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I. NGUYEN LIEU

1. Nguyen lieu chnh :

Tinh bt l ngun nguyen liu chnh sn xut maltose syrup. Cc loi tinh bt chnh c s dng l : tinh bt sn, tinh bt bp, tinh bt khoai ty nhng ph bin nht vn l tinh bt sn. Cay san co ten khoa hoc la Manihotes utilissima pohl, thuoc ho Euphorbiaceae hay con c goi la khoai m, la loai cay c trong lay cu vung nhiet i. nc ta san thng c trong mien trung du, mien nui va nhng vung nhiem phen ong bang song Cu Long. San thuoc loai giong cay bui, cao 2,4m, co hoa mau vang hi xanh, cu day 8cm va dai 91cm. San trong vung can xch ao vi nhieu ten khac nhau. Bang 1
Ten cua san

S lc ve cay san

Ubi kettella Kaspe Manioca Nam Yucca My Mandioca Aipim Chau Manioc Phi Cassava An o Tapioca Thai Cassava Lan Indonesi a

Phan loai san

Co hai loai san co gia tr kinh te: - San ang (san co oc): Manihot palmata, la san co ham lng acid hydrocyanic ln hn 50mg/kg san ti. - San ngot (san khong oc): Manihot aipi, la san ham lng acid hydrocyanic t hn 50mg/kg san ti. - Ham lng cua acid hydrocyanic tuy thuoc vao ieu kien trong, at ai, o am, nhiet o va tuoi cua cay. Chang han giong san Chau Phi khong oc khi trong Dahomey nhng co oc khi trong Nigeria. Do acid hydrocyanic b phan huy nhiet o cao trong cac qua trnh chuan b nen ca hai giong san eu c s dung

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rong rai. San thng chu yeu e san xuat tinh bot, Nam My no con c dung lam o uong co con. S dung cho muc ch cong nghiep th san ang thng c s dung do co ham lng tinh bot cao hn, con san ngot thng dung trong nganh thc pham v co v de chu va kha nang hnh thanh bot nhao tot hn.

Tinh bot san

Tinh bot san gom hai loai polysaccarit khac nhau la amylose (17-20%) va amylopectin. - Amylose: gom 200 1000 phan t glucose lien ket vi nhau bang lien ket -1,4 glucoside tao thanh mach thang. Phan t amylose gom nhieu chuoi xep song song vi nhau, trong o cac chuoi cuon lai thanh hnh xoan oc. Phan t amylose co 1 au kh va 1 au khong kh. - Amylopectin: gom 600-6000 phan t glucose gom hai loai lien ket -1,4 glucoside va -1,6 glucoside, mach phan nhanh. Phan t amylopectin ch co mot au kh duy nhat.

Hnh

Cau truc cua mach amylose

1:

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Hnh 2: Cau truc cua mach amylopectin

u iem cua tinh bot san so vi cac loai tinh bot khac

San co the thu hoach quanh nam nen khong can ton nhieu chi ph cho viec ton tr. Gia cac mat hang tinh bot, san cho san lng carbohydrate cao hn gao la 40%, va cao hn ngo vang la 25%, do o san la nguon tinh bot re tien. Hn na san chu c ieu kien trong khac nghiet hn. Do san co ham lng tinh bot cao va ham lng cac chat khac nh protein va lipit thap, do o no la nguon ly tng e san xuat tinh bot tinh khiet. ac tnh quan trong cua tinh bot san la khong mui, tao bot nhao trong, va kha nang ket dnh. Tinh bot san co ham lng amylopectin cao nen de hoa tan trong nc 95oC hn cac loai tinh bot giau amylose, do cau tao cong kenh nen khong co xu hng ket tinh tr lai va do o co kha nang gi nc ln.

