Training Manual

KLV-32M1 KLV-26HG2

LCD Direct-View Televisions

Theory of Operation and Troubleshooting Course: CTV-35
KDL-32/42XBR950

Table of Contents
Introduction .......................................................................... 1 Course Overview ............................................................. 1 Chapter 1 - Basic LCD Display Theory ............................. 2 Basic Operation of an LCD Projection Television ............ 2 Overview.......................................................................... 2 Liquid Crystal Technology ................................................ 2
Light Polarization ................................................................. 2 Liquid Crystals ..................................................................... 3 Creating Color With Liquid Crystals ..................................... 4 Direct-View LCD .................................................................. 5

Chapter 3 - KLV-26HG2 Troubleshooting Flowcharts..... 14 Initial Contact Flowchart A ............................................. 14 Power-ON Troubleshooting Flowchart B ....................... 15 Protection Mode Troubleshooting Flowchart C1............ 16 Protection Mode Troubleshooting Flowchart C2............ 17 No Video Troubleshooting Flowchart D ......................... 18 Video Distortion Troubleshooting Flowchart E ............... 19 No Audio Troubleshooting Flowchart F.......................... 20 Chapter 4 - KLV-32M1 Troubleshooting Flowcharts ....... 21 Initial Contact Flowchart A ............................................. 21 Power-ON Troubleshooting Flowchart B ....................... 22 Protection Mode Troubleshooting Flowchart C1............ 23 Protection Mode Troubleshooting Flowchart C2............ 24 No Video Troubleshooting Flowchart D ......................... 25 Video Distortion Troubleshooting Flowchart E ............... 26 No Audio Troubleshooting Flowchart F.......................... 27 Chapter 5 - KDL-32/42XBR950 Troubleshooting Flowcharts .............................................................................. 28 Initial Contact Flowchart A ............................................. 28 No Power Troubleshooting Flowchart B ........................ 29 Protection Mode Troubleshooting Flowchart C.............. 30 Video Troubleshooting Flowchart D ............................... 31 Audio Troubleshooting Flowchart E ............................... 32

Chapter 2 - LCD Display Troubleshooting ........................ 6 Introduction ...................................................................... 6 Video Abnormalities Troubleshooting .............................. 7 No video .......................................................................... 7
Backlighting ......................................................................... 7 No Video with Backlighting .................................................. 7

Distorted Video ................................................................ 8

Rows or Columns of Pixels Lit or Unlit................................. 8 Digital Distortion Entire Screen .......................................... 10 Improper Video Level..........................................................11

White Balance ................................................................11

Adjusting White Balance .....................................................11 Adjusting White Balance Without a Color Analyzer ........... 12

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Table of Contents

Appendix............................................................................... 1 KLV-26HG2 LCD Panel & Board Part# per Unit Serial Number ........................................................................ 1 KLV-26HG2 LCD Panel & Board Part# per Unit Serial Number Cont. .............................................................. 2 KLV-26HG2 Board Location ............................................ 3 KLV-32M1 Board Location ............................................... 4 KDL-32/42XBR950 Panel Board Location....................... 5 KLV-26HG2 Protection Mode Indications and Failure Areas ............................................................................... 6 KLV-32M1 Protection Mode Indications and Failure Areas 6 KDL-32/42XBR950 Protection Mode Indications and Failure Areas ..................................................................... 7 KLV-26HG2 Block Diagrams ........................................... 8
Power Supply....................................................................... 8 Protection Circuits................................................................ 9 Video Processing ............................................................... 10 Audio Processing ................................................................11

Overall System Block Diagram .......................................... 16 LCD Panel Power Supply .................................................. 17 Audio Processing .............................................................. 18

KLV-32M1 Block Diagrams ............................................ 12

Power Supply..................................................................... 12 Protection Circuits.............................................................. 13 Video Processing ............................................................... 14 Audio Processing ............................................................... 15

KDV-32/42XBR950 Block Diagrams.............................. 16

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Introduction
Course Overview
The main concept behind this course is to develop a working (or basic) understanding of the Liquid Crystal Display (LCD) technology, and combine this knowledge with the simplied owchart type troubleshooting procedures to effectively and efciently service and repair Sony LCD direct view television products. With this concept in mind the sequence of this training manual is laid out as follows. The training manual starts with Chapter 1 providing the basic explanations and illustrations of the LCD technology. The theoretical knowledge gained from this information will prove to be extremely helpful in understanding why and how possible defects can occur. Chapter 2 is a natural extension of chapter 1, in that it provides descriptions and illustrations of real life defects that can occur in LCD base products. These are general (not model specic) defects that can occur in any LCD base product. Chapters 3, 4, and 5 provide model specic owchart type troubleshooting procedures. These owcharts are base on board level troubleshooting. However, in some cases they will direct the troubleshooter to a possible defective component. Keep in mind while reading this training manual that if a particular defect scenario is not covered, there is detailed training manuals developed for each model cover in this manual. Go to the Sony ESI web site and search the training web page for the model specic training manual for detailed component and board level troubleshooting procedures. Models Cover in this manual: KLV-26HG2 KLV-32M1 KDL-32XBR950 KDL-42XBR950

CTV-35

Chapter 1 - Basic LCD Display Theory Basic Operation of Liquid Crystal Display (LCD)
Overview
Projection television displays utilizing LCD technology have been around on mass production scale for about 16 years. During most of this time period the devices were front-type projection units. The display unit was mounted on a table or hung from a ceiling to be projected to a wall or screen. This sufced for most commercial applications and in some home use. Recent years have seen an explosion in the number of rear-type LCD projection televisions. Their all-in-one design eliminates the need for unsightly equipment and wires normally found in front projection setups. Advances in screen design have allowed the new rear-projection televisions to generate bright, crisp video with improved viewing angles that rivals front projection devices. Geometric distortion and convergence issues are virtually non-existent. This chapter will cover the basics of the LCD display technology used in todays products. All of the items discussed can be applied to Front Projection, Rear Projection, and Direct-View LCD display units. The video process circuits and light box assemblies function the same way. The only difference between the two is how the generated image is projected. Since most homes will have the rear projection unit, the descriptions to follow will focus on them.

Liquid Crystal Technology

Three items are required for and LCD display to function: A backlight source, polarizing of the light source, and liquid crystals to manipulate the polarizations of this light.

Light Polarization
In Figure 1-1, an example of how light is affected by polarizing lters is shown. Normal light can be transmitted anywhere along a 360-degree plane. This is especially true for scattered light being reected off of random surfaces. This is why polarizing sunglasses are so effective. In this example, a polarizing lter that only allows light on a vertical plane is used to lter the incoming backlight. If another lter is placed in front, allowing only horizontal phased light to pass, the light is effectively blocked. LCD devices use this basic principle to control the amount of light passing through.

