BE MECH2006 Syllabus

BANGALORE
UNIVERSITY
Scheme of Study and Syllabus for Four Year B.E. Degree Course in
MECHANICAL ENGINEERING
APPROVED BY THE BOARD OF STUDIES IN MECHANICAL ENGINEERING AT THE MEETING HELD ON 05 JULY 2006
DEPARTMENT OF MECHANICAL ENGINEERING

UNIVERSITY VISVESVARAYA COLLEGE OF ENGINEERING
BANGALORE UNIVERSITY K.R. CIRCLE, BANGALORE 560 001
2006 BANGALORE UNIVERISTY

Scheme of Curriculum for B.E. Mechanical Engineering UVCE, Bangalore 560 001 2K6 SEMESTER SCHEME
I SEM B.E MECHANICAL ENGINEERING
SL NO 1 1 2 3
Code No
Subjects
Lecture Hrs/ Week

4 4 4 4
Pract Hrs Week

5 ----
Exam Hrs
Theory 6 3 3 3
Exam Hrs
Practical 7 ----
Int.Ass Marks
8 25 25 25
Exam Total Marks

9 100 100 100 10 125 125 125
2 2K6 SM101 2K6 CH 101/ 2K6 P101 2K6 ME101/ 2K6 ME102 2K6 EE101 2K6 CE 101 2K6 CH 102/ 2K6 P 102 2K6 CI 101 2K6 CI 103
3 Engineering Mathematics - I Engineering Chemistry Engineering Physics
Mechanical
Engineering Science /
4 5 6 7 8
Workshop Practice I Electrical Science Engg Mechanics Chemistry Laboratory / Physics Laboratory Computer Programming Computer Programming Laboratory
TOTAL
4 4 -4 --
--3 -3
3 3 -3 --
--3 -3
25 25 25 25 25
100 100 100 100 100
125 125 125 125 125
200
800
1000
II SEM B.E. MECHANICAL ENGINEERING

SL NO
Code No
Subjects
Lecture Hrs/ Week

4 4 4 4
Pract Hrs Week

5 ----
Exam Hrs Theory

6 3 3 3
Exam Hrs Practi cal

7 ----
Int.Ass Marks
Exam Marks
Total
1 1 2 3
2 2K6 SM201 2K6 CH 101 2K6 P101 2K6 ME101/ 2K6 ME102
3 Engineering Mathematics - II Engineering Chemistry / Engineering Physics Mechanical Engineering Sciences/ Workshop - I
8 25 25 25
9 100 100 100
10 125 125 125
4 5 6 7 8
2K6 EC201 2K6 EC 202 2K6 CH 102/ 2K6 P 102 2K6 ME201 2K6 ME 202
Basic Electronics Strength of Materials Chemistry Laboratory /Physics Laboratory Engineering Drawing Computer Aided Drafting
4 4 ---
--3 4 3
3 3 ---
--3 4 3
25 25 25 25 25 200
100 100 100 100 100 800
125 125 125 125 125 1000
Laboratory
TOTAL
III SEM B.E. MECHANICAL ENGINEERING

SL NO 1 1 2 3 4 5 6 7 8 Code No Subjects Lecturer Hrs Week 4 4 4 4 4 4 ---Pract Hrs/ Week 5 -----3 3 3 Exam Hrs/ Theory 6 3 3 3 3 3 ---Exam Hrs/ Practical 7 -----4 3 3 Int.Ass Marks 8 25 25 25 25 25 25 25 25 200 Exam Marks 9 100 100 100 100 100 100 100 100 800 Total
2 2K6 SM301 2K6 ME 302 2K6 ME 303 2K6 ME 304 2K6 ME 305 2K6 ME 306 2K6 ME 307 2K6 ME 308
3 Engineering Mathematics-III Material science Basic Thermodynamics Fluid Mechanics Kinematics of Mechanics Machine Drawing Workshop Practice II Material Testing Laboratory TOTAL
10 125 125 125 125 125 125 125 125 1000
BRIDGE COURSES FOR BE (PART TIME) AND B.E. (DIPLOMA CANDIDATES) : 1. 6BSM101 Engineering Mathematics I 2. 6BSM201 Engineering Mathematics II 3. 6BEC 201 Basic Electronics and C-Programming
IV SEM B.E. MECHANICAL ENGINEERING

SL NO 1 1 2 3 4 5 6 7 Code No Subjects Lecturer Hrs Week 4 4 4 4 4 4 --Pract Hrs/ Week 5 -----3 3 Exam Hrs/ Theory 6 3 3 3 3 3 --Exam Hrs/ Practical 7 -----3 3 Int.Ass Marks 8 25 25 25 25 25 25 25 Exam Marks 9 100 100 100 100 100 100 100 Tota l 10 125 125 125 125 125 125 125
2 2K6 SM401 2K6 ME402 2K6 ME403 2K6 ME404 2K6 ME 405 2K6 EE 406 2K6 ME 407
3 Engineering Mathematics - IV Engineering Materials Dynamics of Machines Hydraulic Machinery Applied Thermo-Dynamics - I Fluid mechanics & Machines
Laboratory
Machine Shop I
2K6 EE 408
Electrical & Electronics Laboratory TOTAL
--
--
25 200
100 800
125 1000
V SEM B.E. MECHANICAL ENGINEERING

SL No
1 1 2 3 4 5 6 7 8 Code No Subjects
Lecturer Hrs Week

4 4 4 4 4 4 ---20
Pract Hrs/ Week

5 -----3 3 3 09
Exam Hrs/ Theory

6 3 3 3 3 3 ----
Exam Hrs/ Practial

7 -----3 3 3
Int.As s Marks
8 25 25 25 25 25 25 25 25 200
Exam Marks
9 100 100 100 100 100 100 100 100 800
Total
2 2K6 ME501 2K6 ME502 2K6 ME503 2K6ME504 2K6 ME 505 2K6 ME 506 2K6 ME 507 2K6 ME 508
3 Control Engineering Mechanical Measurements Machine Design - I Manufacturing Technology - I Applied ThermoDynamics - II CAD Laboratory - I Machine Shop II Measurement & Metrology Laboratory TOTAL
10 125 125 125 125 125 125 125 125 1000
VI SEM B.E. MECHANICAL ENGINEERING

SL NO 1 1 Code No Subjects Lecturer Hrs Week 4 4 Pract Hrs/ Week 5 -Exam Hrs/ Theory 6 3 Exam Hrs/ Practical 7 -Int.Ass Marks 8 25 Exam Marks 9 100 Total
2 2K6ME601
2K6 ME602
3 Object Oriented programming Industrial Management
10 125
--
--
25
100
125
3 4 5 6 7 8
2K6 ME603 2K6ME604 2K6 ME 605 2K6 ME 606 2K6 ME 607 2K6 ME 608
Machine Design II
Manufacturing Technology -II
4 4 4 ---20
---3 3 3
09
3 3 3 ----
---3 3 3
25 25 25 25 25 25
200
100 100 100 100 100 100

800
125 125 125 125 125 125

1000
Heat & Mass Transfer Design Laboratory - I

Manufacturing Technology
Laboratory CAD Laboratory -II

TOTAL
VII SEM B.E. MECHANICAL ENGINEERING

SL NO 1 1 2 3 4 5 6 7 8 Code No Subjects Lecturer Hrs Week 4 4 4 4 4 4 ---20 Pract Hrs/ Week 5 -----3 3 3 09 Exam Hrs/ Theory 6 3 3 3 3 3 ---Exam Hrs/ Practical 7 -----3 3 -Int.Ass Marks 8 25 25 25 25 25 25 25 25 200 Exam Marks 9 100 100 100 100 100 100 100 100 800 Total
2 2K6 ME701 2K6 ME702 2K6 ME703 2K6 ME 704 2K6 ME 705 2K6 ME 706 2K6 ME 707 2K6 ME 708
3 Finite Element Analysis Operation Research Energy Resources & Utilization Machine Design-III Elective - I Simulation Laboratory Design Laboratory- II Heat Transfer & I.C. Engines Laboratory TOTAL
10 125 125 125 125 125 125 125 25 1000
Elective I : 2K6 ME 705.A. 2K6 ME 705.B. 2K6ME 705.C. 2K6ME 705.D. Entrepreneurship Development Electronics Manufacturing Process Automobile Engineering Advanced Trends in Manufacturing
2K6ME 705.E. 2K6 ME 705.F. 2K6ME 705.G.. 2K6ME 705.H . 2K6 ME 705.I. 2K6 ME 705.J
Experimental stress Analysis Foundry Technolgy Environmental Engineering Gas Dynamics and Propulsions Smart materials and Structures Financial Management & Costing
* Marks for Project Tour will be entered in the VIII Semester
VIII SEM B.E. MECHANICAL ENGINEERING

SL NO 1 1 2 3 4 5 6 7 8 Code No Subjects Lecturer Hrs Week 4 4 4 4 4 4 --20 Pract Hrs/ Week 5 -----3 6 09 Exam Hrs/ Theory 6 3 3 3 ----Exam Hrs/ Practical 7 -----3 -Int.Ass Marks 8 25 25 25 25 25 25 75 25 250 Exam Marks 9 100 100 100 100 100 100 150 -750 Total
2 2K6 M801 2K6 ME802 2K6 ME803 2K6 ME804 2K6 ME 805 2K6 ME 806 2K6 ME 807 2K6 ME 808
3 Production Operational Management Total Quality Management CAD/CAM &Robotics Modern Methods of Manufacturing Elective II CAD/CAM & Robotics Laboratory Project Work Project Tour TOTAL
10 125 125 125 125 125 125 225 -1000
Elective II : 2K6 ME 805.A. 2K6 ME 805.B. Technology for Rural Development Mechanism & Transmission
2K6 ME 805.C. 2K6 ME 805.D. 2K6 ME 805.E. 2K6 ME 805.F 2K6 ME 805.G 2K6 ME 805.H. 2K6 ME 805.I. 2K6 ME 805.J.
Failure Analysis & Design Materials management Turbo Machines Computational Fluid Dynamics Computer Aided Engineering Enterprise Resources and Planning Value Engineering Mechatronics
III SEMESTER B E MECHANICAL ENGINEERING 2K6 ME SM 301 ENGINEERING MATHEMATICS III

