on temperature for the latest SD (TEMP1) Second latest SD data Second latest SD subcategory data Data of hour meter for the second latest SD Data on temperature for the second latest SD (TEMP1) Third latest SD data Third latest SD subcategory data Data of hour meter for the third latest SD Data on temperature for the third latest SD (TEMP1) Fourth latest SD data Fourth latest SD subcategory data Data of hour meter for the fourth latest SD Data on temperature for the fourth latest SD (TEMP1) Fifth latest SD data Fifth latest SD subcategory data Data of hour meter for the fifth latest SD Data on temperature for the fifth latest SD (TEMP1) Sixth latest SD data Sixth latest SD subcategory data Data of hour meter for the sixth latest SD Data on temperature for the sixth latest SD (TEMP1) Seventh latest SD data Seventh latest SD subcategory data Data of hour meter for the seventh latest SD Data on temperature for the seventh latest SD (TEMP1) Eighth latest SD data Eighth latest SD subcategory data Data of hour meter for the eighth latest SD Data on temperature for the eighth latest SD (TEMP1) Ignore the 2-byte checksum at the end. For details, see "Description on shutdown". Size 1 byte 1 byte 7 bytes 3 bytes 1 byte 1 byte 7 bytes 3 bytes 1 byte 1 byte 7 bytes 3 bytes 1 byte 1 byte 7 bytes 3 bytes 1 byte 1 byte 7 bytes 3 bytes 1 byte 1 byte 7 bytes 3 bytes 1 byte 1 byte 7 bytes 3 bytes 1 byte 1 byte 7 bytes 3 bytes Remarks 0-5 0-2 1st-5th byte: Hour, 6th-7th byte: Minute 000 - 255 0-5 0-2 1st-5th byte: Hour, 6th-7th byte: Minute 000 - 255 0-5 0-2 1st-5th byte: Hour, 6th-7th byte: Minute 000 - 255 0-5 0-2 1st-5th byte: Hour, 6th-7th byte: Minute 000 - 255 0-5 0-2 1st-5th byte: Hour, 6th-7th byte: Minute 000 - 255 0-5 0-2 1st-5th byte: Hour, 6th-7th byte: Minute 000 - 255 0-5 0-2 1st-5th byte: Hour, 6th-7th byte: Minute 000 - 255 0-5 0-2 1st-5th byte: Hour, 6th-7th byte: Minute 000 - 255

Description of shutdown
Data

Module microcomputer IIC: Data on SD subcategory


Data

Factors of shutdown No abnormality IC4 Module microcomputer IIC Abnormality in RST2 (power decrease of DC-DC converter) Panel having high temperature Audio failure (speakers short-circuited) Reservation Reservation Reservation Reservation Reservation Reservation Reservation Reservation Reservation Reservation

0 1 2 3 4 5 6 7 8 9 A B C D E F

0 1 2 3 4 5 6 7 8 9 A B C D E F

Factors of shutdown No subcategory EEPROM (DIGITAL VIDEO Assy : IC5206) EEPROM (PANEL IF Assy : IC4002) Volume IC Reservation Reservation Reservation Reservation Reservation Reservation Reservation Reservation Reservation Reservation Reservation Reservation

88.

G: Obtaining information on Power down / shut down in MR


Order Data 1 Latest PD / SD data 2 Latest SD subcategory data 3 Data of hour meter for the latest PD / SD 4 Data of hour meter for the latest PD / SD 5 Second latest PD / SD data 6 Second latest subcategory data 7 Data of hour meter for the second latest PD /SD 8 Data of hour meter for the second latest PD /SD (TEMP2) 9 Third latest PD / SD data 10 Third subcategory data 11 Data of hour meter for the the third latest PD / SD 12 Data of hour meter for the third latest PD / SD (TEMP2) 13 Fourth latest PD / SD data 14 Fourth subcategory data 15 Data of hour meter for the forth latest PD / SD 16 Data of hour meter for the forth latest PD / SD (TEMP2) Description of shutdown Data 0 1 2 3 4 5 6 7 8 9 Factors of shutdown No abnormality Power Supply Assy PD in MR Communication failure of Module Ucm Main 3-wire serial communication in failure Communication failure of Main Ucom IIC line Communication failure of Main IIC MR having higher temperature FAN stop Communication failure of DTV unit MR ASIC Power (DCDC) in failure Size 1byte 1byte 7bytes 3bytes 1byte 1byte 7bytes 3bytes 1byte 1byte 7bytes 3bytes 1byte 1byte 7bytes 3bytes Order Data 17 The forth latest PD / SD data 18 The forth latest subcategory data 19 Data of hour meter for the forth latest PD / SD 20 Data of hour meter for the forth latest PD / SD 21 Sixth latest PD / SD data 22 Sixth latest subcategory data 23 Data of hour meter for the sixth latest PD / SD 24 Data of hour meter for the sixth latest PD / SD (TEMP2) 25 Seventh latest PD / SD data 26 Seventh subcategory data 27 Data of hour meter for the seventh latest PD / SD 28 Data of hour meter for the seventh latest PD / SD (TEMP2) 29 Eighth latest PD / SD data 30 Eighth subcategory data 31 Data of hour meter for the eighth latest PD / SD 32 Data of hour meter for the eighth latest PD / SD (TEMP2) Main Ucon IIC: Data on SD subcategory Data 0 1 2 3 4 5 6 7 8 9 A B C D E F G H Factors of shudown No subcategory EEPROM(128k) None IC1 main ( IC6107) IC1 sub (IC6255) AD-PLL Main (IC6402) AD-PLL sub (IC6602) IC6 HDMI 1 HDMI 2 7-3VIDEO SW (IC8002) 6-2RGB SW (IC8005) Frontend 1 Frontend 2 CC Ucom Reservation Reservation Reservation Size 1byte 1byte 7bytes 3bytes 1byte 1byte 7bytes 3bytes 1byte 1byte 7bytes 3bytes 1byte 1byte 7bytes 3bytes

