Trang b n-in t

Bi s 1 : Nhng khi nim v my nng vn chuyn

GV : L Minh H B mn : TH XNCN

Nhng khi nim c bn v my nng vn chuyn

I. Khi qut chung

K/n : l my mc thit b dng o, bc, xc t ,qung hoc dng vn chuyn nguyn vt liu thnh phm hay bn thnh phm t v tr ny n v tr khc. Cc lnh vc s dng : cng nghip, khai khong, luyn kim

Nhng khi nim c bn v my nng vn chuyn

II. Phn loi my nng- vn chuyn

Do chng loi a dng nn vic phn chia ch mang tnh cht c l, tng i :

Phn loi theo phng vn chuyn hng ha:

Phng thng ng: thang my, my nng, gu xc Theo phng ngang : bng chuyn, bng ti.. Theo phng nghing : bng ti, thang cun. Nhiu phng kt hp : cu trc, cn trc, my xc

Nhng khi nim c bn v my nng vn chuyn

Theo phng php di chuyn c cu :

Lp t c nh : thang my, bng ti Di chuyn theo ng thng : cu trc, cu trc cng, cng trc Quay trn vi mt gc ti hn : cn cu, my xc C cu bc hng ha l thng, cabin,gu C cu dng mc, xch treo, bng C cu bc hng bng nam chm in Ch lm vic di hn: bng ti,bng chuyn, thang cun Ch ngn hn lp li : my xc, thang my, cu trc

Theo c cu bc hng ha :

Theo ch lm vic

Nhng khi nim c bn v my nng vn chuyn

III. Cc c im c trng cho ch lm vic ca h truyn ng mn-vc

Phn ln my nng vn chuyn lm vic iu kin mi trng khc nghit :

S thay i ln ca nht m cao Mi trng nhiu bi, nhiu cht gy n mn Lun lm vic ch qu ti Tn s ng ct ln

Ch lm vic ca my nng vn chuyn l nng n :

Nhng khi nim c bn v my nng vn chuyn

Ph ti ca my nng vn chuyn thay i trong mt di rng :

Khi khng ti : Mc = 25% M m Khi qu ti : Mc = 150% M m

Mt s my nng vn chuyn yu cu qu trnh tng v gim tc m vi tr s gia tc cho php

Nhng khi nim c bn v my nng vn chuyn

T nhng c im trn c th a ra mt s yu cu vi h truyn ng my nng vn chuyn nh sau :

Cn c kh nng qu ti ln H truyn ng phi m bo khi ng, o chiu v hm c thc hin trong thi gian ngn nng cao nng sut. H thng iu khin phi lm vic vi tin cy cao, thc hin dt khot.

Nhng khi nim c bn v my nng vn chuyn

IV. Cc h truyn ng thng dng trong my nng- vn chuyn

a) Xu hng thit k h truyn ng :

S dng h truyn ng xoay chiu thay cho mt chiu do d ch to, khng phi bo dng thng xuyn, t cc ch tiu v khi ng, qu ti, hm dng S dng BB Thysistor thay th cho cc b bin i quay ( KT hay MK) do qun tnh nh, nhy cao, kch thc b, gi thnh h

Nhng khi nim c bn v my nng vn chuyn

S dng cc phn t khng tip im ( Ic logic) thay th cho cc phn t c tip im ( Relay,contactor) nng cao tin cy, an ton trong qu trnh lm vic S dng h iu khin s thay cho h iu khin tng t do kh nng thay i chng trnh linh hot, khng phi hiu chnh tham s trong qu trnh lm vic, tc x l m bo

Nhng khi nim c bn v my nng vn chuyn

b. Cc h truyn ng thng dng

Vi cc h truyn ng cng sut nh : thng dng l h T- vi ng c mt chiu Vi cc h truyn ng cng sut trung bnh v ln thng dng B bin tn v ng c KB Vi cc h truyn ng cng sut rt ln thng dng b bin tn v ng c ng b