(Common to CE, ME, EE, EC, CSE, ISE)
Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100
Internal Assessment Marks: 25 Max marks for Examination:
PART - A UNIT-I Fourier Series of periods 2 and 2l- complex from half range Fourier series-since series, Cosine series Finite Fourier since / coline transforms Transforms of derivatives. UNIT-II Infinite Fourier transforms and Inverse Fourier transforms Simple Properties. Complex Fourier transforms, Fourier since/cosine transforms, Convolution theorem & Persevals Identities (without proofs) Z transform definition, Standard forms, linearity property. UNIT-III Bessel Functions : Solutions of the Bessel differential equation. The Bessel function, Recurrence relations, Orthogonality, Generating function. UNIT-IV
Legendre Polynomials : Solution of the legendre differential equation, Legendre Polynomials, Generating function, Recurrence relations. PART B UNIT-V Formation of Partial differential equation: Solution by Lagranges method for first order Partial differential equations, Solution of standard types of non-linear Partial differentia equations Charpits method. UNIT-VI Solution of one dimensional wave equation by the method of separation of variables and by Fourier series method. Solution of one dimension heat equation by the method of separation of variables and by Fourier series method. UNIT-VII Curve fitting by the method of leart squares Peansons coefficient of correlation Rank correlation, Regression lines problems. UNIT-VIII Conditional probability, Bayes theorem, Binomial/Poisson probability distribution, Normal probability distribution. PATTERN OF QUESTION PAPER : The question paper contains two Parts namely PART-A and PART-B each containing 4 questions. Five questions in all out of 8 questions are to be answered choosing atleast two from each PART. DISTRIBUTION OF QUESTIONS : One question each from Unit-I to Unit-VIII References : 1. B. S. Grewal : Higher Engineering Mathematics, Khanna Publishers 2. Ejvin Kreyzig : Advances Engineering Mathematics, John Wiley & Sons III SEMESTER B E MECHANICAL ENGINEERING 2K6 ME 302 Material Science. Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 UNIT - I 1. Engineering requirements of materials. Mechanical Properties of Materials, Tension test, Hardness tests and Impact tests. Nondestructive Testing: Dye-Penetrant check, Magnetic flaw detection, Ultra sonic flaw detection. 6 2. Crystal Structures: Space lattice classification, SC, BCC, FCC and HCP Structures, Miller Indices for planes and directions. Crystal imperfections. 3
3. Atomic Diffusion: Phenomenon, mechanisms of diffusion. Fick's Law. Activation energy. Factors affecting diffusion. Practical applications. Related Problems. 3 UNIT -II 4. Mechanical Behaviour of Materials: Elastic and Plastic behaviour. Yield point phenomenon. True stress-true strain relationships. (Related Problems). Plastic deformation of single crystals: CRSS (Related Problems,) Slip deformation. Dislocations and plastic deformation. Twinning deformation. 12 5. Strengthening Mechanisms: Grain boundary effect, strain hardening, soild solution strengthening, strain aging. Recovery , Recrystallisation and Grain Growth. Frank Read Source of dislocations. 12 UNIT- III 6. Fracture of Materials: Types of fracture. Effect of temperature, strain rate and triaxiality on flow stress and ductile to brittle transition. Notch sensitivity. 8 7. Fatigue Behaviour: Types of fatigue loading, Mechanisms of fatigue failure. Fatigue properties, fatigue test: S-N Diagram, factors affecting fatigue behaviour. 8 8. Creep Behaviour: Creep Phenomenon, Three stages of creep. Transient creep and Viscous creep. Creep rupture. Creep Properties, Creep Test 8 Books for Reference: 1. William D. Callister: Material Science and Engineering - An Introduction. John Wiley & sons Inc. 1997. 2. William F Smith: Principles of Materials Science and Engineering. Tata McGraw Hill Inc 1996. 3. O.P. Khanna : A Textbook of Materials Science and Metallurgy. Dhanpat Rai Publication 1999. Scheme of Examination: 2 Questions in unit 1, 3 Questions each in unit 2 and 3 are to be set. Students are to answer a total of 5 questions choosing any 1 question in unit 1, any 2 questions each in unit 2 and 3. III SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 303 Basic Thermodynamics
UNIT I Basic Concepts: System, Surroundings, Boundary, property, state, process, cyclic process, path function, point function, Microscopic and Macroscopic point of view of thermodynamics, thermodynamic equilibrium, thermodynamic work, heat. 6 Zeroth law of Thermodynamics: Concept of Temperature statement and explanation of Zeroth law of Thermodynamics. Measurement of temperature using concept of Zeroth law of thermodynamics. International scale of Temperatures. 8 First Law of Thermodynamics Statement of I law of thermodynamics as applied to a closed system Internal energy a property I law applied to an open system with assumptions concept of perpetual motion machine kind I (PMMK I) Numerical Problems. 8 Second law of thermodynamics: Concept of Heat Energy, efficiency of a heat engine concept of Heat pump and Refrigerator coefficient of performance the two statements of II law of Thermodynamics as applied to a heat engine and heat pump. Equivalency of the above two statements concept of PMMKII reversible process concept of irreversibility Factors that render a process irreversible analysis of reversible cannot cycle Carnot heat engine and Carnot heat pump.- Numerical Examples. 8 UNIT II Corollaries of II law of Thermodynamics: Cor.1. Comparison between a heat engine and a reversible engine Cor 2. Comparison among reversible engines Cor 3. Absolute thermodynamics temperature scale Cor 4. Clasius Inequality Cor 5. Entropy is a property Cor 6. Principle of increase of entropy Numerical examples 8
10
Analysis of following processes by applying I and II law of Thermodynamics. 1. Isochorec process 2. Iso baric process 3. Isothermal process 4. Isotropic process 5. Polytropic process Numerical examples. 6 Concept of ideal and real gases vandervalls equation compressiblity & factor and chart critical and reduced co-ordinates Numerical examples. 6 Mixture of Gases: Non reactive mixtures mole fraction mass fraction volume fraction law of partial pressures Relatives involving pressure volume, internal energy. Enthalpy - entropy and specific heats of gaseous mixtures Numerical examples. 10
Books of Reference: 01. A Course in thermodynamics by kolhandaraman & others 02. Thermal Engineering Rajput 03. Thermal Engineering S K Kulshresta 04. Thermodynamics M.J. Moran & H. Shapiro 05. Thermodynamics an engineering approach Yunus. A.Cengel & (SI Units) Mechacl A. Boles (Tata Mc Graw Hill 4th Edition 2005 Print) 06. Thermodynamics by Hollman
Scheme of Examination: Questions to be set: 4 questions from unit 1. 4 questions from unit 2
Students are to answer 5 questions choosing at least 2 question from each unit.
11
III SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 304 Fluid Mechanics
UNIT I 1. Fundamental concepts and properties. Fluid-definition, concepts of continuum, shear stress as applied to fluids, fluid properties viscosity, Newtons law, surface tension, Bulk modulus, compressibility, vapour pressure, capillarity, international standard atmosphere, numerical problems pressure at a point, gauge and absolute pressures of a fluid. 6 Hours 2. Fluid Statics: Principle of manometers, simple and differential manometers, Bourdons pressure gauge, Pascals law, Numerical problems, Hydrostatic forces on plane and inclined surfaces, numerical problems. 4 Hours 3. Floatation of bodies Archimedes principle, stability of floating bodies. Determination of Metacentric height - experimental and analytical methods - numerical problems. 4 Hours 4. Fluid Kinetics Definitions of path line, steam line, streak line, flow nets, steam tube, steam function, velocity potential function, numerical problems, continuity equation for one dimensional fluid flow, types of fluid flow steady flow, uniform, rotational flow, laminar flow, turbulent flow, Compressible flow. Acceleration of a fluid particle. 10 Hours
UNIT II 5. Fluid Dynamics Forces acting on fluid mass, Eulers equation of motion, energy possessed by a fluid particle, Bernoullis equation derivation from one dimensional Eulers equation of motion. Applications of Bernoullis principle venturimeter, orifice meter, pitot tube, notches- rectangular, triangular, trapezoidal notches orifices: vertical, horizontal
12
numerical problems. Vortex motion, Reynolds Number & its significance. Hagen poiseulles equation for flow through pipes. Turbulent flow: Darcys equation for turbulent flow through pipes, numerical problems. 15 Hours
6. Dimensional analysis: Principle of dimensional analysis, Buckingham dimensionless numbers and introduction to model studies. 07 Hrs 7.
pitheorem,
application,
Flow Around Bodies: Bluf body, streamlined body, Aerofoil, flow past bluff body, streamlined body and aerofoil with examples, concept of boundary layer, circulation, lift and drag (physical concepts) 07 Hrs
8. Compressible Flow: Velocity of sound wave in isothermal and adiabatic conditions, Mach number and its significance and mach cone, numerical problems. 09 Hrs Bernoullis equation for compressible flow
Books for Reference: 1. Fluid Mechanics Streter 2. Fluid Mechanics and Hydraulic Machines Modi and Seth 3. Fluid mechanics and fluid power D.S. Kumar
Scheme of Examination Students are to answer any Five Full questions choosing at least two questions from each unit. Four questions are to be set from each unit.
13
III SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 305 Kinematics of Machines Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100
UNIT I 1. MECHANISMS Introduction to the course: 10 Definitions of element, Kinematic pair, Kinematic chain, Degree of freedom, Inversion of Mechanism and Machine. Linkages: 4 bar chain, simple slider crank chain, Double slider Crank chain and their inversions, Degree of freedom for plane mechanism. Straight line motion: Peaucellier mechanism, Watts Straight line mechanism, Hookes joint; Double Hookes joint, pantograph Intermittent motion mechanism: Rachet and Pawl Mechanisms, Intermittent Gearing, Geneva Wheel, Escapement. 2. VELOCITY AND ACCELERATION IN MECHANISM: 10
Velocity in mechanisms by instantaneous center method. Velocity and acceleration in simple mechanisms (including coriolis component) by relative, velocity method, Velocity and acceleration of simple slider mechanisms by analytical method and by Kleins Construction. UNIT II
14
3.
BELT, ROPES AND CHAIN DRIVES:
Introduction: Belt drive, Effect of slip and Creep in belts, Length of belt, Initial tension; Ratio of belt Tensions, Power transmitted, Effect of centrifugal tension, Cantilever Max. power transmission, Rope and V belt drives, Kinematics of chain drive. 8 4. CAMS Classification of Cams and followers, Types of motion of follower (Uniform Velocity, SHM, UARM and Cycloidal) Graphical Cam Layout. 8 5. GEARS: Friction Wheel, Teeth for positive action: Classification of gears, Gear Terminology; Law of gearing ; Velocity of sliding; Forms of teeth (Cylindrical & Involute), Path of contact; Contact ratio. Interference in gears and methods of avoiding interference; Minimum no.of teeth on rack, pinion & gear when in mesh to avoid interference. Introduction to Bevel, Helical, Spiral and worm gears (without involving problems) 6. GEAR TRAINS: 8
Classification; Velocity ratio for epicyclic gear train, Evaluation tooth loads and torques in epicyclic gear train; Automobile gear box, Differential gear box. 8 REFERENCE BOOKS: 1. Theory of Machines by G.G. Rattan, Tata Mcgraw Hill Publishing Co., Ltd, New Delhi. 2. Mechanism and Machine Theory: J.S. Rao and R.V. Dukkipati, Wiley Eastern Ltd, Bangalore. 3. Theory of Machines by P.L Ballaney, Khanna Publishing 4. Theory of Machines by J.E.Shigley, Vicker, McGraw Hill. 5. Mechanics and Dynamics of Machinery by Hamilton. H. Mabie and Charles. F Rein holtz John Wiley Publishers. 6. Theory of Machines by Jagadish Lal, Metropolitan Book Co., Pvt, Ltd, Delhi.
15
Scheme of Examination: To set four questions from each Unit. Students are required to answer five full questions choosing at least two from each unit.
III SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 306 Machine Drawing (In First Angle Projection) Class : 3 Hours/Week Examination: 4 Hrs 100 Internal Assessment Marks: 25 Max marks for Examination:
Non Examination Unit: B.I.S. Codes in Machine Drawing, Dimensioning, Indication of Tolerances, fits, surface Texture symbols, conventional representation of screw threads, construction of nut and bolt, studs, machine parts not sectioned materials in section, different types of keys, welding symbols. 6 Examination Unit: UNIT I
16
(To set 2 questions i.e. One on Developments and ONE on conversion of views and student to answer any ONE question of 20 marks) Development of lateral surfaces: Development of lateral surfaces of right regular prisms, pyramids, cones, cylinders and when truncated and with through holes. Development of transition pieces. Conversion of Views: Drawing orthographic views and sectional views from given isometric view of simple machine parts 15 UNIT II
(To set 2 questions and student to answer ONE question of 20 Marks) Drawing only the front view of the assembly in section/half section, when details of individual parts are given, for the following items: 1. Cotter Joints 2. Pin or Knuckle Joints 3. Split Muff Coupling 4. Flanged couplings 5. Compression Coupling 6. Bush Type Flexible Coupling 7. Universal Coupling 15
UNIT III (To Set ONE question of 60 marks, to be answered compulsory) Drawing the 3 principal views of the assembly, of which one or two views in section/half section, when the details of individuals parts are given, for the following items: 1. 2. 3. 4. 5. 6. 7. 8. Screw Jack Stop Valve Plummer Block Split Sheave Eccentric Gland and Stuffing Box Expansion Joint Feed Check Valve Swivel Bearing Machine Vice
17
9. Rambottom safety Valve. 10. Tailstock of Lathe 11. Tool Head of a Shaper 12. Cross Head of a Vertical Steam Engine
24
TEXT BOOKS: 1. Machine Drawing: K.R.Gopala Krishna 2. Machine Drawing : N.D. Bhatt.
III SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 307 Workshop Practice II
Class: 3 Hrs / week 25 Examination : 3 Hrs 100
Internal Assessment Marks: Max. Marks Examination:
1. Welding processes 4 models in each process
18
1.1 1.2
TIG & MIG Welding Gas welding
2. Wood Turning 3. Forging
Three models Three models
Scheme of Examination: 1. VIVA-VOCE 20 Marks 2. One model from welding 40 Marks 3. One model from Wood turning or Forging
40 Marks
III SEM B.E. MECHANICAL ENGINEERING 2K6 ME 308 Material Testing Laboratory
Class: 3 Hrs/Week
Internal Assessment Marks: 25
19
Examination: 3 Hrs
Max Marks for Examination: 100
Group Test 1. Testing of materials using UTM Tension Test Compression Test Shear Test Bending Test 2. Torsion Test
3. Hardness Tests 3.1 Brinell Hardness Test 3.2 Rock Well Hardness Test 4. Impact Tests 4.1 Izod Test 4.2 Charpy Test Wear Test using Different Methods Testing of Welded joints N.D.T. (Any Three) Study of Grain Structure of different metals using Metallurgical Microscope. Demonstration of Fatigue Test.
5. 6. 7. 8. 9.
Scheme of examination: Viva & voce One experiment in group test One experiment on individual test 20 marks 60 marks 20 marks
IV SEM B.E. MECHANICAL ENGINEERING

2K6 SM 401 ENGINEERING MATHEMATICS IV
20
(Common to CE, ME, EE, EC, CSE, ISE)
PART - A UNIT-I Sets in the Complex plane-Functions of a complex variable-limit, continuity and differentiability-Analytic functions-Cauchy-Riemann equations in Cartesian and polar forms. Harmonic functions UNIT-II Complex integration-Line integral, Cauchy theorem (Proof by Greens theorem), Cauchy integral formula for complex functions and for derivatives, problems. UNIT-III Power series-Convegrence, Radius of convergence, Taylors theorem and Laurents theorem (statement only), problems. UNIT-IV Singularities, Poles, Classification of singularities, Cauchy residue theorem-Evaluation of
2
definite integrals of the types
F(x) dx and F(sin , Cos ) d

