DHZ DPRO140 ZongShen140cc Engine Parts Diagram

COPYRIGHT 2010 DHZ MOTO PTY LTD

TABLE OF CONTENT

CYLINDER HEAD ASSY.

CLINDER ASSEMBLY

VALVE MECHANISM

RIGHT CRANKCASE COVER

CLUTCH ASSY

OIL PUMP

LEFT CRANKCASE

11

RIGHT CRANKCASE

12

CRANKSHAFT CONNECTING-ROD ASSY/PISTON

13

TRANSMISSION MAIN, COUNTER SHAFT

14

KICK STARTING SHAFT ASSEMBLY

16

GEARSHIFT MECHANISM

18

MAGNETO COMP

20

CYLINDER HEAD ASSY.

D
REF.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART No.
91192-D002-00000X
B166740A06002570X
93301-70651012000
11228-H021-02000W
90203-D002-0000
91138-I015-00000X
81300-G011-0000
1122B-JA16-00000W
90101-20296000320
11230-JA16-00000W
11227-H021-01000A
90202-H021-0000
90201-I096-0000
11226-I096-00000W
93301-80732514000

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DESCRIPTION
BOLT M6110
BOLT M625
WASHER 6.5112
RIGHT COVER, CYLINDER HEAD
GASKET,R.CYLINDER HEAD COVER
BOLT M632
SPARK PLUG
CYLINDER HEAD ASSY
O-RING 29.63.2
COVER, VALVE CHAMBER
LEFT COVER, CYLINDER HEAD
GASKET,L,CYLINDER HEAD COVER
GASKET, CYLINDER HEAD UPPER COVER
UPPER COVER, CYLINDER HEAD
WASHER 7.32.514

O
T
O
M
QTY
1
2
1
1
1
2
1
1
2
2
1
1
1
1
1

Page 1 of 20

CYLINDER HEAD ASSY.

D
REF.No.
16
17
18

PART No.
93301-2073251400B
91201-G011-00000X
B166740A06001670X

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DESCRIPTION
WASHER 7.32.514
NUT M7
BOLT M616

O
T
O
M
QTY
3
4
4

Page 2 of 20

CYLINDER ASSEMBLY

D
REF.No.
1
2
3
4
5
6
7
8
9
10
11
12
13

PART No.
B166740A06001670X
11003-D002-00000X
91521-08001400070
9022B-JA16-0000
91113-D002-00000X
1110B-JA16-00000Y
91113-H021-00000X
1533A-HZ30-0100
93301-70851514000
15302-H021-00000X
90102-D002-0002
90205-JA16-0000
91521-08001200070

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DESCRIPTION
BOLT M616
CLIP, HIGH VOLTAGE WIRE
PIN 8147
GASKET ASSY,CYLINDER HEAD
BOLT M623
CYLINDER BLOCK ASSEMBLY
BOLT M630
GUIDE CHAIN ROLLER SET
WASHER 8.51.514
GUIDE CHAIN ROLLER PIN
RECTANGLE RING 11.5162.5
GASKET,CYLINDER BLOCK
PIN 8127

O
T
O
M
QTY
1
1
2
1
1
1
1
1
1
1
1
1
2

Page 3 of 20

VALVE MECHANISM

D
REF.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART No.
15707-D002-0000
15705-D002-0000
15704-JA16-0000
15703-JA16-0000
15710-JA16-0000
1572B-D002-0000
15701-I096-0000
15702-I096-0000
15401-D002-0000
15403-D002-0000
15404-D002-0000
1540A-D002-0000
15402-D002-0000
15100-JA16-0000
91521-08001200063

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DESCRIPTION
VALVE COTTER
SPRING SEAT
VALVE INNER SPRING
VALVE OUTER SPRING
INNER SPRING,ASSY
SEAL, VALVE STEM
INLET VALVE
EXHAUST VALVE
ROCKER ARM
NUT,VALVE CLEARANCE
SCREW, VALVE CLEARANCE
ROCKER ARM ASSEMBLY, VALVE
ROCKER SHAFT
GAMP SHAFT COMP
PIN 8126.3