Tieu chuan cua tinh bot san

Bot mau trang Cau truc Mau ong eu va ac trng

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sac Hng v Mui

ac trng Co mui ti va khong co mui moc va oi

2. NGYEN LIEU PHU Nc: nc dng trong sn xut ng nha phi t cc ch tiu sau
Ch tiu cm quan: Mu sc: khng mu trong : trong sut Mi, v: khng c mi v v l. Ch tiu ha l cng tng: max = 2mg ng lng/L Cht kh: max = 850 mg/L St, mangan, nhm : m tnh Clo: m tnh Ch tiu vi sinh: tng s vi khun hiu kh 75cfu/ml, khng c vi sinh vt gy bnh.

Ph gia
Sulfur dioxide: Chong oxi hoa, han che toi a hien tng sam mau san pham. Acid sorbic : chng vi sinh vt( ch yu l nm mc) trong sn phm. Khi s dng acid sorbic s khng to ra mi v v l trong sn phm so vi cc ph gia chng VSV khc. HCl,NaOH/NaHCO3: ieu chnh pH trong qua trnh thuy phan tinh bot.

3. Tieu chuan chat lng tinh bot san

Chat lng o am,khong qua (%) Ham lng tinh bo tnh theo chat kho, khong thap hn(%) Ham lng tro khong qua(%) Ham lng protein, tnh theo chat kho, khong Hao hang 12.5 94.5 0.1 0.2 Mc chat lng Loai 1 Loai 2 Loai 3 13 97.5 0.15 0.3 14 96 0.3 0.3 14 96 0.5 0.3

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qua(%) Ham lng x cua 50g bot,khong qua(%) pH Tong chat ran thu c sau khi loc qua mang kch thc 150m,khong qua (%) o nht (BU) o trang (%)

0.1 4.5-7 1

0.2 4.5-7 1

0.5 3.5-7 3

1 3.5-7 3

700 96.5

500 94

400 90

350 88

II.

QUI TRNH CONG NGHE

N c Tinh bot san Tinh bot san KHUAY TRN HO HOA HCl LAM NGUOI NG HOA NANG NHIET LAM NGUOI DCH HOA Na2CO3 N c HCl

HCl/NaO H

Termam yl

KHUAY TRN HO HOA LAM NGUOI DCH HOA

amilase

Fungamyl

Than hoat tnh, Bo tr loc

TY MU

LOC

Ba

TRAO OI ION

Acid sorbic, SO2 long

X LY HOAN THIEN CO 5 AC

THUNG

MALTOSE LAM VO THUNG NGUOI SYRUP

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III. THUYET MINH QUI TRNH CONG NGHE

A QUY TRNH THUY PHAN BANG ENZYME
1. KHUAY TRON
1.1. Muc ch cong nghe

Chuan b: Nham tang o phan tan cua dch huyen phu, chuan b cho qua trnh ho hoa tiep theo.
1.2. Cac bien oi

Bien oi vat ly: - He so dan nhiet tang. - S khuech tan cua cac hat tinh bot tang. Bien oi hoa ly: - Hat tinh bot hap thu mot lng nho nc mot cach thuan nghch (25-50% nc) nhng cha trng n. - Trang thai cua nguyen lieu sau khuay tron dang huyen phu. - Tang kha nang tiep xuc gia hat tinh bot va nc. Bien oi cam quan: s thay oi trang thai cua dch bot. Cac bien oi con lai khong ang ke.

1.3. Phng phap thc hien

Bot c hoa en nong o thch hp, neu nong o qua thap th nang suat khong cao, con neu nong o cao th se giam hieu suat cua qua trnh. Khi ong canh khuay roi dan nc vao bon khuay ong thi nhap lieu tinh bot va Termamyl vi mot lng ion Ca2+. Ion nay co tac dung lam ben va hoat hoa enzym. ieu chnh pH ve pH toi thch cua Termamyl. Qua trnh c thc hien trong thung khuay co canh tron vi toc o quay 20 v/ph. Thong so ky thuat Nong o chat kho pH 30-35% 6.5
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Thi gian Lng enzym Lng ion 2+ Ca

1.4. Thiet b

25-30 ph 0.05% (1500Ukg-1) 2040ppm

Thiet b hnh tru co trang b canh khuay. 2. HO HOA

2.1. Muc ch cong nghe

Chuan b: hoa tan nhng hat tinh bot co kch thc nho thanh dung dch nht sen set, cac hat hut nc va trng n toi a tao ieu kien thuan li cho qua trnh dch hoa.
2.2. Cac bien oi