FIGURE 1-1 PLOARIZING FILTERS CTV-35 2

1. Basic LCD Television

Liquid Crystals
Although liquid crystals come in many different forms, the key difference between the types is the arrangement of the crystals. Some have randomly arranged crystals while others are arranged in a specic pattern. Other differences include how they react to temperature, pressure, magnetic elds, and electrical current. The crystals used in LCD display devices are know as chiral nematic. As the crystals are arranged in layers, the crystals naturally twist slightly with each subsequent layer. Layers can be added until the crystals complete a 90-degree twist. This twist in the crystalline structure can be used to take a certain polarized light and shift its phase accordingly. The other characteristic of a nematic-type crystal is it ability to react to an electric potential. If an electrical potential is applied to the crystal layers, the twisted crystals will begin to un-twist in an amount proportionate to electrical potential until, when enough potential is reached, they line up perfectly. This is how liquid crystals are used to control light and generate images on a display device. Figure 1-2 illustrates how the naturally occurring twist in the crystalline layer rotates the incoming polarized light to match the polarized plane of the second lter. In this normal state, the crystals rotate the polarized light 90-degrees to match the plane of the outgoing polarizing lter allowing the backlight to pass through. In Figure 1-3, an electrical potential is applied to fully un-twist the crystals. The polarized backlight is now perpendicular to the outgoing lter and no light will pass. By varying this electrical potential, the amount of effect on the twisted crystals can be altered to a point where linear control of light output is achieved.

FIGURE 1-2 LIQUID CRYSTAL EFFECT ON POLARIZED LIGHT

FIGURE 1-3 VOLTAGE EFFECT ON LIQUID CRYSTALS

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1. Basic LCD Television

Creating Color With Liquid Crystals

All that is required for LCD pixels to create color is to place a color lter in front of each pixel. By using red, green, and blue color lters, the required primary colors are generated to produce the millions of color variations needed for graphics and video display. Modern LCD technology uses what is known as Thin-Film Transistor (TFT) technology. Each pixel has its own transistor and capacitor, which increase the contrast rating of the LCD due to the increased retention of charge. This helps to dramatically increase the response time for each pixel as they are scanned. Control of each pixel is simply a matter of addressing a particular column and individually activating each pixel in that row with a properly timed address pulse on the horizontal plane. The higher the pulse level, the more the crystals align, producing a lower light output. Figure 1-4 illustrates how color lters and TFT devices are used.

FIGURE 1-4 TFT/LCD TECHNOLOGY CTV-35 4

1. Basic LCD Television

Direct-View LCD
This type of display device uses the methods described previously to generate video by placing vertical columns of red, green, and blue lters over a liquid crystal layer. Thin-Film Transistors control the amount of light passing through each pixel. The light source is generated behind the LCD array. Fluorescent lamps are the most common to use. A diffuser plate distributes the light from the lamps to provide uniform brightness to all areas of the screen. A polarizing sheet is installed next to allow only one plane of light to pass. This light enters the LCD structure and is twisted 90degrees. Another polarizing sheet is placed in front of the pixels at exactly 90 degrees. With no voltage present to twist the crystals into alignment, full passage of the backlighting is allowed. Control of the light output from each pixel is now possible by scanning the matrix of pixels using carefully timed pulses at the horizontal and vertical planes of the columns and rows. Figure 1-5 illustrates a typical LCD panel.

FIGURE 1-4 TYPICAL DIRECT-VIEW LCD PANEL CTV-35 5

Chapter 2 - LCD Display Troubleshooting

Introduction
This chapter will cover issues that are unique to LCD display designs. The troubleshooting procedures will be structured so as to provide the best generic approach to isolating the cause of the failure. Most repairs are performed by replacing circuit boards. This is especially true for units that are in warranty since the service policies forbid component level servicing in almost all cases. The video and audio processing circuits are virtually identical to those used in other display devices (e.g. CRT and Plasma). Particular attention will be given to the circuits that control and drive the panel. The Key components common to all LCD displays include the LCD panel assembly (there will be 3 of them in a projection unit), a method of passing back lighting through the LCD crystals, and circuits to scale the incoming video data to the resolution of the panel. Regardless of the signal source, the video signal is in a digital format. All analog signal sources are digitized by the initial video process circuits. LCD panels can only accept digital signals. Most designs accept the individual RGB components in an 8 or 10-bit word size. The RGB signal will have been scaled to meet the xed resolution of the panel. This digital RGB data is allocated to the correct pixel position on the panel by the panel logic circuit. Failures occurring with the LCD panel itself or the above mentioned circuits usually manifest themselves in an easily recognizable symptom. The most common are: No picture Missing or fully lit horizontal lines (individually or in groups) Missing or fully lit vertical lines (individually or in groups) Distortion in the displayed video lighting on the panel. Tips will be provided later in this chapter to point out some of the unique symptoms of panel-caused distortions versus those that are usually seen when the video process circuits are at fault. Other failures can occur such as a unit that will not turn on or turns its self off for protection purposes. The latter will usually generate a diagnostic indication that may help in determining what the cause is. Failure of the audio processing and amplifying circuits must also be considered. All of the previously mentioned items are diagnosed in different ways that are unique to the chassis/model design. This chapter is geared towards generic approaches to servicing LCD televisions. Additional chapters in this manual will contain troubleshooting owcharts specically tailored for a model or group of models. Diagnostics procedures that are unique to specic models are best followed with troubleshooting owcharts specic to them. This manual will contain such charts located in individual chapters labeled with the model or chassis they are designed for.

This last bullet can be more difcult to discern since the distortion can be caused by the video process circuits rather than those used to control pixel

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2. LCD Television Troubleshooting

Video Abnormalities Troubleshooting

Video abnormalities can be anything from no video at all, missing lines or sections, unwanted pixel lighting, and severe to subtle distortions. The different scenarios that might be encountered will be classied and practical approaches applied.

Backlighting
All LCD televisions, whether a direct-view or projection type, require a light source be present to pass through the LCD crystals and out to the viewer. In direct-view units the current choice is multiple uorescent tube lamps whose light output is spread by a diffuser panel. Projection units utilize a high-intensity lamp. In Sony LCD projection units, the lamp light is split into red, green, and blue light components. These light components are sent to individual LCD panels for pixel control and recombined for projection to a screen. Since current LCD technology is unable to completely block backlighting, a small amount of light passes through the LCD crystals and can be seen as a dark gray raster. Ambient room lighting will determine how easy this is to see. In most cases it is easier to watch the screen as the unit is being turned off to see if the raster becomes slightly darker. All Sony LCD televisions contain protection circuits to monitor the circuits driving the backlight lamps. If the ballast control circuits or the lamp(s) fail, the unit will usually shut down and display a diagnostics indication. How this is done is unique to each model. Utilizing a troubleshooting owchart for that specic model is the best way to isolate the cause. Verication of backlighting should always be the rst step in isolating a no video condition regardless of the presence of protection circuits.

No video

A true no video condition assumes that none of the various inputs or tuner sources are displaying a picture. As mentioned earlier, it is important to immediately isolate the cause and determine if it lies within the video process or the panel control circuits. All Sony televisions generate what is known as On Screen Display graphics (OSD). Any display of on-screen graphics (such as channel, video input numbers, or customer setup menus) immediately disqualies the panel and the drive circuits as the cause. On-screen graphics can be a powerful troubleshooting tool but its use is unique to the design of the unit. A owchart specic to that chassis/ model should be used.

