GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET VARIABLE DATA RESULTS

Part Number Gage Name Gage Number Specification Gage Type Trials Parts Appraiser A Appraiser B Appraiser C Appraisers Date Performed

GAU

NUMBER
Part Name

NAME
Characteristic Characteristic Classification

-0.5

0.5

APPRAISER/ TRIAL # 1. A 2. 3. 4. 5. 6. B 7. 8. 9. 10. 11. C 12. 13. 14. 15. 1 2 3 AVE R 1 2 3 AVE R 1 2 3 AVE R 1 2 3 4 5

PART 6 7 8 9 10

AVERAGE

xa= ra=

xb= rb=

xc= rc= X= Rp = R= xDIFF=

UCLR=

16. PART AVERAGE 17. 18. 19. (ra + rb + rc) / (# OF APPRAISERS) = xDIFF = (Max x - Min x) = * UCLR =

R x D4 =

* D4 =3.27 for 2 trials and 2.58 for 3 trials. UCLR represents the limit of individual R's. Circle those that are beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or discard values and re-average and recompute R and the limiting value from the remaining observations. Notes:

GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET VARIABLE DATA RESULTS

Part Number Gage Name Gage Number Gage Type Trials Parts Appraiser A Appraiser B Appraiser C Appraisers Date Performed

NUMBER
Part Name

NAME
Characteristic Characteristic Classification

Measurement Unit Analysis

Repeatability - Equipment Variation (EV) EV = = = Reproducibility - Appraiser Variation (AV) {(xDIFF x K2)2 - (EV2/nr)}1/2 AV = = =
Appraisers

% Tolerance (Tol)
K1 0.8862 0.5908 % AV % EV = = = = = = 2 3 0.5231 % GRR = = = 100 (GRR/Tol) 100 (AV/Tol) 100 (EV/Tol)

R x K1

Trials 2 3

n = parts

r = trials
2 2 1/2

K2

0.7071

Repeatability & Reproducibility (GRR) GRR = = = Part Variation (PV) RP x K3 PV = = = Tolerance (Tol) Tol = = = Upper - Lower / 6 ( 0.5 - -0.5 ) / 6 {(EV + AV )} Parts 2 3 4 5 6 7 8 9 10 K3 0.7071 0.5231 0.4467 0.4030 0.3742 0.3534 0.3375 0.3249 0.3146

% PV

= = =

100 (PV/Tol)

ndc

= = =

1.41(PV/GRR)

For information on the theory and constants used in the form see MSA Reference Manual , Fourth edition.