Screw jack modification- flow chart

Flow chart start Problem identification Design of modified screw jack Detailed design drawings Purchase of materials Manufacturing process work --------To modify the working method of the existing mechanical screw jack Design proposed with ratchet wheel arrangement Detailed drawings are drawn Existing screw jack purchase, and other materials Manufacturing of new designed hub, cover plate, ratchet wheel, lead screw, lock nut with spring and platform block. Assembly of new designed hub, cover plate, ratchet wheel, lead screw, lock nut with spring and platform block. New screw jack with modified method of working -----------

Assembly of new screw jack as per proposed design Working model End

Sequence of operations for various components

HUB Blank face milling (to produce reqd. dimensions) Turning (to produce wall thickness) COVER PLATE Blank RATCHET WHEEL blank LEAD SCREW Blank LOCK NUT Blank

Face milling (to produce reqd. dimensions)

Face milling (to produce reqd. dimensions)

Thread cutting (to produce external square thread to hold ratchet wheel)

Polygonal milling

Slot for circlip

Slot for balrus

Drilling (to produce holes for fastening cover plate) Tapping (M4 tapping) Welding (hollow pipe to hold lock nut)

Drilling

Thread cutting (to produce internal square thread to hold lead screw) Slots in ratchet by milling

Spring attachment

Identifier for up &down movements

Tapping (M4 tapping)

Slots in face to hold balrus

Flow chart for Assembly method

Housing Hub assembled to housing using cir clip Ratchet wheel threaded with lead screw Ratchet and lead screw placed inside housing , held by hub Balrus placed in slot of hub Cover plate fastened to hub with M4 allen bolts Lock nut attached with spring arrangement Rod is placed to use as hand operated lever Handle welded to housing Platform block placed above lead screw Painting done

Price list MATERIAL

Purchased material Hub Cover plate Lock nut with spring and platform block Lead screw Ratchet wheel Existing screw jack 1500 1000 500 500 1000 1500 500

COST (RS)

Total

6500