0
PART B UNIT-V Algebraic and transcendental equations solution by bisection regular-falsi, Secants linear-iteration and Newton-Raphsons methods, Aitkens 2 method. UNIT-VI Solution of system of linear equations, Gauss-elimination, Gaus-Jordan methods, LUdecomposition, Cholekys methods, Jacobi and Gauss-Seidle iteration methods. UNIT-VII Finite differences-Forward, Backward and Central differences Shift operator (No derivations of relations between operators) Interpolation-Newtons divided difference, Lagranges Interpolation formula (problems only) Numerical differentiation based on Newtons forward and backward difference formula. UNIT-VIII Numerical Integration-Trapezoidal, Simposons 1/3rd, Simpsons 3/8th rule, solution of ordinary differential equations : Eulers, Modified Eulers, Picards, Runge-Kutta II and IV order methods. PATTERN OF QUESTION PAPER : The question paper contains two Parts namely PART-A and PART-B each containing 4 questions. Five questions in all out of 8 questions are to be answered choosing atleast two from each PART. References :
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1. Complex Analysis : Schaum series 2. Numerical methods for Physicus and Engineers, Iyengar, Jain and Iyengar, New Age Inte. 4th Edition. 3. Sastry : Introductory methods of Numerical analysis, PHI IV SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 402 Engineering Materials
Lecture: 4 Hrs / week Examination: 3 Hrs 100 Total No. of Hours: 60 UNIT I 1.
Internal Assessment Marks: 25 Max marks for examination:
Metallography: Optical Microscopy, Metallurgical microscope and specimen preparation. Scanning Electron Microscope. 05 Solidification and Phase diagrams: Homogeneous and heterogeneous nucleation, grain growth. Solid solutions, Gibbs Phase rule. Types of phase diagrams, Lever Rule, intermediate phases. 05 Ferrous Materials: Iron-Carbon Equilibrium phases diagram and Nonequilibrium phase diagram. T.T.T. Phases formed in these conditions. Influence of alloying elements on Non equilibrium diagrams. 08 Non-ferrous materials: Alloys of Al, Cu, Ni, Mg and Ti, 06
2.
3.
4.
UNIT II 5. Heat treatment of metallic materials: Annealing. Normalising. Hardening. Tempering. Surface hardening: Carburising. Cyaniding, Nitriding. Flame and Induction Hardening. Heat treatment of Non-ferrous materials: Solutionising. Precipitation hardening. Aging. 12 Composite Materials: Types of composite materials. Properties of fibers and matrix materials. General methods of production, properties and applications of FRP, PRC, MMC and structural composites. Expressions for density, Youngs modulus, and strength of continuous fiber reinforced composites in iso strain
6.
22
and iso stress conditions. 12
UNIT III 7. Composition, structure and applications of the following materials: (a) Cast irons (b) Plain Carbon Steels (c) Alloy steels (d) Copper alloys (e) Aluminium alloys (f) Titanium Alloys 08 Smart Materials: Piezo Electric materials, Electrostrictive, magnetostrictive materials, shape memory alloys, fiber optic sensors. 04
8.
Books for Reference: 1. 2. 3. William D.Callister: Material Science and Engineering An Introduction. John Wiley & sons Inc. 1997. William F Smith: Principles of Materials Science and Engineering. Tata Mc Graw Hill Inc 1996. O.P.Khanna: A Textbook of Materials Science and Metallurgy. Dhanpat Rai Publication 1999
Scheme of Examination: Examiners to set 3 Questions each in unit I and unit II, 2 questions in unit III. Students to answer a total of 5 questions choosing any 2 question in unit I, & unit II and any 1 question in unit III.
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B.E IV SEMESTER MECHANICAL ENGINEERING 2K6 ME 403 Dynamics of Machines Lecture: 4 Hrs / week Exam: 3 Hrs Total No. of Hours: 60 UNIT I 1. Force Analysis of Mechanisms 6 Static force analysis of mechanisms with and without friction, Dynamic force analysis, DAlemberts Principle, Equivalent mass system. 2. Flywheel 6 Dynamics of Engine mechanisms, Turning moment. Diagram for different engines, fluctuation of speed energy, Size of flywheel. 3. Governers 6 Governor function and classification of governors (Centrifugal and Inertia). Porter Governor, Hartnell Governer, Effect of friction, Characterization of Governors. Internal Assessment Marks: 25 Exam Marks: 100
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4. Gyroscopic Couple & Predessional Angular Motion 12 Principle of gyroscope motion, gyroscopic couple, Direction of spin, precession and torque vectors, gyroscopic effect on planes, ships, 2 wheelers, 4 wheelers & rotors.
UNIT II 5. Balancing of Rotating And Reciprocating Masses 14 Balancing static and dynamic balancing, Balancing of rotating masses. Balancing of reciprocating masses, Partial balancing, Balancing of in line engine, V engine, Radial engines, Primary and Secondary balancing, Direct and Reverse crank balancing machines. 6. Vibrations 16 Causes and effect of vibration in machines. S.H.M., Degree of freedom. Free, Damped and Forced vibration (single degree of freedom only). Vibration isolation and transmissibility. Whirling of shafts. Free torsional vibration of shafts with one, two and three rotors; Geared System.
Books for Reference: 1. Theory of Machines by G.G. Ratan, TATA Mc Graw Hill publishing co., Ltd., New Delhi. 2. Mechanisms and Machine Theory; J.S. Rao and R.V. Dukkipati, wiley Eastern Publication. 3. Theory of Machines by P.L. Ballaney, Khanna Publication. 4. Theory of Machines by J.E. Shiegley, Vicker, McGraw Publication. 5. Mechanisms and Dyanamics of Machinery by Hamilton, H. Mabie and Charles F. Rein holtz., John Wiely Publishers.
25
6. Theory of Machines by Dr. R.K. Bansal.
Scheme of Examination: Examiner to set four questions from each Unit. Students are to answer a total of five questions choosing at least two questions from each unit.
IV SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 404 Hydraulic Machinery Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 Internal Assessment Marks: 25 Max marks for Examination:
UNIT I
26
1. Impact of jet on vanes: Impulse momentum principle, application, impact of jet on flat, inclined curved, fixed and moving vanes, numerical problems. 6 2. Hydraulic turbines: Theory of turbines and classification of turbines, study of construction, working, velocity diagrams and efficiencies of pelton wheel, Francis and Kaplan turbines, numerical problems. Performance of turbines, specific speed and unit quantities, characteristic curves, cavitations, governing of turbines, model testing of turbines, numerical problems. 14 3. Centrifugal pumps: Construction and working principle classification vector diagram, Work done, efficiencies, minimum starting speed specific speed performance characteristics, multistage pumps, numerical problems. 9
UNIT II
4. Reciprocating Pumps: Construction and working principle, classification, definition of slip, co-efficient of discharge, indicator diagram effect of friction acceleration and air vessel, maximum speed of crank, numerical problems 9 5. Hydraulic devices: Hyd. Ram, Simple Hyd. Accumulator, Hyd. Intensifier Hyd. Press Hyd. Crane Hyd. Coupling Jet pump, Air Lift Pump Gear Pump 5
6. Hydro-Electric Power Plant:
27
Energy lines- HGL and TEL, hydro meteoric survey, selection of site for a dam, head race, tail race, gross head, net head, Comparison of Thermal and Hydroelectric Power Cost. Assessment of Available Power for a proposed Hydel Power station, Types of Hydropower Power Plant, Run-of-river Plants, Reservoir Plants, Pumped storage Plants, Base-load Plants, Peak Load Plants, Primary and Secondary Power, Layout of Hydro electric Power Plant- Dam, Water way, Penstock, Forebay, Intake structure, Trash rack, Surge Tank, Power House. 12 Connected Load, Maximum Demand, Demand Factor, Load curve, load factor, Plant-use Factor, capacity factor, diversity factor, peak load, numerical Problems. 6
Reference Books: 1. Principles of turbo machines by H.G. Sheppard. 2. Fluid mechanics and hydraulic machines by Modi & Seth 3. Fluid mechanics and Hydraulic Machines by D.S. Kumar 4. Power plant engineering by Domkundwar
Scheme of Examination: Examiner to set four questions from each Unit. Answer any Five Full questions choosing at least Two questions from each unit.
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IV SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 405 Applied Thermodynamics - I Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 UNIT I 1. Air Standard Cycles: air standard efficiency & - mep of otto cycle diesel cycle dual combustion cycle numerical problems - deviation of real cycle from theoretical air cycle. 6
2. Combustion of Fuels: theoretical air required, excess air actual air required for complete combustion of solid, liquid and gaseous fuels - numerical problem - analysis of products of combustion. 6
3. Classification of I.C Engines; Four stoke and two stroke cycle engines - Valve time diagram for four stoke engine combustion in SI Engines - detonation (KNOCK) in SI engines - variable affecting knock in SI Engines and their effects - methods to reduce detonation - combustion in CI engines - Knock in the CI engine effect of engine variables on diesel knock and methods to reduce diesel knock rating of SI and CI engine fuels carburetion - simple and complex carburetor - fuel pump for S.I engine - ignition systems for SI engines - fuel injection system for CI engine - Supercharging of IC engines - Cooling of IC engines - Governing of IC engines - Introduction to wrinkle engine, Introduction to MPF engine. 12
4. Performance and Testing of IC Engines: Introduction: Indicated power - Brake power - Various I.C. engine efficiencies Specific fuel consumption - Heat balance sheet Measurement of IP of IC engines Performance curves for SI engines - Variables effecting engine performance - Power requirement and power available curve problems. 10
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UNIT II 5. Gas Turbines and Jet Propulsion: Introduction - Simple open cycle Gas turbine Thermal efficiency of GT - Mechanical efficiency ofof compressor and GT Over all efficiency of GT - The cycle work ratio - Optimum pressure ratio for maximum thermal efficiency and work output Means of improving the performance of the simple GT closed cycle GT - Advantages and Disadvantages over open cycle GTJet propulsions - the turbojet, thrust, thrust power, propulsive efficiency and thermal efficiency - introduction to ram jet engine and rocket engines. 14
6. Positive Displacement Compressors:- Use of compressed air - Reciprocating compressors - single stage compressor without clearance and without clearance volumetric efficiency - Best value for index of compression - Multistage reciprocating air compressors - minimum work input in multi stage compression Heat rejected per Kg of air - Indicators diagram - Mean effective pressure - Indicated power - shaft power - Optimum intermediate pressure in two stage compressors Numerical problems. 12
Book of Reference: 1. Thermal Engineering by Kodandaram & Co 2. Thermal Engineering by Rajput R.K. 3. A Course in I.C. Engines by Mathur &Sharma 4. Thermal Engineering by S.K. Kulshresta. 5. I.C. Engines by V.Ganeshan.vol.1 vol.2.
Scheme of Examination: Examiner to set four questions from each Unit. Students are to answer any Five Full questions choosing at least Two questions from each unit.
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IV SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 406 Fluid Mechanics & Machines Laboratory
Class: 3 Hrs / week Examination: 3 Hrs 100
1. Determination of flash point and fire point of light, medium and heavy oils 2. Determination of calorific value of solids liquid and gaseous fuels. 3. Determination of viscosity of an oil using red wood saybolt torsion viscometer, Utube engler viscometer 4. Use of planimeter. 5. Calibration of pressure gauge 6. Calibration of V- Notch 7. Determination of eo-efficients of vertical and horizontal orifices. 8. Calibration of venturimeter 9. Friction in pipes 10. Impact of jet on vanes 11. Testing of hydraulic Ram 12. Performance Test on centrifugal pump 13. Performance Test on Reciprocating pump 14. Performance Test on Pelton turbine 15. Performance Test on Francis Turbine 16. Performance Test on Kaplan
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IV SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 407 Machine Shop-I
General Instructions: Process sheets and Inspection sheets are to be prepared for each model. 1. Detailed study of the following machine tools with regard to their construction, operations and controls: (i) Lathe (ii) Shaping Machine (iii) Drilling Machine (iv) Grinding Machine 2. Demonstration of assembly and disassembly of the following lathe parts: (i) Head Stock (ii) Tail Stock (iii) Carriage (iv) Cross Side (v) Compound Rest (vi) Bed (vii) Gride Ways (viii) Feed Gear Box (ix) Apron Box. 3. Study of accessories chuck (3 jaw & 4 jaw ), Face plate, Steady rest, Follower rest, Tool Post & Centers.
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4. Four Models using lathe involving, Plane involving, Taper Turning, Thread cutting, groove cutting, Knurling, Drilling, Boring & Eccentric Turning. 5. Two Models using shaping machine involving production of flat surfaces, dove tails, V and rectangular grooves. 6. Grinding of tool angles using tool and cutter grinder machine. 7. Calculation of machining time for turning, drilling tapping grinding, shaping and milling.
IV SEMESTER B.E. (MECHANICAL ENGINEERING) 2K6 EE 408 Electrical and Electronics Laboratory Class: 3 Hrs / week Examination: 3 Hrs 100 Internal Assessment Marks: 25 Max marks for Examination:
1.Measurement of Resistance by Wheat stones Bridge. 2.Measurement of self inductance by 3 voltmeter and A.V.W method 3. Load characteristic of D.C shunt generator 4. Load test on DC shunt motor 5. Two way and three way control of a lamp. 6. Verification of Kirchoffs laws for DC circuits 7. Measurement of power and power factor of a fluorescent lamp with and without capacitor. 8. Transistor characteristics CE, CB, CC mode
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9. Static characteristic of SCR 10. Output characteristics of MOSFET General scheme of examination: 1. Viva voce 20 marks 2. One test in Electrical Engineering - 40 marks 3. One Test in Electronics - 40 marks
V SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 501: Control Engineering
UNIT I
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1. INTRODUCTION TO CONTROL SYSTEMS: Introduction - Definition of control system terminology classification of control systems, open loop and closed loop system. 3 2. MATHEMATICAL MODEL OF PHYSICAL SYSTEMS: Transfer function derivation of transfer function of Physical systems-Mechanical systems, Concept of mechanical impedance - Electrical system-Hydraulic system. Thermal system Block diagrams and signal flow graphs. 8 3. TRANSIENT RESPONSE ANALYSIS: Standard test signals for time response, response of first and second order systems. 4 4. ERROR ANALYSIS: Static error coefficients,dynamic error co-efficienterrors Analysis 3 5. BASIC CONTROL ACTIONS AND CONTROLLERS : Proportional controllers, derivatives and integral controls proportional plus-derivative and proportional-plus-integral controllers, PID controllers, velocity feedback control. 3 6. STATE VARIABLE ANALYSIS: Introduction to modern control theory-comparison of conventional and modern control theories-state variables and state models, derivation of state models, deagonalisation, solution of state equation, controllability and observability. 8
UNIT II
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7. CLOSED LOOP FREQUENCY RESPONSE: Frequency domain specifications, M circles, N circles, Nichols chart, experimental determination of transfer function. 3 8. FREQUENCY RESPONSE ANALYSIS: Polar plots, logarithmic plots, log magnitude vs phase plots. 6
9. STABILITY ANALYSIS: Introduction-characteristic equation sand stability criterion, Routh Hurwiths criterion, Nyquist stability criterion, relative stability analysis, body analysis. 9 10. ROOT LOCUS METHOD: General procedure for construction of root laci-root locus plots-root locus analysis. 5
11. SYSTEM COMPENSATION: Introduction, phase lead, phase lag, lag-lead compensation methods-comparison of compensation methods. 3
12. ELEMENTS OF NON-LINEAR CONTROL SYSTEM: Introduction, common physical non-linearities-describing function and describing function analysis, phase -plane analysis, singular points, limit cycle behavior 5 Book for REFERENCES : 1. 2. 3. 4. 5. 6. Automatic Control Systems - Harrrison & Boelinger Modern Control Theory - Ogata Automatic Control Systems - Benjamin C Kuo Automatic Control Engineering Raven Control Systems A. Nagoor Karni Control system Engineering Bakshi
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V SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 502 Mechanical Measurements Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100
UNIT I 1. Measurement & Measurement Systems: Introduction, Definition, Basic requirements, Methods of measurement. Generalized measurement system, fundamental & Derived units, Standards of measurements. 4 2. Statistical treatment of data and static characteristics: Definition-Accuracy, Precision, sensitivity, Error, Result, True value. Hysterics, Mean & Standard deviation, Variance, Median, Mode. Calibration & its importance, Classification of errors. Treatment of Single & Multi sample data by uncertainty analysis. 9 3. Dynamic Characteristics of Measurement Systems: Types of input signals, System Response, Measurement [First order control system], Wave forms, Harmonic Analysis, Relation between sensitivity and period. 6 4. Transducers Classification of transducers, Transfer efficiency, Variable-resistance, inductance and Capacitive transducers, LVDT, Piezoelectric transducer, Electronic transducer, Photo-Voltaic, emissive & conductive transducers. Relative merits & demerits of Mechanical and Electrical Transducers 6 5. Intermediate Modifying Devices
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Mechanical devices, Simple current sensitive circuit, Ballast circuit, Voltage dividing & balancing circuit, Resistance & Impedance bridges. 6 6. Terminating Devices Different types of meter indicators, VTVM, CRO, Oscillographs, X-Y Plotters, Vibrometer & Accelerometer. 5
UNIT II 7. Measurement of Count & Frequency: EPUT Meter, Time interval meter, Mechanical counters, Stroboscope, Measurements of frequency & Phase by using Lissajous diagrams. 6
8. Measurement of Strain: Types of strain gauges, Selection and installation, Gauge factor, Temperature Compensation, Configuration for measuring tensile and bending strains & Stresses. 6 9. Measurement of Force, Torque & Power: Proving Ring, Load Cell, Absorption & Transmission dynamometers. 4
10. Measurement of Pressure, Flow & Temperature: MC lead gauge, Pirani gauge, Diaphragm and Bellows, Bourdon pressure gauge. Rota meter, Magnetic flow meter, Turbine meter, Rotating disc meter. Bimetallic thermometers, Resistance thermometer, Thermisters, Thermocouples, Thermopiles, Pyrometers. 4
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11. Linear Measurements: Gauge Blocks, Dial gauge, Bevel protractors, Sine bar, Planimeter, Tool room microscope, Profile projector, use of Auto collimator, Straightness testing. Principle of Interferometry-otical flats, NPL flatness interferometer, Measurement of surface roughness. 5
Books for Reference: 1. 2. 3. 4. 5. 6. 7. 8. Mechanical Measurement - Beckwith & Buck, Roy.D.Marangoni, John.H.Lienhard. Experimental methods for engineers - J.P.Hollman Engineering Measurements - Deoblin Engineering Measurements - Collet & Hope. Mechanical Measurements - Sirohi & Radhakrishna. Mechanical Measurements - RK Jain Engineering Metrology - RK Jain Engineering Metrology - IC Guptha
V SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 503 Machine Design I Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 UNIT I 1. The meaning of Mechanical Engineering Design the phases of design design considerations codes and standards factor of safety review of stress analysis. Design for static loading stress concentration Failure theories 10 Hrs 2. Design for variable loading Fatigue limit and fatigue strength Fluctuating stress combination of loading modes Cumulative fatigue damage Design of Impact loading. 15 Hrs
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3. Design of shafts of circular section Crankshafts connecting rods power screws 15 Hrs UNIT II 4. Design of Mechanical joints Couplings Rigid & Flexible Couplings Keys Splines cotter joints- Knuckle joints Bolted joints Riveted joints Welded joints Interference joints. 10 Hrs 5. Design of disk & cone clutches centrifugal clutch brake design block brake internal expanding brake band brake simple and different band brakes. 10 Hrs
Books for reference: 1) Mechanical Engineering Design Joseph Shigley and Charles Mischke, Mc Graw Hill international 2) Machine Design P.C. Sharma, D.K. Kataria & Sons 3) Machine Design Data Hand Book (Dr. Lingaiah) REFERENCE: 1) Design of Machine elements M.F. Spots 2) Machine Design Paul H Black and Adams Jr.
Scheme of Examination: Note: USE OF DESIGN DATA HAND BOOK IS PERMITTED IN THE EXAMINATION. Examiner to set four questions from each Unit. Students are to answer any five full questions choosing at least two questions from each unit.
V SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 504 Manufacturing Technology I Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100
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UNIT I 1. Introduction to metal cutting and machine tools, mechanics of chip formation, Types of chips, Determination of shear Angle, Force analysis is metal cutting, energy considerations in metal cutting, shear angle theories, single point cutting tool and its designation, Friction in metal cutting problem s. 12 2. Heat generation in metal cutting, temperature distribution in metal cutting, measurement of temperature in metal cutting, cutting fluids in metal cutting, Tool wear, Tool life, Tool materials, Machinability, design of cutting tools single point cutting tools and milling cutters problems. 10 3. Jigs and fixtures Introduction, locating and clamping, Design principles of jigs and fixtures, Drilling Jigs, milling fixtures problems. 08
UNIT II 4. Un-conventional manufacturing methods. Introduction, classification, Process description, principle of metal removal process parameters, process capabilities, applications and limitations of the following unconventional manufacturing methods. . Electro Chemical Machining Ultrasonic Machining Electric Discharge Machining Super finishing process - honing, lapping,
15 5. Metrology Principles of engineering metrology fundamental length standards, Interferometer, Linear measurements, Comparators, Angular measurements, Measurement of taper and radius, Geometric features, Limits, fits and tolerances, surface texture, special measuring machines, Co-ordinate measuring machines, Digital Metrology, problems. 15
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Books for References: 1. Fundamentals of metal machining and machines Geoffery Boothroyd pub: McGraw Hill Book company 2. Manufacturing Science Amitabha Ghosh and A.K. Malik Pub: Affiliated East west press Pvt Ltd, New Delhi 3. A text book of Production Engineering P.C. Sharma, Pub S. Chand & Company 4. Engineering Metrology - I.C Gupta Pub: Dhanpat Rai & Sons 5. Tool and Manufacturing Engineering Hand Book - ASTME 6. Dimensional Metrology Khare and Bajpa 7. Modern Machining Processes Pandey PC, Pub: Tata Mc Graw Hill. Co.1993. 8. Non Traditional Machining Processes Wellar, SME, Michigan 1984. 9. New Technology Bhattacharya, B.E. Publisher, 1984. 10. Automation, Production Systems and Computer Integrated Manufacturing Mikell P. Groover, P & I Publishers.
Scheme of Examination: Examiner to set four questions from each Unit. Students are to answer any five full questions choosing at least two questions from each unit.