Trang b n-in t
Bi s 2 : Trang b in - in t cu trc
GV : L Minh H B mn : TH XNCN

Trang b in-in t cu trc

Ni dung :

Nhng c im c bn ca cu trc Yu cu v truyn ng in Yu cu v trang b in Mt s s iu khin cu trc in hnh

Trang b n-in t cu trc

I. Nhng c im c bn

I. Nhng c im c bn : 1. Khi nim chung :

Khi nim

Trang b n-in t cu trc

I. Nhng c im c bn
Lnh vc s dng :

Xy dng cng nghip Nh my c kh X nghip luyn kim Hi cng

Trang b n-in t cu trc

I. Nhng c im c bn

Trang b n-in t cu trc

I. Nhng c im c bn

2.Phn loi

Theo c im cu to :

Kiu cu Hnh cng Kiu thp Cu trc vn chuyn Cu trc lp rp

Theo chc nng :

Trang b n-in t cu trc

I. Nhng c im c bn

Theo ch lm vic :

Loi nh : T % = 10%-15%, t = 60 ln/h Loi trung bnh: T % = 15%-25%, t = 120 ln/h Loi nng : T % = 25%-40%, t = 240 ln/h Loi rt nng : T % = 40%-60%, t 240 ln/h Loi nh : nh hn 5 tn Loi trung bnh : 10 -30 tn Loi ln : ln hn 30 tn

Theo trng ti :

Trang b n-in t cu trc

I. Nhng c im c bn

3.Cu to ca cu trc

Trang b n-in t cu trc

I. Nhng c im c bn

Trang b n-in t cu trc

I. Nhng c im c bn

Xe cu Xe con C cu nng h C cu ph khc :

C cu ly hng C cu cn bng

Trang b n-in t cu trc

I. Nhng c im c bn

4. Nhng thit b chuyn dng trong cu trc :

a. Phanh hm in t : c chc nng dng cc c cu, gi hng ha chc chn. Thng c 3 loi :

Phanh hm in t kiu guc Phanh hm in t kiu ai Phanh hm in t kiu a

Trang b n-in t cu trc

I. Nhng c im c bn

Nguyn l lm vic :

Khi cun dy phanh hm ca nam chm c ng vo li in, lc ht ca nam chm thng lc cn ca l xo lm cho m phanh gii phng c trc ca ng c
c

NC

Trang b n-in t cu trc

I. Nhng c im c bn

B tip in :

cp in cho cc c cu di chuyn trn xe cu ngi ta s dng mt thit b c bit gi l b tip in :

B tip in cng : dng cho cu trc trng ti ln, cung ng di chuyn di. B tip in mm : dng cho cu trc c trng ti nh, cung ng di chuyn ngn.

Trang b n-in t cu trc

I. Nhng c im c bn

c. B khng ch

B khng ch dng iu khin cc ch lm vic ca ng c truyn ng : m my, o chiu, hm dng B khng ch gm hai loi :

B khng ch ng lc : cc tip im ng ct trc tip mch lc. B khng ch t : gm b khng ch ch huy v h thng Relay, contactor

Trang b n-in t cu trc

II. Yu cu truyn ng in

II. Yu cu truyn ng

1. c im cng ngh

Cu trc lm vic iu kin mi trng khc nghit:

Nhit thay i nhiu Khng kh c m ln Mi trng nhiu bi, cht n mn

Trang b n-in t cu trc

II. Yu cu truyn ng in

Ch lm vic nng n :

S ln ng ct ln Thng xuyn b qu ti

Momen ti thay i trong mt di ln :

Lc nng khng ti M = 15%-20% Mm Nng c ti M= 150% Mm

Phi c kh nng tng tc v gim tc m

Trang b n-in t cu trc

II. Yu cu truyn ng in

2.Yu cu truyn ng

ng c truyn ng phi c bn cao Momen qun tnh nh Tc ng c thp ( 1000-1500v/ph) nhm mc ch gim thi gian qu , nng cao hiu sut. C kh nng qu ti ln

Trang b n-in t cu trc II. Yu cu truyn ng in

Phm vi iu chnh tc ln.

