LAMPIRAN

Lampiran 1. Struktur Organisasi PT. Indolakto

Deputy CEO General Manager Secretary Technical Advisor

Senior Milk Processing Manager

SCM Packaging Manager

Enviroment Officer

QA Manager

QC Manager

HRD & GA Manager

Purchasing Manager

Finance Manager

Accounting Manager

IT Manager

Logistic Manager

Processing Manager UHT

Processing Manager SCM

90

Lampiran 2. Struktur Organisasi Produksi Susu UHT PT. Indolakto

Manager Produksi UHT

Administrasi UHT

Koordinator Proses Produksi

Koordinator Engineering

Koordinator Packing

Supervisor Proses Produksi

Supervisor Engineering

Supervisor Packaging

Foreman Proses Produksi

Foreman Engineering

Foreman Packaging

Operator Mixing

Operator Pasteurisasi

Operator Sterilisasi

Teknisi

Operator Filling

Operator Packaging

Crew Sortir

Crew Dumper

91

1. Air

3. Cocoa slurry

5. Weighing tank III (60oC) 4. Weighing tank II (55oC)

7. Flavor, antioksidan, vitamin 6. PO weighing tank

2. Stabilizer (55-60oC)

Turbo mixer Mixing tank

PHE Filter

Russle filter Balance tank Homogenisasi Pasteurisasi Regenerative Heating Regenerative Cooling
Yes

No

FDV

Buffer tank 92

Laktosa-TCP steril

Flash cooling
IMP

Stage 1 (40-42oC) Stage 2 (29-31oC)

Crystallization tank

Filter Alumunium foil Mesin Piltz Sterilisasi UV Closer Coding Labelling N2 Pembelahan Alufo Vertical sealing (1651oC) Horizontal sealing (163oC) Filling Coding Autocase packer Perforasi dan cutting

Filler bowl

No Check weigher Yes Palleting Reproses Check weigher Yes Flapping/ Pelipatan Plastik Wrapping Packaging

No

Reproses

93

Check

No

Lampiran 3. Gambar Mesin dan Peralatan Produksi Susu UHT

Gambar 1. Tangki Penyimpanan Fresh Milk

Gambar 2. Tangki Hidrasi

Gambar 3. Tangki Penyimpanan Susu Pasteurisasi

Gambar 4. Plate Heat Exchanger

94

Gambar 5. Turbular Heat Exchanger

Gambar 6. Liquiverter

Gambar 7. Flex Mix (SPX)

Gambar 8. Almix (Tetra)

95

Gambar 9. Choco Slurry Tank

Gambar 10. Mixing Tank

Gambar 11. Tangki Minor Ingredients

Gambar 12. Balance Tank

96

Gambar 13. Homogenizer

Gambar 14. Filter

Gambar 15. Silo Tank

Gambar 16. Aseptic Tank Storage

97

Lampiran 4. Gambar Mesin dan Peralatan Filling-Packing Susu UHT

Gambar 1. Mesin Filling A3CF Tetra Pak

Gambar 2. Mesin Filling TBA Type 19

Gambar 3. Gulungan Tetra Paper

Gambar 4. Mesin Pelubang Pull Tab Punching

Gambar 5. Mesin Pull Tab Punching

Gambar 6. Mesin Strip Applicator

98

Gambar 7. Mesin Jaw

Gambar 8. Mesin Final Folder Press

Gambar 9. Produk yang Sudah Dikemas Tetra Pak yang Keluar dari Mesin Filling melalui Konveyor

Gambar 10. Konveyor Menuju ke Ruang Packing

Gambar 11. Pengkodean Produksi Kemasan Tetra Pak

Gambar 12. Mesin Helix

99

Gambar 13. Konveyor Menuju Mesin Straw Applicator

Gambar 14. Pemasangan Straw di Mesin Straw Applicator

Gambar 15. Mesin Hot Melt Glue

Gambar 16. Mesin Carboard Packer

Gambar 17. Konveyor dari Mesin Cardboard Packer

Gambar 18. Pemalletan

100

Lampiran 5. Diagram Alir Proses Produksi Susu UHT

101

Fresh Milk

Raw Material (Non Fresh Milk)

Pendinginan 8oC)

(4-

Mixing (55-60oC)

Balance Tank

Balance Tank

Homogenisasi (85-89oC, 140 bar)

TIDAK

Homogenisasi (65-75oC, P1= 120 bar, P2=30 bar)

TIDAK

Pasteurisasi (8589oC, 30 detik)

Pasteurisasi (8286oC, 30-36,4 detik)

FDV
YA

FDV

Pendinginan (48oC)

YA

Pasteurisasi Tank

Pendinginan (28oC) In Line Hydration Tank (412oC)

Balance Tank

Homogenisasi (7075oC, P1=200 bar, P2=50 bar) Sterilisasi (Choco=144-145oC; Non Choco=141143oC, 4 detik, Plain = 140oC)

FDV
YA

TIDAK

Unsteril

Pendinginan (2030oC)

Aseptic Tank

Filling

Packaging

Lampiran 6. Diagram Alir Proses Filling dan Packing Susu UHT

M

102
Coding

L
1000 ml Tetra Paper Pull Tab Punching

Longitudinal Sealing
Inner Stripping

Aseptic Filling
Alufo Application

Strip Applicator

Transversal Sealing

H2O2

Chemical Sterilization

Pack Forming

Squeezing

No Reproses
Hot Air Purging

Check Package Integrity Yes M

103

Lampiran 7. Layout Tata Letak Ruang Produksi Susu UHT

Area Dumping

PHE

Flex Mix

Almix

PHE

Liquiv erter

Sugar

SMP

Tangga
Choco Slurry Tank Choco Slurry Tank

Raw Material & Packaging Material Storage

R. Formu lasi

PHE

Control Panel & CIP

Sensor

Mixing Tank Sta bili zer A MF

Mixing Tank

PHE PHE Mixing Tank

Area Mixing

R. Teknisi Engineering

R. Operator Mixing & CIP

PHE

Mixing Tank

Control Panel

Tangga

Office UHT
Area Loker

PHE PHE Pengatur Steam

Holding Tube

Holding Tube

Homo

Past. Tank 607.100

K or osi f

Holding Tube

Homo

Balance Tank

Balance Tank

Balance Tank

Balan ce Tank

Holdin g Tube Control Panel

PHE

Homo

Homo

Control Panel

Musholla

CIP

Area Pasteurisasi Lacta & Sterilisasi

PHE

PHE

Homo

Past. Tank 606.100

K or osi f

Sirculation CIP

Tetra Paper Room

Control Panel

Holding Tube

Control Panel & CIP

Area Proses Fresh Milk, Hidrasi, & Pasteurisasi

Mi nor Ing redi ents Tan k

PHE

Balan ce Tank

Acid

Lye

Hot Wate r

Flash Wate r

CIP

AT 1

AT 2

AT 3

Hidration Tank

210.100

Recovery Tank 1

Operator Filling

Area Filling

Hidration Tank 212.100

Homoge nizer Past.

Control Panel & CIP

Control Panel

Hidration Tank 115.100

Area Hidrasi dan Minor Ingredients

Hidration Tank

PHE Past.

Balance Tank Past.

Sirculation

Control Panel

CIP

Hidration Tank

208.100

209.100

Recovery Tank 2

Area Packing
FM Tank 114.100

Balance Tank FM

Control Panel

Area Melting Box PHE Operator Packing Engineering Tetra Pak

Dearator Filter

PHE FM

PHE

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