BO CO THU HOCH CNG VIC TI S:

Ngy: 08/06/2013
NH MY SI
Trang: 1/40
````

Knh gi : Phng Nhn s - Cng ty C phn Dt May Hu

Ti tn l: Nguyn Thn Qunh Nhi, c nhn vo k hp ng th vic ti
Phng Nhn s, thuc Cng ty C phn Dt May Hu, t ngy 28/05/2013.
V tr th vic: Nhn vin
Ti c phn cng lm nhng cng vic theo s hng dn ca Trng
Phng Nhn s cng vi s quan tm, gip ca Gim c, Ph Gim c, cc
Anh Ch lm vic nh my Si, nh my Dt Nhum, nh my May t ngy
28/05/2013 n ngy 28/07/2013, ti tm hiu v nhng ni dung sau:
I. Nh my Si
1. Cc loi nguyn liu sn xut si
2. Quy trnh cng ngh sn xut si, phng php cn i dy chuyn si
3. Chc nng, nhim v, cu to ca cc thit b si
4. Cc ch tiu cht lng si
5. Cc dng sa cha thit b si
6. Quy ch t chc ca nh my Si
7. Phng n phn phi tin lng ca nh my Si
II. Nh my Dt Nhum
1.
2.
3.
4.
5.
6.
7.
8.

Cc loi nguyn liu sn xut Dt Nhum

Cc loi mu, quy trnh thc hin cc loi mu vi.
Quy trnh cng ngh sn xut Dt Nhum
Chc nng, nhim v, cu to ca cc thit b Dt Nhum
Cc dng li thng gp ca vi thnh phm.
Cc dng sa cha thit b Dt Nhum
Quy ch t chc ca nh my Dt Nhum
Phng n phn phi tin lng ca nh my Dt Nhum

III.

Nh my May

1. Cc loi nguyn liu sn xut hng may

BO CO THU HOCH CNG VIC TI S:

Ngy: 08/06/2013
NH MY SI
Trang: 2/40
````

2. Cc loi mu, quy trnh may mu

3. Quy trnh cng ngh sn xut hng may, phng php cn i dy chuyn may
4. Chc nng, nhim v ca cc thit b may
5. Cc dng li ti ch hng may thng gp
6. Cc dng sa cha thit b may
7. Quy ch t chc nh my May
8. Phng php phn phi tin lng nh my May.

BO CO THU HOCH CNG VIC TI S:

Ngy: 08/06/2013
NH MY SI
Trang: 3/40
````

PHN I. GII THIU CHUNG

Cng ty c phn Dt - May Hu (Huegatex) l thnh vin ca Tp on Dt May
Vit Nam. Cng ty chuyn sn xut, kinh doanh, xut nhp khu cc sn phm si, vi
dt kim, hng may mc; nguyn ph liu, thit b ngnh dt may... Doanh thu hng nm
trn 1.000 t ng, trong xut khu hn 50%.
1. Nh my Si: c trang b ng b 03 dy chuyn thit b nhp khu t c,
Thy S, Nht Bn vi hn 60.000 cc si, sn lng hng nm trn 11.200 tn si,
trong ch yu l cc loi si PE, si PECO, si Cotton chi th v chi k chi s t
Ne 16 n Ne 60.
2. Nh my Dt- Nhum: c trang b ng b cc thit b dt kim, nhum, hon
tt nhp khu t c, Thy S, i Loan, vi sn lng vi dt kim hng nm l 1.500
tn.
3. Nh my May: Vi 50 chuyn may, c trang b cc my may hin i nyhp
khu t Nht Bn, i Loan, vi sn phm chnh l o T- shirt, Polo- shirt, o Jacket,
qun Short, qun o tr em v cc loi hng may mc khc lm t vi dt kim v dt
thoi. Sn lng hng nm ca nh my t gn 9 triu sn phm.
4. X nghip C in chuyn vn hnh chuyn ti trm 110/6 KV, gia cng c kh;
sa cha v xy dng cc cng trnh ph cho cc nh my thnh vin.
Sn phm ca Huegatex hin nay ang c xut khu sang M, Nht Bn, EU, i
Loan, Hn Quc (i vi hng may mc); Th Nh K, Ai cp, B o Nha (i vi
sn phm si) v c bn rng ri trn th trng ni a. Sn phm cng ty nhiu
nm c bnh chn hng Vit Nam cht lng cao, gii thng Sao vng t Vit v
cc gii thng khc.
Huegatex c mt i ng cn b qun l, cn b k thut v cng nhn lnh ngh,
to ra sn phm p ng mi yu cu ca khch hng. Cng ty ang p dng h thng
qun l cht lng ISO 9001: 2008. Bn cnh , chng ti cng c chng nhn v
Trch nhim tun th cc tiu chun x hi trong sn xut hng may mc (SA-8000)
ca cc khch hng ln ti M nh: Perry Ellis, Sears, Hansae, Li & Fung, JC Penny,

BO CO THU HOCH CNG VIC TI S:

Ngy: 08/06/2013
NH MY SI
Trang: 4/40
````

PHN II. NI DUNG CHNH

A. NH MY SI
I. Cc loi nguyn liu sn xut si
1. X bng: t bng t nhin, nhp khu ch yu t chu Phi, Trung Quc, n ,
M.
u im ca x bng: c mn mng, mm mi, tnh chu nhit, ht nh m tt,
khng gy d ng vi c th con ni.
X bng c mt s tnh cht nh: chiu di si, mnh, bn, chin, cha
tp v im tt
Nhc im: d nhu, d bm bn, d chy
2. X Poliester: loi x ny c nhiu tnh cht qu nh khng b nhu trng thi kh
v t, kh nng n nh kch thc, hnh dng, np gp tt, bn cao. X
Polyester c tnh phc hi tt khi ko hoc nn, bn nhit cao.
II. Quy trnh cng ngh sn xut si v phng php cn i dy chuyn si
1. Quy trnh cng ngh sn xut si
Nguyn l chung ko si t x l:
-