Main 3-wire serial communication: SD subcategory Data Factors of shutdown 0 No subcategory 1 Communication failure in UIF Ucom (IC8702) 2 Communication failure inIC2 (IC7004) 3 Communication failure in IC3 (IC7101)

89.

Canceling detection by the TRAP switch


For video data transmission from the Media Receiver to the plasma display, digital signals are used. Therefore, this unit adopts the HDCP (High-bandwidth Digital Content Protection) system for copyright protection. This unit is also provided with a detection switch (TRAP switch) that will prohibit the unit from being turned on again if the rear case of the unit is opened, in order to prevent the panel technology from being leaked out. Function: To deactivate the detection of the TRAP switch Purposes: 1. During production of this unit, adjusting with the rear cover opened is possible. 2. During servicing or repairing, diagnoses of the assemblies are possible while the power is on. Methods: For setting, use RS232C commands: TSN: Ignore the monitoring of the switch CTM: Clear the detection log of the switch TSY: Reactivate monitoring of the switch Notes:
The TRAP switch is located on the chassis (see Fig. below). Once rear case opening is detected, send the TSN and CTM commands. Because the TSN command is not stored in memory, monitoring of the switch can be reactivated by turning the unit off then back on. The same setting is possible using the Factory menu. Because the output of the DVI receiver is controlled by the physical setting of the TRAP switch, if the TRAP switch is set to OPEN, the DVI signal cannot be output even if the TSN command is sent. When the Media Receiver is connected, detection by the TRAP switch can be canceled by entering Factory mode.

Outline:

How to enter Factory mode using the remote control unit Press the OSD key, and after waiting for 3-10 seconds, press on the left side, then the upper side, the left side, then the right side of the cross key, in that order. Then, press the POWER key. How to clear the detection log of the TRAP switch In the INITIALIZE layer, hold the OSD key on the remote control unit pressed for at least 3 seconds. After a power-down, to cancel detection of the TRAP switch using only the remote control unit, follow the procedures below. First, fix the TRAP switch to its depressed position. After setting the drive ON/OFF switch in the DIGITAL VIDEO Assy to OFF, press the OSD key. After waiting 3-10 seconds, press on the left side, then the upper side, the left side, then the right side of the cross key, in that order. Then, press the POWER key. Press the MUTE key five times, then hold the OSD key pressed for at least 3 seconds. Set the AC switch on the panel to OFF. The log is also cleared. Then set the drive ON/OFF switch to ON.

Rear View

TRAP switch

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Fig. TRAP switch

BACKING UP THE ADJUSTMENT VALUES FOR THE MAIN UNIT Outline


The data on the adjustment values for the main unit are stored in an EEPROM (IC5206, 4 kbits) on the DIGITAL VIDEO Assy. Part of the data (area A in the figure below) are automatically copied to an EEPROM (IC4002, 2 kbits) mounted on the PANEL IF Assy for backup. When the DIGITAL VIDEO Assy is replaced, the backup data on the adjustment values for the main unit stored in the PANEL IF Assy can be copied to the new DIGITAL VIDEO Assy, thus enabling you to omit newly performing adjustments on the main unit. The logs for the product (power-down log, etc.) can also be copied.