No Video with Backlighting

If backlighting is conrmed, the next step is to observe for the presence of any on-screen display (OSD) graphics. These are generated by the main microprocessor or video process circuits. The presence of OSD is a clear indicator that the LCD panel and its associated drive circuits are functioning. The focus of attention is now in the video input and process circuits. Use a troubleshooting owchart for the specic model to assist in isolating the problem.

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2. LCD Television Troubleshooting

Distorted Video
Distortions in the video can be a difcult challenge since it can manifest itself in many ways. Fortunately, many of the distortion issues that are caused by the panel control and driver circuits are unique and usually easy to identify. Distortions can be classied into the following groups: Unlit or fully lit rows or columns of pixels Digital distortion across the screen Improper video level Dark or colored spots on the screen

Rows or Columns of Pixels Lit or Unlit

Fully lit rows or columns of pixels are more common in LCD panels than ones that are not lit at all. The horizontal and vertical address lines are controlled by drive circuits that are linked to the panel via exible PC cables. These cables are bonded to the outer edge of the panel. If the bond is lost at one or more of the lines, the control voltage will be lost. This allows the liquid crystals to twist to their normal position and allow full light to pass through. Since an entire line is affected all of the red, green, or blue pixels will light. This is a clear indication of a panel failure since very expensive and specialized equipment is needed to repair the bond. Any unit under warranty will need to have the panel replaced. Figure 2-1 illustrates and example of this failure. Current Sony policy dictates the entire unit be exchanged for direct-view models. On larger LCD panels, policy changes may occur, allowing the replacement of the defective panel in the eld. Always review the current service policy for a particular model by visiting the ESI website.

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2. LCD Television Troubleshooting

FIGURE 2-1 SAMPLE OF LCD PANEL FAILURES CTV-35 9

2. LCD Television Troubleshooting

Digital Distortion Entire Screen

Unless the LCD panel has been damaged in any way, this type of distortion is usually caused by the process circuits for the video signal. The proper step is to isolate the cause to a particular board. The two key circuits for processing video are the initial circuits to perform analog to digital conversion, and another to scale the incoming video data to the panel resolution and allocate that information to the proper pixels. Distortions caused by digital process circuits are unique and, in most cases, easy to identify as to the source. Random points of pixel lighting and loss of detail in the displayed image are examples of distortion caused by the initial video process stages. If this happens, using the OSD functions of the unit can help to verify this. OSD is usually inserted near the end of the digital processing, before it enters the panel scaling circuits. Figure 22 illustrates an example of a digital process failure in the front end of the process circuits. Note how the OSD is unaffected. The OSD has made it clear that there is nothing wrong with the panel or the scaling and drive circuits. Distortions caused by the scaling and panel drive circuits usually generate symmetrical patterns. Erroneous highlight and black level can also occur here since gamma correction is performed at this stage.

FIGURE 2-2 DIC2 CIRCUIT FAILURE

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2. LCD Television Troubleshooting

Improper Video Level

Video level issues can affect one or all of the primary colors. The panel scaling and control circuits are reliant on the initial video process stages to properly reproduce brightness and contrast levels. If an overall picture level problem occurs with white balance appearing normal, suspect the failure in the initial video stages. It is not likely that a failure in the gamma correction or LCD drive circuits will affect all three colors. In situations where one color is at a level so as to affect white balance, the problem can be in the initial video stages or in the panel. White balance shifts on direct-LCD units are not common. If the entire range of a particular color has increased or decreased suspect a problem in the initial video stages since this is where these adjustments are located and stored on to non-volatile memory. Gamma shifts or failures usually cause white balance problems at the extreme low or highlight areas of a particular color. White balance issues with a projection LCD unit are approached in an entirely different manner. Since 3 separate LCD panels are used, it is possible for white balance issues to occur that is not electrical in nature. If drive to one LCD panel were to fail, the symptom would be an extreme white balance shift towards the particular color of the panel that lost drive. Likewise, damage, dust or aging of polarizing lters could cause a drop in one or more of the primary colors.

White Balance
White balance adjustments are provided to vary the output level of the red, green, and blue LCD panels to achieve proper gray-scale of the displayed image. In a direct-view LCD television, the level of each red, green, and blue pixels are varied. Most Sony televisions have more than one white balance setting. Three are most common. They are: Cool, Neutral, and Warm. Neutral is a true white balance. If a test pattern were to be displayed using a stair-step pattern from full white to black, all of the brightness levels of the scale would be true black, white and gray. The Cool setting adds a small amount of blue to give the picture a hot look. Warm contains a small amount of red to soften the intensity of the picture. Adjusting of white balance is only required if the unit has had a board replacement in which the circuits controlling the balance are located. Other situations where white balance will require adjustment include aging of the unit through time, or when someone else has changed the settings.

Adjusting White Balance

The proper procedure for adjusting white balance is covered in the service manual for each model. A color analyzer is required to properly set the X and Y values of each of the color temperature settings. The steps required to perform this adjustment varies from model to model. It also varies between a direct-view and projection unit. Because of this, it would be impossible to cover the requirements in a general sense. Each type of unit has a unique procedure for the initial setting of brightness, contrast, and what color temperature to start with. Some direct-view LCD models have an adjustable backlight that must be set to a certain level. The procedure for reading color balance from the screen also varies for a projection or direct-view model. Many technicians will not have the luxury of carrying a color analyzer. They are expensive ($4000 and up) and require training to use properly. In cases where color balance must be adjusted and an analyzer is simply

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2. LCD Television Troubleshooting

not available, there is a procedure that can be performed that will produce satisfactory results. Although not nearly as accurate, it is better that not doing the adjustment at all. This procedure should only be done if it is absolutely necessary and a color analyzer cannot be acquired. and Contrast to zero. The high-bit data should be in the mid range. Adjust the Blue and Red data to achieve white by adding these colors to the green. The following procedure can be used for a unit when the white balance is signicantly off: 1. With the unit in Neutral, set the brightness level to one-third and the picture level to two-thirds. Input a monochrome stair-step pattern with at least 75IRE at the highest white level. 2. Check that the Green Sub-Contrast and Brightness levels are set to mid-range for the upper-bit data and zero for the lower-bit data. 3. Set the Red upper-bit data for Sub-Contrast and Brightness to mid-range and the lower-bit data to mid-range. 4. Set the Blue upper-bit and lower-bit data for Sub-Contrast and Brightness to zero. The picture will now be a yellowish/green. 5. Adjust the Red Sub-Contrast Low to generate a yellow color at the brightest portion of the test pattern. If you nd that you are reaching the extreme end of the data range (0 255), set the Red Sub-Contrast High up or down one number and try again. 6. Once the bright video level is closest to yellow as possible, repeat the above procedure for the Red Sub-brightness adjustments. 7. When satisfactory yellow is achieved throughout the video range, set the high-bit data for Blue Sub-Contrast and Brightness to midrange. Adjust the low-bit data for each to change the yellow screen to white. If you are at either of the extreme ends of the data ranges (0 255), set the upper-bit data up or down accordingly. 8. Once the Neutral white balance is satisfactory, adjust the Warm white balance in the same way. Add a small amount of extra Red Sub-Contrast and Brightness. Cool is adjusted adding a small amount of extra Blue Sub-Contrast and Brightness data. Although the above procedure can be somewhat subjective, it has worked

