Met Et-003

Gerencia Tcnica
Departamento de Ingeniera y Obras
MET ET 003
TYPICAL DETAILS OF VESSELS
REV.
FECHA
DESCRIPCION
PREPARADO POR
APROBADO POR
Ancap Divisin Combustibles.
Divisin Combustibles Gerencia Tcnica

PGINA
MET ET 003 Pg 2 de 45 Rev : 1 Fecha : 30.12.2003

INDICE DE REVISIONES REVISIN FECHA
MET ET 003 Pg 3 de 45 Rev : 1 Fecha : 30.12.2003 INDICE
A. Anchor Bolts and chairs for towers ........................................................................................................ 4 B. Skirt Details ............................................................................................................................................ 5 C. Manufacturing tolerances ....................................................................................................................... 7 D. Nameplates and nameplate support ...................................................................................................... 11 E. Insulation for skirts in vessels with design temperature above 34C. .................................................. 13 F. Lifting Lug. .......................................................................................................................................... 14 G. Studding outlet. Table: Studding outlet. ............................................................................................... 15 H. Plate flange for internal piping (for non pressure parts) ...................................................................... 17 I. J. Nozzles for small diameter. .................................................................................................................. 18 Manway Davit ...................................................................................................................................... 19
K. Manway Hinge. .................................................................................................................................... 20 L. Manway davit. ...................................................................................................................................... 22 M. Insulation support rings (towers) .......................................................................................................... 23 N. Insulation support rings (vessels) ......................................................................................................... 24 O. Mist eliminator ..................................................................................................................................... 24 P. Vortex breaker details. ......................................................................................................................... 26 Q. Internal grids......................................................................................................................................... 28 R. Tray support ......................................................................................................................................... 29 S. Saddle support ...................................................................................................................................... 30 T. Saddle support (angle 150) ................................................................................................................. 32 U. leg support for vertical vessels. ............................................................................................................ 34 V. Nozzle reinforcement ........................................................................................................................... 35 W. Earthing lugs......................................................................................................................................... 38 X. Anchor Bolts template .......................................................................................................................... 40 Y. DAVIT AND SUPPORT DAVIT............................................................................................ .41-42-43 Z. PREFERENTIAL REBOILER BAFFLE FOR VERTICAL VESSELS....................................... Z. SEALED BAFFLE DETAIL.......................................................................................................... 44 45
Divisin Combustibles Gerencia Tcnica Anchor Bolts and chairs for towers
I.
