Professional Documents
Culture Documents
Chapter 1 Lesson 3
Rotodynamic pumps
By Professor Zhao Zai Li 05.2006
Learning objectives
After successfully completing this lesson, you will be familiar with: 1. Different types of rotodynamic pumps 2. The component parts of rotodynamic pumps 3. Maintenance of rotodynamic pumps
The lesson will end with a test and your score will be recorded.
Rotodynamic pumps
There are three different types of rotodynamic pumps: Axial-flow pumps Centrifugal pumps Mixed flow pumps
Axial-flow Pumps
Introduction An axial-flow pump uses a screw propelle to axially accelerate the liquid. The outlet passages and guide vanes are arranged to convert the velocity increase of the liquid into a pressure.As distinct from the centrifugal pump, the axial flow pump absorbs the maximum power at zero flow.
Axial-flow Pumps
A mechanical seal prevents leakage where the shaft leaves the casing. A thrust bearing of the tilting pad type is fitted on the drive shaft. The prime mover may be an electric motor or a steam turbine.
Axial-flow Pumps
The axial flow pump is used where large quantities of water at a low head are required,or example in condenser circulating. The efficiency is equivalent to a low lift centrifugal pump, and the higher speed fs possible enable a smaller driving motor to be used. The axial-flow pump is also suitable for supplementary use in a condense scoop circulating system, since the pump will offer little resistance to flow when idling. With scoop circulation, the normal movement of the ship will draw in water; the pump would be in use only when the ship was moving slowly or stopped. The pump is reversible and this, in conjunction with high capacity flow, makes it suitable for trimming and heeling duties as well.
Axial-flow Pumps
The impeller The pump casing is of gunmetal for condenser cooling duties and cast iron for heeling and trimming pumps. The impellers are of aluminium bronze and guide vanes of gunmetal are arranged immediately after the impeller, the pump shaft being of stainless steel.
Quick quiz
Centrifugal pumps
In this part of the lesson we will take a closer look at Centrifugal pumps
A centrifugal pump can be further defined as a machine which uses several energy transformations in order to increase the pressure of a liquid. The energy input into the pump is typically the fuel source energy used to power the driver.
The diagram illustrates that velocity and pressure levels vary as the fluid moves along the flow path in a centrifugal pump.
The fluid flow causes a vacuum to be formed in the pump suction, which will draw fluid into the impeller suction. Thus fluid flow will occur from the suction to discharge. The liquid enters the centre or 'eye' of the impeller axially, changes direction and flows radially out between the vanes. If the pipeline leading to the pump inlet contains a non-condensable gas such as air, then the pressure reduction at the impeller inlet merely causes the gas to expand, and suction pressure does not force liquid into the impeller inlet
When the pressure falls below the vapour pressure of the liquid at a given temperature, boiling occurs and small bubbles of vapour are formed. These bubbles will grow in the low-pressure area and implode when they are transported to an area of pressure above vapour pressure. The term given to this local vaporisation of the fluid is Cavitation.
When the pressure falls below the vapour pressure of the liquid at a given temperature, boiling occurs and small bubbles of vapour are formed. These bubbles will grow in the low-pressure area and implode when they are transported to an area of pressure above vapour pressure. The term given to this local vaporisation of the fluid is Cavitation.
The collapsing of the bubbles is the area of Cavitation we are concerned with, as extremely high pressures are produced, which causes noise and erosion of the metal surface.
Centrifugal pumps although suitable for most general marine duties, suffer in one very important respect; they are not self priming and require some means of removing air from the suction pipeline and filling it with the liquid.
The selection of Centrifugal pumps depends mainly upon duty and the space available.
The space points are: With vertically arranged pumps less floor space is required, this usually means that no hydraulic balance is necessary, impeller access is simple and no pipe joints have to be broken.
A typical engine room pump could be a vertical, in-line, overhung (i.e. suction and discharge pipes are in a straight line and the impeller is supported, or hung, from above), either base or frame mounted. From which the impeller can be removed without splitting the casing, breaking pipe joints or removing the electric motor.
When assessing the amount of power needed to operate a centrifugal pump you must always take into account the various losses.