Bien oi vat ly: - o nht tang cc ai. - Hat tinh bot trng n toi a. - Nhiet o cua dung dch tang. - Nong o chat kho tang. Bien oi hoa hoc: xay ra s hydrate hoa cac nhom hydroxyl t do va tao thanh lien ket hydro vi nc. H H R O O O R H H Bien oi hoa ly: - Hat tinh bot tiep tuc hap thu nc. - He chuyen t dang huyen phu sang dung dch nht ong nhat. - Tang kha nang hoa tan. Bien oi cam quan: - Mau sac t uc chuyen sang trong hn. Bien oi sinh hoc: - Khong ang ke.
2.3. Phng phap thc hien

Qua trnh ho hoa c thc hien trong thiet b jet-cooker bang cach phun hi nc trc tiep vao tinh bot. u iem cua phng phap nay la qua trnh ho hoa xay ra nhanh hn, ong eu va nhiet o khong b tang cuc bo. Thong so ky thuat Nhiet o
7

105OC

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Thi gian
2.4. Thiet b:

5 phut

a. Thiet b ho hoa jet-cooker Cau tao: thiet b gom mot ong dn huyen phu tinh bot va mot ong dn hi giao nhau qua mot khe hnh con, hi c phun trc tiep vao huyen phu tinh bot, lng hi vao c i u chnh bi van qua he thong kh nen. Nguyen tac hoat ong: huyen phu tinh bot c bm cng bc vao thiet b va tiep xuc trc tiep vi hi, hi nc khi tiep xuc vi tinh bot co nhiet o thap hn se ngng tu mot phan nhng hau het hi nc van con ap suat cao nen van cung cap lng nhiet e nang nhiet o len nham ho hoa dung dch. Thi gian lu trong thiet b jet-cooker rat ngan. Lng tinh bot c ho hoa mot phan se bang qua mot day cac cot lu cao ap e duy tr nhiet o 105 110oC va c gi trong 5phut. Chu y: thiet b jet-cooker va cac cot lu thc hien hai nhiem vu: ho hoa hoan toan va pha bung toan bo hat tinh bot bat au giai oan dch hoa. 3. DCH HOA Chuan b: pha bung hat tinh bot, thuy phan mot phan tinh bot tao nhng mach dextrin co chieu dai mach ngan hn, giam o nht cua dch ho hoa tao ieu kien cho Fungamyl phan cat tot hn trong giai oan ng hoa tiep theo.
3.2. Cac bien oi

3.1. Muc ch cong nghe

Jet cooker

Bien oi vat ly: - o nht giam. - Nong o chat kho tang. - Dung dch trong hn Bien oi hoa hoc: - Hat tinh bot b pha bung, pha v cac lien ket hydro gia nc va cac si tinh bot. - Phan ng Maillard gia ng va acid amin tao ra san pham co mau. - Thuy phan tao dextrin mach ngan co ch so DE=10-20

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Bien oi hoa ly: - S boc hi nc. - Kha nang hoa tan cua tinh bot tang. Bien oi hoa sinh: Termamyl hoat ong cat cac mach amylose va amylopectin thanh cac dextrin mach ngan co kha nang hoa tan. San pham thuy phan trong giai oan nay chu yeu la dextrin. Bien oi sinh hoc: Vi sinh vat b c che hoac tieu diet.
3.3. Phng phap thc hien

Dung dch tinh bot sau khi c ho hoa hoan toan se c lam nguoi en 95OC va sau o c bm thiet b co canh khuay e thc hien qua trnh dch hoa. Thong so ky thuat Nhiet o trong thiet b dch hoa pH Thi gian trong thiet b dch hoa
3.4. Thiet b

95oC 6.06.5 1-3 h

ay la loai thiet b gia nhiet kieu vo ao co canh khuay. Hi nc i ben ngoai vo ao nham gi nhiet o cho dung dich tinh bot dieu kien nhiet o theo yeu cau k thuat