Tc nng ti : 1,51,7 Vm Tc nng khng ti : 3 3,5 Vm Tc h ti : 22,5 Vm

ng c truyn ng phi c kh nng o chiu quay

Trang b n-in t cu trc II. Yu cu truyn ng in

Trang b n-in t cu trc

II. Yu cu truyn ng in

3.Ch lm vic ca ng c truyn ng

a. C cu nng h

0
2 B 3 C

1
A

Mc

0
C
Mc M v

D
4

Mc A

-0
M

5 D
Mc v

Trang b n-in t cu trc

II. Yu cu truyn ng in

Gc phn t th nht : Qu trnh nng ti : momen ng c sinh ra v tc quay cng chiu Gc phn t th 2 : Qu trnh hm dng : giai on ny c th thc hin hm ti sinh kt hp vi hm ng nng. Gc phn t th 3 : y l qu trnh h khng ti do momen ti khng thng c momen cn do masat sinh ra nn ng c phi sinh nng lng h ti ( cn gi l h ng lc). Gc phn t: Qu trnh h c ti do momen ti c gi tr ln nn ng c phi sinh ra momen hm (cn gi l h hm)

Trang b n-in t cu trc

II. Yu cu truyn ng in

b. C cu di chuyn

0 2

1 A

Mc

B
3 C

A D 4 Mc M

Trang b n-in t cu trc

II. Yu cu truyn ng in

Gc phn t th nht : Qu trnh ko ti : momen ng c sinh ra v tc quay cng chiu Gc phn t th 2 : Qu trnh hm dng : giai on ny c th thc hin hm ti sinh kt hp vi hm ng nng. Gc phn t th 3 v 4 h truyn ng lm vic hon ton ging nh gc phn t th 1 v th 2

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

1.Gii thiu chung:

Xe cu Xe con C cu nng h Bung li

Trang b in trong cu trc

Khi ngun EE-house ng c Cm bin theo di

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

ng c truyn ng :
L ng c khng ng b do Siemens sn xut : 1LG4 v 1LG6 My pht: ng c diezel

Cummins QSX 15 Scania DC 1643/1642 Volvo TAD1641GE Stamford HCL 1534

My pht ng b :

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

T iu khin :

MBA, bin dng PLC Cc b bin i (U1,U2,U3) Cng tc t rle Bng iu khin, hin th Thit b truyn thng, lin lc

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

C cu cn bng :

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

2. H truyn ng

Hin nay cc thit b lc, iu khin c sn xut thnh gi sn phm hon chnh. Ty thuc yu cu iu khin c th la chn loi mch lc v mch iu khin ph hp Ty thuc vo cng sut ng c chn cng sut b bin i.

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Cu trc iu khin ng c :

Khi chnh lu : bin i ngun xoay chiu thnh mt chiu. DC-link : khu trung gian mt chiu Inverter : bin i cng sut mt chiu thnh xoay chiu. Control Unit : iu khin ng ct Transitor.

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Cu trc iu khin c khu trung gian mt chiu c s dng rng ri do:

Ch to mch iu khin n gin Thut ton bin iu trc tip hin nay cha hon thin Nhc im khi s dng b bin i c khu trung gian mt chiu l tn hao trn thit b ln

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Cu trc iu khin xe con, c cu nng h

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Cu trc iu khin xe cu

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Dng nng lng trong qu trnh lm vic bnh thng

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Dng nng lng khi ng c lm vic ch hm

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Chi tit b bin i

Chnh lu cu Nghch lu IGBT DC link

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

IGBT

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

a.Bin tn
L thit b bin i tn s li sang tn s mong mun Thng c Panel iu khin ring

Trang b in-in t cu trc III. S iu khin

Cu trc bin tn Simovert:

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

S ni dy u vo s

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Vo / ra tng t

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Khi truyn thng

RS 232 RS 485

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Cc tn hiu o lng:

