CHNG 6:NG DNG PHN MM AUTODESK INVENTOR 2010 THIT K SN PHM V KHUN

I.THIT K KHUN. 1. To project New file -- > project -- > new : t tn. --- > forder option -- > clik chut phi chn edit : content center file -- > to 1 forder th vin trong project 2. Trnh t thit k. Bc 1:Gi sn phm cn p phun. Gi lnh: Mold Layout/Plastic Part. Sau khi khi ng trnh ng dng Mold Design,s dng lnh Mold Layout/Plastic Part ly chi tit cn thit k khun.

Bc 2:Xc nh hng m khun. Gi lnh: Mold Layout/Adjust Orientation. Nhn Flip Moldable Part/Done. -chn mt phng vung gc vi hng m khun---> o hng (Z i ln)

M khun cho 2 sn phm trn cng mt lng khun: -ly 2 chi tit vo. Chn hng m cho tng chi tit. - click biu tng - thao tc tng chi tit nh lm khun 1 chi tit

Bc 3: t vt liu cho sn phm. Gi lnh Mold Layout/Select Material. Chn vt liu l Polystyren(PS).

Bc 4: Tm v tr ming phun. Gi lnh: Core/capvity/Gate Location. Sau khi thc hin lnh hp thoi Gate Location xut hin chn th Suggest,nhp s ming phun l 1 v nhn Start phn mm s phn tch(hnh 4.1) v gi v tr t ming phun thch hp nht v cho kt qu(hnh 4.2),nhn OK v xoay sn phm ta s thy v tr ny..

Hnh 4.1: Qu trnh phn tch v tr Hnh 4.2: Kt qu phn tch v tr t Ming phun. Ming phun. ph hp vi hng m khun ta chn li v tr ming phun bng tay.(xa kt qu va phn tch).T trnh duyt Mold Deign/ SWITCH SHELL /Gate Location,nhn chut phi ln Gate location 1,chn Edit Feature.Chn v tr t ming phun v nhp cc thng s nh hnh 5, v tr ming phun hin ln.

Hnh 4.3 t v tr ming phun.

Bc 5: Thit lp quy trnh khun. Gi lnh: Core/cavity/Part Process settings. Th Suggest nhn Start phn mm s thc hin qu trnh phn tch cc thng s ny.

Hnh 6.1 Qu trnh phn tch Hnh 6.2 Kt qu phn tch. Kt qu phn tch cho thy vi vt liu Polystyren(PS) : Nhit khun l 35.6 C Nhit nng chy ca nha l 255C Thi gian phun l 0.38s Bc 6:Phn tch qu trnh in y ca chi tit. Gi lnh: Core/Cavity/Part Fill Analysis. Nhn Start phn mm s thc hin qu trnh phn tch v thng bo kt qu.

Hnh 7.1 Qu trnh phn tch. Hnh 7.2 Kt qu phn tch. Kt qu phn tch thng bo rng chi tit c in y d dng v cho ra cc thng s phun nh hnh 7.2.

Bc 7: Nhn co cho chi tit Gi lnh: Core/Cavity/Part Shrinkage. Th Set/Coordinate System chn Part_CSYS. Th Succgest nhn Start . Sau khi nhn ta thy chi tit ln hn mt cht. Khi phn tch xong nhn OK.

Hnh 7.1 Qu trnh phn tch Hnh 7.2 Kt qu phn tch. Bc 8:Xem li kt qu i vi mt sn phm. - Thi gian in y. Gi lnh: T trnh duyt Mold design/Switch shell (tn sn phm)/Results/fill nhy p chut vo fill time.

- Dng chy nha . Gi lnh: T trnh duyt Mold design/Switch shell (tn sn phm)/Results/fill, nhy p chut vo Plastic flow. 6

- tin cy ca s in y. Gi lnh: T trnh duyt Mold design/Switch shell (tn sn phm)/Results/fill, nhy p chut vo Confidence of fill.( ko c mu l c)

-Cht lng d kin ca sn phm. Gi lnh: T trnh duyt Mold design/Switch shell (tn sn phm)/Results/fill, nhy p chut vo Quality Prediction.

-Kim tra r kh. Gi lnh: T trnh duyt Mold design/Switch shell (tn sn phm)/Results/fill, nhy p chut vo Air traps.