4. LAM NGUOI
4.1. Muc ch :

Chuan b: tao ieu kien toi thch cho qua trnh ng hoa.
4.2. Cac bien oi

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4.3. Phng phap thc hien

Vt l: nhit gim Ha l: pH gim v 5.5 Ha sinh: Enzyme -amilase b v hot. Thong so ky thuat Nhiet o dch ng trc 95oC thiet b Nhiet o cua tac nhan lanh 30oC (nhiet o moi (nc) trng) Nhiet o cua dch ng sau 55oC khi lam nguoi

4.4. Thiet b

Truyen nhiet gian tiep bang thiet b truyen nhiet ong xoan ruot ga, tac nhan trao oi nhiet la nc lanh Nc se i trong trong ong xoan con dd se trong thung, sau thi gian lu thch hp nhiet o dd se at yeu cau.

5. NG HOA

5.1. Muc ch cong nghe

Che bien: tao thanh syrup co thanh phan chu yeu la maltose, cac ng n gian va cac dextrin mach ngan.
5.2. Cac bien oi

Vat ly: - Giam o nht. - Tang ham lng chat kho. Hoa ly: - Tang kha nang hoa tan. Hoa hoc: - Phan ng thuy phan dextrin mach dai (san pham sau qua trnh dch hoa) thanh maltose va cac ng n gian, dextrin mach ngan, - Phan ng Maillard la phan ng ngng tu gia ng kh va amino axit tao thanh cac chat mau lam sam mau dch thuy phan. Hoa sinh: co s tac ong Fungamyl len cac mach polysaccharide va oligosaccharide, tao hon hp san pham gom maltose, glucose, maltosetriose va cac oligosaccharide

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khac. Trong o, Fungamyl hoat ong vi ieu kien toi thch la Topt = 55oC, pHopt = 5.5
5.3. Phng phap thc hien

Dung dch ng sau khi lam nguoi se c a vao thiet b ng hoa. Luc nay can ieu chnh pH e tao moi trng hoat ong toi u cho Fungamyl. Sau o bo sung lng Fungamyl can thiet. Dung dch c lu lai trong thiet b trong khoang thi gian cn thit ng ha n DE thch hp. Trong qua trnh ng hoa, can phai ao tron dung dch lien tuc. Noi chung, thi gian, nhiet o, pH va lng enzym can cho qua trnh ng hoa phu thuoc vao nguon goc enzym, hoat o cua chung va yeu cau o tinh khiet cua dch ng hoa. Thng s k thut 550C Nhit pH 5.5 Tc khuy 20 r/m Thi gian Fugamyl Lng Ca2+
5.4. Thiet b

24-48h 2000U/kg 50ppm

Thiet b ng hoa co cau tao tng t thiet b dch hoa.

6.

NNG NHIT

Mc ch: v hot enzyme Fungamyl Cc bin i: Vt l: ha tan tng, gim nht. Ha sinh: Enzyme Fungamyl b v hat. Thit b: chnh l thit b ng ha. Ti thit b ng ha, sau khi ng ha t n gi tr DE yu cu tin hnh nng nhit dch ng ln 70-75oC. Khi , enzyme Fugamyl b v hot. Nu khng v hot enzyme Fugamyl th enzyme ny xc tc cho phn ng ngc hnh thnh tr li cc dextrin, hoc chuyn ha maltose thnh maltosetriose d n n lm gim hm lng maltose trong sn phm. T kt qu nghin cu thc nghim, ngi ta s xc nh c thi im m ti hm lng maltose t n gi tr cc i kt thc qu trnh ng ha. Thng ngi, ngi ta dng phn ng trc khi maltose t n cc i.