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V SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 505 Applied Thermodynamics II Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 UNIT I 1. Properties of steam: Steam generation - Enthalpy, Entropy and internal energy of steam - steam tables and charts - vapour processes - Determination of dryness fraction problems 6
2. Steam Nozzles: Expansion of steam through nozzles - optimum pressure ratio for maximum discharge determination of cycles area of throat and exit - concepts of super saturation flow of steam. 8 3.Steam Turbines: Principle of operation of steam turbines - Types of steam turbines - The simple impulse steam turbine - Reaction turbine - Velocity diagrams for impulse and reaction turbines Power developed in turbines - Diagram efficiency - Stage efficiency - improvement of steam turbine efficiency - concept of reheat cycle, Regenerative cycle and Binary vapour cycle - Governing of steam turbines- problem. 8 4. Steam condensers: The function of a condenser - Types of condensers - Comparison of condensers Condenser Vacuum and measurement - mass of cooling water required - Sources of air leakage, its effect and removal - Vacuum efficiency - Condenser efficiency - Cooling ponds and towers. 8
UNIT II
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5. Refrigeration: Introduction - Application of refrigeration - Performance of a refrigerator (COP) - Units of refrigeration - The reverse cannot cycle - The reversed Brayton or Bell Coleman air cycle - Air refrigeration system - Vapour compression refrigeration system - Methods to improve simple refrigeration system - Properties of a good refrigerant Vapour absorption refrigeration System COP interms of operating temperatures of vapour absorption refrigeration system - Electrolux refrigeration system - Steam jet refrigeration system Non conventional refrigeration systems - Thermoelectric refrigeration - Pulse tube refrigeration - Vortex tube refrigeration - Concept of low temperature refrigeration. 12
6. Air Conditioning: Summer air conditioning & winter air conditioning, equipments used for air conditioning systems. 8 Introduction to psychrometry, terms involved in air conditioning - Psychrometric chart Psyctrometric processes - Concept of comfort air conditioning - Cooling loads affecting air conditioning- problems 10
Book of Reference: 1. 2. 3. 4. 5. Thermal Engineering by R.K. Rajput Thermal Engineering by A.S. Sarao Engineering Thermodynamics by Kothandanamam & Co Thermodynamics by R Yadav. Thermodynamics an engineering approach Yunus . A. Cengel & (SI Units) Michacl A. Boles (Tata Mc Graw Hill 4th Edition 2005 Print)
Scheme of Examination: Use of thermodynamic tables charts permitted in the examination. Examiner to set four questions from each Unit. Students are to answer any five full questions choosing at least two questions from each unit.
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V SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 506 CAD Laboratory I
Class: 3 Hrs / week 25 Examination: 3 Hrs 100
Internal Assessment Marks: Max marks for Examination:
1 2
Exercises using AUTOCAD Inventor package to create assembly drawing & 3D models. Solid modeling and surface modeling using CATIA/Pro- Engineer.
Scheme: (i) Exercises using AutoCAD inventor = 30 Marks (ii) Exercises using CATIA/Pro-Engineering = 30 Marks (iii) Viva-voce Exam = 20 Marks
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V SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 507 Machine Shop-II Class: 3 Hrs / week Examination: 3 Hrs 100 Internal Assessment Marks: 25 Max marks for Examination:
General Instructions: Process sheets and Inspection sheets are to be prepared for each model. 1. Detailed study of the following machine tools with regard to their construction, Operation and controls (i)Milling Machine (ii) Electro chemical Machining Setup (iii) Ultrasonic Machining setup (iv) Electric Discharge Machining setup. 2. Two models using a Milling Machine involving production of flat surfaces & gears.
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3. Measurement of Shear angle in orthogonal cutting, cutting forces, power in milling and drilling operations. 4. ONE model using Electric Discharge Machining setup. 5. ONE model using Ultrasonic Machining setup. 6. ONE model using Electro chemical Machining setup. Scheme: (i) One model of exercises 2 or 3 = 40 Marks (ii) One model of exercises 4 or 5 or 6 = 40 Marks (iii) Viva-voce = 20 Marks
V SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 508 Measurement & Metrology Laboratory Class: 3 Hrs / week Examination: 3 Hrs 100 PART A Internal Assessment Marks: 25 Max marks for Examination:
1. MEASUREMENTS:
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Determination of elastic constants using strain gauges from the following experiment: A constant stress cantilever beam subjected to a concentrated end load. ii. Determination of gauge factor and cross sensitivity of a given strain gauge. iii. Calibration of load cell and pressure gauge with strain gauge. iv. Calibration of LVDT and study of characteristics of LVDT. v. To study the amplitude and the frequency of unknown wave forms using CRO. Study of Lissajous diagrams for studying frequency and phase relations. vi. Determination of time constant of first order system such as thermocouple. vii. Calibration of thermocouple using resistance thermometer. viii. Use of pyrometers Total radiation and optical pyrometers. ix. Use of stroboscope for measurement of rotational speeds. x. Vibration of displacement, velocity & acceleration measurement using vibration pick-ups. xi. Measurement of sound pressure level using sound level meter, obtaining SPL spectrum at different frequencies.
i.
PART B 2. METROLOGY: i. Measurement of Surface Finish. ii. Measurement of angle (Sine Bar) iii. Measurement of center distance b/w holes iv. Measurement of internal and external taper. v. Measurement of pitch and profile errors of threads and gears. vi. Use of comparators. vii. Measurement of radius of components. Viii Measurement of form Scheme: (i) One experiment from Part A = 40 Marks (ii) One experiment from Part B = 40 Marks (iii) Viva-voce = 20 Marks
VI SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 601 Object Oriented Programming
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Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 UNIT I
1. Basic Introduction of C++ Language: Characteristics of OOPs, Preprocessor directives, C++ data types, pointer types, string types, reference types, enumerations types, array types, Const def names, new and delete expressions, type conversion. 6 2. Functions: Defining a function, function arguments, default arguments, constant arguments, pass by value, pass by reference, inline functions, functions overloading. 6 3. Class and Objects : Specifying class, defining member functions, private member functions, memory allocation for objects, static data members, static member functions, array of objects, objects as function arguments, friend functions, returning objects, pointers to members, constructors, constructor overloading, dynamic initialization of objects, copy constructors, destructors. 12 4. Inheritance and Polymorphism: Derived Classes and Base Classes, multilevel inheritance, multiple inheritance, hierarchical inheritance, hybrid inheritance, virtual base class, abstract classes, pointers to objects, this points, virtual functions. 6 UNIT II 5. Operator overloading and type conversion: Introduction, defining operator overloading, unary and binary operator, overloading binary operators using friends, rules of overloading operators. 8 6. Data Structures: Stacks, Queues and Linked Lists 10 7. Algorithms: Notions of algorithms, fundamentals of algorithm problem solving, important problem types, fundamental data structures, algorithm design strategies: BRUTE FORCE and DIVIDE and CONQUER 12 Books for References: 1. Object Oriented programs in Turbo C++ Robert Lafore 2. Object Oriented programs in Turbo C++ by Balaguruswamy
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3. Data Structures using C and C++ by Yeadidyah Langson, Noshe J Augenstein and M Tanenbaum 4. Computer Algorithms by Horowitz E, Sahani S and Rajashekaran S Scheme of Examination: Examiners are to set four questions from each Unit. Students are to answer five full questions choosing at least two from each Unit. VI SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 602 Industrial Management Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 UNIT I 1. INTRODUCTION : Brief history of management movement-contribution by pioneers Functions of management. Functions and principles of Management. 6 2.ORGANIZATION: Principles of organization, types of organization. Developments in organization-system approach to organization, Management of change-Management of conflict. MBO, Management by exception. 6 3.INDUSTRIAL OWNERSHIPTypes of ownership. Methods of raising capital, incorporation of joint stock company. 6 4. PERSONNEL MANAGEMENT: Function of personnel management recruitment, selection and training wages and salary administration, incentive wage payment. 6 5.INDUSTRIAL PSYCHOLOGY AND HUMAN RELATION: Motivation: Theories of human motivation. Mass/ lows hierarchy of needs, group dynamics, theory x & y , Howthrone Experiments. 6
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UNIT II 6. INDUSTRIAL RELATIONS: Trade Union movement in India,. Machinery for settlement of disputes handling of individual grievances, work of ILO. 6 7. FACTORY LEGISLATION IN INDIA: Important provision of factories act, Payment of wages Act, Workmens compensation Act, ESI Act, Environmental regulations.
8. INDUSTRIAL SAFETY : Safety devices, duties of safety engineer, Tracking and prevention of accidents, occupational diseases. 3 9. WORK STUDY: Introduction, Work-study procedures Human Considerations In work study concepts of work content, work study as a tool to improve productivity 4 10. Method Study: objectives steps in method study recording techniques, micro motion study, and principal of motion economy 4 11. Work measurement, objectives techniques of work measurement time study equipment, computation of standard time, work sampling predetermined motion time analysis. 4 12 Value Engineering Definition, value analysis steps in value analysis principal of value analysis. 4 13 PURCHASING : Functions & Procedure. 2 14 FUNCTION OF SALES MANAGEMENT; Market research, sales promotion and distribution. 3 Books for Refernce: 1. Principle of Management - Koontz & ODonnel 2. Modern Production Management - Buffa 3. Personnel Administration - Pogors & Mayers
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4. 5. 6. 7.
Management of Organizational Behaviour - Hersey & Blanchard Industrial Relations in India - K. Subramanaian. Management - Stonel / Freemen / Gilbert Industrial Engineering and production Management of Material Telsang
VI SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 603 Machine Design II Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 UNIT - I 1. FLY WHEELS: Analysis and Design of flywheel for engines and punch press, consideration of stresses in rims and arms. 6 2. FLEXIBLE MACHINE ELEMENTS: Design and selection of flexible machine elements. Internal Assessment Marks: 25 Max marks for Examination:
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Belt Drives- design of belt drives calculation of the length of the belt, Number of piles and width of the belt standard, flat and V-belt sections, V Belts-cross section-section procedure of V belts- pulley details for both flat and V belts-Ribbed V belts. 8 Rope Drives- design and application of rope drives,wire ropes and pulleys-elevator and hoists-fatigue life of wire ropes. 5 Chain drives- selection procedure of transimission chains and sprockets for various application-link chains and pulleys-silent chains. 5 3. DESIGN OF SPRINGS: Springs-Types of springs-leaf,-helical,-disc and concentric torsion springs-Uses of springs- Belleville springs,-Helical spring of different cross sections- combination of springs. Design of helical spring-compression and tension,-fatigue surge elimination-design of leaf springs. 6
UNIT -II 4. DESIGN OF BEARINGS Types of bearing, lubrication and types of sliding lubrication. 4 Properties of oil and equation of flow: Introduction, viscosity, the Hagen poiseuille law, flow between parallel stationery planes, viscosity - temperature relationship. Influence of pressure on viscosity and density problems.
Hydrostatic lubrication: Introduction, Hydrostatic step bearings, Hydro static journal bearings, and pivoted pad thrust bearings, oil lifts problems. 4 Rolling contact bearings: Types of rolling contact bearings- applicationsselection based on dynamic capacity, equation and different reliabilities, selection for variable loads and speeds- Radial bearing; Axial bearing-selection of bearingDeep groove ball bearing, roller bearings, angular contact bearings. 4 5. DESIGN OF GEARS: Spur and helical gears: Introduction to transmission elements-positive drivers and friction drives; gear drives-standard modules and various proportions-design of spur and helical gears
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based on contact stress and beam strength based on Lewis and Buckingham equation, dynamic effects- check for wear and endurance strength-Gear Materials. 10 Bevel and worm gears: Bevel gears-Nomenclature-design based on contact strength and beam strength-based on Lewis and Buckingham. Worm and worm wheel-Nomenclature-design procedure- efficiency and thermal considerations in worm gears. Introduction to Multi-speed Gear Box and Speed Reducers. 8
Text Books: 1. Joseph Edward Shigley & Charles, R. Mischke, Mechanical Engineering Design. McGraw Hill International Edition, 2000 2. S.G. Kulakarni, Machine Design solved problems Tata McGraw Hill Publishing Company Ltd., 1998. 3. William orthein, Machine Component Design(vol.I & II), M/s.Jaico publishing 1998-99. 4. T.V.Sundarajamoorthy and N.Shanmugum, Machine design, Khanna Publishers,Delhi-6.
Books for Refernce: 1. Gitan M. Maitra & L.N. Prasad, Hand Book of Mechanical Design, Tata McGraw Hill 1985. 2. V.B. Bhandari, Design of Machine Elements, Tata McGraw Hill Publishing Company Ltd, 1998. 3. Prabhu T.J., Fundamentals of Machine Design, Madras Book House, Chennai. 4. Panday and Shah Machine Design. 5. Design Data Books. Scheme of Examination: Examiner to set four questions from each Unit. Students are to answer any five full questions choosing at least two questions from each unit.
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VI SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 604: Manufacturing Technology II Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 UNIT I 1. Casting patterns: Types of patterns and their brief description, pattern allowance. Functions of patterns. 2 2. Sand moulding process and materials: Essential features of a sand mould. Description of green sand moulding. Dry-sand moulding core-sand moulding process. Working of moulding machine-Squeezers, Jolting machines. Jolt-Squeeze machine, slingers, Blowers and their combinations. Composition and properties of Moulding sands and core sands. 5 3. Melting practice: Melting Furnaces: Crucible furnaces, lift-out types, stationary and tilting type, oil fired furnaces, Induction furnaces, Cupola. 5 4. Special molding and casting processes: Shell molding, investment casting. Permanent mould casting, centrifugal. Pressure die casting. 4 5. Casting defects: Causes and remedies. 2 6. Cleaning operation of castings, inspection. 2 UNIT II 7. Powder metallurgy : Principles of Powder metallurgy techniques, brief description of methods. Production of metal powders, Conditioning and blending of powders. Compaction and Sintery methods. Application of Powder metallurgy components. 6
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8. Welding: Principles and practice of following welding process. Manual metal arc. TIG, MIG, / MAJ Submerged arc welding. 4 Friction welding, Gas welding, Resistance welding. Welding. 4 9. Metallurgical aspects: Structure of welds, Heat Affected Zone, shrinkage and residual stresses in welds, weldability of cast Iron, Low alloy steels, Copper, Aluminium. 4 Welding defects, inspection and control. 2 UNIT III 10 Classification of metal working processes Advantages and limitations of wrought products. Effect pf temperature, strain rate and friction on metal working. Effects of residual stresses. 4 11 Bulk Forming Processes: (1) Forging: Process description, Types of forging machines, Forging operations., Open & closed die forging, Forging die design; Defects in forgings 4 (2) Rolling : Process description, Rolling mills, conditions for rolling, max, possible reduction, effects of Back & Front Tension, Rolling pressure, Deffects in rolled products (3) Drawing: Drawing process, Die design, die materials, Drawing machine, Effects of die cone angle on Drawing forces, Defects in drawn products. 2 (4) Extrusion: Types of extrusion, Extrusion products, metal flow in extrusion, Hydraulic extrusion, Impact extrusion, defects in extended products 2 Sheet metal processes: (1) Sheet Metal Forming: dies & Tools: Simple, compound, progressive Dies, Types of presses shearing forces calculation, clearance in shearing. 2 (2) Deep Drawing: Process description , stresses & deformation in deep drawn cup, Deep drawability, defect in deep draw cup. 2 Books for References: 1. Principles of Metal Casting by Heine and Rosenthal.
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2. 3. 4. 5. 6. 7.
Welding Hand Book. Science and Practice of Welding by Davis. Welding Technology by O.P. Khanna. Foundry Technology by Beely Butterworth. Cupola and its Operations, AFS Publications. Material and Process in Manufacturing ( Eight Edition) E. Paul Degarmo, J. T. Blace, Ronald A Kohser. PHT. 8. Manufacturing Engineering & Technology, ( Third Edition ) Kalpakjian, Addision Wesley Publisher. 9. Manufacturing Process & System (Ninth Edition ) Philip F Oswald, Jiaro Munoz John Willey & Sons. 10. Foundry Engineering; Taylor, Flemings, Wulff 11. Principles of welding Technology; L.M. Gourd 12. Modern Arc welding Technology; S.V Nadakarni 13. Welding Technology by N.K. Srinivasan 14. Mechanical metallurgy Dieter. Tata Mc Graw Hill Publications Scheme of Examination: Examiners to set a total of eight questions as follows: Three questions each from Units I and II Two questions from Unit III Students are to answer a total of five questions, choosing at least one from each VI SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 605 Heat And Mass Transfer
UNIT I 1. INTRODUCTION: Units, definitions, basic modes of heat transfer, Thermal conductivity for various types of materials, connective heat transfer co-efficient, Stefan Boltzmanns Law of Thermal radiation. 5
2. CONDUCTION: Three dimensional general heat conduction equation in Cartesian co-ordinates, one dimensional steady state heat conduction without heat generation. Though plane slabs, cylinders and spheres, concept of Thermal resistance, electrical analogy, heat transfer through composite slabs, cylinders and spheres, contact resistance, combined conduction and convection. Overall heat transfer co-efficient
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variable Thermal conductivity, critical thickness of insulation for cylinder and sphere. 8 3. HEAT TRANSFER FROM EXTENDED SURFACES: Straight fin of rectangular and circular and insulated end open, effectiveness of pin. Errores of Measurement of Temperature using Thermometers pockets. 6 4. ONE DIMENSIONAL TRANSIENT CONDUCTION: Conduction in solids with negligible internal temperature tridents (humped system analysis) use of transient temperature charts for transient conduction in slabs, long cylinder and sphere: use of transient temperature charts for transident conduction in semi infinite solids. 6 5. CONVECTION HEAT TRANSFER: Dimensional analysis, Buckingham Ti Theorem, application to free and forced convection, physical significance of Reynolds, prandtl Nusselt and Stanton numbers numerical problems. 5
UNIT II 6. HEAT EXCHANGERS: Classification of heat exchangers, Heat changers effectiveness and LMTD for parallel and counter flows, Falling and falling factor, significance of NTU. 9 7. BOILING AND CONDENSATION: Regimes of pool boiling, pool boiling correlations, Types of condensation: NUSSETTS Theory for laminar condensation on a vertical flat surface, expression for film thickness and heat transfer co-efficient: Use of correlations for condensation on horizontal tube and horizontal tube banks: Reynolds number for condensate flow. 4 8. RADIATION HEAT TRANSFER: Thermal radiation; definitions of various terms used in radiation heat transfer, StefanBoltzmann law, Kirchhoffs Law, Planks Law and Wiens displacement Law, Radiation heat exchange between two parallel infinite black surfaces, between two parallel infinite gray surfaces. Effect of radiation shield: Intensive of radiation and solid angle: Lumber Law: Radiation heat exchange between two finite surfaces. 10
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9. MASS TRANSFER: Definitions of terms used in mass transfer analysis; Flicks first law; Steady state equimolar counter diffusion in gases; Steady state unidirectional in gases; steady state unidirectional in gases; steady state diffusion in liquids, Schmidt Number, Sherwood Number. 7
Books for Reference: 1. Heat transfer a practical approaches by YUNUS A CENGEL, Tata MC Graw Hill 2002. 2. Fundamentals of Heat and mass transfer, Frankkrith, Incropera, Wiley and Sons 4th ed. 1995. 3. Heat transfer A basic approach, Necats Osisik, MC Graw Hill International ed. 1988. 4. R.K. Hegde & Niranjan Murthy, Heat and Mass transfer, Sapna Publications, Bangalore. 5. R.K. Hegde & Niranjan Murthy, Heat and Mass Transfer Data Hand Book Sapna Publications, Bangalore. 6. R.K. Rajput, Heat and Mass transfer. 7. D.S. Kumar, Heat and Mass transfer. 8. Domakundawar, Heat and Mass transfer.
VI SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 606 Design Laboratory I
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UNIT I 1. To draw the displacement, velocity and acceleration curves for a slidercrank mechanism 2. To study motion of the follower for the given cam and to determine the displacement, velocity and acceleration at every point (cam analysis) 3. To study the variation of input torque with respect to the out put torque on a four bar mechanism and to find the mechanical advantage. 4. To determine the coefficient of friction, slip and creep in belt. 5. Determination of Gyroscopic couple UNIT II 6. Determination of natural frequency, damping ratio and damping coefficient in a longitudinal vibrations system. 7. Determination of natural frequency, damping ratio and damping coefficient in a torsion vibration systems. 8. Determination of critical speed of a rotating shaft (whirling of shaft) 9. Static balancing of masses 10. Balancing of rotating masses 11. Determination of equilibrium speed, sensitiveness power and effort of porter governor. Books for References: 1. 2. 3. 4. 5. Theory of Machines Shigley & Vichel Theory of Machines Ballany Theory of Machines Sadhu singh Fundamentals of mechanical vibrations S. Graham Kelley Theory & practice of Mechanical vibrations J.S Rao & K. G Gutpta.
Scheme of Examination: One question from Unit I One question from Unit II Viva voce 40 Marks 40 Marks 20 Marks
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VI SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 607 Manufacturing Technology Laboratory
UNIT I 1. EXPERIMENTS ON SAND TESTING: i. Determination of Grain Fineness Number. ii. Determination of Clay content. iii. Effect of Moisture content and clay content on Permeability number. iv. Compression, shear, strength & their effects with moisture and clay variation. v. Effect of binder content on Bending & Tensile strength. vi. Core gas Analysis. vii. Friability Index. UNIT II 2. Molding, Melting and Casting of ferrous and non ferrous metals in Green sand mould, CO2 Mould & Shell mould. Measurement of fluidity of molten metal. 3. Observing microstructure of cast ferrous and non ferrous metals
