You are on page 1of 14

ExplodedView and Parts list

5. Exploded Views and Parts List

Contents
5.1

Main Assembly

5-2

5.2

Frame Assembly(ML-2240)

5-5

5.3

Frame Assembly(ML-1640)

5-7

5.4

Fuser Unit

5-9

5.5

Paper Path Unit

5-11

5.6

MP Tray Assembly (Only ML-2240)

5-13

LASER PRINTER

The keynote of Product


- Speed
ML-1640 : 16 ppm (A4), 17 ppm( Ltr)
ML-2240 : 22ppm (A4), 23 ppm (Ltr)
- Emulation : GDI
- Processor : 150 Mhz Jupiter4e CPU
- Memory : 8 MB
- Toner cartridge : Initial (0.7K), Sales (1.5K)
- MP tray : Only ML-2240
- Interface : Full Speed USB 2.0
- Machine life : 50K (pages)

Service Manual

5-1

Samsung Electronics

ExplodedView and Parts list

5.1 Main Assembly

24
2-1
2-2

2-4

2-5

2-6

2-7
2-8

2-9

2-3
2-10

5-1

9
14

4
7
12
11

10
8
1
17

21
15-1
15-2
15

16
13

20
6

3-5

3-3

19

3-4

18

3-2

3
3-1

Service Manual

5-2

Samsung Electronics

ExplodedView and Parts list

Main Parts List

*SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE


*Grade : Parts ClassA,B,C,D,E

Drawer#

SEC_CODE

DESCRIPTION

5.1-0
5.1-0
5.1-1
5.1-1
5.1-2
5.1-2
5.1-2-1
5.1-2-1
5.1-2-2
5.1-2-2
5.1-2-3
5.1-2-3
5.1-2-4
5.1-2-4
5.1-2-5
5.1-2-6
5.1-2-7
5.1-2-8
5.1-2-9
5.1-2-10
5.1-3
5.1-3
5.1-3-1
5.1-3-1
5.1-3-2
5.1-3-2
5.1-3-3
5.1-3-3
5.1-3-4
5.1-3-5
5.1-4
5.1-5
5.1-5
5.1-5-1
5.1-6

ML-2240
ML-1640
JC96-05123A
JC96-05120A
JC97-03181A
JC97-03182A
JC61-01460D
JC61-01460E
JC63-01886A
JC63-01886B
JC63-01887B
JC63-01887B
JC63-01888A
JC63-01888B
JC72-01343A
JC64-00406A
6107-001169
JC67-00301A
JC66-02005A
JC61-00049A
JC97-03183A
JC97-03184A
JC63-01883A
JC63-01883B
JC63-01885A
JC63-01885B
JC63-01890A
JC63-01890B
JC63-00628F
JC63-00629F
JC96-04065A
JC63-01892A
JC63-01892B
JC31-00092A
JC96-05045A

SET
SET
ELA UNIT-FRAME
ELA UNIT-FRAME
MEA-COVER MAIN
MEA-COVER MAIN
GUIDE-STACKER COVER
GUIDE-STACKER COVER
COVER-TOP
COVER-TOP
COVER-MAIN
COVER-MAIN
COVER-JAM
COVER-JAM
PMO-SUB_M_STACKER
KEY-ONLINE
SPRING-CS
LENS-LED
ACTUATOR-JAM
SPRING ETC-TR(KOR)
MEA UNIT-COVER FRONT
MEA UNIT-COVER FRONT
COVER-FRONT
COVER-FRONT
COVER-CASSETTE
COVER-CASSETTE
COVER-DUMMY CASSETTE
COVER-DUMMY CASSETTE
TRAY-EXTENSION LARGE
TRAY-EXTENSION SMALL
ELA UNIT-LSU
COVER-SMPS
COVER-SMPS
FAN
CARTRIDGE-TONER