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xc nh gi tr DE trong qu trnh dch ha v ng ha, mt s phng php sau c th p dng: phng php quang ph so mu vi thuc th DNS, phng php sc k lng cao p nhng chnh xc nht l phng php lc gel(ry phn t). Vi phng php ny, ngi ta khng nhng xc nh c ch s DE m cn xc nh c cc thnh phn ng DP khc trong dung dch ng, t c th s b c cht lng sn phm. 7. TAY MAU
7.1. Muc ch cong nghe

Hoan thien cac gia tr cam quan: lam tang o trong cua san pham, a san pham ve mau tieu chuan la mau trang trong en mau vang nhat. La tac nhan tr loc cho qua trnh loc tiep theo, ho tr cho qua trnh loc san pham hieu qua hn
7.2. Cac bien oi

Vat ly: khoi lng dung dch tang do bo sung than hoat tnh. Hoa ly: - S phan tan cac hat than hoat tnh trong dung dch tang kha nang tiep xuc cua no vi dung dch. - S hap phu cac chat mau, mui len tren be mat cua than hoat tnh. Hoa sinh: enyzym fugamyl van con hoat ong. Cam quan: dch ng tr thanh dang huyen phu do co cha cac bui than hoat tnh. Sinh hoc va hoa hoc: khong ang ke.

7.3. Phng phap thc hien

Qua trnh tay mau c thc hien ngay trong thiet b ng hoa. Sau khi ng hoa, siro c gia nhiet en nhiet o thch hp. Sau o, bo sung lng than hoat tnh can thiet e hap phu mot phan cac chat mang mau. Khi dung than hoat tnh e tay mau can phai co qua trnh loc tien hanh ngay sau o. Loai than hoat tnh thng s dung co the bot hoac dang hat c san xuat t go, than a, than coc dau mo, lignite, vo da. Lng than phu thuoc vao chat lng tinh bot, yeu cau lam sach va hoat o cua than. Thong s k thut Thi gian tay 1h

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mau Lng dng

7.4. Thiet b

than

s 0.20.3% (so vi ham lng chat kho)

Qua trnh tay mau c thc hien ngay trong thiet b hnh tru co canh khuay

8. LOC

8.1. Muc ch cong nghe

Chuan b: loc phan tinh bot cha thuy phan va phan ba sau thuy (bao gom cac chat mau va than hoat tnh) giup loai bo nhng tap chat co kch thc ln ma co the can tr cho qua trnh tao oi ion tiep theo.
8.2. Cac bien oi

Bien oi vat ly: - Giam khoi lng dch ng do loai bo phan ba. - T trong giam. - He so truyen nhiet tang. Bien oi hoa ly: thay oi so pha, tach rieng pha ran va pha long. Bien oi cam quan: san pham thu c trong hn trc khi loc. Bien oi hoa hoc, hoa sinh va sinh hoc: khong ang ke.

8.3. Phng phap thc hien

Ta thc hien loc dch ng bang phng phap loc ep, loc di tac dung cua ap suat.
8.4. Thiet b

La thiet b loc khung ban. Nguyen tac hoat ong - Trc khi thc hien qua trnh loc, can co qua trnh lam ao cho ban loc, tc la tao mot lp bot tr loc tren vai loc, bot tr loc giup tao thanh nhng khoang trong theo ng zc zac tao tr lc ngan can ba ma khong lam tang ap lc, giup qua trnh loc khong b nghen. - Dch ng c bm vao buong loc, di ap lc cua bm dch ng se bang qua vai loc thong qua lp bot tr loc i vao khoang loc. Cac khoang loc c noi

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chung vi nhau qua mot ng ong ben di e dan dch ng sach ra ngoai. - Sau khi loc xong, can tien hanh ve sinh vai loc va buong loc. Thong s k thut Ap suat loc 0.30.5Mpa Be day lp bot tr loc 0.8tren thiet b 2.5mm

Cu to khung bn lc

Thit b lc p khung bn

9. TRAO OI ION

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Cong nghe san xuat ng nha Van Viet Man 9.1. Muc ch cong nghe

GVHD: PGS.TS Le

Hoan thien san pham: dch ng qua cac cot trao oi ion e tach bt mot so cation (Ca 2+, Na+, Mg2+) va anion (Cl-, SO24 ...), mt s cht hu c,.
9.2. Cac bien oi