O
T
O
M
QTY
4
2
2
2
2
2
1
1
2
2
2
2
2
1
1

Page 4 of 20

VALVE MECHANISM

D
REF.No.
16
17
18
19
20
21
22
23
24
25
26
27
28

PART No.
15301-JA16-0000
91191-D002-0000
11203-G011-0000
1556B-D002-0000
15505-D002-0000
1555B-D002-0000
1554B-D002-0000
15503-D002-0000
93301-71451520000
91105-D002-00000X
93301-70621513000
B166740006001870X
1532B-IA25-0000

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DESCRIPTION
TIMING DRIVEN SPROCKET
BOLT M512
LIMIT PLATE, REDUCTING VALVE
CHAIN ADJUSTING SET
AXLE, TENSIONER LEVER
CHAIN TYHT SET
LIFTER ASSY
SPRING
WASHER 14.51.520
SEALING PLUG M141.5
WASHER 6.21.513
BOLT M618
SPROKET CHAIN

O
T
O
M
QTY
1
3
1
1
1
1
1
1
1
1
1
1
1

Page 5 of 20

RIGHT CRANKCASE COVER

D
REF.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART No.
14301-G011-0000
14308-G011-0000
90101-10180000300
22422-IZ02-00000X
91521-08001200063
90206-IZ02-0000
12421-JA16-000089
2242A-MA21-00000X
90306-I016-0000
22427-I016-0000
B166740A06008070X
B166740A06005070X
B166740A06006570X
B166740A06004070X
90304-D002-0000

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DESCRIPTION
OIL RULER ASSY
OIL DIPSTICK
O-RING 183
HOLDER,CLIUTCH CABLE
PIN 8126.3
GASKETR.CRANKCASE COVER
COVER COMP. RIGHT CRANKCASE
CONTROLLING ARM ASSEMBLY, CLUTCH
OIL SEAL 12185
CLUTCH CONTROLLING ARM SPRING
BOLT M680
BOLT M650
BOLT M665
BOLT M640
OIL SEAL 13.8245

O
T
O
M
QTY
1
1
1
1
2
1
1
1
1
1
1
1
1
5
1

Page 6 of 20

CLUTCH ASSY

D
REF.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART No.
22000-JA16-0100
22403-G007-0000
92102-00000006000
22004-G011-0000
91202-G011-0000
B057890006002270B
22121-G011-0000
22142-JA16-0000
22105-JA16-0000
22214-I006-0000
22215-JA16-0000
22122-JA16-0000
22103-G011-0000
22002-G011-0000
22150-IZ02-0000

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DESCRIPTION
CLUTCH ASSY
PUSHING ROD, CLUTCH
BEARING (6000)
DISH WASHER, CLUTCH
LOCK NUT, CLUTCH
BOLT M622
END COVER,CLUTCH
SPRING, CLUTCH
CENTER SLEEVE, CLUTCH
DRIVE FRICTION DISK
OUTER FRICTION DISK A
PRESSURE PLATE, CLUTCH
FIXING RING, CLUTCH
WASHER
OUT CASE ASSEMBLY, CLUTCH

O
T
O
M
QTY
1
1
1
1
1
4
1
4
1
5
4
1
1
1
1

Page 7 of 20

CLUTCH ASSY

D
REF.No.
16
17
18
19
20
21
22
23
24

PART No.
23101-G007-0000
14200-JA16-0000
14203-JA16-0100
90337-G007-0000
14207-G007-0000
B008190105001220B
93318-4175103200C
91208-G011-0000
90209-G007-0000

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DESCRIPTION
PRIMARY DRIVE GEAR
OIL FILTER,COMP
ROTOR ASS. OF OIL FILTER
OIL SEAL 6256
OIL FILTER COVER
SCREW M512
WASHER 17.51.032
LOCK NUT, PRIMARY CLUTCH
GASKET, OIL FILTER

O
T
O
M
QTY
1
1
1
1
1
4
1
1
1

Page 8 of 20

OIL PUMP

D
REF.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART No.
1431B-D002-0000
B008230006003520B
B008230006004020B
14100-JA16-0000
B057830005001270B
14108-JA16-0000
14111-JA16-0000
14112-JA16-0000
14110-JA16-0000
1410B-JA16-0000
B0089600050000000
B0011902025100000
B0011902030160000
14107-JA16-0000
91521-08001200063