Data to be backed up in the digital EEPROM (area A)


Margin adjustment values (Vsus, Vofset) Power upper-limit adjustment value (ABL) PANEL white-balance adjustment values (PANEL-R HIGH, PANEL-G HIGH, PANEL-B HIGH, PANEL-R LOW, PANEL-G LOW, PANEL-B LOW) Drive waveform adjustment values (X-SUS-U1, X-SUS-U2, X-SUS-D1, X-SUS-D2, Y-SUS-U1, Y-SUS-U2, Y-SUS-D1, Y-SUS-D2, Y-SUS-D3, Y-SUS-D4) Hour meter Pulse meter Number of times the power has been turned on PD/SD logs

Basic flow of automatic backup


Using a keyword, the data in areas A and B are judged as to whether they have been adjusted or not, then copying is performed.
EEPROM on the DIGITAL VIDEO Assy Backup data for the DIGITAL VIDEO Assy (Area A) Other data (Area C) 1 The keyword on the DIGITAL VIDEO Assy is checked when the power is turned off, and if it is "adjusted", automatic backup is performed. 2 If the keyword on the PANEL IF Assy (Area B) is "adjusted," copying can be performed with the "BCP" RS232C command. 1 Power off 2 "BCP" command EEPROM on the PANEL IF Assy (for backup) Backup data for the DIGITAL VIDEO Assy (Area B)

Actual automatic backup operations


1. When the DIGITAL VIDEO Assy is replaced with an Assy for service Changing of keywords is not required. Replace the DIGITAL VIDEO Assy with an Assy for service, and send the "BCP" RS232C command. Thus, the backup data in the EEPROM on the PANEL IF Assy are copied to the EEPROM on the DIGITAL VIDEO Assy for service.
DIGITAL VIDEO Assy for service Data in the EEPROM on the DIGITAL VIDEO Assy (Area A) (Not adjusted Adjusted) PANEL IF Assy Data in the EEPROM on the DIGITAL VIDEO Assy (Area B) (Adjusted)

2 "BCP" command

2. When a repaired DIGITAL VIDEO Assy is mounted on another unit (reuse of the repaired DIGITAL VIDEO Assy) The keyword of the DIGITAL VIDEO Assy to be reused must be changed to "not adjusted" using the "UAJ" RS232C command.
Note 1: If a repaired DIGITAL VIDEO Assy is mounted in another unit (Unit 2) without this change of keyword, and the power to the unit 2 is turned off, the data in force before the repair of the DIGITAL VIDEO Assy will be copied to Area B of the PANEL IF Assy of Unit 2, overwriting the data necessary for Unit 2. Once overwritten, the original data will not be restored.

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3. When a repaired DIGITAL VIDEO Assy is mounted on the original unit (reuse of the repaired DIGITAL VIDEO Assy) Changing of keywords is not required. After the repaired DIGITAL VIDEO Assy is mounted in the original unit, the unit can operate with its latest adjustment values. 4. When both the DIGITAL VIDEO Assy and PANEL IF Assy are simultaneously replaced with other assemblies The automatic backup function of this unit will not work properly.
Note 2: Readjustment of the main unit is required. Note 3: After readjustment of the main unit, send the "FAJ" RS232C command to change the keyword of the DIGITAL VIDEO Assy to "adjusted." Thus, when the unit is turned off, automatic backup of adjustment data is performed properly. Note 4: If readjustment of the main unit is totally impossible, it can be omitted by installing the EEPROM (IC5206, 4 kbits) originally mounted on the DIGITAL VIDEO Assy for service.

Miscellaneous
If the white balance (W/B) value is largely shifted because of aging, etc., W/B adjustment is required. (As this may be a rare case, the adjustment procedures are described below, just for your reference.

[ W/B-adjustment procedures ]
The W/B adjustment can be performed with the RS232C commands with the Media Receiver not connected to this unit. The GGF1475 special communication tool and a Minolta CA-100 color difference meter are required. 1 Enter Operation-without-the-Media-Receiver mode with the "SCN" RS232C command. 2 Set the keyword for the DIGITAL VIDEO Assy to "not adjusted" with the "UAJ" RS232C command. 3 Obtain the current adjustment values in the two adjustment tables (see "6.2.1 RS232C commands"). Shifting to Table 1: Send the "M51" and "F60" commands. Obtaining the adjustment values: Send the "GPW" command. Shifting to Table 2: Send the "M51" and "F75" commands. Obtaining the adjustment values: Send the "GPW" command. 4 Make settings for various functions. Send the "PPN," "SDN," "SPN," and "WAY" commands.
Note: After adjustment, when the POWER switch is set to OFF, these settings will be reset to the initial values.

5 For each table, set the brightness. Adjustment in Table 1: After sending the "F60" command, perform adjustment. Adjustment in Table 2: After sending the "F75" command, perform adjustment. For each table, change the RGB parameters so that the values measured using a Minolta color difference meter (CA-100) become as indicated below. In this case, any one of PRH, PGH, or PBH must be set to 256.
x y Left side of Mask H Right side of Mask H 284 292 "PRH***" : 0 - 511 "PGH***" : 0 - 511 "PBH***" : 0 - 511

6 Check after adjustment Shifting to Table 1: Send the "F60" command. Obtaining the adjustment values: Send the "GPW" command. Shifting to Table 2: Send the "F75" command. Obtaining the adjustment values: Send the "GPW" command. Check that the adjustment data have been changed. 7 Change the keyword for the DIGITAL VIDEO Assy to "adjusted" by sending the "FAJ" RS232C command.
Note: Use a Minolta CA-100 color difference meter or the equivalent for measurement. Otherwise, the specifications of the product cannot be assured.

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