Bien oi hoa hoc va hoa ly: Cac phn ng trao oi ion xay ra tai cac cot: - Cot 1: la cationit loai acid manh co nhom chc la -SO3H, co tac dung trao oi cation, chuyen cac muoi trong dong thanh cac acid tng ng: RSO3H + NaCl = RSO3Na + HCl 2RSO3H + CaSO4 = (RSO3)2Ca + H2SO4 - Cot 2: la anionit loai baz yeu co nhom chc la NR 3, co tac dung trao oi anion, hp th cc acid mnh ng thi hp th cc cht hu c, cht mu: NR3 + HCl NR3HCl NR3 + H2SO4 (NR3)2H2SO4
9.3. Phng phap thc hien

Loai bo nhng ion trong dch ng da tren c s trao oi ion gia cac cot nha trao oi ion vi cac ion trong dung dch.
9.4. Thiet b

Cau tao: Gom 2 cot hnh tru, trong moi cot co cha loi nha trao oi. - Cot 1 gom 1200 lt cationit loai acid manh, co nhom chc -SO3H. - Cot 2 gom 1400 lt nha anionit loi kiem yeu. Nguyen tac hot ong: Siro c bm vao cot 1 e loi cation sau o qua cot 2 e loi anion va iu chnh pH cho dung dch. moi cot quy trnh thc hien theo chieu t tren xuong. Khi lp nha nay het tac dung se c tai sinh tr lai. e a cationit ve dang ban au, cho dd HCl 2-4% chay qua cot 1. e hoan nguyen anionit, cho dd NaOH 2-4% qua cot 2.

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He thong thiet b trao oi ion

10. X LY HOAN THIEN.

10.1. Muc ch cong nghe

Hon thin sn phm: chong s oxi hoa lam sam mau san pham trong qua trnh co ac. Bo qun: chong vi sinh vat.

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Cong nghe san xuat ng nha Van Viet Man 10.2. Cac bien oi

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Khong ang ke.

10.3. Phng phap thc hien va thiet b

Dung dch sau khi trao oi ion c bm vao thung cha. Tai ay, tien hanh bo sung them acid sorbic va sulfur dioxide long vao. Acid sorbic co tac dung la mot phu gia chong vi sinh vat trong san pham. Do trong ieu kien ap lc tham thau cao nen co t VSV ton tai nhng cung co mot so VSV chu ap lc tham thau cao ma ien hnh la nam moc. Acid sorbic khi cho vi lieu lng va u se khong lam thay oi tnh chat cua san pham va no hau nh khong tao ra v la trong san pham. SO2 cho dang long e han che b thoat i khi khuay tron. Cung co the dung SO2 dang kh nhng phai co thiet b suc kh va khong co canh khuay. Cho SO2 vao tao ra moi trng acid e ngan can cac phan ng phan huy ng cung nh phan ng Maillard lam sam mau san pham. Thong so ky thuat Hm lng acid sorbic: 0.06-0.08% cht kh. Hm lng sulfur dioxide: 0.12-0.2% cht kh. 11. CO AC
11.1. Muc ch cong nghe

Hoan thien san pham: qua trnh co ac nham tang nong o chat kho, tao ieu kien cho qua trnh van chuyen va phan phoi san pham. Bao quan: do nong o cao th c che vi sinh vat.
11.2. Bien oi

Vat ly: - o nht tang. - Nong o cht kh tng. - Khoi lng giam (do mat i mot lng nc). - The tch giam. - Nhiet o tang. Hoa ly: - Nc bc hi. - SO2 b kh khi dung dch. Cm quan: mu sc c th hi sm hn so vi trc khi c c.