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DESCRIPTION
STRAINER,OIL FILTER
SCREW M635
SCREW M640
OIL PUMP ASSY
BOLT M512
OIL PUMP COVER
INNER ROTOR, OIL PUMP
OUTER ROTOR, OIL PUMP
OIL PUMP BODY
OIL PUMP GEAR ASS.
CIRCLIP 5
PIN 2.510
PIN 316
SHAFT,OIL PUMP
PIN 8126.3

O
T
O
M
QTY
1
1
2
1
2
1
1
1
1
1
2
1
1
1
2

Page 9 of 20

OIL PUMP

D
REF.No.
16
17
18
19

PART No.
90210-HZ31-0000
91188-HZ31-0000
B0009300060000000
1432B-HZ31-0000

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DESCRIPTION
GASKET,OIL PUMP
SCREW
WASHER 6
HUB DUMP CHAIN SPROCKETOIL PUMP

O
T
O
M
QTY
1
1
1
1

Page 10 of 20

LEFT CRANKCASE

D
REF.No.
1
2
3
4
5
6
7
8
9
10
11
12
13

PART No.
91101-JA16-0000
92102-00000006001
92102-00000006203
12130-G011-0102
B166740A06006070X
11003-D002-00000X
B166740A06004570X
B166740A06006570X
90303-D002-0000
90301-D002-0000
12108-D002-00000X
1212B-IZ02-000089
91521-10001400000

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DESCRIPTION
CYLINDER STUD BOLT A
BEARING (6001)
BEARING (6203)
PIPE ASSY
BOLT M660
CLIP, HIGH VOLTAGE WIRE
BOLT M645
BOLT M665
OIL SEAL 17295
OIL-SEAL 11.62410
CLIP, OVERFLOW PIPE
LEFT CRANKCASE BLOCK
PIN 1014

O
T
O
M
QTY
2
1
1
1
2
1
1
4
1
1
1
1
2

Page 11 of 20

RIGHT CRANKCASE

D
REF.No.
1
2
3
4
5
6
7

PART No.
92102-00000006202
92102-00000006203
90208-IZ02-0000
1222B-JA16-000089
91102-JA16-0000
93301-71242020000
91103-I008-00000X

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DESCRIPTION
BEARING (6202)
BEARING (6203)
GASKET,CRANKCASE
RIGHT CRANKCASE BLOCK
CYLINDER STUD BOLT B
WASHER 12.4220
OIL DRAIN PLUG

O
T
O
M
QTY
1
1
1
1
2
1
1

Page 12 of 20

CRANKSHAFT CONNECTING-ROD ASSY/PISTON

D
REF.No.
1
2
3
4
5
6
7
8
9
10
11
12
13

PART No.
1310A-JA16-0000
13103-JA16-0000
13104-JA16-0000
13120-JA16-0000
91401-D002-0000
13101-JA16-0000
13102-D002-0000
92102-00000522215
13220-JA16-0000
91601-D002-0000
13222-JA16-0000
1320B-JA16-0004
14101-IZ02-0000

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DESCRIPTION
PISTON RING COMP
PISTON RING 1
PISTON RING 2
OIL RING ASSY
CHECK RING, PISTON PIN
PISTON
PIN PISTON
BEARING (522215)
CONNECTING ROD COMP 3
SEMICIRCULAR KEY
HUB DUMP CHAIN SPROCKET
CRANKSHAFT CONNECTING-ROD ASSY
DRIVE GEAR,OIL PUMP

O
T
O
M
QTY
1
1
1
1
2
1
1
2
1
1
1
1
1

Page 13 of 20

TRANSMISSION MAIN,COUNTER SHAFT

D
REF.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART No.
23200-JA16-0000
23220-JA16-0000
23221-JA16-0000
23222-JA16-0002
23223-D002-0000
23226-D002-0000
23222-JA16-0003
23222-JA16-0004
93301-61710526000
23233-JA16-0000
B0089401150000000
93301-5152052300C
23248-JA16-0000
B057830006001070B
23402-D002-0000

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DESCRIPTION
TRANSMISSION MAINCOUNTER SHAFT
MAIN SHAFT, TRANSMISSION
TRANSMISSION MAIN SHAFT
GEAR M-2
WASHER
CIRCLIP
GEAR M-3
GEAR M-4
WASHER 17.21.024
STARTING GEAR
CIRCLIP 15
WASHER 15.20.523
GEAR
BOLT M610
FIXING PLATE,DRIVE SPROCKET