X trn v lm sch

BO CO THU HOCH CNG VIC TI S:

Ngy: 08/06/2013
NH MY SI
Trang: 5/40
````

Chi v lm sch

Lm mnh v ghp sn phm

Xe sn v qun ng
Qu trnh cng ngh ko si l qu trnh s dng h thng cc my thc hin
nguyn l ko si. C 02 h thng ko si chnh:

H thng ko si chi th:

My bng My chi th My ghp s b My ghp ra My th My
con My ng.

H thng ko si chi k:
My bng My chi th My ghp s b My cun ci My chi k
My ghp My th My con My ng.

2. Phng php cn i dy chuyn si

Phng php cn i dy chuyn si l phng php da theo cc thng s c sn
ca my v yu cu, k hoch sn xut. t a ra cc k hoch sn xut cho
mt thng.
Cch tnh nng sut:
-

i vi my chi, my ghp, my ng, my u:

Plt = Tc * 60 * S mi ra / ( Nm*1000) = Kg/gi
Trong :
Plt: Nng sut l thuyt
Tc : tc ra sn phm (m/p)
Nm: Chi s h mt

BO CO THU HOCH CNG VIC TI S:

Ngy: 08/06/2013
NH MY SI
Trang: 6/40
````

Nm = L/m = 1.693Ne
Trong : L: Chiu di tnh bng mt (m)
M: Khi lng tnh bng gam (g)
-

i vi my th, my con, my xe:

Plt = Tc * 60 * S mi ra / ( Nm*1000 * K) = Kg/gi
Trong : K: sn si
+ Da theo quy trnh sn xut, sn lng ca qu trnh trc cao hn sn lng ca
qu trnh sau phng trng hp b hao ht trong qu trnh sn xut
+ Da vo s nhn cng, s my mc hin c, tr i s gi bo dng sa cha
cn i dy chuyn cho ph hp vi yu cu v si v thi gian sn xut si.

III. Chc nng, nhim v ca cc thit b si.

1. My chi:
Chc nng: My chi c chc nng chi tt c cc mi x, tp x thnh x n.
To mng x, lm cc x dui thng. Trong qu trnh , n kt hp loi tr 98%
tp cht, x ngn v im tt..v to ra ci chi.
Nhim v:
-

Phn tch cc chm x thnh tng x n

Lm dui thng v song song cc x n

Loi tr tp cht, x ngn, cc im tt c trong cc lp x

Trn u cc thnh phn x li vi nhau

Hnh thnh ci chi v xp vo thng

Cu to:

BO CO THU HOCH CNG VIC TI S:

Ngy: 08/06/2013
NH MY SI
Trang: 7/40
````

+ Thng ln: l mt tr rng, b mt thng ln bc kim, ng knh k c kim

1.285mm. Thng c cn bng trng tm v c mi phng trc lc bc kim,
thng ln quay vi tc 320-450 vng/ pht v chuyn x n khu vc tc dng
ca mui thc hin phn chi.
+ Thanh mui gm cc thanh bng gang c tit din ch T, b mt cng tc bc kim
vi, cc thanh mui c gn kt vi nhau thnh vng kn bng dy xch v c
trn cc gi vnh cnh cung. Mui chuyn ng vi vn tc 111mm/ pht.
Thanh mui chuyn ng cng hng vi thng ln, b mt ca kim thng ln v
kim mui b tr song song thc hin phn chi cc ming bng nh thnh tng x
ring bit, loi tr tp cht nh v im tt, lm dui thng x.
2. My ghp:
Chc nng: ghp 2 hay nhiu ci. Ci sau khi ghp u hn, x song song v ng
mt. Qua my ghp lm ci di hn.
Nhim v:
-

Ko di v lm mnh ci n yu cu cn thit

Lm tng dui thng v song song gia cc x

To thnh con ci c u v dy v cc thnh phn tt

hn, ci ng mt hn.

3. My th:
Chc nng: ko di v lm mnh ci, to si th c kch thc, mnh theo yu
cu. Xe sn si th c bn nht nh, cun thnh ng si c kch thc ph hp
thun tin trong vn chuyn v gia cng si con.
Nhim v:
-

Tip tc lm mnh sn phm bng phng php ko di

BO CO THU HOCH CNG VIC TI S:

Ngy: 08/06/2013
NH MY SI
Trang: 8/40
````

Tng bn ca di x sau khi ra khi sut trc bng

phng php xe sn m bo bn cn thit ca si khi qun ng v tho si ra
khi ng

Qun thnh ng si c hnh dng v kch thc nht nh

thun tin cho vic vn chuyn, ph hp vi gia cng cng on sau.

4. My con:
Chc nng: tip tc lm mnh si th n mnh theo yu cu ng thi xe sn
v qun thnh ng si con, chun b cho giai on sau.
Nhim v:
-

Lm mnh sn phm theo yu cu

Xe sn to cho si c bn nht nh

Qun ng theo dung lng nht nh thun tin cho qu

trnh s dng cng on sau.

5. My ng:
-

To ra ng si c kch thc ln thun li cho qu trnh vn

chuyn, bo qun, s dng nhng cng on tip theo

To cho si c sc cng ng u trong qu trnh qun ng

Kim tra thn si v loi b nhng on si qu to hoc qu

nh, nhng tp cht bm bn ngoi thn si.