Adjusting White Balance Without a Color Analyzer

In cases where a color analyzer is not available, white balance can be aligned by eye. Technicians who are experienced with adjusting CRTbased displays will be familiar with this procedure. They are similar except that CRTs require that the G2 grid (screen) be adjusted to the point of stopping the electron emissions from the cathode at reference black. Drive controls are then adjusted to make each cathode emit the proper level of electrons at high brightness to achieve a white raster. When adjusting an LCD display, there are no cutoff adjustments. In this particular model, the Sub-Contrast adjustments are used to adjust white balance for the bright areas of the screen. The Sub-Brightness adjustments are set for the low-level brightness areas. The best test pattern to use when visually adjusting white balance is a monochrome stair-step pattern versus a 100IRE white screen. This provides a view throughout the range of brightness levels the display will generate. Another signicant difference in the adjustment procedure is starting with the Neutral picture setting. The Warm setting shifts the white balance towards the red end of the scale whereas the Cool setting shifts towards the blue spectrum. By using Neutral, the white balance can be adjusted visually. This provides a reference for the eye so that the Cool mode can be set with the Blue Sub-Brightness and Contrast increased slightly to boost the color temperature to around 9300K. The Warm setting will have more Red Sub-Brightness and Contrast levels to create a white balance in the 6500K range. Neutral should fall into the 8000K level. Be certain to leave the low-bit data settings for the Green Sub-Brightness

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2. LCD Television Troubleshooting

rather well for CRT-based consumer televisions for many years. It is a viable alternative when a color analyzer is impossible to acquire.

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Chapter 3 - KLV-26HG2 Troubleshooting Flowcharts

Initial Contact Flowchart A

A
Start Initial Analysis

KLV-26HG2 Index Troubleshooting Flowchart A

Does unit Turn ON?

Yes

No

GO TO Power-ON Troubleshooting Flowchart B

Is RED LED Flashing?

Red LED ON in Standby Green LED flashes and Glows Steady No

Yes

GO TO Protection Mode Troubleshooting Flowchart C1, 2, 3

Is Video Distorted?
No

Yes

GO TO Video Distortion Troubleshooting Flowchart E

Is Video Present?
Yes

No

GO TO No Video Troubleshooting Flowchart D

Is Audio Present?
Yes

No

GO TO No Audio Troubleshooting Flowchart F

GO HOME No Problem Found Unit Fully Operational

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3. KLV-26HG2 Troubleshooting Flowcharts

Power-ON Troubleshooting Flowchart B KLV-26HG2 Power-ON Troubleshooting Flowchart B B

Unit will Not Turn- ON (No Power)
Press TV POWER Button (Not RemoteControl)
No G1-Board

Check Voltage at CN6006/ Pin 1

Is voltage STBY 5V Present?

No

Yes

Replace B-Board

Is RED LED ON?

Yes

Does GREEN LED light?

Yes

No

Replace G1-Board

Press TV or RemoteConrol POWER Button

Does GREEN LED remain ON?

No

A1-Board Yes

Check voltage at CN4603/Pin 11

Is voltage Panel 12V Present?

No

Yes

Initial Power OK Troubleshoot Video , Panel, or Audio Problem

IMPORTANT LCD Panel and Board part numbers are serial number dependent. Go to appendix and reference serial number range for proper part number of component .

RED LED is Flashing 1.5sec. ON 0.5sec. OFF

G1-Board

Check Voltage at CN6006/Pin 3

Check Voltage at CN2801/Pin 23

A1-Board

Replace B-Board

No

Is voltage 3.2V Present?

Yes

Is voltage 3.2V Present?

Replace B-Board

Replace A1-Board

Replace G1-Board

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3. KLV-26HG2 Troubleshooting Flowcharts

Protection Mode Troubleshooting Flowchart C1

KLV-26HG2 Protection Mode Troubleshooting Flowchart C-1 C-1

Unit Shuts OFF RED LED Flashing NOTE: All voltages are measured prior to unit shutdown IMPORTANT LCD Panel and Board part numbers are serial number dependent. Go to appendix and reference serial number range for proper part number of component.

0.5sec. ON 1.5sec . OFF LCD Panel

Check Voltage At CN6003/ Pins 13

2sec. ON 2sec . OFF LCD Drive

Check Voltages At CN1003/Pins 18 & 22-25

B-Board

G1-Board

Is Voltage 16.5V Present? No

Yes

Check Voltage At CN4603/ Pin 24

A1-Board

Are voltages Pin 18 - 5V Pins 22-25 - 3.3V Present? Yes

No

Replace A1-Board NOTE: Confirm Power Supply operation on both the G1 & A1 boards reference Flowchart B

Replace G1-Board

Is Voltage 3.3V Present? Yes

No

Replace B-Board

Replace B-Board

Replace LCD Panel Assembly

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3. KLV-26HG2 Troubleshooting Flowcharts

Protection Mode Troubleshooting Flowchart C2

IMPORTANT LCD Panel and Board part numbers are serial number dependent. Go to appendix and reference serial number range for proper part number of component .
1sec. ON 1sec. OFF Temperature
NOTE: Check that the TV is not near other devices that may cause a rise in temperature. Such as, home heating systems. Confirm acceptable local external environment temperature

C-2
Unit Shuts OFF RED LED Flashing

KLV-26HG2 Protection Mode Troubleshooting Flowchart C-2

NOTE: All voltages are measured prior to unit shutdown

1.5sec . ON 0.5sec. OFF Power Supply

Check Voltage at CN6003/ Pin 13

Check Voltage at CN4603/ Pin 20

A1-Board

G1-Board

Is voltage 3V Present?
No

No

Replace A1-Board

Is temperature < 75 degrees Celsius Present? Yes

No

Move TV into an acceptable environment and Re-Test

Is Voltage 16.5V Present? Yes Check Voltage at CN4601/ Pins 5-7

Replace G1-Board

Yes Check Voltage at CN4603/ Pin 19

A1-Board

Excessive temperature to the touch Is Replace Temperature No of LCD Panel LCD Panel only warm to the Assembly touch? Normal temperature to Yes the touch

A1-Board

Is voltage 2.75V Present?

No

No

Replace A1-Board

Replace B-Board

Is voltage 6.8V Present?

Yes

Replace G1-Board

Yes

Replace B-Board

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3. KLV-26HG2 Troubleshooting Flowcharts

No Video Troubleshooting Flowchart D

D
No Video

KLV-26HG2 No Video Troubleshooting Flowchart D

IMPORTANT LCD Panel and Board part numbers are serial number dependent. Go to appendix and reference serial number range for proper part number of component.

Is Video Missing on All Inputs ? 1,2,3 etc.

No

Yes

Check Memory Stick Input

Is Voltage 12V Present?

Yes

No

Replace A1-Board

Check External Device and Separate Connections Swap Devices and Connections

Is Video or Pictures Displayed?

No

Replace A1-Board

Yes

Turn ON User Menu TV OK Repair External Yes Devices or Connections and Re-Test Are External Devices and Connections OK?
No

Check LVDS Cable Connections between B Board & LCD Panel Assb.

Does User Menu Display?

No

Yes

Replace B-Board

LVDS Cable Connections OK?