11.3. Phng phap thc hien

Qua trnh co ac c thc hien bang thiet b co ac chan khong vi buong ot co ong tuan hoan ngoai va co kem theo thiet b ngng tu Baromet.
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ay la thiet b co ac buong ot ngoai dng ng nen co cac u iem: - Giam bt c khoang cach theo chieu cao gia buong ot va khong gian boc hi, co the ieu chnh c s tuan hoan. - Hoan toan tach het bot, v buong ot cach xa khong gian hi. - Co kha nang s dung khong gian hi nh la mot bo phan phan li loai li tam. - Do s dung he co ac chan khong nen t gay ra bien oi cho san pham Thong so ky thuat PCK Phi Thi gian Nhiet o 720mmHg 2kg/cm2 23h (khi at Bx yeu cau) 6065

11.4. Nguyen tac hoat ong

Dung dch i vao buong ot c un soi e tao thanh hon hp hi long i vao buong boc, ay hi th c tach ra va i len pha tren. Dung dch quay ve buong ot theo ong tuan hoan ngoai. Thiet b hoat ong theo nguyen tac oi lu t nhien do s chenh lech khoi lng rieng nhng vung siro co nhiet o khac nhau. buong boc, siro boc hi lam tang o Bx, dan en lam tang khoi lng rieng, buong ot siro c gia nhiet nen khoi lng rieng nhe hn. Do vay ma siro se tuan hoan t buong boc sang buong ot va ay siro t buong ot sang buong boc. Khi nong o chat kho at yeu cau, dung dch se c xa xuong theo tng me. Hon hp long hi trong buong boc c phan ly nh hai yeu to: chieu cao buong boc va s thay oi quan tnh cua hon hp khi vao bo phan tach bot.

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Hi th i vao thiet b Baromet va c lam nguoi tai ay.

12. LAM NGUOI

12.1 Muc ch:

Thit b c c

Chuan b: ho tro cho qua trnh rot san pham Bao quan: lam lanh nhanh tranh s nhiem VSV vao san pham
12.2 Cac bien oi

ke

Nhiet o giam, ngoai ra cac bien oi khac khong ang

12.3 Phng phap thc hien

Dch ng sau khi c co ac c chuyen vao thiet b lam nguoi dang ong ruot ga Thong so cong nghe Nhiet o dch ng trc 650C thiet b Nhiet o tac nhan lanh 300C Nhiet o dch ng sau khi 450C lam nguoi

13.

VO THUNG

13.1. Muc ch cong nghe

Hoan thien san pham: tao cho san pham co hnh dang ep Bao quan: ngan s tiep xuc cua moi trng vi san pham gay cac bien oi h hai.
13.2. Cac bien oi

Khong co bien oi ang ke

13.3. Phng phap thc hien

Maltose syrup c ong goi trong cac thung hay cac bao b khac tuy theo yeu cau khach hang

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Maltose syrup B. QUA TRNH THUY PHAN BANG AXT Quy trnh nay khac vi quy trnh trc nhng iem sau Dung axt e ho hoa tinh bot va dch hoa s bo mot phan tinh bot Muc ch :giong quy trnh 1 Cac bien oi: Tng t quy trnh 1, ngoai ra co them mot so bien oi khac Do thc hien nhiet o cao nen mot lng nho tinh bot co the b chay Mau dd tinh bot sau khi c dch hoa s bo sam hn so vi phng phap enzyme Co the xay ra phan ng Caramel nhng vi mot lng rat nho Thong so cong nghe HCl 0.0150.2N Thi 5 phut gian Nhiet 140o 1600C C. SO SANH HAI QUY TRNH CONG NGHE Thuy phan bang acid- Thuy phan bang enzyme enzyme - Rut ngan thi gian - Giam chi ph nng lng thuy phan - t tao ra san pham - Giam chi ph cho viec phu,kiem soat tng mua enzyme oi c chat lng - Thit b n gin, d vn san pham cuoi hnh, v sinh. - Sn phm c ch s DE cao - Sn phm r hn. hn. - San pham de b lan cac kim loai nang co lan trong qua trnh san xuat axt HCl do o se tang chi ph tinh sach sn phm. - Thi gian thuy phan dai - Thit b cu to phc tp hn. - nng lng chung cao hn. - Sn phm c hn.