Service Manual

QTY

5-3

1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1

Service Grade

SA
SA
SA
SA
SNA
SNA
SNA
SA
SA
SA
SA
SA
SA
SNA
SA
SA
SNA
SNA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SNA

A
A
A
A
B
B
B
B
B
B
B
B
D
D
B
B
B
B
B
B
B
B
B
B
B
B
B
B
A
B
B
A
B

Remark

2240
1640
1640
2240
1640
2240
1640
2240
1640
2240
1640
2240

2240
1640
1640
2240
1640
2240
1640
2240

1640
2240
1640/2240

Samsung Electronics

ExplodedView and Parts list

Main Parts List

*SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE


*Grade : Parts ClassA,B,C,D,E

Drawer#

SEC_CODE

DESCRIPTION

5.1-7
5.1-7
5.1-7
5.1-7
5.1-8
5.1-9
5.1-10
5.1-10
5.1-10
5.1-10
5.1-11

JC96-05121A
JC96-05122B
JC96-05124A
JC96-05125A
JC63-01930A
JC39-00936A
JC44-00109A
JC44-00110A
JC44-00086A
JC44-00087A
JC92-02027A

ELA HOU-FUSER
ELA HOU-FUSER
ELA HOU-FUSER
ELA HOU-FUSER
SHIELD-ENGINE
HARNESS-LSU
SMPS-V1_VE
SMPS-V2C_VE
SMPS-V1
SMPS-V2C
PBA-MAIN

1
1
1
1
1
1
1
1
1
1
1

SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA

A
A
A
A
B
B
A
A
D
D
B

5.1-11

JC92-02018A

PBA-MAIN

SA

5.1-12
5.1-12
5.1-13
5.1-14
5.1-15
5.1-15-1
5.1-15-2
5.1-16
5.1-17
5.1-18
5.1-18
5.1-19
5.1-20
5.1-21

JC39-00937A
JC39-00932A
JC39-00400A
JC39-00402A
JC96-01672A
JC61-00031A
JC70-40912A
JC44-00167A
JC63-00631A
3903-000146
3903-000190
3722-002303
JC97-02239G
JC31-00085A

HARNESS-MOTOR
HARNESS-MOTOR
CBF HARNESS-HVPS
CBF HARNESS-SMPS
ELA UNIT-TERMINAL TR L
SPRING ETC--HV LARGE
ICT-SHAFT HV LARGE
HVPS
GROUND-P-HVPS
CBF-POWER CORD
CBF-POWER CORD
JACK-USB
MEA UNIT-MP TRAY
FAN-DC

1
1
1
1
3
1
1
1
2
1
1
1
1
1

SA
SA
SA
SA
SA
SNA
SA
SA
SNA
SA
SA
SA
SA
SA

B
B
A
A
D
A
D
A
A
B
B
A
A
A

Service Manual

QTY

5-4

Service Grade

Remark
1640/110V
ML-1640
2240/110V
2240/220V

1640/110V
1640/220V
2240/110V
2240/220V

1640
2240

XBH
XBH
2240

Samsung Electronics

ExplodedView and Parts list

16

5-1

5-3

5-2

5-4

12

5-5

10

11

5-6

5-7

2-3

10

2-1

2-4

2-2

2-3

14

15

13

5.2 Frame Assembly (ML-2240)

Service Manual

5-5

Samsung Electronics

ExplodedView and Parts list

Frame Parts List(ML-2240)

*SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE


*Grade : Parts ClassA,B,C,D,E

Drawer#

SEC_CODE

DESCRIPTION

5.2-0
5.2-1
5.2-2
5.2-2-1
5.2-2-2
5.2-2-3
5.2-2-4
5.2-3
5.2-4
5.2-5
5.2-5-1
5.2-5-2
5.2-5-3
5.2-5-4
5.2-5-5
5.2-5-6
5.2-5-7
5.2-6
5.2-7
5.2-8
5.2-9
5.2-10
5.2-11
5.2-12
5.2-13
5.2-14
5.2-15
5.2-16

JC96-05123A
JC61-02567A
JC97-02218A
JC61-01158A
JC66-00720A
JC72-01004A
JC74-00011A
JC61-01258A
JC61-01259A
JC96-05018A
JC61-02619A
JC61-02577A
JC66-01998A
JC31-00090B
JC66-01999A
JC66-00806A
6031-000023
JC97-02218A
JC70-00500C
JC70-00499C
JG66-40003A
JC61-00836A
JC66-00807A
JC66-00808A
JC66-00822A
JB61-00076A
JC63-00622A
6107-001503