Books for Reference: 1. Principles of Metal Casting by Heine and Rosenthal.
Scheme of Examination: One question from Unit I One question from Unit II Viva Voce 30 marks 50 marks 20 marks
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VI SEMESTER B.E. (MECHANICAL ENGINEERING) 2K6 ME 608: CAD Laboratory II
Class: 3 Hrs / week Examination: 3 Hrs 100 I. Programs on 1. Functions 2. Classes and objects 3. Inheritance 4. Operator Overloading 5. Stacks 6. Queues 7. Linked Lists II. Exercises using Unigraphics Package. Scheme of Examination 1. Exercises using Programming - 50 Marks 2. Exercises using Unigraphics - 30 Marks 3. Viva-voce - 20 Marks
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VII SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 701 Finite Element Analysis Class: 4 Hrs / week Total No. of Hours: 60 Internal Assessment Marks: 25 Examination: 3 Hrs Max marks for Examination: 100
UNIT - I 1. Introduction: Basic Concepts: Stresses, Strains, Compatibility conditions, Boundary conditions, StressStrain relations, Temperature effects, Potential Energy and Equilibrium, Rayleigh Ritz Method, Galerkins method. 7 Standard Discrete System Finite elements of an elastic continuum. Flexibility and Stiffness approach of structural analysis. Generation of the finite element concept. Weighted Residuals and Variation approaches. Element types: triangular, rectangular, quadrilateral, Sector, curved. 8 2. Element Properties: Displacement models, relation between the nodal degrees of freedom and generalized co-ordinates, convergence requirements, Natural co-ordinate systems, Shape functions(Interpolation functions).Element Strains and Stresses. Element stiffness matrix, Static Condensation. Isoparametric Elements, Numerical Integration. 10 UNIT - II 3. One Dimensional problems, Plane Truss, Space Truss, Assembly of Global Stiffness Matrix for the Banded and Skyline solution. Two dimensional problems using
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Constant Strain Triangle(CST),Linear Strain Triangle(LST). 8 4. Axisymmetric problems: Axisymmetric Formulation, finite element modeling: Triangular element 6 5. Beams and frames: Finite element Formulation, Load vector, Boundary Conditions, Shear force and bending moment, beams on elastic support, plane frames.2D and 3D beam elements. 6 Three dimensional problems in stress analysis. Finite element formulation, stress calculation, Mesh properties, Hexahedral elements and higher order elements. 7 7. Introduction to the use of FEM in steady state field problemsHeat conduction, fluid flow and non linear material problems, Plasticity, creep etc. Computer procedure for finite element analysis. 8
6.
Books for References: 1. Introduction to Finite Elements in Engineering- Tirupathi Chandrupatla, Ashok D.Belegundi(P H I). 2. Finite Element Methods-Zienckeiwicz 3. Finite Element Methods-Abel and Desai SCHEME OF EXAMINATION: Examiner to set three questions from Unit I and 5 questions from Unit II. Students should answer 2 full questions from Unit I and 3 full questions from Unit II.
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VII SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 702 Operation Research
Lecture : 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100
UNIT - I 1. Managerial Decisions, decisions under Certainty and Decisions Under Uncertainty, Development of O.R. Definitions and essential characteristics of O.R Phases of O.R scope of O.R. Advantages and limitation of O.R. 5 2. Linear programming problems, Formulation, and application, concepts of solution space, convex regions, basic feasible solution, by Graphical method, simplex method, Big M method Degeneracy in L.P.P. 10 3. Theory of Duality, Dual simplex method. 5
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4.
Transportation problems-Finding initial BFS using NW corner method, Matrix Minima method and VAM.Opstimal Solution by Modi method. Degenerate and unbalanced Transportation problems. Assignment problem-solution by Hungarian method, Traveling Salesman problems. 10
UNIT - II 5. Sequencing problems-Johnsons algorithm, n jobs 2 machines, n jobs 3 machines, 2 jobs n machines. 5 6. Replacement Analysis: Causes for replacement and types of replacement problems, Items deteriorating with Time, Items with sudden Failure. 5 7. PERT/CPM: Introduction to Network planning, construction of activity on arrow diagrams. Determination critical path computation of slack/float. Differences between PERT AND CPM. Determination of probability of completion of a project crashing of networks and Determination of lowest cost schedule and minimum length schedule. 10 8. Queuing Theory: Queuing system, Terminology and characteristic Analysis of (m/m/1): (/FIFO) and (m/m/k): (/FIFO) queues. Applications of queuing theory. 5
9. Introduction to game theory, 2 persons Zero sum games, game with saddle point and games with mixed strategies. Graphical Solutions to Games. Solution of Games using Dominance rules. 5
Books for References: 1. Introduction to Operations Research - Hiller.F.S & Lieberman.G.S 2. Operations Research - Kanti Swarup, Gupta & Manmohan 3. Operations Research - S.D. Sharma 4. Operations Research - Hira & Gupta
Scheme of examination : Examiners to set four questions from each of the units.
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Students to answer five full questions taking at least two questions from each
VII SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 703: Energy Resources and Utilization
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Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 UNIT-I
1. Introduction to Energy sources: Energy sources and their availability, Conventional and non-conventional energy source, prospects of non-conventional energy sources. 2 2. Solar energy: Solar radiation and its measurements: Solar radiation geometry, Solar radiation, measurements, solar radiation data, average solar radiation, solar radiation on a tilted surface. 2 3. Solar collectors: Principle f conversion of solar energy to heat. Flat plate collectors- Configuration, basic energy balance equation, general characteristics, overall heat transfer coefficient, collector performance, absorbers, selective coating. 4 4. Concentrating collectors: Types comparison between flat plate and concentrating collectors, general characteristics. 4 5. Solar energy storage: Storage systems, thermal, electrical, chemical, mechanical, electromagnetic, solar pond. 2 6. Solar energy applications: Solar water heating, space heating, space cooling, solar thermal electric conversion, solar electric power generation, agriculture and industrial process heat, distillation, pumping, solar furnace, solar green houses, hydrogen generation. Numerical problems. 6 7. Wind energy: Introduction. Principles of energy conversion, wind data and energy estimation, site selection, basic components of the system, classification, advantages and disadvantages of wind energy conversion system. 5 Design consideration of horizontal axis machines, vertical axis machines, performance of wind machines using basic power expression, wind energy storage, application of wind energy system. Numerical problems. 5
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UNIT-II 8. Energy from bio-mass: Bio-mass conversion, bio-gas generation, factors affecting the gas generation, classification of bio-gas plants, relative, advantages and disadvantages. 4 9. Constructional details of KVIC and Janata model, community bio gas plants, raw materials used, digester design, fuel properties of bio gas, utilization of bio gas, energy plantation, bio mass gasification, classification of gasifiers, application of the gasifiers . Numerical problems. 4 10. Nuclear Energy: Fission and Fusion reaction, salient features of a nuclear reactor, types of reactors, boiling water reactors, pressurized water reactor, liquid metal cooled, gas cooled. CANDU reactors, nuclear power plants. 6 11. Environmental impact of energy conversion: Pollution from thermal, chemical, nuclear energy conversion devices. 8 12. Concepts of energy conversion from geothermal, OTEC, ideal fuel cells and batteries, thermoelectric power, thermionic generation, MHD generation. 8 Books for Reference: Principles of Energy Conversion- Archie W Culp Non conventional Energy sources G.D. Rai Solar energy S.P. Sukhatme Non Conventional Energy source- G.D. Rai Power plant engineering- E.L Wakil Non Conventional Energy sources G.D. Rai Power plant engineering E.L Wakil Non Conventional Energy sources- G.D. Rai
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VII SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 704: Machine Design III Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 UNIT I 1. COMPUTER AIDED DESIGN Introduction-procedures in CAD, creating the manufacturing database, hardware in Cad, Functions of graphic package, surface and solid modeling, methods of construction, Commercial cad packages, graphic software. 5 2. OPTIMUM DESIGN OF MECHANCIAL ELEMENTS Introduction to optimum design, methods of optimization, Johnson method of optimum design, normal specification, redundant specification, optimum design with lagrngian Multipliers method, Differential calculus method, secant method, genetic algorithm, multi variable method, linear programming method problems. 12 3. MECHANICS OF COMPOSITE MATERIALS
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Introduction to composites and types, mechanical beheaviour of composite materials, Orthotropic materials, strength of a laminate, calculation of ABD matrix, strength theories, classical lamination theory, strain and stress variation in laminae, design of a laminate, laminate joints, reinforcement at an arbitrary angle, interlaminar stresses, Environmental effects, problems. 13 UNIT II 4. INTRODUCTION TO SYSTEM DESIGN Introduction to system and visual design, principles of system design, factors affecting system design, procedure in system design, element of visual design, Principles of visual design, case studies, safety in design, risk factor and Management. 5 5. FRACTURE MECHANICS Modes of fracture, grifths analysis, energy release rate(Gi), stress intensity factor(Ki). Relation between Gi and Ki, crack resistance, stable and unstable crack growth, stress in cracks, thin and thick plates, fracture toughness, application of fracture mechanics to Composite material, application of principle of superposition, internal pressure on cracked faces, types of cracks, J. integral, introduction to test methods, initial stress intensity factor test, load-displacement technique, measuring crack length, determination of critical crack tip opening displacement problems. 13 6. Design of pressure vessels, thick and thin cylinders, two and four speed gear box. 12
Books for Reference: 1. 2. 3. 4. Robert M Jones, Mechanics of composite material, McGraw-Hill Ltd., 1995. Prashant Kumar, Element of fracture mechanics, wheeler publishing-1999. K. Lingaiah, Machine design data hand book, Suma publisher 1984. Robert Norton, Machine design and integrated approach, Prentice Hall, 2nd Edition.
Scheme of examination : Examiners to set four questions from each unit. Students are to answer five full questions choosing at least two questions from each unit.
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VII SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 706: Simulation Laboratory Class: 3 Hrs / week Examination: 3 Hrs 100 Internal Assessment Marks: 25 Max marks for Examination:
1. Simulation of tool path for producing components using CNC lathe. 2. Simulation of tool path for producing components using CNC milling machine. 3. Computer Simulation and experiments of electro pneumatic circuits involving PLC. 4. Computer Simulation and experiments of electro hydraulic circuits involving PLC. 5. Computer Simulation of CNC machines (2 axes, 3 axes, 4 axes, 5 axes) and kinetic mechanisms using suitable packages.
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6. Use of FEM packages for analysis of engineering components.
Note: The details of the relevant theory for conducting above experiments are to be covered during laboratory hours. Scheme of examination: Two experiments of 40 marks each and viva-voce is for 20 marks.
VII SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 707: Design Laboratory II Class: 3 Hrs / week Examination: 3 Hrs 100 UNIT- I I. Photo Elasticity Experiments: Calibration of photoelastic model material by using circular disc under diametrical compression.
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Calibration of photoelastic model material by using a beam subjected to pure bending. Determination of stress concentration factor in a plate with circular hole under tension. Determination of contact stress and sub surface shear stress in a circular cutout subjected to uniaxial tensile load. Determination of stress concentration factor in plate with circular cutout under transverse bending. II. Strain Gauge Experiments: Determination of stress concentration factors in a plate with a circular cut out under uniaxial tensile load using strain gauges. Determination of magnitudes and directions of a principal stress, principal strain, maximum shear stress and maximum shear strain using strain rosettes. Study of Pressure distribution and coefficient of friction in journal bearing. Study of pressure distribution and coefficient of friction in slider bearing. Study of wear resistance of engineering materials using pin on disc apparatus. experiments on four ball tester for testing lubricating oil. UNIT- II III. Study of Finite Element Analysis package (ANSYS) Static Finite Element Analysis of: i) Bars, Trusses and Beams. ii) Plane Stress and Plain Strain problems. iii) Axis Symmetric Problems. iv) Solids (3 Dimensional) v) Simple problems on one-dimensional heat transfer. Books for Reference: 1. Experimental stress Analysis L.S. Srinath, M.R. Raghavan, K. Lingaiah, i. G. Ganesha, K. Ramachandra and B. Pant. 2. Experimental stress Analysis Dally and Riley. 3. Lubrication of Bearings by Radzimovsky. 4. Principles and applications of Tribology by Moore. 5. Strain Gauge by primer. 6. Introduction to FEM T. Chandrupatla. And Belagundu Scheme for Examination: One experiment in Unit I 40 One experiment in Unit II 40 Viva-voce 20 VII SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 708 Heat Transfer And IC Engines Laboratory
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Class: 3 Hrs / week Examination: 3 Hrs 100 UNIT I
1. Valve timing diagram for IC Engines and analysis of flue gases by Orsat apparatus Performance test (using Rope Brake Dynmometer, Hydraulic Dynmometer, electrical loading) on the following IC Engines: 1) 4 Stroke petrol engine 2) 2- Stroke petrol engine 3) 4- stroke diesel engine 4) 2 stroke Diesel engine 2. Performance test on variable compression engine. Study of combustion in SI & CI engines using pressure-crank Angle diagram Effect of Air-fuel Ratio on the performance of SI & CI engines. Effect of Back pressure on the performance of IC Engines. Morse test on a multicylinder IC engine Performance test on single & two stage Air compressors Performance test on Air blower. Determination of i) Carbon Residue ii) Moisture content in a fuel iii) Cloud & pour point iv) Grease penetration test 3. Performance test on Refrigerator and Air conditioner
UNIT II 1. 2. 3. 4. 5. 6. 7. Determination of thermal conductivity of metal rod, insulating material and liquid Determination thermal conductivity of composite walls. Determination of heat transfer coefficient for free convection from a cylinder Determination of heat transfer coefficient for forced flow through tubes. Determination of heat transfer and effectiveness of a fin. Determination of emissivity of a surface. Determination of LMTD & effectiveness of parallel and counter flow heat exchangers. 8. To study the boiling & condensation phenomenon 9. Verification of Stefan Boltzman constant. Scheme for Examination: The examination should comprise ONE Experiment on Unit I and ONE Experiment on Unit II together for 80 marks, followed by viva voce for 20 marks.
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VII SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 705.A Entrepreneurship Development
1. SCOPE AND CHARACTERISTICS OF ENTERPRNEURSHIP: Special schemes for Entrepreneurs, exposure to demand based, service based, import substitute and export promotion industries. Identification of opportunities. 8 2. TUTIONS, FINANCING PROCEDURE AND FINANCIAL INCENTIVES: Financial ratios and their significance, books of accounts, statements and fund flow analysis. 8 3. ENERGY REQUIREMENT & UTILISATION: Resource management, persons, machine and materials, critical path method (CPM)- projection review techniques (PERT) as planning tools for establishing SSI. 10. 4.TECHNO-ECONOMIC FEASIBILITY OF THE PROJECT: Plant layout and process planning for the product, quality control/quality enhance and testing the product, costing and pricing. 8 5.ELEMENTS OF MARKETING & SALES MANAGEMENT: Nature of product and market strategy, packing and advertising, after sales social responsibility and business ethics. 8 6.IMPORTANT PROVISIONS OF FACTORY ACT: Sales of good act, partnership act, Income Tax, Sales Tax and Excise rules, Licensing, tration, Muncipal bye laws and insurance coverage. 8 7.POLLUTION CONTROL, CREATIVITY AND INNOVATION: Problem solving approach, strength weakness opportunity and threat (SWOT) techniques, management of self and understanding human behaviour, coping with uncertainties, stress management and positive reinforcement. 10
Text Book:
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Prasanna Chandra, Project Preparation, Appraisal and Implementation, Tata McGraw Hill, New Delhi, 1990. Books for Reference: 1.Philip Kotler, Marketing Management, Prentice Hall, 1990. 2. Prasanna Chandra, Fundamentals of Financial Management,TataMcGrawHill, Publication, 1995. Scheme of Examination: Number of questions to be set =8 Number of questions to be answered =5 VII SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 705.B Electronics Manufacturing Processes Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 1. Introduction: Important components of Electronic products. Types of Semiconductor materials and their properties. 6 2. Manufacturing ICs: The functions of ICs manufacturing of diodes. Production of a singal I component classification of Ic Architecture. 6 3. Manufacturing of Silicon Wafer: Fabrication of IC on Silicon wafers. Fabrication of IC on Silicon wafers. Diffusion doping, Ion implantation, Rapid thermal processing- Thermal oxidation Monolithic processing. Lithography, Photolithography,Etching processes 10 4. Thin film Deposition: Physical Vapour Deposition, chemical vapor deposition, Epitoxial growth, IC component interconnection, IC yield and economics 6 5. IC packaging. Types of packaging: Packaging process 6 6. Printed Circuit Boards: Typical substrate (base) Materials and selection o substrate materials. Types of PCBs. Methods of manufacturing of PCBs. 8 7. Electronic Assembly
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General Description of Electronic Assembly detailed study of sequences of operation for through-hole and surface mount process 6 8. Micro Electro-Mechanical systems (a) Introduction to micro electronics, Micro sensors MEMS, micro machines fundamentals of Silicon micro machining Bulk & surface micromachining. Micro stereo lithography. 4 (b) Micro sensors: Types & brief description and applications of Thermal, Radiation, Mechanical, Magnetic, Bio-chemical sensors 4 ( c) Smart sensors & MEMS Devices 4 Books for Reference: 1. E. Paul Degarmo, JT Black and Ronald A Kohser: Materials and processes in manufacturing. Wiley student Edition 2004 2. Minger ML: Electronics materials handbook Vol 1. Packaging ASM 3. Jarger RC: introduction to micro electronic Fabrication. Addision-Wesley 1990 4. Cambell A: The science and Engineering of micro electronics Oxford University press 2001. 5. Pierset RF: Semiconductor fundamentals Addisor-Wisley, Reading mass.1988 6. CA Harper & RM Sampson: Electronic materials & processes Handbook 2nd Edition Mc Graw Hill 1994. Scheme of Examination: Number of questions to be set =8 Number of questions to be answered =5 VII SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME705.C Automobile Engineering Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 UNIT I 1. Automotive Engines: Introduction to Engine, Engine classification, SI & CI engines, cylinder-arrangements and their relative merits, liners, piston- materials and design features, connecting rod, crankshaft, camshaft, cylinder heads, valves, valve actuating mechanisms, valve and port timing diagrams, types of combustion chambers for S.I Engine and C.I Engines, compression ratio, intake and exhaust system, choice of materials for different engine
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components, engine positioning, engine diagnostics, evaluating the engines condition. 10 2. Engine Lubrication and cooling system: Lubrication, oil types, lubricating systems, oil pump. Cooling systems, cooling requirements , liquid cooled system-coolant, water pump, radiator, thermostat, water jackets, oil cooler, Air cooled system. 5 3. Fuels, fuel supply systems: Conventional fuels, alternative fuels, fuel performance, basic fuel additives, fuel mixture requirements for SI Engines, Carburetors basic carburetor design, types of carburetors, Fuel injection systems multipoint and single point, EFI, TBI, CPI, GDI, CIS, Fuel delivery system- fuel transfer pumps, fuel filters, fuel injection pumps and injectors. 10
4.
Ignition systems: Purpose of the ignition system, Ignition timing, Ignition components, Battery Ignition systems, Magneto Ignition system, Electronic Ignition system, spark timing, Automatic Ignition advance systems. 5 UNIT II
5.
Transmission: Clutches- Single plate, multi-plate and centrifugal clutches, Gear box- Necessity in transmission, gear shift mechanisms, sliding mesh, constant mesh, synchromesh gear boxes 3,4 & 5 speed, Planetry gear system, over drives, fluid coupling, torque convertors, Epicyclic gear box, principle of automatic transmission. Drive to wheels- propeller shaft and universal joints, Hotchkiss and Torque tube drives, differential rear axle, different arrangements of fixing the wheels to rear axle. 10
6.
Suspension and Steering systems: Tyres Types of tyres, cornering, properties of tyre, causes and types of tyre wear, slip angle and cornering force, tyre dynamics, tyre repair. Suspension systems requirements, suspension system components, torsion bar suspension systems, leaf spring, coil springs, shock absorbers, Semi-independent,
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Independent suspension systems, Air suspension system, Electronically controlled suspension systems, Active suspension system. Steering systems- Theory of steering mechanism, general arrangements of steering system, steering geometry, camber, King pin inclination, included angle, castor, toein and toeout, Manual-steering systems, Powersteering systems, Electronically controlled powersteering systems, general arrangements of links and stub axle, over steer under steer and neutral steer. Wheel alignment Alignment geometry, wheel alignment equipment, four wheel drive vehicle alignment. 10 7. Brakes: Friction, types of brakes, Mechanical, Air, Vacuum and Hydraulic braking systems. Construction and working of master and wheel cylinder, Hydraulic tubes and hoses, Drum brakes, Disc brakes, Brake shoes and lining, Antilock Brake systems (ABS) components types, operation, Automatic traction control, Automatic stability control 6 Modern development in Automotives: Alternative fuels for Automotive traction, electric cars, Hybrid cars, Automotive exhaust emissions, control measures, Euro norms, Safety and Comfort featuresRestraint systems, Air bags, Automotive heating systems, Air-condition systems, security and Antitheft devices. On-Board Diagnostic (OBD). 4 General maintenance of an automobile fault tracing repairs. Books for Reference: 1. Automotive mechanics Crouse 2. Automotive Mechanisms Srigham 3. Motor vehicle Newton and steeds 4. Automotive Mechanisms S. Srinivasan 5. Automobile Engineers K.K. Jain and R.B. Arshana 6. Automotive Technology Jack Erjavec 7. Automotive Engineers Reference book Melloj and Lenehestor. 8. Automobile Engineering R.B. Gupta 9. Automobile Engineering Narang. 10. Automotive mechanics- Joseph Heithner Scheme of Examination: Examiners are to set four questions from each Unit. Students are to answer five full questions choosing at least two from each Unit.