Yes

No

Repair LVDS Cable Connection and Re-Test

G1-Board

Check Voltage at CN6003/ Pins 5-7

B-Board

Replace A1-Board

Yes

Is Voltage 6V Present?

Check Voltage at CN5801/ Pins 1&2

Replace LCD Panel Assembly

No

Replace G1-Board

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3. KLV-26HG2 Troubleshooting Flowcharts

Video Distortion Troubleshooting Flowchart E

KLV-26HG2 Video Distortion Troubleshooting Flowchart E E

Video Distorted
Check Memory Stick Input
Is Distortion Stationary Missing Horizontal or Vertical Lines. Or Missing Pixels?

No

Is Distortion on All Video Inputs ? 1,2,3 etc.

No

Yes

No

Replace A1-Board

Is Memory Stick Video or Pictures Distorted?

Yes

Replace B-Board

Yes

TV OK Repair External Bad Devices or Connections

Check External Device and Connections Swap Devices and connections Good

Turn ON USER MENU

Replace LCD Panel Assembly

Replace B-Board

No

Is Distortion in USER MENU?

Yes Video 1, 2 Distorted Video 3, 4 OK Video 1, 2 OK Video 3, 4 Distorted

Replace B-Board

Replace A1-Board

IMPORTANT LCD Panel and Board part numbers are serial number dependent. Go to appendix and reference serial number range for proper part number of component.

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3. KLV-26HG2 Troubleshooting Flowcharts

No Audio Troubleshooting Flowchart F

F
NOTE: Confirm all DC Voltages to circuit boards before replacing No Audio (Speaker Outputs)

KLV-26HG2 No Audio Troubleshooting Flowchart F

Is Audio Missing on All Inputs ? 1,2,3 etc.

Yes

No

Check External Devices and Connections Swap Devices and connections Good

Bad

TV OK Repair External Devices or Connections

No Audio Tuner Input **ONLY**

Replace TU-Board

Check Voltage at CN4601/ Pins 1&2

Check Individual Audio Inputs

No Audio Memory Stick Input **ONLY**

Replace MSX & MSBoard

Replace G1-Board

No

Is Voltage 12V Present?

Yes

No Audio Inputs 1 **ONLY**

Replace U1-Board

Check Speaker Connections on A1-Board

No Audio Input 2 **ONLY**

Replace H2-Board

Replace A1-Board

Yes

Connections OK?
No

No Audio Inputs 3 **ONLY**

Replace A1-Board

IMPORTANT LCD Panel and Board part numbers are serial number dependent. Go to appendix and reference serial number range for proper part number of component .

Repair Speaker Connections

No Audio Input 4 **ONLY**

Replace UD-Board

CTV-35

20

Chapter 4 - KLV-32M1 Troubleshooting Flowcharts

Initial Contact Flowchart A

A
Start Initial Analysis

KLV-32M1 Index Troubleshooting Flowchart A

Does unit Turn ON?

Yes

No

GO TO Power-ON Troubleshooting Flowchart B

Is RED LED Flashing?

Red LED ON in Standby Green LED flashes and Glows Steady No

Yes

GO TO Protection Mode Troubleshooting Flowchart C1 & 2

Is Video Distorted?
No

Yes

GO TO Video Distortion Troubleshooting Flowchart E

Is Video Present?
Yes

No

GO TO No Video Troubleshooting Flowchart D

Is Audio Present?
Yes

No

GO TO No Audio Troubleshooting Flowchart F

GO HOME No Problem Found Unit Fully Operational

CTV-35

21

4. KLV-32M1 Troubleshooting Flowcharts

Power-ON Troubleshooting Flowchart B

B
Unit will Not Turn- ON (No Power)

KLV-32M1 Power-ON Troubleshooting Flowchart B

Press TV POWER Button (Not RemoteControl)
GL-Board

AU-Board

Check Voltage at CN651/Pin 14

Check connections CN7000 & CN5504

Is RED LED ON?

Yes

No

Does GREEN LED light?

Yes

No

Is voltage STBY 5V Present?

No

Yes

Connections OK?
Yes

No

Repair connections

Press TV or RemoteControl POWER Button

How many Initial Relay Clicks are heard? 0 or 1 0

GL-Board

Replace GL-Board A-1052-705-A 1

Replace BL-Board A-1052-703-A

Check Voltage at CN651/Pin 15

Does GREEN LED remain ON?

No

Yes

Check voltage at CN5504/Pin A 43

Replace GL-Board A-1052-705-A

Yes

Is voltage 3.2V Present?

No

RED LED is Flashing 1.5sec. ON 0.5sec. OFF

Is voltage Panel 5V Present?

No

Yes

Initial Power OK Troubleshoot Video , Panel, or Audio Problem

Replace BL-Board A-1052-703-A

Replace AU-Board A-1071-844-A

Replace BL-Board A-1052-703-A

CTV-35

22

4. KLV-32M1 Troubleshooting Flowcharts

Protection Mode Troubleshooting Flowchart C1 KLV-32M1 Protection Mode Troubleshooting Flowchart C-1
C-1
Unit Shuts OFF RED LED Flashing NOTE: All voltages are measured prior to unit shutdown

0.5sec. ON 1.5sec. OFF LCD Panel

Check Voltage At CN652/ Pins 1-5

2sec. ON 2sec. OFF LCD Drive

Check Voltages At CN1001/Pins B45 & A47

BL-Board

GL-Board

Is Voltage 16.5V Present? No

Yes

Check Voltage At CN652/ Pin 12

GL-Board

Are voltages B45 - 5V A47 - 3.3V Present? Yes

No

Replace AU-Board A-1071-844-A NOTE: Confirm Power Supply operation on both the GL & AU boards reference Flowchart B

Replace GL-Board A-1052-705-A

Is Voltage 3.3V Present? Yes

No

Replace BL-Board A-1052-703-A

Replace BL-Board A-1052-703-A

Replace LCD Panel 1-805-640-11 Assembly

CTV-35

23

4. KLV-32M1 Troubleshooting Flowcharts

Protection Mode Troubleshooting Flowchart C2

C-2
Unit Shuts OFF RED LED Flashing

KLV-32M1 Protection Mode Troubleshooting Flowchart C-2

NOTE: All voltages are measured prior to unit shutdown

1sec . ON 1sec. OFF Temperature

NOTE: Check that the TV is not near other devices that may cause a rise in temperature. Such as, home heating systems. Confirm acceptable local external environment temperature

1.5sec. ON 0.5sec. OFF Power Supply

Check Voltage at CN651/ Pins 5-8

Check Voltage at CN1001/ pin A47

BL-Board

GL-Board

Is voltage 8.5V Present?

No

No

Replace AU-Board A-1071-844-A

Is temperature < 75 degrees Celsius Present? Yes

No

Move TV into an acceptable environment and Re-Test

Is Voltage 10.5V Present? Yes Check Voltage at CN1001/ Pin B40

Replace GL-Board A-1052-705-A

Yes Check Voltage at CN652/ Pins 1-5

GL-Board

Excessive temperature to the touch Is Replace Temperature No LCD Panel of LCD Panel 1-805-640-11 only warm to the Assembly touch? Normal temperature to Yes the touch

BL-Board

Replace BL-Board A-1052-703-A

Is voltage 8.5V Present?