ELA UNIT-FRAME
FRAME-BASE
MEA UNIT-PLATE KNOCK_UP
PLATE-M-KNOCK_UP
SHAFT-P-CORE
PMO-IDLE KNOCK UP MP
MPR-PAD KNOCK UP MP
SPRING ETC-TORSION DEVE_L
SPRING ETC-TORSION DEVE_R
ELA UNIT-DRIVE
BRACKET-GEAR
BRACKET-MOTOR
GEAR-RDCN A
MOTOR BLDC
GEAR-RDCN B
GEAR-OPC DR 76/38/29
WASHER-PLAIN
MEA UNIT-PLATE KNOCK_UP
ADJUST-CASSETTE_R
ADJUST-CASSETTE_L
GEAR-PINION
FOOT-FRONT
GEAR-FUSER DR 63/35
GEAR-FEED DR 41
LEVER-M-ACTUATOR_EMPTY
SPRING ETC-TORSION DOC (CC2-F)
GROUND-P-OPC
SPRING-CS

Service Manual

QTY

5-6

1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
2

Service Grade
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SNA
SNA
SNA
SNA
SNA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA

Remark

A
A
A
A
A
A
A
A
A
A
D
B
B
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A

Samsung Electronics

ExplodedView and Parts list

20

19

11

5-1

14

5-3

5-2

10

12

13

5-4

2-3

2-1

10

2-4

2-2

2-3

16

17

15

5.3 Frame Assembly(ML-1640)

Service Manual

5-7

Samsung Electronics

ExplodedView and Parts list

Frame Parts List(ML-1640)

*SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE


*Grade : Parts ClassA,B,C,D,E

Drawer#

SEC_CODE

DESCRIPTION

5.3-0
5.3-1
5.3-2
5.3-2-1
5.3-2-2
5.3-2-3
5.3-2-4
5.3-3
5.3-4
5.3-5
5.3-5-1
5.3-5-2
5.3-5-3
5.3-5-4
5.3-6
5.3-7
5.3-8
5.3-9
5.3-10
5.3-11
5.3-12
5.3-13
5.3-14
5.3-15
5.3-16
5.3-17
5.3-18
5.3-19

JC96-05120A
JC61-01152A
JC97-02218A
JC61-01158A
JC66-00720A
JC72-01004A
JC74-00011A
JC61-01258A
JC61-01259A
JC96-05116A
JC61-01153A
JC61-01154A
JC66-00804A
JC31-00112A
JC97-02218A
JC70-00500C
JC70-00499C
JG66-40003A
JC61-00836A
JC66-00805A
JC66-00806A
JC66-00807A
JC66-00808A
JC66-00822A
JB61-00076A
JC63-00622A
JC61-00025A
JC67-00110A

ELA UNIT-FRAME
FRAME-M-BASE
MEA UNIT-PLATE KNOCK_UP
PLATE-M-KNOCK_UP
SHAFT-P-CORE
PMO-IDLE KNOCK UP MP
MPR-PAD KNOCK UP MP
SPRING ETC-TORSION DEVE_L
SPRING ETC-TORSION DEVE_R
ELA UNIT-DRIVE
BRACKET-P-GEAR
BRACKET-P-MOTOR
GEAR-RDCN 139/83
MOTOR STEP
MEA UNIT-PLATE KNOCK_UP
ADJUST-CASSETTE_R
ADJUST-CASSETTE_L
GEAR-PINION
FOOT-FRONT
GEAR-RDCN 113/83
GEAR-OPC DR 76/38/29
GEAR-FUSER DR 63/35
GEAR-FEED DR 41
LEVER-M-ACTUATOR_EMPTY
SPRING ETC-TORSION DOC (CC2-F)
GROUND-P-OPC
SPRING ETC-CS-CHARGE APOLLO
CAP-M-MOTOR

Service Manual

QTY

5-8

1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1

Service Grade
SA
SNA
SA
SA
SA
SA
SA
SA
SA
SA
SNA
SNA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SNA
SNA

Remark

A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A

Samsung Electronics

ExplodedView and Parts list

23

12

23
17

31

20

29

25

24

19

18

21

16

15
5

27

11

32

10

14

30

26

13

28

5.4 Fuser Unit

Service Manual

5-9

Samsung Electronics

ExplodedView and Parts list

Fuser Parts List

*SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE


*Grade : Parts ClassA,B,C,D,E

Drawer#

SEC_CODE

DESCRIPTION

5.4-0
5.4-0
5.4-0
5.4-0
5.4-1
5.4-2
5.4-3
5.4-4
5.4-5
5.4-6
5.4-7
5.4-8
5.4-9

JC96-05121A
JC96-05122A
JC96-05124A
JC96-05125A
JC61-01162A
JC63-00615A
JC61-01177A
JC66-00810A
JC61-01172A
6107-001168
JC66-10901A
JC61-00595A
JC66-00600A

ELA HOU-FUSER
ELA HOU-FUSER
ELA HOU-FUSER
ELA HOU-FUSER
FRAME-P-FUSER
COVER-M_FUSER
HOLDER-M-EXIT R
GEAR-EXIT_DRV17
HOLDER-M-EXIT F/DOWN
SPRING-CS
BUSH-PRESSURE R
GUIDE-M-INPUT
ROLLER-PRESSURE

1
1
1
1
1
1
2
1
3
2
2
1
1

SA
SA
SA
SA
SNA
SNA
SA
SA
SNA
SA
SA
SNA
SA

A
A
A
A
A
D
A
B
A
D
A
A
A

5.4-10

JC66-00601B

ROLLER-HEAT

SA

5.4-11
5.4-12
5.4-13
5.4-14
5.4-14
5.4-14
5.4-14
5.4-15
5.4-16
5.4-17
5.4-18
5.4-19
5.4-20
5.4-21
5.4-21
5.4-22
5.4-23
5.4-24
5.4-25
5.4-26
5.4-27
5.4-28
5.4-29
5.4-30
5.4-31

JC66-00564A
JC61-00589A
JC61-00590A
4713-001202
4713-001203
4713-001211
4713-001212
JC66-00824A
JC66-00830A
6107-001163
1404-001451
4712-001032
JC39-00404A
JC39-00403A
JC39-00403B
JC61-00064A
JC61-02580A
JC66-00801A
6031-001051
JC63-00637A
JC63-00639A
JC63-00638A
6044-000001
JC66-00826A
JC67-00085A

GEAR-FUSER Z37
BUSH-M-HR L
BUSH-M-HR R
LAMP-HALOGEN
LAMP-HALOGEN
LAMP-HALOGEN
LAMP-HALOGEN
ROLLER-M-EXIT MAIN
ROLLER-M-EXIT FR
SPRING-CS
THERMISTOR-NTC ASSY
THERMOSTAT
CBF HARNESS-FUSER JOINT
CBF HARNESS-FUSER(110V)
CBF HARNESS-FUSER(220V)
SPRING ETC-CLAW
GUIDE-CLAW
GEAR-EXIT_DR38/25
WASHER-PLAIN
COVER-M-FUSER-DUMMY
COVER-M-LAMP-L
COVER-M-LAMP-R
RING-CS
ROLLER-EXIT F/DOWN
CAP-M-THERMO

1
1
1
1
1
1
1
3
3
3
1
1
1
1
1
4
4
1
1
1
1
1
1
1
1

SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SNA
SNA
SNA
SNA
SNA
SNA
SA
SNA

D
A
A
A
A
A
D
D
D
D
A
A
A
A
A
A
A
D
A
D
D
D
B
A
A

Service Manual

QTY

5-10

Service Grade

Remark
1640/110V
ML-1640/XSA
2240/110V
2240/220V

1640/220V
1640/110V
2240/110V
2240/220V

110V
220V

Samsung Electronics

ExplodedView and Parts list

5.5 Paper Path Unit

16
0

14
17

25
12

15

16

28
5

11-3
11-2

11-1
11

13

10
9-2

10
9-1

18
9
19

24

29

9-3

21

22
8
20
23

27
25

Service Manual

5-11

Samsung Electronics

ExplodedView and Parts list

Paper Path Parts List

*SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE


*Grade : Parts ClassA,B,C,D,E

Drawer#

SEC_CODE

DESCRIPTION

5.5-0
5.5-0
5.5-1
5.5-2
5.5-3
5.5-4
5.5-5
5.5-6
5.5-7
5.5-8
5.5-9
5.5-9-1
5.5-9-2
5.5-9-3
5.5-10
5.5-11
5.5-11-1
5.5-11-2
5.5-11-3
5.5-12
5.5-13
5.5-14
5.5-15
5.5-16
5.5-17
5.5-18
5.5-19
5.5-20
5.5-21
5.5-22
5.5-23
5.5-24
5.5-25
5.5-26
5.5-27
5.5-28
5.5-29

JC97-03248A
JC97-03199A
JC61-01161A
JC66-00814A
JB61-00107A
JC70-10232A
JC63-00625A
JC63-00624A
JC63-00623A
JC63-00626A
JC97-02217A
JC61-70911A
JC69-01568A
JC61-01169A
JC66-00815A
JC97-02179A
JC66-00803A
JC66-00802A
6107-001167
JC33-00028B
JC66-00809A
JC61-00588A
JC72-00102A
JC61-70940A
JC66-00725A
JC61-00583A
JC70-00307A
JC66-00829A
JC61-01151A
JC61-01173A
JC73-00211A
JC66-01935A
JC66-01936A
JC66-00813A
JC61-01281A
JC39-00482A
JC61-01548A

MEA UNIT-FRAME PAPER PATH


MEA UNIT-FRAME PAPER PATH
GUIDE-M-PAPER PATH
LEVER-ACTUATOR FEED SENSOR
SPRING ETC-LEVER SENSOR
IPR-PLATE SAW
GROUND-P-VARISTOR
GROUND-P-ZENER
GROUND-P-THV
GROUND-P-SAW
MEA-UNIT HOLDER PAD
SPRING ETC-EXIT ROLL FD
PAD-FRICTION
HOLDER-M-PAD
LEVER-M-KICKER P/U
MEA UNIT-PICK UP GEAR
GEAR-PICK_UP B
GEAR-PICK_UP A
SPRING-CS
SOLENOID-MP
GEAR-FEED 35/19
BUSH-M-TR L
PMO-BUSHING_TR(L)
SPRING ETC-TR(12)
ROLLER-TRANSFER
HOLDER-PTL
IPR-P-EARTH TRANSFER
SHAFT-P-PICK_UP
HOUSING-M-PICK_U
HOUSING-M-PICK_UP B
RUBBER-PICK_UP
CAM-PICKUP L
CAM-PICKUP R
GEAR-TRANSFER
BRACKET-P-BAR_PICK_UP
CBF HARNESS-MICRO SW
HOLDER-M-CAM

Service Manual

QTY

5-12

1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1

Service Grade
SA
SA
SA
SA
SA
SA
SNA
SA
SNA
SNA
SA
SA
SNA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SA
SNA
SA
SNA

B
B
A
A
A
D
A
A
A
A
A
A
B
A
D
A
A
A
D
A
A
A
A
A
A
A
A
B
A
A
A
B
B
A
A
A
A

Remark
1640
2240

2240

Samsung Electronics

ExplodedView and Parts list

5.6 MP Tray Assembly (Only ML-2240)

1
3

Service Manual

5-13

Samsung Electronics

ExplodedView and Parts list

MP Tray Parts List

*SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE


*Grade : Parts ClassA,B,C,D,E

Drawer#

SEC_CODE

DESCRIPTION

5.6-0
5.6-1
5.6-2
5.6-3
5.6-4
5.6-5

JC97-02239G
JC61-01263F
JC70-00514E
JC70-00515E
JG66-40003A
JC63-00711A

MEA UNIT-MP TRAY


PLATE-MP
ADJUST-MP L
ADJUST-MP R
GEAR-PINION
SHEET-MP

Service Manual

QTY

5-14

1
1
1
1
1
1

Service Grade
SA
SA
SA
SA
SA
SA

Remark

B
B
B
B
B
B

Samsung Electronics

You might also like