Tacho Encoder Nhit

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

PLC

L thit b iu khin logic kh trnh c s dng rng ri trong cng nghip do kh nng m rng v thay i d dng L trung tm x l ca hu ht cc h iu khin hin trng

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

PLC iu khin hot ng ca h thng

PLC gi vai tr trung tm Cc thit b ghp ni PLC qua mng Profibus-DP

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

S7-300 c s dng nh l PLC c bn trong h thng cu trc RTG S7-300 h tr mt lng ln cc u vo ra S7-300 c module ha v c th m rng H thng u vo/ra c chia thnh cc module ring. Chng c lin kt ti CPU theo ng truyn thng ProfibusDP

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Phn cng S7-300 dng trong RTG gm c mt mt module CPU v cc module m rng. Module CPU c t t thit b in in t (EEHouse)

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

PLC c t trong t in gm :

1 modul ngun 1 modul CPU 3 modul u vo s,mi modul 32 cng 3 modul u ra s 8/16/32 cng 1 modul truyn thng

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Khi iu khin xe con

1 modul ngun 2 modul giao din ghp ni IM135 v IM356 2 modul u vo s,mi modul 32 cng 1 modul u vo s16 cng 2 modul u ra s,mi modul 16 cng 1 modul u vo tng t 2 cng 1 modul ghp ni vi b phn nng h ti

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

c. Mng truyn thng :

RS 232 RS 485 CAN PROFIBUS-DP GPS

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Chun truyn thng RS 232:

Phng thc truyn ni tip Truyn thng bt i xng :

Mc 0 : 3V 15V Mc 1 : -15V -3V

Chiu di ng truyn : 50m Tc truyn 9600 kbps Truyn im-im

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Chun truyn thng RS 485:

Truyn thng ni tip Truyn thng i xng ( chnh lch in p gia 2 dy) Chiu di ng truyn : 1200m Tc 10Mb/s Truyn nhiu im.

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Chun truyn thng CAN :

Phng thc truy nhp bus : CSMA/CA Cu trc mng thng dng l ng trc/ng nhnh. Tc ti a 1Mb/s khong cch 40m v 50kb/s khong cch 1000m Khi cn d liu mt trm s a ra khung yu cu (remote frame), trm tng ng s tr li khung d liu

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Chun truyn thng Profibus-DP

Phng thc truy cp bus : Token passing Cho php truyn trn nhiu loi ng dn Tc cao : c th ln ti 12Mb/s

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

H thng nh v ton cu :

Gm 24 v tinh (21 hot ng v 3 d phng) Cc thit b thu tn hiu c th nhn thy ti thiu 4 v tinh ti bt k thi im no V tinh pht tn hiu v tuyn n my thu, t my thu tnh ton xc nh c v tr. GPS dn s s dng sng c tn s 1575.42MHz ( UHF)

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

d.S ni dy :

a. Phn lc :

My pht Chnh lu Nghch lu ng c iu khin xe cu ( Gantry) ng c iu khin xe con ( Trolley) ng c iu khin c cu nng h ( Hoist)

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

My pht :

ng b in p 400V Tn s 50 Hz o lng :

Dng in in p

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Chnh lu :

MCB Cun cm u vo Chnh lu ( U5) Qut gi

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

ng c truyn ng xe cu :

ng c KB Cm bin o di chuyn, gc Phanh hm

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Nghch lu iu khin ng c xe cu :

Nghch lu Qut gi u vo ra tng t, s

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

PLC iu khin trung tm:

CPU I/O

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

PLC xe con :

Modul giao tip M153 I/O

Trang b in-in t cu trc III. Cu trc RTG- Kalmar

Mch dng khn cp

Trang b in-in t cu trc III. S iu khin

Mch vng iu khin ;

Trang b in-in t cu trc III. S iu khin

t thi gian tng gim tc

Trang b in-in t cu trc III. S iu khin

H thng t thi gian tng gim tc cho php :

Gii hn khong thi gian thay i tc Gii hn tc ln nht Gii hn tc nh nht Gii hn gia tc, git .