-Kim tra ng hn. Gi lnh: T trnh duyt Mold design/Switch shell (tn sn phm)/Results/fill, nhy p chut vo Weld lines.

- co th tch khi phun. Gi lnh: T trnh duyt Mold design/Switch shell (tn sn phm)/Results/Shrinkage, nhy p chut voVolumetric shrinkage at time.

Bc 9:t phi cho chi tit Gi lnh: Core/Cavity/Define Workpiece Setting. Sau khi gi lnh phn mm s t xc nh kch thc phi.Thay i kch thc phi. Z+ =20.917 ,Z- =35.OK

Hnh 8 Bc 10: To cc b mt khuyt trn chi tit(v l). Gi lnh: Core/Cavity/ Create Patching Surface,chn All Lower

-V CC MT PHNG PHC TP

i vi mt cong ta chuyn sang mt tke chi tit chn vua tao

sau do khai bao mat

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Bc 11:To mt phn khun. Gi lnh: Core/Cavity/Create runoff Surface. B mt phn khun mc nhv chn li mt phn khun nh hnh 10.

Hnh 10

-i vi mt phn khun phc tp:

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Bc 12:Tch khun. Gi lnh : Core/Cavity/Generate Core and Cavity. Phn mm thng bo No problem detected(khng pht hin ra vn no).Vy ta c th dng mt phn khun ny.

Hnh 11.1 Bc 13:To khun trn v khun di. Gi lnh: Core/Cavity/Create Core and Cavity,OK.

Hnh 11.2

Nhn Finish Core/Cavity.

Hnh 12.

Bc 14: To mng chi tit. Vi 4 lng khun ta buc phi to mng chi tit.T Mold Layout/Pattem,chn th Rectangular/X balance vi: X Direction =2 12

YDirection= 2

Bc 14.1: TA LI GHP ( NU C)

S dng to li ghp kt hp v phc th cng -manual sket chon mat phang, chiu chan bien dang loi ghep ve phac, vao creat insert

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- To vai cho li ghp -

Bc 15: Thit k knh dn nha. V Sketch. Gi lnh: Mold Layout/Auto Runner Sketch. Th Balance nhp H Balance. Th Pattem chn Pattem 1 Base Point: Chn mt phn khun. A=52,B=20 B dnh du dng Activate sketch edit.OK 14

-To knh dn ph. Gi lnh: Mold Layout/ Runner. Th Section type chn Trapezoid,nh du Capvity side.ct Cold Slug Position chn none. V nhp cc thng s nh hnh 14.2.

-To knh dn chnh:Lm tng t nh trn nhng thay i cc thng s nh hnh 14.3. - Hp lng v li

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Bc 16: Thit k ming phun. Gi lnh:Mold Layout/Gate. Th Type chn Edge. Th Placement chn one Point. Nhp gc quay ming phun la 90. Click Cavity side. Click Copy to All Pockets. Cc thng s ca ming phun nhp nh hnh v.

Bc 17:Thit k ui ngui chm. Gi lnh:Mold Layout/Cold Well. 16

Th Type chn Taper Th Position/Poin chn im gia ca knh dn chnh,nhp Scale =0. Th Profile nhp cc thng s nh hnh di.OK

Bc 18:To cc chi tit c bn ca khun. Gi lnh:Mold Assembly/Mold Base. Th Standard:Vendor and Type chn FUTABS SA-S Size chn 450mm x 450mm. Click vo Customze. Click vo mi tn bn phi pha trn hp thoi m th Component. Nhy p vo SA-S-AP 450X450X60,chn H=50. Nhy p vo SA-S-BP450x450x60,chn H=35,OK.

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Bc 19:Thit k cht y. Gi lnh: Mold Assembly/Ejector . -Trang Design:+Th Type chn DME AH.Click Eject Plastic Part. +Th Placement chn 4 v tr t cht y nh hnh di. Nhp ng knh cht y l 3 mm.chiu di 200 mm. -Trang Claerance nhp: CH =7,CEB=4,CB=4.OK. Click mi tn pha di bn phi nhp cc thng s nh sau. Ejectors Ejector 1 Ejector 2 Ejector 3 Ejector 4 X 20 mm -20 mm -20 mm 20 mm Y 16 mm 16 mm -16 mm -16 mm

Bc 20: Thit k cht y knh dn nha. Gi lnh: Mold Assembly/Ejector. -Trang Design: +Th Type chn DME AH,Click Eject Runer System. +Th Placement/Place Ejectors chn im gia ca knh dn chnh. +nhp ng knh d=3mm,chiu di L=200mm. -Trang Clearance nhp CEP =4,CB=4,OK.