Skirt Details
II. Manufacturing tolerances
Divisin Combustibles Gerencia 1- The Tcnica following tolerances shall apply to the overall length of the vessel: Length of vessel Up to 4500 From 4501 to 9100 From 9101 to 12200 Tolerance 3 mm 19 mm 25 mm
Above 12201 add 1,5 mm for every additional 300 mm
2- Tolerance on length between tangent lines shall be 0,75 mm each 300 mm length or 13 mm total , whichever is smaller. 3- The difference between the maximum and minimum inside diameter at any cross section shall not exceed 1%, and shall never exceed 19 mm. Except for the above mentioned, Section VIII of ASME Code shall be applied. That difference, in no case shall be more than 0,5 % with the nominal diameter, with a maximum of 13 mm. 4- Maximum distance from the tower wall to weir , 10 mm. 5- Distance from the center of flange face to the center line of vessel, 5 mm. 6- Flange face of nozzle shall be parallel with the indicated plane in any direction to within . 7- Distance from the center line of the nozzle to the tangent line, 6 mm. Distance from tray supports, drawoff pans , etc to the center line of the nozzle, shall be 3 mm. 8- Distance from center of manway flange face to vessel center line shall be within 13 mm. 9- Flange face of manway shall be parallel with the indicated plane in any direction shall be 1. 10- Distance from the center line of manway to the tangent line 13 mm. Tolerances on dimentions from tray supports, drawoff pans, etc., to manway center line shall be 3mm. 11- Distance from the flange face of nozzle to tangent line, 6 mm.
Divisin Combustibles Gerencia 12- The Tcnica bolt holes circle tolerance shall be : Vessel diameter 2100 and below above 2100 Tolerance 3 mm 6 mm
13- Punch mark inside and outside of vessel at tangent line as measurement reference. 14- Tray supports must present a flat surface for metal to metal contact between tray support. Tray supports shall be flat within 0,75 mm on any 300 mm length chord. Out of level tolerance over any diameter shall be: Tower diameter 1200 and below from 1201 to 2100 above 2101 Tolerance 3 mm 5 mm 6 mm
The level with respect to the horizontal shall be within 1%. 15- Height of the weir above the tray support ring, 1,5 mm. 16- Top of weir plate out of level tolerance across length of weir shall be: Tower diameter 1200 and below from 1201 to 2100 above 2101 Tolerance 3mm 5 mm 6 mm
17- Tolerance on distance between adjacent tray supports shall be, 3 mm max. 18- Elevation of Internal supports shall be within 3 mm. 19- Bottom of downcomer bar above tray or seal pan support ring, 3 mm. 20- Maximum deviation from straightness of the entire shell: Shell length 15000 and below above 15000 Tolerance 3mm each 3000 1,5 mm for each 300 plus 5 mm.
In no case shall exceed 3 mm for every 3000 in any zone of its length. 21- Distance from the bottom tangent line to the base or lug, +0 6mm.
Divisin Combustibles Gerencia Tcnica 22- The base ring or support lug out of level tolerance shall be: Equipment diameter 1200 and below from 1201 to 2100 2100 and above Tolerance 3 mm 5 mm 6 mm
23- The tangential nozzles shall be parallel to the center line of the vessel within a 3mm. 24- The orientation on outside faces of nozzles and other attachments shall be within 3 mm measured at outside of shell. 25- Maximum lateral translation, 3 mm. 26- Maximum rotation of flanges from the indicated position measured as shown 1,5 mm.
GENERAL NOTES The longitudinal dimensions should be measured from a tangent line. For vertical vessels all elevations are measured from the bottom tangent line of the main vessel; the tangent line of sumps shall not be taken as a reference. The tolerances on elevations and orientation of clips and brackets (platforms, stairs, accessories, etc) shall be 3 mm.
III. Nameplates and nameplate support
IV. Insulation for skirts in vessels with design temperature above 345C.
V. Lifting Lug.
VI. Studding outlet. Table: Studding outlet.
VII. Plate flange for internal piping (for non pressure parts)
VIII.Nozzles for small diameter.
IX. Manway Davit
X. Manway Hinge.
XI. Manway davit.
XII. Insulation support rings (towers)
XIII.Insulation support rings (vessels)
XIV.Mist eliminator
12For details of mist eliminator, see previous page. Type A is used when increased vapor velocity is required ( small diameter).