8.
9.
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VII SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 705D Advanced Trends in Manufacturing Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 UNIT I 1. Rapid response manufacturing: Rapid proto typing-Introduction, subtractive process, additive process, virtual prototyping, Rapid Tooling, Basic concepts in free form fabrication. Photopolymer based FF process, Deposition based FF processes, powder based FF processes, Lamination based FF process, Economic consideration. 15 2. Quality Aspects & Quality Engineering: Introduction Determining process capability- Inspection & Quality control Determining causes for problems in quality - QC Tool, & techniques Automated Inspection. 10 3. Machine vision & its application: Machine vision Senior classification Tactile service visual sensing, sensor fusion flexible fixturing. 5 UNIT II 4. Trends in automation: Just in time, Advantages of I I T, Application of I I T KANBAN system, single minute exchange of Dies ((SMED) - POKA- YOKE ( Fool proofing), Group Technology, Advantages of GT, classification & coding of parts, coding system 10 5. Optimisation in manufacturing Integrated manufacturing system design: Production Methodology for implementation manufacturing cell design programming of manufacturing cell design elements of Artificial Intelligence structure of expert system- Natural language processing Artificial Neural Networks fusses logic . 10 6. Design for assembly, Dis assembly & service: Stages in the design for any analysis- Automated assembly, selective any synchronous systems, non synchronous systems & continuous system- Guidelines for design for any diss any service. 10
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Books for References: 1 .E. Paul Degarmo, J.J. Black and Ronald A. Kosher Materials and Processes in manufacturing John Wisely & sons. 2. Mikell P. Groover Automation, Production Systems and Computer Integrated Manufacturing, PHE Pulbishers. Scheme of Examination: Examiners are to set four questions from each Unit. Students are to answer 5 full questions choosing at least 2 from each Unit. VII SEMESTER B.E. MECHANICAL ENGINEERING
2K6 ME 705E: Experimental Stress Analysis Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 UNIT I 1. Introduction: Mechanical, Optical, Pneumatic, Acoustic methods of Strain Measurement 6 Electrical Resistance Strain Gauges-Gauge factor types, properties of an ideal gauge material, backing material, Adhesive material, protective coatings; Methods of bonding strain gauges, strain gauges lead wire and connections, semiconductor strain gauges, Problems 6 Strain Gauge Circuits Wheatstone Bridge, error due to input impedance of measuring instrument, temperature compensation, multiple gauge circuits, calibration of strain measuring system, load cells, problems 6 Strain Gauge Rosette- Necessity analysis, problems 6 Photoelasticity Nature of light- Harmonic wave, Phase amplitude polarization 6
2.
3.
4.
5.
UNIT-II
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6.
Crystal optics-Passage-Passage of light through crystalline media, Absolute and relative phase difference, Quarter wave plate, half wave plate, production plane polarized light. 6 Two dimensional photo elasticity- Stress optical law , plane Polariscope, isochromatics, isoclinics and isochromatics fringe order at a point, methods of compensation separation techniques, Problems. 6 Practice- Calibration of photo elastic model, material, properties of ideal photoelastic model material, casting of photo elastic models, machining, stress relieving, scaling model prototype relation, two dimensional application, problems. 6 Birefringent coating, theory, reflection polariscope. 6
7.
8.
9.
10. More Techniques, Phenomenon, Moire fringe analysis, Geometric approach displacement approach, Moire techniques for inplane problems, Sign and order of fringes problems of Moire gratings, Moire fringe photography 6
Books for Reference: 1. Experimental Stress Analysis L.S Srinath M.R Raghavan, K.Lingaiah. G. Gargesha, K. Ramachandra and B. Pant. 2. Experimental stress Analysis- Dally and Riley 3. Photo Mechanics-A.J Durelli 4. Theoretical and applied Stress Analysis- Durelli Philips and Tsno 5. Moire Analysis of strain- Durrelli and Parks 6. Photo Elasticity Volume 1 & 2 Max M Frocht
Scheme of Examination: Examiners are to set four questions from each Unit. Students are to answer five full questions choosing at least two from each Unit.
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VII SEMESTER
B.E. MECHANICAL ENGINEERING
2K6 ME 705F: Foundry Technology Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 UNIT-I 1. Synthetic sands- Role of addition on properties testing of sands 6 2. Patterns-different types-pattern allowances. 6 3. Sand Moulding-Machine Moulding-CO2 sands-Resin based no bake sand. 6
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4. Die casting-centrifugal casting-Investment casting solidification of pure metal and alloy. 6 5. Melting Practice of cast iron, steel, Aluminium, Magnesium. 6 UNIT-II 6. Gating and risering of cast metals- method of calculating risers Method of improving Yield 10 7. Common casting defects and remedial measures. 5 8. NDT Methods 10 9. Foundry Mechanisation- Layouts of modern foundries. 5 Books for Reference: Principles of Metal casting Heine, Looper & Rosenthal Foundry Engineering-Taylor, Flemmings & Wulff Fundamentals in the Production & Design of Casting C.T. Merck Foundry Technology Mukherjee. Scheme of Examination: Examiners are to set four questions from each Unit. Students are to answer five full questions choosing at least two from each Unit.
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VII SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 705G Environmental Engineering Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 UNIT-I
1. Air Pollution:
Sources Pollutants, global implications, classification of pollutants, particulates, Hydrocarbons Oxides of sulphur & Nitrogen, Photochemical Oxidants, Indoor air pollution. 8 2. Metrology and Natural purification processes: Elemental properties of the atmosphere scales of motion, Heat pressure, Wind, Moisture and relative humidity. Influence of Meteorological phenomena on air quality. Laps rate and dispersion pressure systems and air dispersion, winds and dispersion.Moisture and dispersion, Modeling. 12 3. Engineering systems for Air Pollution control Atmospheric cleaning processes, Approaches to contaminant control. Gravitational Settling chambers, centrifugal collectors. Wet collectors falanic filters, Electrostatic precipitators. Control devices for gaseous contaminates. Absorption, condensation, combustion, Automotive Emission control. 10 UNIT-II 4. Noise Pollution: Sources, Causes, limits of sound control 6 5. Solid Waste Pollution: Sources and types municipal, Industrial and hazardous Wastes. Properties, Physical, Chemical of the above waste. Reuse of solid waste materials, materials recovery energy recovery. Collection-Types, determination of vehicle, and labour requirements, collection routes, mechanical Volume reduction, Thermal volume reduction, Manual Component separation.
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Ultimate disposal-Land filling, deep well injections. 12 6. Thermal Waste Pollution: Sources and types Solids (Ash et.) and liquid properties effects on atmosphere property and human health remedial measures. Effect on steams. 6 7. Nuclear Waste Pollution: Types and sources Abatement procedures, controlling measures. 6
Books for Reference: a. Environmental Engineering by Howard S. Peavy, Donald R. Rowe & George Techbobongolons. Mc. Graw Hill International Editions (1987) b. Air Pollution Hand Book by Magill PL, F.R. Holder & C. Ackley, Mc Graw Hill. c. Solid Wastes: Engineering Principles and Management issues. d. Air Pollution, h.C. Perkins, Mc Graw Hill, New York, Scheme of Examination: Examiners are to set four questions from each Unit. Students are to answer five full questions choosing at least two from each Unit
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VII SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 705H Gas Dynamics and Propulsion Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100
UNIT I
1. Concepts from thermodynamics System State Variables, process- reversible and irreversible, perfect gases. Continuity, momentum and energy equations Stagnation conditions. Speed of sound and Mach number. 10 2. One dimensional gas dynamics. Isentropic flow with variation of area. Mass flow and Mach number- Area relation. Nozzles and diffusers. Constant area flow with friction- Fanno line. Constant area with heating or cooling Rayleigh line. Reference states. 10 3. Shocks-normal and oblique. Occurrence of shocks. Relations for normal shocks. Shock strength, Rankine-Hugoniot relations. Oblique shock deflection angle, shock separation. Pandit-Mayer expansion. 10
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UNIT II 4. Propulsion systems. Newtons laws of motion and momentum theorem. Classifications of propulsion engines for different speed ranges. Power and efficiency. 10 5. Jet engines- Turbojet and Ramjet engines. Thrust equation, specific thrust, thermal and overall efficiencies. Static performance and flight performance. Fuel (Numerical problems in all the above sections) 10 6. Rocket engines. General principles, thrust equation. Criterion for performance. Design parameters- Combustion Chambers and nozzles. Solid and liquid propellants and combustion theory. Electric and ion propulsion. 10 Books for Reference: 1. Fundamentals of Compressible Flows-S.M. Yahya 2. Gas Dynamics and Jet Propulsion-S.L. Somasundaram 3. Gas Turbenies and Jet Propulsion- Khafuria and Dubey 4. Elements of Gas Dynamics- Liepmann and Roshko Scheme of Examination: Examiners are to set four questions from each Unit. Students are to answer five full questions choosing at least two from each Unit
B.E VII SEMESTER MECHANICAL ENGINEERING 2K6ME 705.I Smart Materials and Structures
1. Overview of smart materials, structures and product technologies. 1 2. Smart materials: Piezoelectric materials, electro- and magnetic strictive materials, magneto electric materials, magnetosheological fluids, electrisheological fluids, shape
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memory materials, fiber optic sensors. 10 3. Smart sensor, Actuator and transducers smart sensors: Accelerometers, force sensors, load cells, Torque sensors, pressure sensors etc smart actuators: Displacement actuators, force actuators, power actuators, vibration dampers Smart Transducers: Ultrosonic transducers, Sonic transducers, air transducers. 15
UNIT II 4. Beam modeling with induced strain actuation simple model, Dual actuators, uniform strain beam model, Bernoounts- Euler Beam model (Symmetric and asymmetric induced strain actuation) Embedded actuators. Extension-bending torsion model. 12 5. Plate modeling without induced strain actuation and with induced strain actuation Single layer composite plates Multi layer composite plates Antisymmetric laminates 12 6. Shape memory alloys for actuation of structural elements 10
References: (i) Smart Materials & Structures by Srinivasan (ii) Smart Structures by Bran Culshaw (iii) Piezoelectricity by Cady
Scheme of Examination: Examiners are to set four questions from each Unit. Students are to answer five full questions choosing at least two from each Unit
VII SEMESTER B.E.(MECHANICAL ENGINEERING)
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2K6 ME 705J Financial Management and Costing
UNIT - I 1. Preview of Organization: Organizational Goals, types of decisions, benefits and costs relevant to operating and capacity decisions. 11 2. Financial Accounting Book keeping: Double entry accounting, journal and ledger posting 4 3. Financial statements and analysis Trial balance, preparation of trading account and profit and loss account, balance sheet, funds flow statement and ratio analysis 15 4. Product costing Production costs, non production costs, Product costing with absorption and variable costing. 5 5. Variable job order and process costing system Element of cost, job costing, process costing. 5
UNIT - II 6. Variable standard costing for efficiency : Types of standard costs, setting of standards, variable standard cost system, standard cost variance, selection of standard cost system. 10 7. Cost and Production decisions : Contribution margin and Production decisions adding a new product, sell or process further - make or buy decision , dropping the product line, optimum product mix. 5
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8. Budgeting: Planning and control process, master budget - Profit plan, cash budget, capital expenditure budget, development of a master budget - sales forecast, cost behavior patterns. product cost, company objectives, sales budgets, production budget, raw materials, purchasing budget, factory cost budget, selling and administrative expense budget, profit plan , projected cash budget. 10 9. Responsibility Accounting and Budgetary Control : Responsibility accounting - cost centers profit or contributions centers. Responsibility planning , accounting and control process. 5 Books for Reference: 1. Management accounting - Wiley international, Don T December, Elton L Schafer, Marie T Ziegler, IV edition , 1988 2. Managerial Accounting - Garrison, BPI 3. Management accounting - Horn Gren PHI 4. Advanced Accounting - J.R. Batliboi, The standard accountance publications Pvt. LTD 5. Financial Management & Costing - Khan and Jain, TMH 6. Management Accounting and costing books SYN.Ltd
Scheme of examination : Examiners to set four questions from each unit. Students are to answer five full questions choosing at least two questions from each unit.
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VIII SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 801: Production and Operation Management
1. Introduction to POM : Historical evolution of POM, The system concept, system efficiencies and effectiveness, Decision making for POM systems, Role of models, The internal & External environment of POM. Concepts of production and the measurement. 5 2. Designing of the POM systems ; Output design, Materials & Processing considerations, design specifications and tolerances, standardization & interchangeability, Human engineering. 5 3. Facility design : Layout types, Functional & product types layouts, Fixed position layout, Cellar layouts, Line balancing, New manufacturing methods, Problems. 5
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4. Operation standards and work measurements : Job design, production and operations standards, work measurement techniques. 5 5. Capacity planning : Capacity planning decisions, capacity planning models, Decision tree analysis and Break-even analysis, Problems. 5 6. Location analysis : Location factors, Industrial plant locations, Models for single facility and multifacility locations, Transportation model, simple median model problems. 5 UNIT II 7. Forecasting : Requirements of forecasting for operations, categories of forecasting methods, moving averaging method, Exponential smoothing with trend and seasonality, forecasting errors, Regression analysis, Delphi method, Problems 6 8. Aggregate planning : Aggregate planning costs, the goals of aggregate planning, stratergies for developing aggregate planning, mathematical models, aggregate planning by Linear programming approach (Transportation model) problems. 6 9. Inventory control : Inventory types, Inventory costs, ABCs of Inventory, EOQ models with and without shortage, Production Inventory model, Inventory model with price break, problems. 6 10. Operation Scheduling : Job shop scheduling, scheduling for batches, high volume continuos systems, scheduling for service systems. 6 11. Materials requirement planning: Planning for material needs, capacity planning, Limitations and advantages of MRP, Manufacturing Resource Planning (MRP-II), Just-In-Time (J I T) manufacturing. 6
Books for Reference: 1. Production and operation management by Ever etc E Adam& RJEBERT 2. Modern Production Operation Management By ES BUFFA
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3. Operation Management Joseph G.Marks 4. Production & Operation Management by S.N.Chary.
VIII SEMESTER B.E. MECHANICAL ENGINEERING 2K6 ME 802 Total Quality Management Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 UNIT I
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1. Introduction - TQM - The TQ Maxioms - Consequences of total Quality - Costs of total Quality - Tools for quality. 2 2. The Deeming approach to management - Historical background - Demings 14 principles - Implementing Demings Philosophy. 2 3. Jurans approach to Quality - Developing quality - Quality triology - universal breakthrough sequence 2 4. Crosbys approach to Quality - Diagnosis of a troubles company- Quality vaccine Absolutes for quality management - Fourteen steps for quality improvement management. 2 5. The concept of kaizen - kaizen & innovation - Kaizen Management practices. 2 6. Technical tools for quality - Techniques for general use - Bar chart - Brain storming Cause and effect analysis - control charts - cost benefit analysis-customer supplier relationship checklist - pareto analysis - quality costing - quality function deployment ( QFD) 10 7. Technical tools for quality - Techniques for only quality control - Introduction - Data collection plan - variable control chart ( X & R) Process capability studies Attributes control chart ( t & P, C & U charts) - interpreting the control charts and their applications - case studies and problems 10 UNIT II 8. Aspects of. Specification and tolerance statistical tolerancing, predictability and accuracy. Probability distributions problems 10 precision
9. Acceptance sampling fundamental concepts distribution discret continuous distribution terms OC curves - AQL, LTPD, AOQL Sampling plans, - Single, & Double Sampling plans, & Sampling multiple plans. 10
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10. Reliability Definition MTBF Failure rate and reliability, calculation - reliability improvement, redundancy, element, unit and stand by redundancy. 5 ISO 9000 - Brief introduction. 5
Books for Reference: 1. Managing for total quality - from Deeming to taguchis & SPC -N. Logothetis, PHIEEE. 2. Statistical Quality Control - Eugene L, Grant and Richard S. Leaven worth Mc. Graw Hill. TQM and ISO 14000 - Dr. K.C. Arora, S.K. Kataria & Sons 3. Total Quality Management - Hohn S. Oakland, Heinmann Professional Publishing. 4. Scheme of examination: Examiners to set Four questions from each unit. Students are to answer five questions choosing at least two questions from each unit.
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VIII SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 803 CAD/CAM and Robotics Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100
UNIT I 1. Introduction to CAD/CAM, Manufacturing data base, Application of CAD/CAM, Types of automation, reasons for automation, Types of Production & functions in Manufacturing, Organization and Information Processing in manufacturing CIM, plant layout, Production concepts & Mathematical models, Automation strategies, Problems. 7 2. NC, CNC and DNC working of NC/CNC machines, classification, Design features of CNC machine tool, Machining centre, training centre, Axes definition of NC systems, Part Programming C & M codes, APT language, DNC configuration, types, advantages, Adaptive control, problems. 8 3. Group Technology, Cellular Manufacturing and Computer Aided Process Planning approaches, parts classification and cooling. Production floor cellular manufacturing, quantitative analysis in cellular manufacturing. Approaches for computer aided process planning. 7 Discrete control using programmable logic controllers, PLC components, operating cycle, ladder logic diagrams, timers and controls, problems. 4
4.
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5. Auto mated material handling systems functions, types, analysis, design, conveyance and AGV systems, Automated storage systems performances components, analysis problems 8
UNIT II 6. Robotics Technology Definition, Anatomy, Robot Control Systems, Resolution Accuracy & Repeatability, Specification, Problems. 4 7. Classification and Structure of Robotic systems, Point to Point and continuous path systems, Control loops of Robotic systems, The manufacturers cartison, cylindrical, spherical, Articultured or jointed, and SCARA. Drives and Control Systems Problems. 6 8. Kinematic Analysis and coordinate Transformation Direct & Indirect Kinematics Problems. Geometry based direct Kinematic Analysis coordinate & vecor transformations using materials, Denavit Hartenberg convention, problems. 6 9. Robot end effectors Grippers & Tools, Mechanical & Other types of grippers. Robot Programming, Sensors in Robotics, Robot applications, problems. 2
Books for Reference: 1. Automation, Production Systems and Computer Intergrated Manufacturing Mikell P. Groover pub: PMI, New Delhi (1997). 2. CAD/CAM : Computer Aided Design and Manufacturing Groover MP AND EW ZIMMERS Jr., Pub: Prentice Hall, Inc. NJ.(1984). 3. Industrial Robotics: Technology, Programming & Applications Mikell P.Groover, Mitchell Weiss, etal. Pub: Mc Grow Hill International Ed. (1988). 4. Robotics for Engineers Yoran Koren. Pub: McGrow Hill International Editions(1987). 5. Numercial Control Machines and Computer Aided Manufacturing. - Kunder, Tewari, Rao. Pub: Tata McGraw Hill. 6. Systems Approach to Computer Integrated Manufacturing Nanna Singh Pub: John Weley & Sons. 7. Robots and Manufacturing Automation C Ray Aped Pub: john wesly & sons. Scheme of Examination: Examiners to set four questions in each Unit.
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Students are to answer five full questions choosing at least two full questions from each unit.
VIII SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 804 Modern Methods of Manufacturing Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 UNIT I 1. Rapid Prototyping- Introduction, Basic concepts in free form fabrication, photo polyner based free form process Solid ground curing, Deposition based FF process Fused deposition modeling powder based FF process S selctive laser
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sintering soligen & inkjet binder lamination based FF process, Rapid tooling; economic consideration. 10 2. Non Traditional Machining process Principle of operation, Process description, process parameters, process capabilities, limitations, applications of Ion Beam Machining, Abrasive jet machining, Abrasive flow machining, water jet machinery. Special machiningg process- Polygonal turning, deep hole drilling and trepanning, shaped tube electrolytic machining, electro discharge wire cutting, orbital grinding, high speed machining. 10 3. Micro electronic Manufacturing & Electronic assembly Introduction, Semiconductors manufacture of Integrated circuit Boards, Silicon wafer, I.C. on silicon wafer, Thin film deposition Chemical vapor deposition, Epitaxial deposition, I.C. component interconnection, I.C. yield and economics, I.C. packaging types, packaging processes, printed circuit boards, Electronic assembly. 10 UNIT II 4. Surface treatment, finishing & integrity mechanical clearing and finishing, chemical cleaning, coating, vaporized metal coating, clad materials, Texturised surfaces, coil coated surfaces, coil coated sheets, edge finishing & burns, fatigue failures associated with surface integrity. 8 5. Advanced forming techniques HERF, Fine edge blanking, Hydro forming, Powder metallurgy Preparation of metal powder, powder testing & evaluation, Powder mixing & blending, compaction, sintering, hot isostatic pressing, proportion of p/m products, design of P.M. parts. 8 6. Advanced welding techniques Electron beam welding, laser beam welding & cutting, flash welding, welding of plastics, welding related process surfacing metallizing. 6 7. Lean manufacturing, Agile manufacturing, flexible manufacturing, simultaneous/concurrent engineering basic philosophy & other related issues. 4 8. Use of artificial intelligence/expert system in manufacturing 4