Yes

No

Replace AU-Board A-1071-844-A

Does voltage Increase to 20V before shutdown?

Yes

No

Replace BL-Board A-1052-703-A

Replace GL-Board A-1052-705-A

CTV-35

24

4. KLV-32M1 Troubleshooting Flowcharts

No Video Troubleshooting Flowchart D KLV-32M1 No Video Troubleshooting D Flowchart D

No Video

Is Video Missing on All Inputs ? 1,2,3 etc.

No

Yes

Check Voltage at CN9302/ Pin 25

ULU-Board

Does USER MENU Display?

No

Yes

Replace BL-Board A-1052-703-A

Check External Devices and Separate Connections Swap Devices and Connections

Is Voltage 9V Present?
Yes

No

Replace AU-Board A-1071-844-A

Check Voltage at CN4501/ Pins 26-30

TV OK Repair External Yes Devices or Connections and Re-Test

Are External Devices and Connections OK?

No

Check for analog component signals on CN9303/ Pins 1,3,5

Is Voltage 5V Present?
Yes

No

Replace AU-Board A-1071-844-A

ULU-Board

Check Voltage at CN9302/ Pins 17-18

Are signals Present?

Yes

No

Replace ULU-Board A-1052-705-A

Check LVDS Cable Connections between BL Board & LCD Panel Assb.

Replace ULU-Board A-1052-705-A

Yes

Is Voltage 5V Present?

No

Replace AU-Board A-1071-844-A

Turn ON USER MENU

LVDS Cable Connections OK?

Yes

No

Repair LVDS Cable Connection and Re-Test

Replace LCD Panel 1-805-640-11 Assembly

CTV-35

25

4. KLV-32M1 Troubleshooting Flowcharts

Video Distortion Troubleshooting Flowchart E KLV-32M1 Video Distortion Troubleshooting Flowchart E

E
Video Distorted
Turn ON USER MENU

Is Distortion on All Video Inputs ? 1,2,3 etc.

No

Yes

Is Distortion in USER MENU?

No

Replace BL-Board A-1052-703-A

Yes

TV OK Repair External Bad Devices or Connections

Check External Devices and Connections Swap Devices and connections Good

Is Distortion Stationary Missing Horizontal or Vertical Lines. Or Missing Pixels?

No

Replace BL-Board A-1052-703-A

Yes

Video 1,2,3, Distorted Video 4, 5 OK

Video 1,2,3, OK Video 4, 5 Distorted

Replace LCD Panel 1-805-640-11 Assembly

Replace BL-Board A-1052-703-A

Replace ULU-Board A-1052-705-A

CTV-35

26

4. KLV-32M1 Troubleshooting Flowcharts

No Audio Troubleshooting Flowchart F

F
No Audio (Speaker Outputs)

KLV-32M1 No Audio Troubleshooting Flowchart F

NOTE: Confirm all DC Voltages to circuit boards before replacing
No

Is Audio Missing on All Inputs ? 1,2,3 etc.

Yes

Check External Devices and Connections Swap Devices and connections Good

Bad

TV OK Repair External Devices or Connections

Check Center Speaker Input Check Voltage at CN9302/ Pin 25

Check Individual Audio Inputs

Is Audio Present at Speakers?

No

Yes

No Audio Inputs 1 & 2 **ONLY**

Replace ULU-Board A-1052-705-A Replace H3-Board A-1073-555-A Replace ULU-Board A-1052-705-A Replace P-Board A-1052-776-A

Check Speaker Connections on AU-Board

Is Voltage 9V Present?
No

Yes

Replace ULU-Board A-1052-705-A

No Audio Input 3 **ONLY**

Replace AU-Board A-1071-844-A

Yes

Connections OK?
No

Replace AU-Board A-1071-844-A

No Audio Inputs 4 **ONLY**

Repair Speaker Connections

No Audio Input 5 **ONLY**

No Audio Tuner Input **ONLY**

Replace TUNER 8-598-593-60

CTV-35

27

Chapter 5 - KDL-32/42XBR950 Troubleshooting Flowcharts

Initial Contact Flowchart A

A
START

KDL32/42XBR950 Initial Contact Flowchart A

Does Unit Turn On?

No

Go To No Power Yes Troubleshooting Flowchart B

Is Video Normal?

No

Go To Video Troubleshooting Flowchart D

Yes

Does Timer LED Ever Flash Red? No

Yes

Go To Protect Troubleshooting Flowchart C No

Audio Present ?

No

Go To Audio Troubleshooting Flowchart E

Yes

Does Video Appear ? Yes

No

Go To Video Troubleshooting Flowchart D

FINISHED

CTV-35

28

5. KDL-32/42XBR950 Troubleshooting Flowcharts

No Power Troubleshooting Flowchart B

B
Unit Does Not Turn On

KDL32/42XBR950 No Power Troubleshooting Flowchart B

Standby LED Lit on Media Box ?

No

Yes

Flashing Orange ?
Yes

Turn Unit On

Replace Media Receiver Unit

Standby LED on Panel Lit ?

No

Check Panel Has AC Power Replace G Board

RED

Led Flashing ?
GREEN

Go to Diagnostics Troubleshooting Flowchart B

Yes

Flashing Orange ?
No

Yes

Communication Error . Check A/V Cables

Steady Green A/10 Seconds?

Yes

>10sec

HDCP Key Error Media Receiver or DES Board on Panel

Flashing Red?

Yes

Go to Diagnostics Troubleshooting Flowchart B

Power Circuits OK

CTV-35

29

5. KDL-32/42XBR950 Troubleshooting Flowcharts

Protection Mode Troubleshooting Flowchart C

C
Protect Mode

KDL32/42XBR950 Protect Mode Troubleshooting Flowchart C

Standby LED Flashing Red?

No

Unit Not In Protect Moded

Yes See Diagnostics Table

KDL32/42XBR950 SELF-DIAGNOSTICS DISPLAY

MEDIA RECEIVER STEADY RED STEADY GREEN RED FLASHING 9X RED FLASHING 9X RED FLASHING 9X RED FLASHING 9X RED FLASHING 10X RED FLASHING 8X RED FLASHING 6X RED FLASHING 4X ORANGE FLASHING ORANGE FLASHING NO LIGHT DISPLAY UNIT STEADY RED STEADY GREEN RED/GREEN FLASHING RED FLASHING 7X RED FLASHING 6X RED FLASHING 4X STEADY RED STEADY RED STEADY RED STEADY RED ORANGE FLASHING NO LIGHT ORANGE FLASHING POSSIBLE CAUSE NORMAL - UNIT IN STANDBY NORMAL - UNIT POWERED ON LCD BACKLIGHT OR INVERTER FAILURE DC DETECT ON SPEAKER LINES LOW B+ DETECT EXCESSIVE PANEL TEMPERATURE OVER-VOLTAGE DETECT OVER-VOLTGE DETECT LOW-VOLTAGE DETECT FAN ROTATION ERROR MEDIA CABLES UNPLUGGED NO POWER TO DISPLAY NO POWER TO MEDIA RECEIVER REMEDY NONE NONE REPLACE LCD PANEL K BOARD (32") K1 BOARD (42") REPLACE G BOARD REPLACE G BOARD REPLACE MEDIA RECEIVER REPLACE MEDIA RECEIVER REPLACE MEDIA RECEIVER REPLACE MEDIA RECEIVER CHECK MEDIA CABLES GO TO NO POWER FLOWCHART REPLACE MEDIA RECEIVER

CTV-35

30

5. KDL-32/42XBR950 Troubleshooting Flowcharts

Video Troubleshooting Flowchart D

KDL32/42XBR950 Video Troubleshooting Flowchart D

Video Problem

NOTE: The backlight should be on . The unit normally shuts down and goes into panel alarm protect .