O
T
O
M
QTY
1
1
1
1
3
4
1
1
1
1
1
1
1
2
1

Page 14 of 20

TRANSMISSION MAIN,COUNTER SHAFT

D
REF.No.
16
17
18
19
20
21
22
23
24
25

PART No.
23401-G011-0000
23241-JA16-0000
23242-D002-0001
23247-D002-0000
23223-D002-0002
23242-D002-0002
23242-JA16-0003
93301-51721026000
23242-JA16-0004
23240-JA16-0000

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DESCRIPTION
DRIVE SPROCKET
TRANSMISSION COUNTER SHAFT
GEAR C-1
COLLAR
WASHER
GEAR C-2
GEAR C-3
WASHER 17.21.026
GEAR C-4
COUTERSHAFT TRANSMISSION

O
T
O
M
QTY
1
1
1
1
1
1
1
1
1
1

Page 15 of 20

KICK STARTING SHAFT ASSEMBLY

D
REF.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART No.
21100-JA16-0000
21107-IZ02-0000
93301-61410522000
91402-D002-0000
93301-61721024000
21104-IZ02-0000
21106-IZ02-0000
21104-D002-0000
91402-D002-0100
21122-D002-0000
21119-D002-0000
21118-IZ02-0000
93301-62011027000
21117-JA16-0000
93301-61411022000

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DESCRIPTION
W140
PIVOT, KICK STARTING SHAFT
WASHER 14.10.522
CIRCLI 15.51.219
WASHER 17.21.024
SEAT, SPRING, KICK STARTING SHAFT
RETURN SPRING, KICK STARTING SHAFT
SEAT, SPRING, KICK STARTING SHAFT
CIRCLI 18.51.222.1
SPRING SUPPORT
SPRING, KICK STARTING RATCHET WHEEL
STARTING RATCHET
WASHER 20.1127
GEAR, KICK STARTER
WASHER 14.1122

O
T
O
M
QTY
1
1
1
1
1
1
1
1
3
1
1
1
2
1
1

Page 16 of 20

KICK STARTING SHAFT ASSEMBLY

D
REF.No.
16
17

PART No.
21123-IZ02-0000
B057830006001870B

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DESCRIPTION
GUIDE PLATE
BOLT M618

O
T
O
M
QTY
1
2

Page 17 of 20

GEARSHIFT MECHANISM

D
REF.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART No.
91117-D002-0100
24300-D002-0102
24302-D002-0000
24320-D002-0000
24318-D002-0000
24301-D002-0101
24200-JA16-0100
24101-D002-0000
24102-D002-0000
24103-D002-0000
24213-D002-0400
91522-04001300000
91522-03000880000
24202-JA16-0000
B166740A06001670B

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DESCRIPTION
BOLT, RETURN SPRINGN FIXING 811
GEARSHIFT LEVER COMP
RETURN SPRING
SLEEVE OF GEARSHIFT LEVER COMP
GEARSHIFT LEVER TENSIOM SPRING
GEARSHIFT SHAFT COMP
GEARSHIFT DRUM COMP
GEARSHIFT FORK
GUIDE PIN
CLIP, SPRING
GEARSHIFT DRUM
PIN 413
PIN 38.8
STOPPING PLATE
BOLT M616

O
T
O
M
QTY
1
1
1
1
1
1
1
2
2
2
1
3
2
1
1

Page 18 of 20

GEARSHIFT MECHANISM

D
REF.No.
16
17
18
19

PART No.
2434A-IZ02-0000
24304-G011-0100
91149-G011-00000C
88004-G011-0000

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DESCRIPTION
LOCATING PLATE ASSY
SPRING ,LOCATING PLATE
SCREW
CONTACTCEARINDICATION

O
T
O
M
QTY
1
1
1
1

Page 19 of 20

MAGNETO COMP

D
REF.No.
1
2
3
4
5
6
7
8

PART No.
82120-JA16-000045
90101-10065000180
90101-21068000200
88002-G011-0001
B008230006001220B
B008190106001620B
82130-JA16-0000
91213-D002-00000X

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DESCRIPTION
STATOR ASSY,MAGNETO
O-RING 6.51.8
O-RING 106.82
GEARSHIFT SWITCH PRESSING PLATE
SCREW M612
SCREW M616
ROTOR ASSY,MAGNETO
NUT

O
T
O
M
QTY
1
2
1
1
1
2
1
1

Page 20 of 20