Capacity reduction
Excessive vibration
Failure to deliver caused by loss of suction may be due to Insufficient supply head Air leakage at suction pipe (e.g. valve open to empty bilge, etc) Loss of priming facility or leaking shaft gland
Packing
Packing
A stuffing box with a soft packing material is the traditional seal for pumps. Normally made from soft impregnated cotton, which takes the form of a length of square crosssection wound spirally onto a tube. This enables the correct length, to suit the external diameter of the shaft, to be manually cut to the correct size. The stuffing box is then repeatedly filled with sections until almost full, the gland can then be tightened down to provide the axial compressive force. This in turn provides the necessary radial compressive force required to seal the gap due to the sloping bottom face of the aperture. If the force is insufficient the stuffing box will leak, if the force is too great, the additional friction, and consequently heat generated by the rotating shaft can damage the soft packing and/or shaft.
Mechanical seals
Mechanical seals
The provision of rotary shaft seals instead of the usual stuffing box and gland, where conditions are suitable, possesses many advantages. The power absorbed is lower and is constant, whereas a gland excessively tightened causes a considerable increase in power absorbed.
Mechanical seals
In small pumps this may result in overloading the motor. In addition maintenance costs are reduced, the rotary seal operating for long periods without wear or attention. A standard seal consists of a stationary carbon ring insert in the casing, or seal cover where such is provided, and against this a metal ring of easy clearance on the shaft sleeve rotates, contact between the faces being ensured by a lightly loaded coil spring. The rubbing faces of both carbon and metal rings are independently lapped to give a dead flat surface. A synthetic rubber ring, of circular cross-section, contained between shaft sleeve and metal ring, in a groove in the latter, effectively prevents leakage between them. The diameter of the groove is such that a squeeze is exerted on the rubber ring, thus a sufficient frictional force is provided to rotate the metal ring, with certain exceptions.
Mechanical seals
The width of the groove is, however, made considerably greater so that the metal ring is capable of free axial float with accompanying rolling action of the rubber ring. Materials used for the various seal parts are as follows Carbon stationary ring. Synthetic rubber ring. Bronze rotating ring with bronze spring for standard and all gunmetal pumps. Stainless steel rotating ring for all iron pumps.
Mechanical seals
For non-lubricating liquids, such as ammonia, section, contained between shaft sleeve and metal ring, in a groove in the latter, effectively prevents leakage between them. The diameter of the groove is such that a squeeze is exerted on the rubber ring, thus a sufficient frictional force is provided to rotate the metal ring, with certain exceptions. The width of the groove is, however, made considerably greater so that the metal ring is capable of free axial float with accompanying rolling action of the rubber ring.
Quick quiz
where is the packing material located? Click on the packing material. If you are not sure go to the previous screen to refresh your memory.
To control the axial movement of the rotating assembly, a balance piston is arranged to counteract the effect of the thrust of the impellers,especially in the multistage pumps.
In this type, the pressure is developed partly by centrifugal action and partly by the vanes and, as the name implies, the flow is both axial and radial through the impeller.
Question 1
1: Cavitation of the fluid in a centrifugal pump is caused by? A) Too high a speed of impeller rotation creating adverse heat . B) The vapour pressure in the suction pipe falls below the vapour pressure of the liquid at a given temperature. C) The viscosity of the fluid is too high, the extra power absorbed being converted into heat. D) Do not kown.
Question 2
Why is the axial flow pump ideal for trimming and heeling duties? A) It is reversible and has a high capacity flow. B) It has excellent suction lift. C) Its discharge pressure is increased by the speed of the ship. D) I do not know.
Question 3
What is the advantage of a double entry centrifugal pump? A) It has a lower NPSH required characteristic, giving advantages in poor suction conditions. B) It gives double the flow rate. C) It uses only half the input power for the same flow rate. D) Don't know
Question 4
Which one of these options is NOT a cause of excessive vibration in centrifuga pumps?
A) Bearing damaged.
B) Impeller imbaianced. C) Discharge valve partly closed D) Don't know
Question 5
Centrifugal pumps need priming because? A) An excellent suction lift causes the surface of the liquid to vaporise B) They must be started with the discharge valve open to reduce the starting load, but this causes the pump to run backwards. C) It is the movement of the liquid from the eye of the impeller to the discharge that causes a low-pressure region at the suction, if the pump is started full of air this movement of liquid does not occur therefore no suction pressure is created. D) Don't know
Question 6
The energy transformation within a centrifugal pump is as follows? A) Pressure is converted into kinetic energy by the impeller; this kinetic energy is converted to an increase in velocity by the volute casing. B) The impeller creates centrifugal force, which increases the liquid velocity, an increase in velocity means an increase in kinetic energy, the increased kinetic energy is converted into pressure by reducing the velocity in the volute casing. C) Decreasing the velocity in the impeller decreases the kinetic energy, decreasing the kinetic energy whilst increasing the velocity of the fluid in the volute casing increases it's pressure. D) Don't know