Video Present ?

No

Panel Backlight ON?

Yes

Can OSD Be Displayed?

No

DES Board PN A1302861 A or Media Receiver

Yes

No

Yes

Replace Panel PN T99861283 (32") T99861284 (42")

Media Receiver Unit PN T99861282

Distortion In Video?
No

Yes

DONE

CTV-35

31

5. KDL-32/42XBR950 Troubleshooting Flowcharts

Audio Troubleshooting Flowchart E

KDL32/42XBR950 Audio Troubleshooting Flowchart E

Audio Problem

Audio Heard ?

No

Standby LED Blinking 7X?

No

Audio Problem All Inputs?

Yes

DES Board PN a1302861 A K Board (32") PN A1405907 C K1 Board (42") PN A1410280 A

Yes

Yes

No

K Board (32") PN A1405907 C K1 Board (42") PN A1410280 A

Media Receiver Unit PN T99861282

Yes

Distorted?

No

DONE

CTV-35

32

Appendix
KLV-26HG2 LCD Panel & Board Part# per Unit Serial Number

CTV-35

Appendix

KLV-26HG2 LCD Panel & Board Part# per Unit Serial Number Cont.

CTV-35

Appendix

KLV-26HG2 Board Location

LCD Logic Board (under G1-Board; Under sheild) G1-Board

Backlight Inverter Board (under Sheild) H1-Board A1-Board U1-Board MSB-Board MSX-Board TU-Board

H3-Board

MS-Board

B-Board

UD-Board

H2-Board

Backlight Return Lines KLV-26HG2 Board Location

CTV-35 3

Appendix

KLV-32M1 Board Location

LCD Logic Board (under shield ) Backlight Inverter Board (under shield ) BL-Board

Backlight Return Lines (under shield )

GL-Board AU-Board

ULU-Board H1-Board

H3-Board H2-Board (behind ULU -Board)

KLV-32M1 Board Location

P-Board (under shield )

CTV-35

Appendix

KDL-32/42XBR950 Panel Board Location

KDL-32/42XBR950 Board Location

CTV-35

Appendix

KLV-26HG2 Protection Mode Indications and Failure Areas

KLV-32M1 Protection Mode Indications and Failure Areas

CTV-35

Appendix

KDL-32/42XBR950 Protection Mode Indications and Failure Areas

CTV-35

Appendix

KLV-26HG2 Block Diagrams

Power Supply

G1 Board

CN6004

A1 Board
To Inverter Board
CN4601 PS4601 IC4601 Secondary Power Supply CN4603 Q4605
1 11 23

1 \ 16.5V 5

MSB Board
3.3V Reg

AC Input

F601

D6000 IC6002 Primary Power Supply Q6007 PH6001 Q6007 IC6001 Standby 5V Power Supply

CN6003 16.5V 13 6.8V 17V 33V 17V

5 \ 7 1 \ 2 11

Power 3 3.2V 24 from B-Board 3.2V 25 Power 4 from B-Board CN2801

PS4602 CN4601
5 \ 7 1 \ 2

13

3.3V to B-Board Memory Stick

D3.3V to B-Board 12V Panel Volage to Logic Board Power 2 from B-Board 9V to B-Board

CN2801 Q4606 9V Reg

9

3.2V

5V Reg 9V Reg
8

D5V to B-Board

Audio Circuits Audio

CN4603

STBY 5V

PS7001 Amplifier
11 3 1

3.2V

Power 1 (ON) from B-Board STBY 5V to B-Board Main Micro

PS6450

CN6006

30V Reg

Tuner Board

KLV-26HG2 Power Supply Overall Block

CTV-35

Appendix

Protection Circuits
G1-Board IC6002 Primary Power Supply
UNREG 6V CN6003 5 - 7 CN4601 5 - 7 16.5V
13

LCD Panel Assemble Backlight Inverter Board

B-Board
CN4603
25 24 21

13

CN4604 4 3.1V Q4604

D4607

4V

CN1003 1 Panel Detect

2 5

13V

3.3V 16.5V

Backlight DC IN_ALERT

IC4603 5V Reg

R4644 Drive 16 Output

Q4603 12V Reg Q4605 Panel 12V Switch

D4611 R4642

3V R4645

20

5V ALERT

IC1006 Main Micro

IC4601 Scondary Power Supply

Power 12 Good

IC4602 9V Reg

D4612 R4643 2.75V

19 7

3.3V ALERT

A1-Board KLV-26HG2 Protection Circuits

I2C

UART

IC1002 Temp

IC7503 Scan Converter

CTV-35

Appendix

Video Processing
9V

A1-Board
VID VID 9V

B-Board IC3600
V-Chip
G R B 3.3V V-Chip OSD 1080i, 720p, 480p

Video 1 Video 2 RF DVI

U1-Board H2-Board TU-Board UD-Board IC2505

Switcher

IC2803
Switcher

Y/CV C

NOTE: DRC 1.8V & 3.3V

J3307 B-Y J3308 R-Y J3309 Y X5001 14.32MHz

Y/CV

480i

IC3302
DRC

IC2511
Switcher
Y CB CR

C/CB CR MS

IC3007
CCP2

3.3V 2.5V MS

Component

I2C CCP_SW

Scan Converter
UART

IC7503

3.3V 2.5V User & Service Mode OSD Generator

X5801 33MHz X5802 100MHz

5V

I2C (MS) Digital Component Signal

IC1006
Main Micro
3.3V

LCD Drive

IC5802

MSX Board Memory Stick Interface

MS Board Memory Stick Processing

Memory Stick OSD Generator

LVDS TX

IC5804

2.5V 3.3V

LCD Panel Assemble KLV-26HG2 Video Processing

CTV-35

10

Appendix

Audio Processing
HP-Mute From B-Board

H2Board Headphone Output

A1-Board
5V

Q7001 Q7002

L 9V 12V

IC7002 HP Amp IC7400 Comparato r

9V

Video 1 Video 2 RF

U1-Board H2-Board TU-Board UD-Board

R R R L 9V

L/R L/R L/R R

R L PS7001

Q7005 9V Q7006

12V R L

J7004 Audio Var/Fix Output

IC2803 IC2801
Switcher
R

IC7002
Audio Control

DVI

Switcher

Audio Processor

IC7011

IC7007
Audio Amplifier

Q7018 Q7019
9V L

Q7007

Component

L L

IC2802
Switcher

P-Mute From Secondary Power Supply IC4601

MS Board Memory Stick Processing

SP-Mute From B-Board

MSX Board Memory Stick Interface

KLV-26HG2 Audio Processing

CTV-35

11

Appendix

KLV-32M1 Block Diagrams

Power Supply

GL-Board
RY601

CN652
1 \ 5

To Inverter Board Power 3 from B-Board

3.2V CN5504
B38

AU-Board
CN5504 IC7002 Secondary Power Supply Q7003 Q7002
A47 A43 B39 3.2V B45

16.5V D6000

Power 4 from B-Board

5 \ 8 1 \ 2 12

3.2V A38
5 \ 8

D3.3V to BL -Board 5V Panel Voltage

AC Input

F601 TH601 17V

IC621 10.5V Primary Power Supply 30V 33V Q661

Power 2 from B-Board D5V to BL -Board Reg 9V to BL -Board Reg 5V to ULU -Board

9V Reg PS7000
1 PS8500 \ 2

9V Reg 5V Reg

AU9V (Audio)