Divisin Combustibles Gerencia3Tcnica Type B is used when the mist eliminator is accessible from bottom (manway below). 45Type C is used when the mist eliminator is accessible from top (manway above). Two grids (top and bottom) shall be used for the following conditions: abc6Two layers of mesh blanket, joints in layers to be staggered. Mist eliminator for a horizontal vessel (vertical type B). The mist eliminator is accessible from the top ( Type C).
The complete mist eliminator shall be supplied by the fabricator, unless otherwise stated in vessel drawings.
7-
Unless otherwise stated in vessel drawings, the mist eliminator materials shall be: aMesh blanket, tie wire and staples, stainless steel ( the type shall be specified in vessel design drawing). bAll the other parts ( e.g. grids, etc) carbon steel ( the type shall be specified in the vessel design drawing).
89-
The vessel fabricator shall determine and supply the kind and size of support beam. Mist eliminator shall be manufactured in such a way that it can be disassembled through a manway.
10- Mesh blanket to be open density, 97-98 % free volume, wire diameter 0,29 mm. For mist eliminator width , see design drawing. 11- Grids shall be light weight. They will consist of bearing bars 25 mm x 3 mm, with a spacing of 135 mm between centers with 6 mm diameter cross rods spacing 150mm between centers. Grids shall be designed so as to be disassembled in sections through manways. Each section shall be connected with bars 25 mm . 3mm. 12- Staples and tie wires shall be 3 mm diameter; holes for tie wire shall be 6 mm diameter spaced at about 100 mm between centers. 13- Thickness of clips, rings etc, welded to shell to be twice corrosion allowance + 3mm. The welding size shall be the corrosion allowance + 3 mm. 14- The ring width : for vessels with a diameter up to 2130 mm, 50 mm wide; for diameters of vessels above 2130 mm, 75 wide.
15-
Similar or equivalent designs of mist eliminators shall be acceptable, but differences shall be clearly stated in the offers.
XV.Vortex breaker details.
XVI.Internal grids.
XVII.Tray support
XVIII.Saddle support
XIX.Saddle support (angle 150)
XX.leg support for vertical vessels.
XXI.Nozzle reinforcement
SERIES 150 #
DIA. 1 1 2 2 3 4 6 8 10 12 14 16 18 20 24 CORROSION 0 3 6 ST 160 XX ST 160 XX ST 160 XX ST 160 XX ST 160 XX ST 120 160 ST 80 120 ST 80 120 ST XS 80 ST XS 80 10 12 16 10 12 16 10 12 16 10 12 16 10 12 16
300#
CORROSION 0 3 6 ST 160 XX ST 160 XX ST 160 XX ST 160 XX ST 160 XX ST 120 160 ST 80 120 ST 80 120 ST XS 80 XS 60 80 12 16 18 14 16 20 16 18 22 16 18 22 18 22 24 DIA. 1 1 2 2 3 4 6 8 10 12 14 16 18 20 24
SCHEDULE
ROLED PL THK
SERIES
ROLED PL THK
SCHEDULE
Divisin Combustibles Gerencia Tcnica DIA. 1 1 2 2 3 4 6 8 10 12 14 16 18 20 24
600 #
CORROSION 0 3 6 ST 160 XX ST 160 XX ST 160 XX ST 160 XX 80 160 XX 80 120 160 80 120 160 120 120 XX 120 120 160 120 120 160 21 24 27 23 26 29 26 29 32 29 32 35 35 38 41
900#
CORROSION 0 3 6 80 XX XX 80 XX XX 80 160 XX 80 160 XX 160 XX XX 160 XX XX 160 XX XX 160 160 160 160 160 160 160 160 160 30 33 36 34 37 40 38 41 44 43 46 49 51 54 57 DIA. 1 1 2 2 3 4 6 8 10 12 14 16 18 20 24
SCHEDULE
ROLED PL THK
ROLED PL THK
SCHEDULE
XXII.Earthing lugs
Divisin Combustibles Gerencia Tcnica GENERAL NOTES
1- In case of disagreement between this typical details and the equipment drawing, the equipment drawing shall be mandatory. 2- All dimensions are in mm, unless otherwise specified. 3- The material to be used, unless otherwise specified, shall be: Plates: Iram I.AS U500 42 F22 or similar Pipes: commercial quality 4- Type I shall be used for base rings with anchor bolt chairs. Type II shall be used for single base rings. 5- Bolts for anchor bolts, in the template and in the base ring of the skirt, shall be perforated with the same mask. 6- To avoid deformations during transport, additional reinforcements may be added in the template. 7- 0 and 90 orientation marks shall be indicated in white paint and a cut in the upper plate of the template. 8- The tag number of the equipment shall be stamped at 180 of the upper plate of the template. 9- When the pass between anchor bolts is 800 mm and above, gussets shall be required. 10- Whenever there are limitations due to transport, the template may be manufactured in sectors, according to the cut XX ( maximum 3 sectors).
Dim A W L d --100 22 --7/8 --100 25 --1 --100 28 --100 35 1 1/2 110 41 2 120 48 2 1
ANCHOR BOLT DIAMETER (in)

