Rotating Engineering & Service Co.,Ltd. 799 / 167 Moo 13 T. Joho A.

Mueangnakornrajsrima Nakornrajsrima 30310, Thailand Tel : 038-774149-50, 081-7254231 Fax : 038-774150

Report of Warm up pump Vibration test P-90913 A/R

MACHINE TYPE : Horizintal SERVICE : LPG / Propane

MODEL HEAD

: :

SERIAL No. : FLOWRATE : 150 m3/h

DRIVER TYPE POWER

: Motro : 15 kw

MODEL SPEED

: : 3000 rpm

SERIAL No. : -

TRANSMISSION TYPE : Disc coupling

MODEL

: -

SERIAL No. : -

PTT Public Company Limited Sriracha Petroleum Terminal

Date : 18 Feb 2010 Report No. : R-10-001 Reporter : Geerasak Thepdhwach, Rotating engineering & service Co.,Ltd.

PUMP INSPECTION REPORT

Client : PTT Public Company Limited
Pump No. Plant P-90913A KBY Area Test date Cold tank 11-Feb-10

PUMP DESCRIPTION Manufacturer Serial No. Type WORTHINGTON n/a n/a Capacity Power Speed 150 20 2950 m3/hr HP rpm

1. Pressure Suction : barg Discharge : barg 4. Vibration and temperature measurement Unit Position 1 2 Vertical mm/s 0.277 0.23 Horizontal mm/s 0.492 0.228 mm/s Axial 0.229 0.35 gE Accerelation 1.65 1.697 Temperature C Condition Satisfactory Satisfactory

RUNNING TEST 2. Speed test Speed : 2950 rpm 3 1.732 1.447 0.934 8.564
Danger

3. Noise test Position : 4 1.271 1.131 0.947 10.035

Danger

dBc 5 6

3 2 1

Description Visual inspection Suction pressure Discharge pressure Speed test Noise test Bearing, vibration test Temperature Mechanical seal Lubrication Alignment Suction strainer Piping system Foundation and skid

Test and Inspection result Comment Result Good Should be verified pump curve and piping system curve n/a Should be verified pump curve and piping system curve n/a n/a n/a Should be replaced pump bearing Danger Good Good Good Satiafactory n/a Good Good

PUMP INSPECTION REPORT

Client : PTT Public Company Limited
Pump No. Plant P-90913A KBY Area Test date Cold tank 11-Feb-10

Spectrum

PUMP INSPECTION REPORT

Client : PTT Public Company Limited
Pump No. Plant P-90913A KBY Area Test date Cold tank 11-Feb-10

Reccomendation
Rolling Element Bearing Failure Stages Stage 4 Analysis Considerations For Vibration Analysis Diagnostics
Visual Inspection Visual indications of damage are usually present on the surface features of the bearing component(s) at this point. The faults initiated on one component are likely to progress to the rolling elements, alternate raceways and cages. Early Warning Overall (HFD) ultrasonic energy trends continue to augment in response to impact sources and friction from the developing surface faults. The overall HFD energy can drop drastically before total bearing failure when sharp edges are smoothed from internal impacting and debris in the bearing. HFD amplitudes are likely to jump immediately before failure. Bearing defect coefficient peaks and harmonics are usually noticeable in the ultrasonic demodulated spectrum. Some advanced faults can have sidebands spaced at +/- 1x RPM or other defects (i.e. +/- FTF) Spectrum Bearing defect coefficients are usually well developed in the vibration velocity spectrum at this point. As the wear increases, more peaks in the form of bearing defect harmonics. Additional bearing faults or running sidebands can also appear. Due to clearance and/or geometry changes, defects can shift in frequency or disappear altogether into a raised noise floor. Time Waveform The waveforms collected on low-speed machinery (-600 RPM) can probably indicate amplified peaks spaced at one or more bearing defect frequencies. Increase in random noise is common in the TWF. Maintenance Action The machine should not be allowed to function at this stage. Total failure is probable and can probably not be limited to the defective bearing, but can affect other machine components. Bearings usually have less than 1% of the L10 design life remaining.