u iem

Nhc iem

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- Hoa chat gay nguy hiem cho ngi san xuat - Thiet b phai chu c mai mon, nhiet o va ap suat cao - Tao ra nhieu san pham phu khong mong muon lam anh hng en chat lng san pham sau cung - Sn phm c DE thp hn. IV. SAN PHAM
Thanh phan % cac loai ng trong mot so san pham maltose syrup

Qua trnh Acid Enzyme

Gluocs e 8 2

Maltos e 40 54

DP3 15 19

>=DP 4 37 25

Tieu chuan cm quan Maltose syrup Thong Yeu cau so Tnh Nht,trong suot, khong chat dd lan tap chat Mau Trong suot en vang sac nhat Mui Mui ac trng V Ngot thanh Tieu chuan tinh chat vat l Thong so Yeu cau Ham lng 80% chat kho pH 4.5-6 DE 42 Tro 0.04 Nhiet o nong 155
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chay Maltose o trong suot

40 95

Tieu chuan ve hoa hoc va vi sinh Thanh phan Yeu cau Pb 0.05mg/kg As 0.05mg/kg Coli forms 30/100g Tong so vi 3000/g khuan Salmonella Khong co
V. NG DUNG

Trong cong nghiep sam xuat banh keo, syrup th y phan bang axt c s dung trong nhieu san pham nh keo cng, keo caramen, keo deo, keo cao su e kiem soat o ngot, hien tng ket tinh , o nht tnh hut am, mui v Trong cong nghiep o uong, syrup c dung trong cong nghiep len men bi e bo sung cho malt ai mach, cung cap ng cho qua trnh len men tang v cho san pham Trong cong nghiep san xuat cac san pham sa nh kem, syrup cung cap hng v, o mem mai, cai thien cau truc san pham, kiem soat hien tngket tinh, ieu chnh o ngot, tang han s dung va giam hien tng chay cua kem Trong cong nghiep banh m, syrup thng c dung nh nguon ng len men cho nam men. No cung cap o ngot, tang thi han s dung nh cung cap cha`termamyl gi am, giam hien tng ket tinh va tang cng o mem mai cho banh Trong o hop rau qua, syrup tao cau truc va o nht o bong va can giac ngon mieng,ngan nga s ket tinh,tang cng hng v trai cay va cai thien mau cho san pham. Syrup cung c s dung trong cac laoi mt, e tang o ngot,kiem soat cau truc va o bong, chong ket tinh va tang thi han s dung Syrup cung c s dung nhieu trong dc pham e pha che cac thanh phan co dc tnh
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Hydro hoa cac san pham syrup se tao ra san pham cha sorbitol, maltitol va cac ru cao phan t khac s dung trong thc pham va dc pham ng dung cac san pham syrup tai M Cong nghiep % tren tong so Banh keo 20.1 Thc pham(khac) Len men bia 13.4 12.8

Dc pham va11.3 hoa chat San xuat banh6.8 m o hop 6.0 Kem,o trang 5.6 mieng ong lanh Cac lnh vc17.35.6 khac

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VI. PHU LUC 1 Mot so hnh anh ve may loc ep

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2. Mot so hnh anh ve thiet b trao oi ion

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3. Mot so hnh anh ve thiet b co ac chan khong

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4. Mot so hnh anh ve thiet b dch hoa va ng hoa

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TI LIU THAM KHO

1. 2. 3. 4. 5. 6. 7. 8. 9. Pham Van Bon, Qua trnh va thiet b truyen nhiet , NXB ai hoc Quoc gia thanh pho Ho Ch Minh, 2002. Hoang Kim Anh, Ngo Ke Sng, Nguyen Xch Lien, Tinh bot san cac san pham t tinh bot san,Nha Xuat ban Khoa hoc va Ky thuat 2005. Cac tac gia, Cac qua trnh c ban trong cong nghe thc pham, NXB Giao duc, 1996. www.lsbu.ac.uk. http://www.luzhou.com.sg www.brenda.uni-koeln.de www.cassava.org/eng/about_us.html www.fao.org/docrep/X5032E/x5032E01.htm www.strach.dk/isi/starch/cassava.htm

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