1 1 2 2 2 2 3 3 4
BASE RING HEIGTH + WASHER 130 55 2 1/2 150 62 3 160 69 3 170 75 4 180 82 4 200 96 6 220 107 6
XXIII.Anchor Bolts template
Y-DAVIT
DETAIL SUPPORT DAVIT
Z-PREFERENTIAL REBOILER BAFFLE FOR VERTICAL VESSEL
Z-SEALED BAFFLE DETAIL

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Gerencia Tcnica

Departamento de Ingeniera y Obras

Ancap Divisin Combustibles.

TYPICAL DETAILS OF VESSELS

Divisin Combustibles Gerencia Tcnica

MET ET 003 Pg 2 de 45 Rev : 1 Fecha : 30.12.2003

Ancap Divisin Combustibles.

TYPICAL DETAILS OF VESSELS

Divisin Combustibles Gerencia Tcnica

MET ET 003 Pg 3 de 45 Rev : 1 Fecha : 30.12.2003 INDICE

Ancap Divisin Combustibles.

TYPICAL DETAILS OF VESSELS

MET ET 003 Pg 4 de 45 Rev : 1 Fecha : 30.12.2003

Ancap Divisin Combustibles.

TYPICAL DETAILS OF VESSELS

Divisin Combustibles Gerencia Tcnica

MET ET 003 Pg 5 de 45 Rev : 1 Fecha : 30.12.2003

Ancap Divisin Combustibles.

TYPICAL DETAILS OF VESSELS

Divisin Combustibles Gerencia Tcnica

MET ET 003 Pg 6 de 45 Rev : 1 Fecha : 30.12.2003

Ancap Divisin Combustibles.

TYPICAL DETAILS OF VESSELS

Divisin Combustibles Gerencia Tcnica

MET ET 003 Pg 7 de 45 Rev : 1 Fecha : 30.12.2003

II. Manufacturing tolerances

Ancap Divisin Combustibles.

TYPICAL DETAILS OF VESSELS

MET ET 003 Pg 8 de 45 Rev : 1 Fecha : 30.12.2003

Above 12201 add 1,5 mm for every additional 300 mm

Ancap Divisin Combustibles.

TYPICAL DETAILS OF VESSELS

MET ET 003 Pg 9 de 45 Rev : 1 Fecha : 30.12.2003

Ancap Divisin Combustibles.

TYPICAL DETAILS OF VESSELS

MET ET 003 Pg 10 de 45 Rev : 1 Fecha : 30.12.2003

Ancap Divisin Combustibles.

TYPICAL DETAILS OF VESSELS

Divisin Combustibles Gerencia Tcnica

MET ET 003 Pg 11 de 45 Rev : 1 Fecha : 30.12.2003

III. Nameplates and nameplate support

Ancap Divisin Combustibles.

TYPICAL DETAILS OF VESSELS

Divisin Combustibles Gerencia Tcnica

MET ET 003 Pg 12 de 45 Rev : 1 Fecha : 30.12.2003

Ancap Divisin Combustibles.

TYPICAL DETAILS OF VESSELS

Divisin Combustibles Gerencia Tcnica

MET ET 003 Pg 13 de 45 Rev : 1 Fecha : 30.12.2003

Ancap Divisin Combustibles.

TYPICAL DETAILS OF VESSELS

Divisin Combustibles Gerencia Tcnica

MET ET 003 Pg 14 de 45 Rev : 1 Fecha : 30.12.2003

Ancap Divisin Combustibles.

TYPICAL DETAILS OF VESSELS

Divisin Combustibles Gerencia Tcnica

MET ET 003 Pg 15 de 45 Rev : 1 Fecha : 30.12.2003

VI. Studding outlet. Table: Studding outlet.

Ancap Divisin Combustibles.

TYPICAL DETAILS OF VESSELS

Divisin Combustibles Gerencia Tcnica

MET ET 003 Pg 16 de 45 Rev : 1 Fecha : 30.12.2003

Ancap Divisin Combustibles.