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Bc 21: Thit k bc cung phun. Gi lnh:Mold Assembly/Sprue Bushing. Th Type chn DME AGN. Th Placement Chn Linear. Th Offset nhp Z=-20. Chn L=76,cc thng s cn li gi nguyn nh mc nh.

Bc 22:Thit k vng nh v. Gi lnh: Mold Assembly/Locating Ring. Th Type chn DME DHR 21-Type A. Cc thng s cn li gi nguyn nh mc nh.

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Bc 23: Thit k thit b kha. Gi lnh: Mold Assembly/Lock set. Th Type chn DME FW 45.Click Lock Mold Base. Cc thng s chn nh hnh v. Click Symmetrical Placement.

Bc 24:To hc phi ( chnh sa phi) Gi lnh:Mold Assembly/Workpiece Pocket. Th Pocket type chn Wire Cut Clearance.OK

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Bc 25:Thit k h thng lm ngui. Gi lnh:Mold Layout/Colling Channel. Th Placement chn Linear. Th Extents chn Through All. Click Symmetrical,OK

Cc knh dn 2,3,4,5 lm tng t nh trn.

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Cc knh lm ngui 6,7,8 ti th Extents chn Distance v nhp di knh l 320. Bc 26:Chn u ni. Gi lnh: Mold Assembly/Cooling Components. Th Type chn DME N(N 6-1-8 A SERIE),OK.

Cc u ni cn li lm tng t.

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- Hp lng v li Bc 27:Chn cc bu lng cho thit b kha v vng nh v.

Gi lnh: Click chut phi gia mn hnh chn Place from content center

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Cc bu lng cn li lm tng t.

Bc 28: Kim tra li. Sau khi qu trnh thit k hon thnh ta phi tin hnh kim tra li xem sn phm sn xut ra c t cht lng nh yu cu hay khng. -t li cc thng s h thng Gi lnh: Mold Layout/Mold Process seting.

-Phn tch qu trnh in y. Gi lnh:Mold Layout/Mold Fill Analysis.

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Sau khi phn tich Moldflow cho ra kt qu v thng bo chi tit c th c in y d dng. -Nhn co cho tt c cc sn phm. Gi lnh:Mold Layout/Mold Shrinkage.

Bc 29:Phn tch Cc qu trnh vi Moldflow. -Thi gian in y. Gi lnh: T trnh duyt Mold design/Results/Fill nhy p chut vo Fill time.

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Vng c mu xanh da tri l vng c in y u tin, vng c mu l vng c in y cui cng. Sau thi gian 0.4530 giy sn phm c in y hon ton. - Dng chy ca nha khi in y. Gi lnh: T trnh duy Mold design/ Results/Fill nhy p chut vo Plastic flow.

y l sn phm sau khi in y. - tin cy ca s in y. Gi lnh: T trnh duy Mold design/ Results/Fill nhy p chut vo confidence of fill. 26

Vng c mu l vng kh in y nha, vng c mu xanh l vng d in y. Theo hnh trn ta thy ch xut hn mu xanh vy chi tit c in y tt. - D kin cht lng sn phm.

Vng mu vng c cht lng chp nhn c, vng mu xanh c cht lng tt. - Kim tra r kh. Gi lnh: T trnh duy Mold design/ Results/Fill nhy p chut vao Air traps.

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Nhng ng mu tm l nhng ni c kh nng b r kh. - Kim tra ng hn. Gi lnh: T trnh duy Mold design/ Results/Fill nhy p chut vo Weld lines.

Sn phm c th b ng hn mt s ni. - co th tch khi phun. Gi lnh: T trnh duyt Mold design/ Results/shrinkage nhy p chut vo nhy p chut vo Volumetric shrinkage at time.

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BC 30: TO SLIDE -To mt phng v phc trong mc insert ( manu sket ) ve bien dng cn -vo creat insert chon from sket to li mt bn - mold base to khun c bn - vao silde

-gp slide vi li mt bn 29

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