6. My u:
-

Chp hai hoc nhiu si thnh phn ra mt si

To cho cc si n thnh phn c sc cng ng u

BO CO THU HOCH CNG VIC TI S:

Ngy: 08/06/2013
NH MY SI
Trang: 9/40
````

Qun thnh ng si c kch thc nht nh thun tin cho

cng on tip theo

7. My xe:
-

Xe sn si n s theo yu cu

Qun ng hnh thnh ng si phc v cho cng on sau.

IV. Cc ch tiu cht lng si

1. Cht lng si c nh gi ng b gm cc ch tiu:
-

Chi s Nm (hoc Ne), nh gi v sai lch ch s %, h s

bin sai chi s CVN%

sn K (x/m), nh gi v h s bin sai sn CVK%

bn p (gam/lc), nh gi v h s bin sai bn CVP%

Cc ch tiu trn c xc nh trn mt s mu th trn my th nghim.

khng u U%: l khng u v mc to, nh ca

si, c xc nh trc tip trn my Uster.

2. Xc nh cc ch tiu IPI bao gm:

-

im mng/1000m, 100km

im dy/ 1000m, 100km

im Neps (kt)/1000, 100km

khng u ca si c 4 dng: khng u Uster, khng u chi s,
khng u sn, khng u bn.
Ngoi ra, cn nh gi cht lng si qua cc ch tiu:

x lng

Xc nh u thn si qua gung bng en

m (w %)

BO CO THU HOCH CNG VIC TI S:

Ngy: 08/06/2013
NH MY SI
Trang: 10/40
````

V. Cc dng sa cha thit b si

: dng sa cha tun

: dng sa cha thng

: dng sa cha 3 thng

: dng sa cha 6 thng

: dng sa cha 1 nm

: dng sa cha 1.5 nm

: dng sa cha 3 nm

VI. S t chc b my nh my si

BO CO THU HOCH CNG VIC TI S:

Ngy: 08/06/2013
NH MY SI
Trang: 11/40
````

T TRNG G - SP

TRNG CA 4

TRNG CA 3

TRNG CA 2

TRNG CA 1

P.GIM C
HSX - CNG NGH

T.TR TH NGHIM

S T CHC B MY NH MY SI

GIM C

TRNG BP CBNL

P.GIM C
K THUT THIT B
LAO NG-TIN LNG

TRNG C BT BC

K HOCH - IU

TRNG C BT GT

K THUT CNG NGH

TRNG C BT SC

K THUT THAO TC
THNG K
AN TON - PCCC

TRNG C BT NG
TRNG C BT XG
TRNG BP BT SDA
TRNG BP IN

KP S 1
4 T
TRNG
SN
XUT

KP S 2
4 T
TRNG
SN
XUT

KP S 3
4 T
TRNG
SN
XUT

KP S 4
4 T
TRNG
SN
XUT

KP S 5
4 T
TRNG
SN
XUT

KP S 6
4 T
TRNG
SN
XUT

KP S 7
4 T
TRNG
SN
XUT

TRNG BP IU.KHNG

TRNG BP C KH
K TON VT T

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

S:
Ngy: 20/05/2013
Trang: 12/40

V. Phng n phn phi tin lng ca Nh my si

S lao ng ton nh my hin nay l 745 lao ng, trong c 349 nam, 369 n.
Bn cnh , c 33 lao ng hc vic v 01 lao ng ch hu.
1. Nguyn tc
Vic phn phi tin lng, tin thng hng thng i vi tt c cc i tng trong
nh my phi tun th theo quy ch tin lng hin hnh ca cng ty cng nh cc
quy nh ca nh my c ph duyt, c th nh sau:
- Xy dng qu tin lng hng thng ca nh my da trn sn phm nhp kho, n
gi tin lng ca cng ty ban hnh
- Cc ch thng trong ngun lng ca nh my: thng hon thnh k hoch
trong thng, thng hiu qu cng vic trong thng, thng cho c nhn v tp th c
nhiu ng gp tch cc, hon thnh xut sc nhim v thng, qu, nm.
- Ch tr lng trong thi gian th vic, trong thi gian tm ngh vic theo quy
nh ca cng ty
- Ch lm thm gi, ch n gia ca theo quy nh hin hnh ca cng ty
- Cc ch ngh php, m au, thai sn, ngh l, ngh vic ring c lng theo quy
nh hin hnh ca Nh nc
- Cc khon ph cp cho ngi lao ng nh ph cp lm ca 3, ph cp chc v, trch
nhim theo quy nh hin hnh ca Nh nc
2. Cc hnh thc tr lng
- Tr lng khon theo thi gian cho cc b phn qun l, nghip v, bo tr, phc v
khng trc tip to ra sn phm trn c s h s thu nhp, k hoch giao sn lng v
khi lng sn phm lm ra trong thng.
- Tr lng khon sn phm t ng gi sn phm trn c s nh bin lao ng, k
hoch giao khi lng sn phm nhp kho.

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

S:
Ngy: 20/05/2013
Trang: 13/40

- Tr lng khon sn phm cho cng nhn cng ngh trc tip to ra sn phm cn
c vo nh mc lao ng, nh mc nng sut my, h s thu nhp, s lng v cht
lng sn phm.

3. Phng php tnh tin lng, tin thng v ph cp lng:

a. Khi Qun l Bo tr v Phc v khng trc tip to ra sn phm:
T = TTN + THQ + THTKH (nu c) + TK (nu c)
Trong :
* TTN:Tin lng tnh theo h s thu nhp:
H s thu nhp x 1.050.000
TTN

x Cng thc t
26

* THQ: Tin hiu qu cng vic tnh theo cng thc:

THQ

TTN x % hiu qu cng vic

* THTKH:Tin thng HTKH (nu c) c tnh theo cng thc:

THTKH =

(TTN + THQ) x % thng HTKH

* TK: Cc khon lng khc nh ph cp ca 3, ngh vic ring c lng, l,

dng vic, ph cp trch nhim, ph cp in thoi (nu c)v c tr theo quy
nh hin hnh ca Nh nc.
b. Khi sn xut trc tip:
T = TTN + THQ +TH0TKH (nu c) + TK (nu c)
Trong :
* TTN: Tin lng theo h s thu nhp:

TTN =

(
i =1

n gi 1
SL c nhn
x
vsp (loi i)
(loi i)

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

(
n

Phu cp ca3
=

i =1

S:
Ngy: 20/05/2013
Trang: 14/40

SL c nhn n gi 1 vsp
(loi i) x 60%
Ca3(loi i) x

Trong :
-

30% c tr theo quy nh ca Nh nc

30% lm thm 15p gia ca v khuyn khch lm vic vo ca 3.

* Nhng khon tin lng v ph cp cn li (nu c) c p dng nh khi

hng lng thi gian.
3. Tin lng t ng gi sn phm:
T = TTN + THQ + THTKH (nu c) + TK (nu c)
Trong :
* TTN = Sn lng c nhn x n gi 1 n v sn phm
* Nhng khon tin lng v ph cp cn li (nu c) c p dng nh khi
hng lng thi gian.

B. NH MY DT NHUM
I. Cc loi nguyn liu, ha cht sn xut vi:
1. Nguyn liu:
a. Si cotton:
-

L loi si thin nhin c ngun gc thc vt (cy bng), n c tnh a nc

nn c kh nng thm, ht m cao, thot m hi, thong kh v mm mi.

-

Vu dt t si Cotton d b nhn nhu, km bn ha hc, kh git, chm kh v

co rt ln (t 5% n 6%)
-

T l tp cht trong x Cotton cao (chim khong 6%) nn trong qu trnh x

l si Cotton phi s dng nhiu ha cht ty hn so vi cc loi si tng hp.

-

Si Cotton c nhum ch yu bng thuc nhum hot tnh nhit 60 C,

lin kt vi thuc nhum ch yu bng lin kt ha hc nn kh bn mu.

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

S:
Ngy: 20/05/2013
Trang: 15/40

b. Si PES (Poliester):
-

L loi si tng hp c ko si t cc x Poliester ngn, n c bn c hc

cao, bn vi nhiu loi ha cht

-

Kh nng thm nc km nn vi dt t si PES t thot m hi, git nhanh

kh, t nhn nhu.

-

Si PES c tnh nhit do (ha do di tc ng ca nhit cao). Qu trnh

sn xut x Poliester ngi ta s dng nhiu cht bi trn nn khi x l vi

Poliester phi git sch cc loi du ny bng cc loi ha cht ty du.
-

Si PES c nhum mu bng thuc nhum phn tn nhit cao (130 C)

lin kt vi thuc nhum ch yu bng lin kt vt l km bn mu hn so vi si

Cotton.
c. Si Filament:
-

Si Filament l loi si Poly ko di trn my ko si. y l dng si c nhiu

si n, ty s lng si n v chi s si m Filament thuc loi vi mnh hay

khng.
V d: Si 155D/144 l vi mnh, si 150D/96 khng thuc vi mnhLoi si vi
mnh thng mm, xp ngm h Wicking to ra thm ht tt, bt mu
nhanh. Si khng vi mnh d gy hiu ng kh cng mt vi, thm h km.
-

Si vi mnh c mnh v mn cao nn si Filament c kh nng cha m

v a ra bn ngoi do sn phm dt t si Filament c cm gic mm mi v

thong kh.
-

Si Filament c bn c hc v bn ha cht cao. Do c cu to t nhiu

si n di lin tc nn si Filament d b mc xc trong qu trnh x l cng

nh s dng.

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

S:
Ngy: 20/05/2013
Trang: 16/40

Si Filament c nhum mu bng thuc phn tn nhit cao (130 C),

lin kt vi thuc nhum ch yu bng lin kt vt l km bn mu hn so vi si

Cotton.
2. Ha cht:
Dng trong nhum:
-

Cht chng bt

Cht cng ha

Cht ty du

Cht tng thm

Acid

Cht tr nhum phn tn

Cht tr nhum hot tnh

Cht git phn tn

Cht git hot tnh

H mm

Cm mu

H chng co

Dng trong x l nc thi:

-

Cht kh mu thuc nhum

Cht trung ha Acid kim

II. Cc loi mu, quy trnh thc hin cc loi mu vi

-

Mu Khch hng: l mu ban u khch hng a ra.

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

S:
Ngy: 20/05/2013
Trang: 17/40

B phn thit k tin hnh thit k kiu dt ging mu khch hng v gi li cho
khch hng. Mu ny gi l mu Knitdown

Sau khi khch hng ng vi mu Knitdown th a vo sn xut i tr vi

mc.

Tin hnh nhum th phng th nghim v gi cho khch hng mu Lapdip.

Vi mu Lapdip ny, nu khch hng ng vi mu nhum trn th c th a

vo sn xut i tr.

m nhum u tin, gi mu Shadeband cho khch hng.

Nu khch hng ng th a vo sn xut.