B44 17

STBY 5V

CN5500

PH662 Q681 IC661 Standby 5V Power Supply

15

Audio Amplifier
30V Reg

3.2V

12

Tuner
CN5504

PS7001

15 14

A39 A50

STBY 5V

Power 1 (ON) from BL-Board STBY 5V to BL-Board Main Micro

14

CN651

CN7000

KLV-32M1 Power Supply Overall Block

CTV-35

12

Appendix

Protection Circuits
GL-Board IC621 Primary Power Supply
UNREG 10.5V

CN652
11

LCD Panel Assemble Backlight Inverter Board

3.2V 4.8V CN1004 Backlight 2
1

D702 6.2V CN653 1

2

12

BL-Board

CN651

5-8

Panel Detect

IC7001 9V Reg IC7000 9V Reg

9V R5583 D5504 R5580

8.5V

CN1001 DC-IN ALERT B40 D1002 5.6V

AU9V

PS7000

IC7003 5V Reg

IC7005 5V Reg

R5582 R5505

3V

A41

5V ALERT

IC1002 Main Micro

IC7002 17 Scondary Power Supply 29

27

19

Q7001 D5VV SW

D5505 R5581 D7003 5.6V

Q7003 Panel 5V SW

4.9V

A43

Panel 5V

Q7000 D3.3V SW

3.3V D7002 3.9V

A47

3.3V ALERT
I2C UART

AU-Board

IC1002 Temp

KLV-32M1 Protection Circuits

IC7503 Scan Converter

CTV-35

13

Appendix

Video Processing
9V

ULU-Board
VID Y/CV C VID

BL-Board IC2003
V-Chip
G R B 3.3V V-Chip OSD 1080i, 720p, 480p NOTE: DRC 1.8V & 3.3V

Video 1 Video 2 Video 3 H3-Board

IC9602
Switcher

9V Y/CV C/CB

480i

IC3002
DRC

AU-Board RF Tuner

IC2006
CCP2

3.3V 2.5V

J3007 B-Y J3008 R-Y J3009 Y X4001 14.32MHz

IC9801

CR

Switcher
I2C

Scan Converter
UART

IC4007

3.3V 2.5V User & Service Mode OSD Generator

HDMI

P-Board IC9800
Switcher

Y CB CR CCP_SW

Component Input

IC1002
Main Micro
3.3V

LCD Drive

IC4502

X4501 33MHz X4502 100MHz

5V I2C

LVDS TX

IC4504

2.5V 3.3V

LCD Panel Assemble KLV-32M1 Video Processing

CTV-35

14

Appendix

Audio Processing
HP-Mute From BL-Board EQ SW From BL-Board

ULU-Board
9V

AU-Board
Mute Q8603 Q8604
R L

Headphone Out Video 3

H3-Board Video 1 Video 2

L/R

IC8601 HP Amp Mute

9V

L/R L/R L/R 9V R R

9V 9V
IC830 0 EQ IC830 1 Amp

Q8601 Q8602

9V

9V

9V
IC8302 Switch IC8303 Switch

RF

TU-Board P-Board

IC9602
Switcher
R

R L

IC8001
Audio Selector
R L

IC800 2 Amp

HDMI

Audio Processor

IC8100

IC9600

Switcher
L

Q8002

Center Speaker SW1 Center Speaker SW2

9V

Q8300

IC850 0 Amp

9V

Component

IC9601

9V L

Switcher

Q8001 IC8602 Amp

Mute

Audio Var/Fix Output Center Speaker Input

J9302 TB9300

IC8600 Switch

Audio Q8700 Amplifier

PS8500 30V SP-Mute From BLBoard

IC8501

9V

9V

KLV-32M1 Audio Processing

CTV-35

15

Appendix

KDV-32/42XBR950 Block Diagrams

Overall System Block Diagram
MEMORY STICK INPUT

G BOARD

QH BOARD

G1 BOARD (32") G2 BOARD (42")

QT BOARD COMPOSITE VIDEO 1~3 COMPONENT VIDEO 5 & 6 A BOARD

QM BOARD K BOARD (32") K1 BOARD (42") DIC2 BOARD

AUDIO DATA (BLACK CONNECTOR)

DVI INPUT FRONT AND REAR iLINK

UD BOARD M BOARD
VIDEO DATA (WHITE CONNECTOR)

DES BOARD TO LCD PANEL LDM32/4210 LCD DISPLAY

MDB-XBR950L MEDIA RECEIVER BOX

FIGURE 1-1 - KDL32/42XBR950 OVERALL BLOCK DIAGRAM CTV34.1-1

2/10/05

CTV-35

16

Appendix

LCD Panel Power Supply

1

16.5V T6200 D6300 RY6001

AC IN

2 3 4 5

RY6000 STBY 6V

D6000 SW 24V

PFC CIRCUIT

CONVERTER IC6200 , Q6200 , Q6201

D6301

CN6300

T6201 D6302 PFC LVP PROT 24V OVP 24V LVP T6202 D6304 D6305 KDL42XBR950 ONLY D6303

24V

1 2 3

RELAY LATCH Q6402 , Q6403

CN6301

PWR_ON H CONV IC6500 D6500 T6500 D6504 TH6000 STBY 6.5V

2 3 4 4 9

CN6302 G1 BOARD (32") G2 BOARD (42")

FIGURE 1-3 - DISPLAY POWER SUPPLY

CTV34.1-3

7/11/05

CTV-35

17

Appendix

Audio Processing
CN5005 CENTER SPEAKER IN RELAY

K2 BOARD (42" ONLY)

RELAY

AUDIO DATA FROM MEDIA RECEIVER

IC3102 IC3103 LVDS RX SPDIF TX DES BOARD

IC5001 SPDIF TO PCM CONVERTER

IC5002 PCM TO PWM PROOCESS

IC5003 AUDIO AMPLIFIER

K BOARD (32") K1 BOARD 42")

Q5004 ~ 5007 DC DETECT

FIGURE 1-5 - AUDIO PROCESSING

CTV34.1-5

7/11/05

CTV-35

18

and i.Link are trademarks of Sony Electronics

CTV-35

2005 Sony Electronics, Inc. EMCSA - A Service Company 1 Sony Drive Park Ridge, New Jersey 07656 Reproduction in whole or part without written permission is prohibited. All rights reserved

6/29/05