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Books for Reference: 1. E. Paul Degarmo, J.J. Black and Ronald A. Kosher Materials and Processes in Manufacturing John Wisely & sons. 2. Bhattacharya New Technology B.S. publishers 3. Phillip F. Ostwald & Jaiso Munoz, Manufacturing Processes and systems, John Wiley & sons. 4. Pandey P.C. Non Traditional Machining Processes, Tata Mc GrawHill Publishers. 5. Mikell P. Groover Automation, Production Systems and Computer Integrated Manufacturing, PHE Pulbishers. 6. Nanna Singh System approach to Computer Integrated Design & Manufacturing, John Wiley & Sons. 7. Andrew Kusaik Intelligent Manufacturing Systems. 8. Kelpakjian Manufacturing Engineering & Technology, Addison Wesley Publsihers.
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VIII SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 805A Technology for Rural Development Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 UNIT I 1. Necessity for harnessing Science & Technology to wards rural India. An account of the efforts of some important institutions in this direction. Challenges for application of S & T in rural areas. 10 2. Technologies to meet the energy needs. Use of locally available materials. Use of Unconventional (Non Conventional) or sources other than fossil fuels. Case studies. 10 3. Alternate building technologies and materials. Construction and maintenance of efficient sanitation systems. 10 UNIT II 4. Efficient management of water. Rain water harvesting, low cost water treatment plants. Prevention of water pollution in water bodies in rural areas. 10 5. Use of locally available materials and fuels. Case studies. 10 6. Small and medium scale hydroelectric power generation case, studies. 10
Books for Reference:
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There is no single book in this subject. Teaching material is prepared using technical papers published in journals. Scheme of Examination: Examiners are to set four questions from each Unit. Students are to answer five full questions choosing at least two from each Unit
VIII SEMESTER B.E MECHANICAL ENGINEERING 2K6ME 805B Mechanisms and Transmission Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 UNIT I 1. Introduction: Review of fundamentals of kinematics, planar, spherical and spatial mechanisms, analysis, kinematics inversion, Grashofs law, Mechanical advantage, coupler curves. 8 2. Kinematic Analysis: Position Definition, Loop closer equation. The chance solutions, Algebraic position analysis. 8 3. Velocity Definition, Instantaneous center of velocity, The Arnold-Kennedy theorem of three centres, locating instantaneous center of velocity analysis using instant centres. The angular velocity ration theorem, Freudensteins theorem, Index of merit, centroids. 8 4. Acceleration Definition Analytical method of acceleration fixed and moving centroids, inflection points an circle. Euler savary equation. The bubblier construction, the cubic of stationary curvature. 6 UNIT II
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5. Synthesis of Mechanisms : Type, number and dimensional synthesis, function generation, path generation and body guidance, graphical method. Three-position synthesis, point position reduction,four precision points, overlay method, Cognate lingages- coupler curve synthesis, Robert-Chebychev theorem Freudensteins equation and analytical synthesis, Design of six bar mechanisms. 15 6. Transmission: Clutches-purpose-operation- of friction clutches, gear box purpose- requirement, ideal transmission, mechanical gear box, sliding, mesh, constant mesh, and synchromesh. Fluid coupling and torque converter, epicycle gearing, principles of automatic transmission. Propeller shafts and universal joints, differentials, rear axle, different arrangements. 15 Books for Reference 1. Theroy of Machines and Mechanics by J E Shigley and J J Vicker, International student edition Mc Graw Hill. 2. Design of Machinary Mc Graw Hill by Norton R L. 3. Mechanisms and Dynamics of Machinary by Mobic and Reinholtz. 4. Advanced Mechanism Design Analysis and Synthesis, Prentice Hall by Sandor G N and Erdman A G 5. Automotive Mechanism by Sirgham 6. Autocar handbook by Heitner Scheme of Examination: Examiners are to set four questions from each Unit. Students are to answer five full questions choosing at least two from each Unit. VIII SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 805 C Failure Analysis and Design Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 UNIT I 1. Fundamental understanding of failures in materials 1. Modes of Mechanical Failure: Definition of Failure Mode Failure modes observed in practice Different Failure modes and their importance in maintenance. 2. Functions of Failure: Functions and Performance Standards Functional Failures Failure Modes Failure Effects.
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3. Failure Consequences: Hidden Failure Consequences Safety and Environmental consequences Operational Consequences Non-Operational Consequences. 10
2. Classifications of failure: Instantaneous Damage and cumulative damage, failure patterns and distributions, failure data analysis, objective of failure analysis, step by step procedure for metallurgical failure analysis. 4 3. Ductile and brittle fracture, micro mechanism of fractures, fatigue fracture, fundamental of crack propagation. 4 4. Corrosion failure, Environment induced fractures. 6 5. Wear failures, fretting failure.High temperature failures. 6
UNIT II 6. Creep and stress ruptures. 6 7. Bearing failures, rolling bearing failure. Gear failures. Failure of friction surfaces. Seal failures. Shaft failure. Failure of pressure vessels. 6 8. Failure detection methods. 6 9. Failure prevention methods. 4 10. Case studies. 8
Books for Reference:
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1. K.H.B. Krdonsity, Models of failure, Springer Vertag -1969. 2. L.F. Pau Failure Diagnosis and Performance Monitoring, Marcel Dekker Inc. 3. Lubrication and wear, The institution of Mechanical Engineering. 4. H.P. Garg Industrial Maintenance. 5. Catagelo and Heiser Wiley Analyis of Metallurgical Failuress. 6. L. Engel and H. Klingale Wolfe An atlas of metal damage. 7. Failure Analysis & prevention American Society of Metal Hand Book V 10.11 and 17. Scheme of Examination: Examiners to set 3 questions in Unit I and five questions in Unit II. Students are to answer five questions selecting at least one question from Unit I and three questions from Unit II.
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VIII SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 805D Materials Management Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100
Unit I 1. Integrated Materials Management Integrated Materials Management (IMM): Introduction & its need Purchasing Management & its importance Vendor Development & Vendor Management. 10 2. Purchasing Management Goals of Purchasing Negotiation Purchase system price forecasting Purchasing under uncertainty Purchasing of capital equipment - International Purchasing. 10 3. Warehousing & Stores Management Stores Management Stores Systems & Procedures - Incoming Materials Control Stores accounting & Stock Verification Obsolete, Surplus & Scrap Management. 10
Unit II 4. Inventory Management Introduction Economic Order Quantity Practical Inventory Systems Computers in IMM. 10 5. Materials Planning & Budgeting Importance & Definition Techniques & Guidelines - Budgeting. 10 6. Logistics Management Importance Choice of Mode of Transport Route selection, Rate verification & Auditing Lost shipments & Claims. 10
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Books for References: 1. Materials Management by P. Goplakrishnan and M. Sundaresan, Prentice Hall of India Pvt. Ltd., New Delhi. 2. Industrial Engineering & Management by O.P. Khanna, Dhanpat Rai Publications. Scheme of Examination: Examiners are to set four questions from each Unit. Students are to answer five full questions choosing at least two from each Unit.
VIII SEMESTER B.E MECHANICAL ENGINEERING 2K6 805E Turbo Machines Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100
UNIT I 1. Introduction: Definition, comparison between turbo machines and positive displacement machines. Applications displacement machines. Applications of I and II law of Thermodynamics to turbo machines. Efficiency of turbo machines, dimensional analysis as applied to turbo machines, performance characteristics the flow co-efficient and speed ratio co-efficient, power co-efficient and the specific speed. 6 2. Energy Transfer In Turbomachines: The Euler equation, fluid energy changes, impulse and reaction, utilization factor for different types of reaction turbines, condition for maximum utilization factor for impulse and reaction stages. Velocity triangles for centrifugal and axial compressor stages. 8 3. Steam And Gas Turbines: Impulse staging velocity and pressure compounding effects of blade and nozzle losses, reaction staging, reheat factor in turbines, radial equilibrium. General vortex of flow, flow with constant nozzle angle design and fue vortex flow design for axial flow gas turbines, Estimation of stage performance, lifting factors in turbine design, cooling of turbine blades. 8
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4. Hydraulic Turbines: Hydraulic power utilization, classification of hydraulic turbines: The pelton wheel turbine efficiency and volumetric efficiency, working proportion of pelton wheel: Francis and deria turbines, velocity triangles and efficiencies, design of franciss turbine for slow speed, The draft tube, propeller and Kaplan turbine. 8 UNIT II 5. Rotary Fans, Blowers And Compressors: Introduction, centrifugal type vane shape size and speed of blowers, vane speed and its effects on efficiency and performance characteristics, actual performance characteristics, surging in blowers and compressors. The slip co-efficient FAN laws and characteristic centrifugal compressors and different design. The axial flow compressor, compressor cascade performance, axial flow compressor performance, preheat in compressor 8 6. Centrifugal And Axial Flow Pumps: The centrifugal pump, some definitions like suction head, manometric head, power output and efficiencies multi stage centrifugal pumps axial flow pump. 12
7. Characteristics Of Hydraulic Turbo Machines: Introduction the main characteristics of pelton wheel, reaction turbines, operating characteristics, efficiency curves, cavitation in hydraulic machines, cavitation in pumps. 10 Books for Reference: Shepard, principles of Turbo machinery Cc Millan publishers Kadambi and Prasad, an introduction to energy conversion, Vol III Wiley eastern, 1977. O.E Baije, Turbo machines; Guide design, selection and theory, John Wsiley and sons. Scheme of Examination: Examiners are to set four questions from each Unit. Students are to answer five full questions choosing at least two from each Unit.
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VIII SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 805F Computational Fluid Dynamics
1. Philosophy of C.F.D. Computational Fluid Dynamics: Introduction, C.F.D. As a Research Tool, C.F.D. As a Design Tool, Automobile and Engine Applications, Naval Architecture Applications, Civil Engineering Applications, Environmental Engineering
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Applications, Industrial Manufacturing Applications. 12 2. The Governing Equations of Fluid Dyanamics: Their derivations, a discussion of their Physical meaning and a presentation of forms particularly suitable to CFD. 12 Models of flow, Finite Control Volume, Infinitesimal Fluid Element, The substantial Derivative, The Divergence of Velocity: Its Physical meaning, The Continuity Equation, Four Models and its Comparison, Manipulations, The momentum equation, The Energy Equation, Equations for Viscous Flow (Navier Stokes Equation), Equations for Inviscid Flow (Euler Equation Problems). Mathematical Behaviour of P.D.E : The impact on C.F.D. classifications of Quasilinaer P.D.E.s, General Method of Determining the classification of (P.D.E), The partial Differential Equation: The Eigen value Method, General behaviour of different classes of P.D.E.: Impact on physical and C.F.D., Hyperbolic, Parabolic and Elliptic Equations. 10 4. Basics of the Numeric. Introduction to Finite Differences, Difference Equations, Explicit and Implicit approaches; Definitions and Contrasts. 10 5. Grids with Appropriate Transformations General Transformation of the equations, Matrices and Jacobians, Forms of the governing equations particularly suited for C.F.D. 08 6. Simple C.F.D. Techniques: The LAX-WENDROFF Technique, MACCDRMACKS Technique. 08 References: 1. Computational Fluid Dynamics by John D Anderson J R 2. Numerical Heat Transfer and Fluid Flow 3. Computational Fluid Mechanics and Heat Transfer by ANDERSON, D A TANNEHIL JC Scheme of Examination: Number of questions to be set =8 Number of questions to be answered =5 VIII SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 805G Computer Aided Engineering 3.
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1. AN OVERVIEW OF COMPUTER AIDED ENGINEERING: Application of computers to design, case studies of application of CAD and benefits of Computers Aided Design. Computer hardware, computer fundamentals, classification of computers used for design, hardware of PENTIUM and RISC based graphic workstations. Serial and parallel interfacing, display devices, graphic input devices, output devices and operating systems, windows 95 and windows NT. 10 2. PRINCIPLES OF COMPUTER GRAPHICS: Creation of graphic primitives, graphical input techniques, display transformation in 2-D and 3-D, viewing transformation, scan conversion, clipping, hidden line elimination, rendering, shading and animation. 10 3. DESIGN DATA BASE: Concept, objectives, data structures, creation of data files and accessing data files in application programs and relational database management systems. 09 4. AUTOMATED DRAFTING: Configuration of a typical drafting package, layers, enitities, editing, display commands, hatching, dimensioning, text plotting, script files, DXF and IGES files, blocks, parametric programming, customization of drafting packages and graphic standards. 09 5. MODELLING: Schemes for representing solid objectives, construction solid geometry and boundary representation, features of solid modeling packages, modeling of curves and surfaces, techniques of splining, cubic splines, Bezier splines, B-splines, non-uniform rational B-splines, sculptured surfaces. Examples of creation of solid models, interface to drafting, design analysis and NC programming. 09 6. FINITE ELEMENT ANALYSIS: Introduction, types of analysis, procedure for finite element analysis stiffness matrix, solution procedure, details of a finite element analysis package, model building, post processing and optimization. 08 7. MECHANISMS MODELLING: Inertial data specification, constraints, forces, generic system, modeling, kinematic and dynamic analysis, post processing and
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simulation. 05
REFERENCES: 1. CAD/CAM & Practice by IBRAHIM ZEID TMH 2. Mathematical Elements of Computer Graphics, by Roger & Adams 3. Computer Graphics by Hearn & Beker. 4. Introduction to Finite Elements in Engineering- Tirupathi Chandrupatla, Ashok Belegundi(P H I). 5. Finite Element Methods-Abel and Desai 6 Numerical Control Machines and Computer Aided Manufacturing.Kunder, Tewari, Rao. Pub: Tata McGraw Hill.
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VIII SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 805H Enterprise Resource Planning Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 UNIT I 1. MANUFACTURING INDUSTRY MANAGEMENT CHARACTERISTICS AND INFORMATION REQUIREMENTS: Industry classification, product / market / process characteristics, manufacturing planning cycle, information planning and control techniques. ERP concept & evolution history: MRP I, MRP-II, ERP. Client server technology. RDBMS. 8
2. SALES, PURCHASE AND INVENTORY CONTROL CONCEPTS: Classification / coding of materials & finished goods, sales enquiry, quotation, order, invoicing, delivery, finished food valuation, purchase requisition, enquiry, supplier quotation, purchase order, material receipts. Material issues, methods of issue valuation (FIFI/LIFO/ Weighted Average cost/ Std. Cost), returns from operations, returns to suppliers, stock adjustments, physical stock verification, ABC analysis. Lot and location control, replenishment order control (safety stocks, reorder point, economic order quantity). 10 3. MANUFACTURING: Aggregate planning-master production scheduling capacity requirement planning, bill of material, material requirement planning, loading and scheduling. 6 UNIT II
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4. FINANCIAL AND COST ACCOUNTING: Basic accounting principles day book-cast book, journal, purchase and sales. Ledgers- general, supplier, customer, advances etc., trail balance, profit & loss / income & expenditure account and balance sheet. Fixed assets and depreciation, Budgeting revenue, capital, cash, cost elements-direct material, direct labour, direct expenses and overheads Marginal costing and break even analysis, standard costing, activity based costing. 10 5. MANUFACTURING MODULE OF Baan: Module architecture overview capacity requirement, planning, engineering change control, engineering data management, master production scheduling, materials requirement planning, product classification / configuration. Production planning / control. 10 6. DISTRIBUTION MODULE OF BaaN: Module architecture overview, item data, purchase ordering / control, sales ordering / control, replenishment order control, electronic data interchange. 10
Books for Reference: 1. Vollmann T.E. etal. Manufacturing Planning and Control, Galgotia Publishers 1998 2. Dilworth J.B. Operations Management, McGraw Hill International Edition. 1992 3. Buffa E S., Modern Production / Operations Management John Wiley & Sons 1994 4. Prasanna-Chandra, Fundamentals of Financial Management Tata McGraw Hill 1994 5. Gopalakrishnan, Materials Management. Prentice Hall of India 1994. 6. BaaN Student Manuals, BaaN Education Centre, Hydradab 1996.
Scheme of Examination: Examiners are to set four questions from each Unit. Students are to answer five full questions choosing at least two from each Unit.
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VIII SEMESTER B.E. (MECHANICAL ENGINEERING) 2K6 ME 805J Value Engineering Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100 UNIT I 1. An Overview:Definitions, construction management contracts, value engineering case studies. Definition, value engineering recommendations, programmes, advantages. 8
2. APPROACH OF FUNCTION: Evaluation of function, determining function, classifying function, evaluation of costs, evaluation of worth determining worth, evaluation of value. 8
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3. VE JOB PLAN: Introduction, orientation,information phase,speculation phase, analysis phase, development phase implementation follow up phase. 6 4. SELECTION OF EVALUATION OF VE PROJECTS: Projects selection, methods selection, value standards, application of ve methodology . 8 UNIT II 5. VERSATILITY A VE PROGRAMME: Introduction training plan, career development for VE specialists. 8 6. INITIATING A VE PROGRAMME: Introduction, training plan, career development for VE specialists. 8 7. FAST DIGRAMMING: Cost models, life cycle costs. 6 8. VE LEVEL OF EFFORT: VE team, co-ordinator, designer, different services, definition, construction management contracts, value engineering case studies. 8 TEXT BOOK: 1. Tufy Herald, G. Compendium on value Engineering, The Indo American society, First Edition 1983. Books for Reference: 1. Miles, L.D., Techniques of Value Engineering and Analysis, MC Graw Hill, Second Edition, 1972. 2. Khanna, O.P., Industrial Engineering and Management Dhanpat Rai & Sons, 1993. Scheme of Examination: Examiners are to set four questions from each Unit. Students are to answer five full questions choosing at least two from each Unit. VIII SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 805 K Mechatronics
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1. Introduction - Definition of Mechatronics - Scope of mechatronics 5 2. Sensors and transducers - signal conditioning - Measurement systems. 5 3. Pneumatic, Hydraulic, Mechanical and Electrical actuation systems. 5 4. Basic system models - Engineering systems Rotation / Translational system, Electromechanical and Hydro mechanical systems. 5 5. Microprocessors - Basic structure - Languages - Instruction sets - problems with basic mathematical operations. 5 6. Input / Output systems - interfacing - memory mapped system peripheral interface adapters - poling and interrupts - speed control of motors. 5 UNIT II 7. Programmable logic controllers (PLCs) - Basic structure - I/O processing - Examples of PLCs Timers, markers and counters - selections of PLCs for mechanical engineering applications - Problems using Laddet logic diagram. 10 8. Fault detection techniques - common faults in PLC systems. 5 9. Design and mechatronics - Mechanisms - Examples of design. 5 10. Electronics for mechanical engineers - passive components and active components used in electronics - Transformers - Silicon controlled rectifiers (SCR) - Integrated circuits (IC) - Digital circuits. 5 11. CNC systems - Introduction - Configuration of the CNC systems - Interfacing Monitoring - Diagnostics - Machine data - Direct numerical control (DNC) 5
Books for Reference: 1. W.BOLTON Mechatronics - Electronic control systems in mechanical engineering Awlongman publications, 1996.
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2. MECHATRONICS by HMT LIMITED ,Tata Mc Graw Hill Publishing Co. 1998. Scheme of Examination: Examiners are to set four questions from each Unit. Students are to answer five full questions choosing at least two from each Unit.
VIII SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 806 CAD/CAM & Robotics Laboratory Class: 3 Hrs / week Examination: 3 Hrs 100 Internal Assessment Marks: 25 Max marks for Examination:
1. Production of components using CNC lathe. (Minimum 2) 2. Production of Components using CNC milling machine. (Minimum 2) 3. Computer simulation and programming of robots for pick and place, stacking, palletizing, assembly, inspection, etc. applications using suitable software and hardware. 4. Use of Computer vision and interfacing with robots for industrial applications. 5. Computer Simulation of Manufacturing Systems using packages like ARENA/QUEST or a suitable package. 6. Computer simulation of engineering problems like inventing, queue, segmenting, etc. Note: The details of the relevant theory for conducting above experiments are to be covered during laboratory hours.
Experiments to be done in group: Experiment Numbers: 1,2, 3 & 4. Experiments to be done individually: Experiment Numbers: 5 & 6. Scheme of Examination: Two experiments are to be conducted as follows: 1. One experiment comprising of 3 students in a group carrying 50 marks. 2. One experiment to be done individually carrying 30 marks. 3. Viva voce: 20 marks.
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VIII SEMESTER B.E MECHANICAL ENGINEERING
2K6 ME 807 PROJECT WORK