III. Quy trnh cng ngh Dt Nhum

- Chun b v sp xp l si: nhm bo m s lng si cn dng ng s lng,
ng chng loi (thnh phn, chi s), cng nh sn xut, cng l si. Vic sp xp
ng l si gip cho ngi vn hnh my d dng trong vic thay qu si mi, khng
b nhm ln.
- Dt mc: nhm dt ng s lng, chng loi theo ng cc thng s (kiu dt,
kh vi, trng lng g/m, chi s, thnh phn) nh yu cu ca phiu cng ngh dt.
- Kim tra vi mc: nhm pht hin sm cc dng li pht sinh t cng on dt,
phn hi kt qu cho cc b phn lin quan (k thut, bo tr) x l, chnh sa
my, qua ngn chn li xy ra vi s lng ln.
- Phi m nhum: nhm chun b ng quy cch v s lng vi mc cho cc
my nhum theo yu cu ca cc phiu nhum vi.
- Ty nhum: qu trnh x l ty nhum nhm mc ch cho vi mang mu sc
theo yu cu ca khch hng.
- Hon tt vi: nhm mc ch lm phng vi, nh hnh theo cc thng s yu cu
(kh vi, trng lng g/m, co rt, xin canh). Trong qu trnh hon tt c th s

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

S:
Ngy: 20/05/2013
Trang: 18/40

dng mt s loi ha cht tng thm mt s tnh cht ca vi nh tng mm mi,

thm (hoc chng thm) nc, chng co, chng nhn nhu, khng khun, chng tia t
ngoi.
- Kim tra ng gi Lu kho: Cng on ny nhm pht hin cc dng li
xut hin trn vi thnh phm. Da vo kt qu kim tra thng tin phn hi cho cc
b phn lin quan (k thut, bo tr) khc phc, ngn nga khng li tip tc
xy ra. Kt qu kim tra cng s c thng bo cho cc nh my May c phng
n x l cc dng li . Sau khi kim tra vi phi c ng gi lu kho theo ng
cc quy nh nhm bo qun tt vi, chng suy gim cht lng v thun tin cho qu
trnh xut kho, trnh nhm ln

Tm tt s

Tin x l

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

Si

Dt

Chun b nhum

Nhum

Nhum

S:
Ngy: 20/05/2013
Trang: 19/40

Vt li tm

Lm mm
X xon

Sy(c bo)

Ct m kh

nh hnh

C ngm p

C compact

Khng ngm p

Khng c compact

IV. Chc nng, nhim v ca cc thit b si

1. My cun vi: x vi, cun mt tri vi theo yu cu ca cng on dt.
2. My x vi, kim vi: x vi, kim tra cc im li trn vi khc phc
3. My dt phng: dt bo, c ca sn phm
4. My Rib: Dt bo ca sn phm
5. My Interlock: My dt trn 2 ging kim, dng dt sn phm dt kim 2
mt ging nhau
6. My Single: My dt trn 1 ging kim

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

S:
Ngy: 20/05/2013
Trang: 20/40

7. My nhum: nhum vi c cc mu theo yu cu ca khch hng, lm cho vi

c mu sc, mm mi, thng thong
8. My vt: lm cho vi kh nht c th c bng cch s dng lc p hoc lc
ly tm v a vi v trng thi tng i thng
9. My x xon: sn phm sau khi vt thng b xon li, my gip vi thng ra
chun b cho cng on sau
10. My sy: sy kh bo, c, vi vin v gip l thng bo c
11. My ct m kh: vi sau khi dt thng c dng ng, my ct m kh dng
xe vi t dng ng sang dng kh
12. My vng nh hnh: trit tiu ni nng ca vi, a v trng thi phng, iu
chnh kch thc kh vi, trng lng theo yu cu.
V. Cc dng li thng gp ca vi thnh phm
a. Cc dng li nh: l cc dng li c th chp nhn c mt s v tr trn sn
phm may. Cc dng li nh ny khng quy thnh im li nhng phi c ghi
ch r tnh trng, s lng li ln tem nhn dng ca cy vi v mc nh gi cht
lng trn biu mu DET M23
Cc dng li nh thng gp:
-

Tp, x l khc mu m

Si th cng mu (gp i ng knh si nguyn)

xin canh

Si mnh cng mu (nh bng ng knh si nguyn)

Sc kim m

Sc dc m

Vn ngang nh

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

S:
Ngy: 20/05/2013
Trang: 21/40

b. Cc dng li nng: li nng l dng li khng th chp nhn trn sn phm may.
Ty theo kch thc li quy thnh im li.
Cc dng li nng thng gp:
-

Mc xc

Hoa kim

Gy kim

X khc mu ln hn 0.3 cm

Si th c chiu di ln hn 1 cm

Vi b ch xt

Loang mu

Gy mt, gp np

Bn (du, ha cht, t)

Chm mu

Lch mu gia hai bin vi

Lch mu tng on trn bin vi

Hng bin vi (ng kim my nh hnh khng u, rch bin)

Mt nt in

Hnh in b chng nt

X kh lch ng rt kim

Xin canh ngang

Xin canh dc

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

VI. Cc dng sa cha thit b si

: dng sa cha tun

: dng sa cha thng

: dng sa cha 3 thng

: dng sa cha 6 thng

: dng sa cha 1 nm

: dng sa cha 1.5 nm

: dng sa cha 3 nm

VII. Quy ch t chc nh my Dt Nhum

Cc chc danh ca nh my Dt Nhum:
1. Gim c
2. Ph Gim c
3. Lao ng tin lng
4. Cn b cung ng si
5. Thng k mc
6. Nhn vin gia cng
7. Nhn vin cung ng ha cht thuc nhum

S:
Ngy: 20/05/2013
Trang: 22/40

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

S:
Ngy: 20/05/2013
Trang: 23/40

8. Cn b x l nc thi
9. Nhn vin k thut thit b - An ton lao ng, phng chng chy n
10. Nhn vin ph trch an ton in
11. iu - thng k nhum
12. Nhn vin thng k tng hp
13. Nhn vin k thut Nhum
14. Nhn vin k thut Dt kim
15. T trng KCS
16. T trng th nghim
17. T trng bo tr nhum
18. T trng Dt kim
19. T trng chun b hon thnh
20. Trng ca Nhum
21. Nhn vin th nghim
22. Th kho ha cht thuc nhum
23. Nhn vin cp ha cht thuc nhum
24. Cng nhn nhn si, HCTN, xut nhp sn phm
25. Nhn vin v sinh cng nghip
26. Cng nhn Dt
27. Cng nhn bo tr c in
28. Cng nhn vn hnh l hi t du
29. Cng nhn Nhum

GIM C

30. Cng nhn hon tt

31. Cng nhn x l nc thi

PG THIT
B CNG
S T CHC NH MY DT NHUMNGH

Cc ca
nhum

T Dt
kim

T
Chun
b hon
thnh

T iu
hnh
sn xut

T
Bo tr
nhum

T KTTh
nghim

T
KCS

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

Ghi ch:

S:
Ngy: 20/05/2013
Trang: 24/40

Quan h trc tip

Quan h chc nng

VIII. Phng n phn phi tin lng ca Nh my Dt Nhum

Ban hnh quy ch tr lng cho CBCN ngi lao ng nh my Dt Nhum nh
sau:
1. Lng CBNV ngi lao ng c chi tr theo cp bc cng vic v cc khon
khch quy nh ca php lut lao ng.
Cng thc tnh lng:
T = (Lcbnv + Lhq)/26 * Ntt + Tt + Lk + PC
Trong :
T : tng tin lng thng
Lcbnv: lng cp bc cng vic c xc nh
Ntt : ngy cng lm vic thc t
Lhq: lng hiu qu cng vic tng ng
80%-100% i vi loi A
50% i vi loi B
0% i vi loi C
Tt : tin thng (nu c)
PC : cc khon ph cp

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

S:
Ngy: 20/05/2013
Trang: 25/40

Lk : lng khc (ngh php, l, tt, ngh vic ring c lng, ngng vic)
Lng cp bc c xc nh cn c vo mc phc tp ca cng vic, trch
nhim c giao (c bn chi tit km theo), mi trng lm vic, hiu qu cng
vic
i vi CBCNV mi c tuyn chnh thc lm vic ti nh my th hng 80% ca
lng CBCV nhm thp nht ca cng vic c phn cng, nhng khng thp hn
lng ti thiu vng do nh nc quy nh hin hnh trong thi gian 6 thng n 1
nm.
2. Ngoi tin lng quy nh ti mc 1, hng thng CBCNV ngi lao ng c
hng thm cc khon ph cp :
Ph cp trch nhim :
-

T trng : 10% ca mc lng ti thiu chung

Nhm trng l than : 10% ca mc lng ti thiu chung

Ph cp ca 3 :
-

Bng 30% lng cp bc cng vic

Ph cp khc (nu c)

3. Quy nh vic lm thm gi, thm ca

Quy nh c th khi lm thm gi : ngi lao ng c huy ng lm thm gi
trong cc trng hp sau :
-

X l s c t xut v cp bch v cng ngh, cht lng, thit b, tin trong

sn xut

i ph hoc khc phc hu qu do thin tai v nhng nguyn nhn khch quan
khc.
Tt c cc trng hp lm thm phi tha thun vi ngi lao ng v s ng
ca Gim c nh my mi c thc hin

Lng lm thm gi :
Tin lng lm thm ngy hoc gi = Tin lng ngy hoc gi thc tr * S
ngy hoc gi lm thm * 150% (hoc 200%, hoc 300%)
-

150% p dng i vi lm thm ngy thng

200% p dng i vi lm thm ngy ngh hng tun

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

S:
Ngy: 20/05/2013
Trang: 26/40

300% p dng i vi lm thm ngy vo ngy ngh c lng, l, tt

Nhng trng hp do nh my huy ng ni b c tr lng theo cp bc

xc nh
Nhng trng hp do cng ty huy ng c tnh lng theo quy nh ca cng
ty
Trng hp ngi lao ng n lm vic di 2 gi sau bo ngh m, con m
hoc l do khc v xin php v : trng hp ny khng tnh cng lm vic m ch
tnh cc quyn li theo quy nh hin hnh ca php lut lao ng.

C. NH MY MAY
I. Cc loi nguyn liu sn xut hng may
Nguyn liu sn xut hng may ch yu l vi c nhp khu hoc ca nh my
Dt Nhum t sn xut v cung cp ty theo yu cu ca n hng.
-

Vi chnh: nguyn liu chnh to ra sn phm: thng l vi c thnh phn

chnh l Cotton, Polyester hay si pha.

Vi phi, lt: dng phi ngoi c ngoi, phi c trong, bo tay, phi ngc, phi
t, p, phi Rib, phi vin

Vi bo c: dng may c o, ty theo n hng.

II. Cc loi mu, quy trnh may mu.

1. Cc loi mu
-

Mu Fit: l mu u tin gi khch hng xc nhn v kiu dng v thng s.

Mu Size Set: l mu gi khch hng xc nhn v kiu dng v thng s ca tt

c cc size trong n hng.

Mu PROTO: l mu gi khch hng cho vic cho hng v kiu dng, mu sc,
cht liu, nguyn liu.

Mu AD (Advertisement): l mu gi khch hng cho vic qung co trc khi

nhn l hng i tr.

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

S:
Ngy: 20/05/2013
Trang: 27/40

Mu SS (salesman) hay cn gi l mu DES: l mu gi khch hng cho bn

trc khi t n hng i tr.

Mu PP (Pre-production): l mu gi khch hng xc nhn trc khi sn xut mt

n hng i tr.

Mu TOP: l mu gi khch hng xc nhn mu u chuyn ca sn xut i tr.

Mu i: l mu gi khch hng xc nhn trc khi sn xut mt n hng i tr

i vi n hng nhn gia cng may.

Shade band: di mu c khch hng xc nhn.

WIP: Work In Process Bng theo di tin trnh mu.

Kim tra: l nhng hot ng nh o lng, xem xt, th nghim hoc nh c

cho mt hay nhiu c tnh ca sn phm v so snh kt qu vi yu cu quy nh
nhm xc nh s ph hp ca mi c tnh.
2. Quy trnh may mu:

Tip nhn ti liu, o mu X l ti liu Thit k mu: (trn phn

mm vi tnh) nh mc nguyn liu S : (trn phn mm vi tnh v
my i s ) Ct mu May mu i mu Kim v gi mu

III.Quy trnh cng ngh sn xut may, phng php cn i dy chuyn may
1. Quy trnh cng ngh sn xut may
Nguyn ph liu
Kho nguyn liu:

Kim tra bo, c , rib

Kim tra vi

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

Xp d, x vi, vn chuyn vi

Nhp kho, xut kho

Kho ph liu

Kim tra ph liu

Kim tra vt t, ph tng

Nhp kho, xut kho

Cng on ct:

Kim tra cht lng vi trc khi ct

Chun b tri vi

Ct chi tit

Kim tra bn thnh phm

Kim tra phi in thu

Phi hng

Chun b, ct thay thn

p mex

Phi hng, vn chuyn hng ln chuyn

Giao, nhn phi in thu

Cn i, quyt ton n hng

Cng on may

Chun b ri chuyn

S:
Ngy: 20/05/2013
Trang: 28/40

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

S:
Ngy: 20/05/2013
Trang: 29/40

May thnh phm

Kim tra sn phm u chuyn v cng on may

Kim tra sn phm thot chuyn

Nhp hng

V sinh cng nghip

Cng on hon thnh

Nhn sn phm may

Ri i

i thnh phm

Gp xp

D kim loi

ng gi

Ty bn

Giao nhn thnh phm, sp xp kho thnh phm

Nhn thnh phm may

Ht ch vn

Giao thnh phm

Sp xp kho

Xut hng

V sinh cng nghip

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

S:
Ngy: 20/05/2013
Trang: 30/40

2. Phng php cn i dy chuyn may

C s tnh:

n gi CM cho 1 sn phm theo k hoch sn xut cng ty giao (KH-M17).

Lao ng thc t sn xut, s theo di lao ng cc b phn (May-M66).

Phng php tnh:

Tnh doanh thu CM:

Doanh thu CM = Sn lng * n gi CM

Trong :

Sn lng: sn lng thc t t sn xut.

n gi ca 1 sn phm.

Tnh bnh qun gi CM (USD/ngi/ngy)

Bnh qun gi CM = Doanh thu CM/ Lao ng / t gi dollar

Trong :
-

Doanh thu CM: doanh thu CM ca t sn xut.

Lao ng thc t c mt.

T gi dollar thi im tnh.

Tnh nng sut bnh qun (chic/ngi/ngy)

Nng sut bnh qun = Sn lng/ngy cng.
Trong :
-

Sn lng thc t t sn xut.

Ngy cng: Lao ng thc t c mt.

Cch tnh ny khng chnh xc v nh my ang sn xut nhiu chng

loi mt hng khc nhau t o Jacket c phc tp cao n qun tr em c

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

S:
Ngy: 20/05/2013
Trang: 31/40

phc tp thp. V vy, nng sut bnh qun theo chic s c quy chun v o
Polo chun, c th:
o Polo chun = Gi CM/ 0,5 USD (chic)
(gi 2000/chic/cng on may).
o Polo chun l o body 901 (o polo khng ti, khng t, khng bo).
VI. Chc nng, nhim v, cu to ca cc thit b may
1. My dp nt: 10 my, dng nh nt vo o
2. My d kim: 3 my, d kim loi trong thnh phm
3. My bng 1 kim: 1128 my, dng may cc cng on hp np, m c,
t
4. My bng 2 kim: 42 my,may lai o, tay o
5. My may mc xch: 106 my
6. My may zig zac: 8 my
7. My chn lng: 12 my
8. My vt s: 485 my: dng may ng sn o, tra tay
9. My nh nt: 43 my, nh nt
10. My tha khuy: 42 my, dng tha np o
11. My nh b: 35 my, dng b 2 bn t
12. My p nhn: 29 my, dng p nhn, p np
13. Ni hi in: 13 ci
14. Bn ht chn khng : 136 ci
15. My nn kh: 4 my

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

S:
Ngy: 20/05/2013
Trang: 32/40

16. My ct vng: 5 my
17. My ht ch vn: 6 my
18. My Kanzai ( 2 kim) : dng may lai o, lai tay
19. My trang tr: dng trang tr cc ng may vng nch, vng c
20. Bn i: dng i hi.
V.Cc dng li ti ch hng may thng gp
-

t ch b mi

ng may x

ng may nhn, kp

M khng u, bin dng

Lng ch, cht ch

B vi l kim

Sole, khng i xng

Khng ng sc

Nhm size upc, tay thu

Np xin, nhu, x

Gn nhn sai quy cch

Thng vi

Khc mu

Gn khuy, cc sai v tr

Dy ko h, ng may li

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

Vi bn: do du, t ct...

VI. Cc dng sa cha thit b may

: dng sa cha tun

: dng sa cha thng

: dng sa cha 3 thng

: dng sa cha 6 thng

: dng sa cha 1 nm

: dng sa cha 1.5 nm

: dng sa cha 3 nm
VII. Quy ch t chc ca nh my May

S:
Ngy: 20/05/2013
Trang: 33/40

BO CO THU HOCH CNG VIC TI

NH MY MAY
````

S:
Ngy: 20/05/2013
Trang: 34/40

S T CHC B MY QUN L NH MY MAY

GIM C

P. GIM C 1

T
Cng
Ngh

T
NPL

T
Ct 2

Xn
g may
2

T Ct 1

P. GIM C 2

T
KCS

T K
thut

T
Bo
tr

T ct
3

Xng
may 1

P. GIM C 3

T
Ct 4

Xn
g may
4

P. GIM C 4

T TP

T
HT

Xn
g may
3

T KCS
ng kin

Vn
phng

T
Bo v

T
Thng
k

BO CO THU HOCH CNG VIC TI S:

Ngy: 19/06/2013
NH MY DT NHUM
Trang: 35/40
````

VIII. Phng n phn phi tin lng ca nh my May

1.

Cng thc chung:

*Lng thng = Lng sn phm +Lng ly tin+ Lng thi gian(nu c) +

Lng thng khuyn khch thi ua sn xut cc T trong thng(nu c) + Lng
lm thm gi + Lng khc(nu c) + Ph cp(nu c)
a. Lng sn phm:
Lng sn phm = S lng sn phm sn xut trong thng X n gi
Trong :
i vi b phn qun l, phc v: Cc T gm Vn phng, Thng k,K
thut,Ci tin , Cng ngh, Bo tr, Bo v-VSCN, Nguyn ph liu, c hng
lng sn phm quy chun ca nh my theo doanh thu CM. Mc CM chun
tnh lng sn phm theo mc tiu cht lng ca Nh my nm 2013 c Tng
Gim c ph duyt.
i vi cc T sn xut: Gm T trng, T ph, cng nhn trc tip sn xut
hng lng sn phm ca t thc hin trong thng theo n gi khon (Ph lc
hng dn tnh lng nh km);
b. Lng ly tin: L tin lng sn phm vt nh mc theo k hoch tun
(MAY-M96) Gim c giao cho cc t sn xut.
c. Lng thi gian: c chi tr x l cc pht sinh ngoi quy trnh cng ngh,
phc v sn xut..Tin lng chi tr: 100.000 ng / cng
d. Lng thng khuyn khch thi ua sn xut cc T: Cn c vo tnh hnh sn
xut thc t v kt qu thi ua cc T hng ngy, Gim c quyt nh khen
thng, tng s tin thng cui thng ca T s c chia u cho cc thnh vin
trong t theo lng khon sn phm

v lng thi gian (nu c).

35

BO CO THU HOCH CNG VIC TI S:

Ngy: 19/06/2013
NH MY DT NHUM
Trang: 36/40
````

e. Lng lm thm gi:

50 % hoc
Lng lm thm = Lng mi gi bnh qun X 100 % hoc X S gi lm
thm
200 %

(Phn lng lm thm c tr 100% trong n gi sn phm, cng thc trn

ch tnh phn chnh lch lm thm gi 50% i vi ngy thng, 100% i vi
ngy ngh hng tun,

200% i vi ngy L, ngy ngh c hng lng)

f. Lng khc bao gm: Lng ngh Tt, l, php, vic ring c lng, ngh ngng
vic, nui con nh di 12 thng tui, ph n c thai t thng th 7 tr ln, v sinh
c nhn ca lao ng N...p dng theo B lut lao ng v cc vn bn hng dn
ca php lut lao ng.
g. Ph cp: Ph cp trch nhim, ph cp ca m p dng theo B lut lao ng
2.

Cch tnh lng sn phm c nhn:

a. i vi cc T sn xut: T Ct, cc t May, t KCS sau may, t Hon thnh, t

KCS ng kin, t Thnh phm:
Lng sn phm c nhn:
* Cng thc tnh
Tin lnG sn phm
ca c nhn

( lng sn phm ca T

Ntt

Hhq )

Trong :
+ lng sn phm ca t = n gi khon * S lng sn phm
Trong :
36

BO CO THU HOCH CNG VIC TI S:

Ngy: 19/06/2013
NH MY DT NHUM
Trang: 37/40
````

- Sn phm t CT

: S lng BTP giao cho cc t may

- Sn phm t MAY

: S lng thnh phm giao cho t Hon thnh

- Sn phm Hon thnh (cng nhn i thnh phm-KCS sau i-Gp xp-bao ging kin)

: S lng sn phm ng kin

+ Ntt

: Gi cng thc t lm vic ca mi c nhn.

+ Hhq

: H s phc tp ca cc bc cng vic theo nhim v c phn cng

(Hng thng cc T s t chc hp xt v bnh bu cn c vo quy ch phn hng

thnh tch thi ua khen thng May-QC 03). Trong ;
- H s phc tp cng vic ca T trng: T 1,80 2,5 v T ph : T 1,40
1,70
- H s phc tp cc bc cng vic cng nhn trc tip sn xut m nhim:
T 1,0 1,5
+ H : Tng gi cng ca T ( c quy i)
Lng ly tin:
Cn c vo bng giao k hoch sn xut tun (MAY-M92) s lng sn phm
vt so vi nng sut nh mc c giao. Tin lng ly tin c tnh thm 100%
n gi i vi nhng sn phm vt nh mc.

37

BO CO THU HOCH CNG VIC TI S:

Ngy: 19/06/2013
NH MY DT NHUM
Trang: 38/40
````

PHN III. KT LUN

Trn y l nhng ni dung v kin thc m ti c tip nhn t qu trnh hc
vic ti nh my Si, nh my Dt Nhum, nh my May. l khong thi gian rt
c ngha, gip cho ti c th lm quen vi cng vic, nhn thc c nhng iu
cn thit phi trau di thm hon thnh cng vic tt hn.
Ti xin chn thnh cm n Gim c, Ph Gim c, nhn vin, cn b k thut
cng nh cc anh ch cng nhn ang lm vic ti cc nh my to iu kin
ti hon thnh qu trnh hc vic y.

Hu, ngy 28 thng 07 nm 2013

Nhn xt ca Ban Gim c

Ngi vit bo co

Nguyn Thn Qunh Nhi

38

BO CO THU HOCH CNG VIC TI S:

Ngy: 19/06/2013
NH MY DT NHUM
Trang: 39/40
````

MC LC
PHN I. GII THIU CHUNG..............................................................................................3
PHN II. NI DUNG CHNH................................................................................................4
A. NH MY SI.......................................................................................................4
I. Cc loi nguyn liu sn xut si......................................................................4
II. Quy trnh cng ngh sn xut si v phng php cn i dy chuyn s i ...4
III.Chc nng, nhim v ca cc thit b si........................................................6
IV. Cc ch tiu cht lng si...............................................................................9
V. Cc dng sa cha thit b si.......................................................................10
VI. S t chc b my nh my si...............................................................10
V. Phng n phn phi tin lng ca Nh my si........................................12
B. NH MY DT NHUM.....................................................................................14
I. Cc loi nguyn liu, ha cht sn xut vi:...................................................14
II. Cc loi mu, quy trnh thc hin cc loi mu vi........................................16
III. Quy trnh cng ngh Dt Nhum...................................................................17
IV. Chc nng, nhim v ca cc thit b si.....................................................19
V. Cc dng li thng gp ca vi thnh phm...............................................20
VI. Cc dng sa cha thit b si......................................................................22
VII. Quy ch t chc nh my Dt Nhum.........................................................22
VIII. Phng n phn phi tin lng ca Nh my D t Nhu m .......................24
C. NH MY MAY...................................................................................................26
I. Cc loi nguyn liu sn xut hng may.........................................................26
II. Cc loi mu, quy trnh may mu..................................................................26
III.Quy trnh cng ngh sn xut may, phng php cn i dy chuyn may.27
39

BO CO THU HOCH CNG VIC TI S:

Ngy: 19/06/2013
NH MY DT NHUM
Trang: 40/40
````

VI. Chc nng, nhim v, cu to ca cc thit b may.....................................31

V.Cc dng li ti ch hng may thng gp.....................................................32
VI. Cc dng sa cha thit b may....................................................................33
VII. Quy ch t chc ca nh my May.............................................................33
VIII. Phng n phn phi tin lng ca nh my May...................................35
PHN III. KT LUN...........................................................................................................38

40