PUMP INSPECTION REPORT

Client : PTT Public Company Limited
Pump No. Plant P-90913A KBY Area Test date Cold tank 11-Feb-10

Reccomendation
Rolling Element Bearing Failure Stages Stage 4 - Spectrum/Ultrasonic Trends

PUMP INSPECTION REPORT

Client : PTT Public Company Limited
Pump No. Plant P-90913R KBY Area Test date Cold tank 11-Feb-10

PUMP DESCRIPTION Manufacturer Serial No. Type WORTHINGTON n/a n/a Capacity Power Speed 150 20 2950 m3/hr HP rpm

1. Pressure Suction : barg Discharge : barg 4. Vibration and temperature measurement Unit Position 1 2 Vertical mm/s 0.293 0.579 Horizontal mm/s 0.613 0.74 mm/s Axial 0.769 0.612 gE Accerelation 2.177 2.15 Temperature C Condition Alert Alert

RUNNING TEST 2. Speed test Speed : 2950 rpm 3 1.241 1.293 0.947 1.54
Satiafactory

3. Noise test Position : 4 0.226 0.317 0.611 1.72

Satiafactory

dBc
RMS Velocity

3 2 1

Description Visual inspection Suction pressure Discharge pressure Speed test Noise test Bearing, vibration test Temperature Mechanical seal Lubrication Alignment Suction strainer Piping system Foundation and skid

Test and Inspection result Comment Result Good Should be verified pump curve and piping system curve n/a Should be verified pump curve and piping system curve n/a n/a n/a Alert Good Good Good Satiafactory n/a Good Good

PUMP INSPECTION REPORT

Client : PTT Public Company Limited
Pump No. Plant P-90913R KBY Area Test date Cold tank 11-Feb-10

Spectrum

PUMP INSPECTION REPORT

Client : PTT Public Company Limited
Pump No. Plant P-90913R KBY Area Test date Cold tank 11-Feb-10

Reccomendation
Rolling Element Bearing Failure Stages Stage 2 Analysis Considerations For Vibration Analysis Diagnostics
Visual Inspection No visual indications of distress on the rolling element surfaces or bearing raceway. Early faults are most likely to occur in areas of maximum Hertzian Shear Stress 25100 microns (1-4 mils) below the metal surfaces. Surface faults or wear patterns may be indicated by magnification. Early Warning In response to friction and impact sources from inadequate lubrication or developing subsurface faults, ultrasonic energy (HFD Overall) trends continue to increase. Bearing Defect coefficient are usually visible in the ultrasonic demodulated spectrum at this stage. Spectrum Bearing defect coefficients are not usually visible, at this time, in the vibration velocity spectrum. Low-level peaks can be visible in the Vibration acceleration spectrum. In some rare cases, bearing natural frequencies can be excited and be visible in the velocity spectrum in the 30k-120k-XPM frequency range. Most of these peaks are non-synchronous and can probably have sidebands spaced at +/- 1x RPM. Time Waveform Impact signatures from early bearing faults are usually buried in the noise floor of time waveforms collected on machinery operating above 600 RPM. The waveforms collected on low-speed machinery (-600 RPM) can point to amplified peaks spaced at the outer or inner raceway frequency (BPFO, BPFI). A 2-4 shaft rotations time block ought to be specified from optimum TWF analysis of low speed bearings. Maintenance Action Lubricate bearing that are based on OEM recommendations. Based on application or machinery criticality, continue to trend vibration signatures on normal or reduced intervals. Bearings usually have up to a 10% of L10 design life remaining.

PUMP INSPECTION REPORT

Client : PTT Public Company Limited
Pump No. Plant P-90913R KBY Area Test date Cold tank 11-Feb-10

Reccomendation
Rolling Element Bearing Failure Stages Stage 2 - Spectrum/Ultrasonic Trends