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HTTP WWW - Sciencedirect.com Science Ob MImg& Imagekey B6TG1-42JYXGR-5-2& Cdi 5241& User 831006& Search& CoverDate 09/30/1995& Ie Sdarticle
HTTP WWW - Sciencedirect.com Science Ob MImg& Imagekey B6TG1-42JYXGR-5-2& Cdi 5241& User 831006& Search& CoverDate 09/30/1995& Ie Sdarticle
Modeling simultaneous
sac~hari~cation and fermentation of
lignocellulose to ethanol in batch and
continuous reactors
C. R. South, D, A. L. Hogsett and L. R. Lynd
An adsorption-based kinetic model was sought that accurately predicts simultaneous saccharifcation and fer-
mentation (SSF) of insoluble lignoceihdosic substrates in batch and continuous reactors. With a common set of
three heuristic parameters, a hydrolysis rate equation of the form r = (k X (I - x)” + cl x (ES)/(C,) in
conjunction with Langmuir a~orption is capable of accurately representing batch SSF data from we&mixed
bioreactors for a variety of feed substrate concentrations and cellulase loadings (root mean squared (RMS)
difierence in predicted and measured conversion = 5.2%). Using a particle population model in conjunction
with the batch kinetics, conversion in a CSTR as a function of residence time is also well predicted (4.6% RMS
difference). In&ding both batch and continuous data, the model is successful over a four-fold range of enzyme
loadings and a 12 .&fold range of substrate concentrations. Commentary is offered on useful features of kinetic
models for processes including cellulose hydrolysis
tally, we considered a single measure of cellulase activity ticulate biomass in a CSTR can be considered equivalent to
(FPU), and used a Langmuir adsorption model as presented segregated micromixing with respect to the substrate and
by Ooshima et al. 4 in combination with a conversion- complete micromixing with respect to the aqueous phase.
dependent rate constant. The Langmuir affinity constants For such conditions, mean conversion can be calculated
for cellulose and lignin, respectively, were defined as: from the relationship between conversion and time, x(t), for
a given particle and the exit age distribution E(t,r), where t
is time and T = (Reactor volume)/(Volumetric flow rate) is
(1)
the mean residence time. Overall conversion as a function
of mean residence time under these conditions is given by a
particle population model as represented by Equation (8):
(2)
terpreted as the ratio of E to S or L in each enzyme com- where E(t,r), the reactor exit age distribution for an ideally
plex. The Langmuir constants reported by Ooshima et al. mixed CSTR, is given by Equation (9)“:
were for a similar, though not identical, substrate to that
modeled here. E(t,T) = i X exp - i (9)
Conservation equations for substrate, lignin, and enzyme ( 1
respectively are:
Equation (8) is used to account for the conversion and res-
idence time-dependent behavior of enzyme and substrate
(3) over the course of the reaction of a population of individual
particles in a CSTR, and represents a useful framework
within which to analyze continuous nonhomogeneous par-
(4) ticulate reactors. Thus, to successfully model particulate
substrate reactions that incorporate factors such as changing
adsorptive capacity or accessibility of substrate with con-
L$ = Er + ES + EL (5)
version, 12.13 declinin reactivity of the enzyme bound to
P
Enzyme adsorbed to cellulose and lignin is calculated from cellulose over time,7, or declining substrate reactivity as in
E,, S, and L, with the adsorption parameters of Ooshima et this analysis, it is necessary to account for the conversion
~1.~We also used the assumption by Ooshima et al. that the and residence time-dependent behavior of enzyme and sub-
capacity constants for both the lignin and cellulose do not strate over the course of the reaction of a population of
change during the course of hydrolysis. Equations (1) individual particles.
through (5) can readily be solved simultaneously to give ES
for values of initial substrate (cellulose and lignin), E,, K,,
SSF simulation
Kr, Cs, and Cr.
All studies known to us indicate a notable decline in Rate equations used to simulate SSF are presented below,
(r)/(ES) over the course of the reaction. Working with T. where r is the rate of formation of the component of interest.
reesei cellulase and a pretreated hardwood substrate similar Equations (10) and (11) account for the enzymatic hydro-
to that used here, Nutor and Converse’ found (r)/(ES) at lysis of cellulose and cellobiose, respectively; Equations
high conversion to be one to two orders of magnitude less (12) through (14) account for cell production, substrate up-
than at low conversion. Other investigators?” also re- take, and solvent production by the biocatalyst:
ported decreasing reactivity as reaction proceeds. Declining
reactivity with increasing conversion in combination with ES
an adsorption model suggests a rate equation of the general rs = - {k x (1 - x)” + c} x cs x
form
ES x [(Elhk:rE:&] (10)
r = k(x) X -
cs
Consistent with the trend exhibited by the data of Nutor and rc = 1.056 X rs -
Converse, we chose to consider k(x) of the form i(K- xk[:+‘k$ + C)]
k(x) = k x (1 - x)” + c (7)
(11)
Modeling reaction of particulate substrates in (Xc x vmaxx G) Eth
( --I
rx =
(12)
continuous reactors G+ko ’ ‘- kxiEth
The simplest type of continuous reactor for hydrolysis of
cellulose is the continuous stirred tank reactor (CSTR). Us- ro=(-l.O56~rs-rc)~ 1.053-rX (13)
ing the nomenclature of Danckwerts,” the reaction of par- YX/G
YEtWG
enzyme between lignin and cellulose fractions of the bio-
r&h = rx x - (14) mass, then summing the enzyme forms in the reactor. E,
Y%G
was varied iteratively until the enzyme inventory agreed
The form and associated constants for terms in the above with the specified value of E, to within 0.1%. The conver-
equations are from Gustakov et ~1.‘~ for the rate of cello- sion of each particle residing for a time t in the reactor in the
biose formation, Phillippidis et ~1.‘~ for inhibition by eth- presence of the free enzyme concentration calculated as
anol on cellulose hydrolysis, cellobiose inhibition of cellu- above was then determined. Cellulose solubilization, and
lose hydrolysis, and inhibition of P-glucosidase by glucose, hence cellobiose formation from the particulate substrate in
and van Uden” for the effect of ethanol on biocatalyst the CSTR, was computed from the discrete form of Equa-
growth. The Monod model is used for biocatalyst growth tion (8), given by Equation (18).
with kinetic constants from Ghose and Tyagii6 and van
x
Uden. The constants 1.053 and 1.056 arise from the addi-
tion of water during hydrolysis. X(T) = c q(t) x Wi(t) (18)
For continuous SSF at steady state the cont~butions of
the range of particle reaction times comprising the overall
hydraulic residence time distribution E(t,r) is represented Cellobiose pr~uction Equation (IO), and consumption,
by Equation (9), with x(t) evaluated in the presence of a Equations ( 11) and (15), are balanced by iteratively adjust-
common aqueous environment. Cellobiose concentration is ing the aqueous cellobiose level. A dilution curve is ob-
calculated from the CSTR mass balance Equation (15), tained by repeating this procedure at different hydraulic
which balances the rate of cehobiose pr~uction and con- residence times. In this manner conversion in a CSTR as a
sumption with loss due to liquid outflow: function of hydraulic residence time can be predicted with
no new parameter estimation from that used to calculate the
c batch SSF conve~ion .
rc = -
7