Class: 6 Hrs / week 150 The project work is assigned at the beginning of VII Semester to students in groups of not more than four students. The project work may be carried out either in the college or in recognized industries / R&D establishments/National Laboratories. Project works carried out at commercial tutorial establishments, Continuing Education Centers and at Software coaching centers are not permitted to submit the project work. Any repetition of previous project works carried out either in this College or elsewhere will not be accepted. When the project work is done outside the college, it should be under the close supervision of the internal guide (a teaching staff of the Department) and an external guide from the establishment where the students do the work. In such cases, it is mandatory to attach a Certificate for having carried out the Project work from the establishment, where the project was carried out. At the end of the project work, a report is submitted in a bound from. The internal assessment is based on the presentation made by each student which is judged by a Departmental Committee consisting of teaching staff members and the respective guides as one of the members. Internal Assessment Marks: 75 Max marks for Examination:
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In the viva voce examination, the project work is assessed by two examiners.
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BANGALORE

DEPARTMENT OF MECHANICAL ENGINEERING

BANGALORE UNIVERSITY K.R. CIRCLE, BANGALORE 560 001

2006 BANGALORE UNIVERISTY

Lecture Hrs/ Week

Pract Hrs Week

Exam Total Marks

3 Engineering Mathematics - I Engineering Chemistry Engineering Physics

100 100 100 100 100

125 125 125 125 125

II SEM B.E. MECHANICAL ENGINEERING

Lecture Hrs/ Week

Pract Hrs Week

Exam Hrs Theory

Exam Hrs Practi cal

9 100 100 100

10 125 125 125

100 100 100 100 100 800

125 125 125 125 125 1000

III SEM B.E. MECHANICAL ENGINEERING

10 125 125 125 125 125 125 125 125 1000

IV SEM B.E. MECHANICAL ENGINEERING

Electrical & Electronics Laboratory TOTAL

V SEM B.E. MECHANICAL ENGINEERING

Lecturer Hrs Week

Pract Hrs/ Week

Exam Hrs/ Theory

Exam Hrs/ Practial

10 125 125 125 125 125 125 125 125 1000

VI SEM B.E. MECHANICAL ENGINEERING

3 Object Oriented programming Industrial Management

100 100 100 100 100 100

125 125 125 125 125 125

Heat & Mass Transfer Design Laboratory - I

Laboratory CAD Laboratory -II

VII SEM B.E. MECHANICAL ENGINEERING

10 125 125 125 125 125 125 125 25 1000

* Marks for Project Tour will be entered in the VIII Semester

VIII SEM B.E. MECHANICAL ENGINEERING

10 125 125 125 125 125 125 225 -1000

III SEMESTER B E MECHANICAL ENGINEERING 2K6 ME SM 301 ENGINEERING MATHEMATICS III

Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100

Internal Assessment Marks: 25 Max marks for Examination:

Internal Assessment Marks: 25 Max marks for Examination:

Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100

Internal Assessment Marks: 25 Max marks for Examination:

III SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 304 Fluid Mechanics

Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100

Internal Assessment Marks: 25 Max marks for Examination:

Internal Assessment Marks: 25 Max marks for Examination:

BELT, ROPES AND CHAIN DRIVES:

III SEMESTER B.E MECHANICAL ENGINEERING 2K6 ME 307 Workshop Practice II

Class: 3 Hrs / week 25 Examination : 3 Hrs 100

Internal Assessment Marks: Max. Marks Examination:

1. Welding processes 4 models in each process

TIG & MIG Welding Gas welding

2. Wood Turning 3. Forging

Three models Three models

Internal Assessment Marks: 25

Max Marks for Examination: 100

IV SEM B.E. MECHANICAL ENGINEERING

(Common to CE, ME, EE, EC, CSE, ISE)

Lecture: 4 Hrs / week Total No. of Hours: 60 Examination: 3 Hrs 100

Internal Assessment Marks: 25 Max marks for Examination: