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Body Electrical System GENERAL FUSES AND RELAYS SPECIFICATIONS BE-3 ‘COMPONENTS... BE -62 SPECIAL TOOLS nnn Bes RELAY BOX (ENGINE COMPARTMENT) ‘TROUBLESHOOTING BE? ‘COMPONENTS ... so BE 84 INSPECTION BE -65 AUDIO SYSTEM RELAY BOX (PASSENGER COMPAATIENT) ‘COMPONENTS san BE 29 ‘COMPONENTS BE 67 AUDIO UNIT INSPECTION BE 69 COMPONENTS BE -30 REMOVAL AND INSTALLATION INDICATORS AND GAUGES INSPECTION ‘COMPONENTS 8E-71 ‘SPEAKERS INSTRUMENT CLUSTER REMOVAL AND INSTALLATION BE 35, ‘COMPONENTS BE-72 INSPECTION BE 36, CIRCUIT DIAGRAM BE-74 ANTENNA REMOVAL AND INSTALLATION BE 76, COMPONENTS see BE-87 INSPECTION : BE-77 REMOVAL AND INSTALLATION BE -38 POWER DOOR LOCKS MULTI FUNCTION SWITCH ‘COMPONENTS... BE -81 ‘COMPONENTS BE -39 POWER DOOR LOGK ACTUATORS MULTI FUNCTION SWiTGH INSPECTION . BE-82 REMOVAL AND INSTALLATION BE -40 POWER DOOR LOCK RELAY INSPECTION BE -42 INSPECTION BE -84 HORNS POWER DOOR MIRRORS COMPONENTS BE 44 COMPONENTS BE -85 HORN POWER DOOR MIRROR SWITCH REMOVAL AND INSTALLATION BE 45 CIRCUIT DIAGRAM. BE -86 INSPECTION BES INSPECTION "BE 87 POWER DOA MIRROR ACTUATOR KEYLESS ENTRY AND BURGLAR ALARM INSPECTION = BE88 ‘COMPONENTS BE 46 INSPECTION BE-47 POWER WINDOWS, ETACS MODULE ‘COMPONENTS ss BE 89 ‘ANTI-THEFT FUNCTION soon BE 62 POWER WINDOW MOTOR TRANSMITTER INSPECTION BE -90 INSPECTION BE -55 POWER WINDOW SWiTcH ‘TRANSMITTER CODE REGISTRATION... BE -55 CIRCUIT DIAGRAM os BE 1 INSPECTION BE -92 ETACS (ELECTRONIC TIME AND ALARM ‘CONTROL SYSTEM) REAR WINDOW DEFOGGER DESCRIPTION ... BE-57 COMPONENTS BE 94 SPECIFICATIONS BE 57 REAR WINDOW OEFOGGER PRINTED HEATER ELECTRONIC TIME AND ALARM CONTROL MODULE INSPECTION BE 95 CIRCUIT DIAGRAM. ‘BE 58 REAR WINDOW DEFOGGER SWITCH REMOVAL AND INSTALLATION BE -59 INSPECTION 7 BE 97 INSPECTION BE 59 WINDSHIELD WIPER / WASHER COMPONENTS WINDSHIELD wi inst REMOVAL AND INSTALLATION INSPECTION FRONT WIPER MOTOR ‘COMPONENTS: REMOVAL INSPECTION INSTALLATION... FRONT WASHER MOTOR REMOVAL AND INSTALLATION INSPECTION REAR WIPER / WASHER REAR WIPER MOTOR ‘COMPONENTS REMOVAL INSPECTION INSTALLATION. REAR WAHSER SWITCH INSPECTION REAR WAHSER MOTOR INSPECTION SEATWARMER COMPONENTS SEAT WARMER SWITCH INSPECTION SUNROOF ‘COMPONENTS ‘SUNROOF SWITCH INSPECTION... ‘SUNROOF RELAY INSPECTION ‘SUNROOF MOTOR INSPECTION BE -98 BE -99 BE -100 BE-101 “BE -102, BE -102 BE -103 BE -104 BE -104 BE -105, BE -106 BE -107 BE -107 BE -108 BE -109 BE +110 BE -110 BE +111 BE -112 BE -113 BE-114 LIGHTING SYSTEM COMPONENTS BE 115 HEAD LAMPS, REMOVAL AND INSTALLATION BE 116 AIMING INSTRUCTIONS, BE 116 ‘TURN SIGNAL LAMP. REMOVAL AND INSTALLATION BE -119 ROOM LAMP INSPECTION BE 120 (OVERHEAD CONSOLE LAMP. REMOVAL AND INSTALLATION BE-121 INSPECTION ss BE -121 ‘TURN / HAZARD LAMPS INSPECTION... BE -122 FLASHER UNIT INSPECTION BE -123 RHEOSTAT INSPECTION BE 124 FRONT FOG LAMPS REMOVAL AND INSTALLATION BE +125, INSPECTION BE 125, REAR FOG LAMPS INSPECTION BE 126 TAIL, PARKING AND LIGENSE LAMPS REMOVAL AND INSTALLATION BE-127 ‘STOP LAMPS. REMOVAL AND INSTALLATION BE-128 COURTESY AND TRUNK LAMPS REMOVAL AND INSTALLATION BE-129 HEAD LAMP LEVELLING DEVICE ‘COMPONENTS BE -130 HEAD LAMP LEVELLING SwITC! CIRCUIT DIAGRAM. .BE-131 INSPECTION... BE -131 IMMOBILIZER CONTROL SYSTEM DESCRIPTION BE -133 BLOCK DIAGRAM “BE -135 COMPONENTS... “BE +138 LIMP HOME FUNCTION BE -138 DIAGNOSIS OF IMMOBILIZER FAULTS... BE -199 IGNITION SYSTEM IGNITION SWITCH REMOVAL AND INSTALLATION BE -141 INSPECTION BE -143 GENERAL BE-3 GENERAL SPECIFICATIONS | cssscou MULTIFUNCTION SWITCH Dimmer & passing switch Lighting switch Turn signal & lane change switch ‘Wiper switch Washer switch Rear wiper & washer switch tems ‘Specifications Rated voltage De 12V Operating temperature range 20°C ~ 480°C (-22 ~ +176°F) Rated load High : 230W (Lamp load) Low : 110W (Lamp load) Tail : 66W (Lamp load) Lighting : 21W (Lamp load) 69W (Lamp load) Low, High : SA (Motor load) Intermittent : 7mA (Relay load) Lock : Max. 25A (Motor load) 5A (Motor load) Rear wiper : 3.58 (Motor load) Rear washer : 5A (Motor load) INSTRUMENTS AND WARNING SYSTEM Waring lamps Bulb wattage (W) Color GLS-L: 3.4W (4EA), 1.4W (IEA) lumination GL: 3.4W (SEA), 1.4W (1EA) Green GLS-H : 3.4W (4EA), LED (3EA) High beam 14 Blue Low fuel 14 ‘Amber Tum signal (LH, RH) 14 Green Battery (charge) 14 Red Oil pressure 14 Red Air bag 14 Red Parking brake 14 Red Seat belt 14 Red Check engine 14 “Amber ‘ABS 14 ‘Amber Door ajar 14 Red Tailgate open 14 “Amber Immobilizer 14 ‘Amber EPS 14 Red OD OFF 14 ‘Amber BE BODY ELECTRICAL SYSTEM INDICATORS AND GAUGE tems ‘Specifications: ‘Speedometer Type © Cross-col type Input spec. © Hall IC type :4 pulses/rev. Indication © Kv: 6371p x 4 pulses/ev. indicates 60Kinvh 0 MPH : 1024 rpm x 4 pulses/rev indicates 6OMPH Standard values ‘Velocity fev) 20 40 60 80 100 Tolerance (kmitj| 20-246 40-44 606-654 | 814868 | 1025-1082 Velocity krwvh) | 120 140 160 180 200 Tolerance (amin)| 1235-1296 | 144.4151 | 16541724 | 19631938 | 20722152 Tachometer Tye Standard values Fuel gauge Tee ‘Standard values Velocity (MPH) | 10 20 40 60 80 100 | 120 Tolerance (MPH)| 10-125 | 20-225 | 40-426 | 60-604 |00.9-04.1 froos-104 7200-105. ‘Tap the speedometer to prevent hystersis effects during inspection. Cross-col type (Acyl: 2pulses/ev, 4oyl: 4pulsesirev) Revolution (RPM) | 1,000 | 2000 | 3,000 | 4000 | 5.000 | 6000 | 7,000 Tolerance (rpm) | 2100 | 2126 | +160 | 2150 | 2150 | 210 | 2210 ‘Tap the tachometer to prevent hysteriss effects during inspection. Cross - coll ype (Fixed point type: Pointer should not fall nto the "E point but indicate remaining fuel level when the ignition is off) Level ‘Gauge Resistance (a) ‘Gauge angle () E (Empty) 8 “402 25 We a5 040 F (Full) 70 40225 Inspection order: & > F ->E “The level must be reached within 7 minutes after the resistance is set for Full or Empty. Point stability toleranco: Within 26° ‘Apply power for 10 minutes. Then turn off the power for an hour and read the postion of the pointer. GENERAL BE tems Specifications Temperature gauge Tye © Cross coil type Indication standare Temperature ‘Angle (’) ‘Assembled tolerance () 60°C 40 ~ 80-1100 z 8 Reed zone (over 125°C) 9525 x © Inspection order: OFF—+ CH Renan aac | [enpeaure co [60 [5 10 135 trey esitance a) |__| 25 145 | Without ip computer was1 | 581 | 271 | 176 | _Withitp computer LIGHTING SYSTEM Items Bulb wattage (W) Hoad lamp GOW /55W (High / Low beam) Front turn signal lamp zw Front position lamp =w Front fog lamp 27w Rear combination lamps Tailstop lamp SW / 21 Back up lamp 2iw Turn signal lamp 2iw Luggage lamp aw oom lamp Tow Center high mounted stop lamp 16W Overhead console lamp 10W x 2 License plate lamp SW x2 AUDIO tems 210, K220 240, H280 Rated output Max. 20W x2 Max. 20W x4 load impedance axa ana Band AMIFM, LWIMMWIEM 'AMIFN, LWIMMWWIEM Tuning type PLL Synthesized type PLL Synthesized type Dark current Max 2mA Max. 2mA BE-6 BODY ELECTRICAL SYSTEM K210, K220 k240, H260 Frequency range / Channel ‘AM : 531 ~ 1602KHZ/9 KHZ ‘AM : 531 ~ 1602KHZ/9 KHZ, FM : 87.5 ~ 108MHZ/100 KHZ FM : 87.5 ~ 108 MHZ/100KHZ LW : 183 ~ 279KHZ/1 KHZ. LW : 153 ~ 279 KHZ/1KHZ_ MW : 522 ~ 1620KHZ/OKHZ MW : 522 ~ 1620KHZ/SKHZ FM : 87.5-108 MHZ/SOKHZ FM : 87.5-108 MHZ/50KHZ WINDSHIELD WIPER AND WASHER ‘Speediourrent at 4Nm load test Torque/current when parking tems Specifications Windshield wiper motor Rated voltage De 12v Operating voltage range DC 10-15V Insulation resistance Min. 1Mo ‘Speedicurrent at 1Nm load test Low : 44-52 rpm/3.5A or less High Low High : Low High 64-78 rpmV/4.5A oF less 39-47 rpm/5.SA or less ‘58-68 rpm/7.0A or less 2BNMWV24A or loss ‘23Nm/28A or less | Windshield & rear washer Overload capacity (Continuous operation) With water Without water (Racing) Motor type DC ferrite magnet Pump type Centrifugal Rated voltage 12V Discharge pressure 1.8kgfem® or more Flow rate 41,500oc/min. or more Current 5.04 or less 60 sec. oF less 20 sec. or less Rear wiper motor ‘Speedicurrent at no load test ‘Speed/current at 1Nm load test Torque/current when parking Wiping angle at no load 38-50 rpm/2.0A or less 35-45 rpm/3.5A or loss 8Nm/14A or loss 173" 3° SPECIAL TOOLS Tool (Number and Name) lustration Use (09900-21300 Keyless adapter Sy ‘Store transmitter code connecting the DLC. (Data Link Connector) cable of Hi-scan to the multi purpose check connector. GENERAL TROUBLESHOOTING INSTRUMENTS AND WARNING SYSTEM ‘Symptom Possible cause Remedy ‘Tachometer does not operate No.7 fuse (10A) blown Tachometer faulty Wiring faulty ‘Check for short and replace fuse Check tachometer Repair if necessary Fuel gauge does not operate No.7 fuse (10A) blown Fuel gauge faulty Fuel sender faulty ‘Check for short and replace fuse Check gauge Check fuel sender Fuel level sensor faulty Wiring or ground faulty Wiring faulty Repair if necessary ‘Low fuel warning lamp does not light | No.7 fuse (10A) blown Check for short and replace fuse Bulb burned out Replace bulb Check sensor Repair if necessary ‘Water temperature gauge does hot operate ‘No.7 fuse (108) blown Water tomperature gauge faulty Water temperature sender faulty Wiring or ground faulty (Check for short and replace fuse Check gauge Check sender Repair if necessary Oil pressure warning lamp does not light No.7 fuse (10A) blown Bulb burned out Oil pressure switch faulty Wiring or ground faulty ‘Check for short and replace fuse Replace bulb Check switeh Repair it necessary Low brake fluid warning lamp does not light, (No.7 fuse (10A) blown Bulb burned out Brake fluid lavel warning switch faulty Parking brake switch fauity Wiring or ground faulty ‘Check for short and replace fuse Replace bulb Check switch Check switch Repair if necessary ‘Open door warning lamp does not light No.29 fuse (15A) blown (Check for short and replace fuse Wiring or gound faulty Bulb burned out Replace bulb Door switch fauity Check switch Wiring or ground faulty Repair if necessary Seat belt warning lamp does not light | No.7 fuse (10A) blown (Check for short and replace fuse Bulb burned out Replace bulb Buckle switch fauity Check switch Ropair if necessary BE-8 BODY ELECTRICAL SYSTEM LIGHTING SYSTEM Symptom «| __—_—Possible cause Remedy ‘One lamp does not light Bulb burned out Replace bulb {all exterior) Socket, wiring or ground fauity Repair it necessary Head lamps do not light Bulb burned out No.26, No.28 fuse (10A) blown Lighting switch fauity Wiring oF ground faulty Replace bulb Check for short and replace fuse Check switch Repair if necessary ‘Tail lamps and license plate lamps do not light No.2, No fuse (10A) biown Battery fusible link (50A) blown Tall lamp relay faulty Lighting switch faulty Wiring or ground faulty Replace fuse and check for short Replace the fusible link Check relay Check switch Repair it necessary ‘Stop lamps do not light 'No.19 fuse (15A) blown Stop lamp switch faulty Wiring or ground faulty Replace fuse and check for short ‘Adjust oF replace switch Repair it necessary Stop lamps stay on Stop lamp switch faulty ‘Adjust or replace switch Wiring or ground faulty Instrument lamps do not fight Rheostat faulty ‘Check rheostat (Tail lamps light) Wiring or ground faulty Repair if necessary Turn signal lamp does not flash Bulb burned out Replace bulb fon one side Turn signal switch fauity Check switch Repair it necessary ‘Tum signal lamps do not operate No. fuse (10A) blown Flasher unit faulty ‘Tur signal switch fauty Wiring or ground faulty Replace fuse and check for short ‘Cheek flasher unit Cheek switeh Repair if necessary Hazard warning lamps do not operate 'No.20 fuse (15A) blown Flasher unit faulty Replace fuse and check for short Cheek flasher unit larger than specitiod Defective flasher unit Hazard switch faulty Check switch Hazard relay faulty Replace relay Wiring or ground faulty Repair i necessary Flasher rate too slow or too fast | Lamps’ wattages are smaler or | Replace lamps Check flasher unit Back up lamps do not light up No.5 fuse (10A) blown Back up lamp switch faulty Wiring or ground faulty place fuse and check for short Check switch Repair i necessary ‘Overhead console lamp does ‘ot light up No.29 fuse (15A) blown Wiring or ground faulty Replace fuse and check for short Repair if necessary GENERAL auDIO There are six areas where a problem can occur: wiring harness, the radio, the cassette tape deck, the CD player, the speaker, and antenna. Troubleshooting enables you to ‘confine the problem to a particular area. ‘Turn Ignition key to ACC position Turn on the radio or the tape player 1) Place balance and fader control to center positon. 2) Set volume contol to proper Verity customer com- positon. plaint or Identity symptom Sound Radio| [Gasset player] [Noise ‘OD player] [Miscellaneous SeoCHART1 SeeCHART2 See CHART Seo CHART 4 See CHARTS. ‘Seek/scan * " Faint rcoption Poor volume problem Eating” tape ‘See CHART 6 Seo GHART 7 ‘See CHART 8 See CHART 8 BE-10 BODY ELECTRICAL SYSTEM CHART 1 Sound 1. Radio and tape pl have no sound at all All speakers One speaker Ne. Tumination ight ? Choc speaker hanes Fy Ox. Repair Yes No] Blown Bown again Check audio] [Check ausio |_[ Replace |_| Check short fuse (10A) fuse (10A) fuse circuit OK Check fuse of radio ‘Check speaker ING. unit connector ‘reall connectors behind Ox lo Connect radio and tape player prop- /N properly Connect erly connected ? resi Yes ox. Temporariyinstal 1° Is there voltage (12V) be- 1pOr tween terminal 16 ofthe LNO} Check another speaker. MiG and body ground ? NG Replace Yes speaker ‘Aro radio and player prop- | No| Reinstall Replace radio uit ery comected ? properly Yes Check connection between cutput connector of radio. and ca. ox Replace radio unit GENERAL BE-11 2. Tape player OK but no sound from radio co ‘Check that the antenna is |__Yes OK. : inspect antenna pl heck hat he ani Roinsor plug, OK? = plug Not O.K No| Yes Does radio alone work ? Replace radio insert properly No Temporary install 0. _[Tnspect antenna and another antenna, OK? antenna cable, and NOOK replace itnecessary Replace radio CHART 2 Radio problem Weak Poor one Check antenna Tune correctly Stil poor 7 (extend antenna fully) Yes] Check or shors in speaker |_NotOxK. = Check connection of hamess par hamess antenna plug od Check for objecting on |_Not OX. Remove object "Temporary install another speaker and rating move objec antenna. OK.? OK [Not O.K Extend antenna. Sill poor? ok] [Replace radio Yer [Check antenna and eadn for broken connectors Yes Replace antenna for broken connectors, Replace antenna open circuit? No] isthe broadcast qualty the | _Yes cause of poor tone quality 7 Replace radio unit BODY ELECTRICAL SYSTEM BE -12 CHART 3. “ed91 0) un ope eoeidey yun ope eoeideuy yun o1per eoeidou wun enower} uo sjeasaqur ye ueisdeo pue peoy ade usaio o1 °z ‘adey Auenb poo8 esn o] *| sinoy OO uelR @10u ‘edey ed 021-0 e8n yu0d “e ieee soon oa opisuy BuusAue Yad yu0d 2 ‘edey Ayjenb poof esn o4 “| waWOLSNO WHOSNI WAINOLSNO WHOSNI ON WON OWN OWN ede sei Busn Aa eedsuy | h ede 01 Abid ‘ede 1801 Kel 10 ede 1861 feig TenUueW $ sumo 49481) joyooye |Adoudos, uojjonsjsqo enowey, paddip qems uoyoo ® es (ve-38 oBed) uejsdeo pue ood ed woeIy Uwojonsisqo 10) 169p TO ‘ade apisul x90u0 [FO 10N ‘adey 090 10 ‘Aurenb punos yeo098 JOU IIIA 400d 40 punos mo peog Jofeid eyessey GENERAL BE -13 CHART 4 1. RADIO Noise Start the engine Tune correctly, stil noise ? Yes ‘Check connectors Not 0.K- (TF iy insert connector 0K. ‘Check mounting screws NOt O.K. Tighten the screws ox| Is the antenna leadiin routed |_Yes. too close to a hamess ? Reroute the antenna leadsin No] on OFF [| When disconnecting the ant- | No ‘When disconnecting the ant- Yes| enna load, is thore a noise ? enna lad, is there a noise ? Replace radio unit Yes| Yes| No} ‘Noise trom outside source thoabove pains check foroutaue| LMmnacorwet? (No faut in raco unity noise sources (various accosso- No ties, ie. hom, wipers, et. pers, ote.) Repair hamess BE-14 2. TAPE Noise Start the engine BODY ELECTRICAL SYSTEM ‘Check ground Not O.K. Ground completely OK. ‘Check mounting screws Not OK. Tighten the screws Ox, Check with another tape OK. Tape is defective Not O.K, Is wiring correct ? Yes Replace radio unit No Repair hamess CHART 5, 4, CDWILL NOT BE ACCEPTED No Can you insert a CD ? ACD is already in the unit, Yes 1s OD rejected trom approx. 15mm depth of the insertion panel even though CD can be inserted ? No Yes. “Though CD is completely inserted ror" Is displayed and the CD} is rejected ? OK. Yes ‘Check CD. (fs the labeled side faced downward ? ‘0 [s the recorded face of the CD ity 7 Yes OK. ‘© Does dew exist on the recorded face of the CD? No Replace CO player Insert the CD correctly or check to see if the CD is defective. GENERAL BE-15 2. NO SOUND Does it play it a good quality CD is inserted ? Yes Replace detective CD. No Does the "WAIT" indicator flicker Yes No Retum it to normal temperature, land recheck operation, OK, Does it operate properly ? Yes No ‘Are the radio and CD player connected securely ? No ‘Securely connect the radio and CD player. Yes Repair or replace CD player if the Combined radio cassette operates property. 3. CD SOUND SKIPS 1) Sound sometimes skips when parking, Is CD face scratched or dirty ? Yes CD is detective, or clean CD. No with an existing proper CD ? Does it play property if CD is replaced | _No Yes Ropiace CD. (Stop vehicle, and check it) 2) Sound sometimes skips when driving. Repair or replace CD player. (Check by using a CD which is tree of scratches, dit or other damage.) Does sound skip when the side of No__| Check for skipping while driving the CD player is tapped ? and contact a service shop, Yes ‘Securely mount the CD player. BE-~16 4, SOUND QUALITY IS POOR Does it play property if another good- quality CD is loaded ? No Repair or replace CD player. 5. CD WILL NOT EJECT Yes BODY ELECTRICAL SYSTEM Replace CD No Is the ignition key at ACC or ON ? ‘Tum the key to ON. Yes Is the combined ampitier or radio No connected securely ? Yes I CD does not eject, dont try removing it. ‘The player may be damaged. ‘Therfore, contact a service shop for repairs. 6, NO SOUND FROM ONE SPEAKER Is CD player securely connected to the combined radio ? No ‘Securely connect, Yes Does it play propery if another CD Player is connected ? No Repair or replace the combined radio. Yes ‘Securely connect them, Repair or replace CD player. GENERAL CHART 6 Faint reception Yes. Replace speaker ‘Are both reception and static faint|_Yes| Temporarily install another ‘even when antenna is fully length, speaker. O.K. ? ened ? No] No Inspect antenna No| Temporarily install another Replace radio unit antenna, OK. ? Yo Replace radio Inspect antenna and cable and repair if necessary. CHART 7 Poor Volume Does the problem disappear when switching fom the cas |-N@_[ Improperly connected hamess Correct the connection ofthe atte to the radio? or connector. harness or the connector. Yes Ts the tape player head 01K. ? -™2 Tiny, wom or damaged tape Giean or replace the tape Yos| player head, improperly installed player head. tape player head, [Check for an improperly connected tape player head wire or a maltunc-| tion in the tape player tse The tape being tested must be of good stereo quality Correct the connection or re- place the maifunctioning parts. Use tapes which have been recorded in stereo. BE-18 BODY ELECTRICAL SYSTEM CHART 8 ‘Seek/scan problem Ts antenna leadn propery in-_|_No stalled? Property Install antenna properly Yes] ‘Check that the antenna is Not OK. inserted completely into the Fully insert antenna, antenna receptacie, Ox ‘Check antenna and lead-in for | Yes broken connectors. Tester indi- Replace antenna cates open circuit ? No] Replace radio unit CHART 9 “Eating” tape ‘Check capstan and pinch roller JNot .K{ Clean head, capstan, and pinch roller. for oxide and dirt build-up Use head cleaner or isopropyl alcoho! OK, (Check for tape loose in cassette JN°tO-K Tension the tape using a pen or pencil OK ‘Check whether C-120 or longer JNot O.K| Use C-30, 60, 90 tapes (C-120 tape is tape is used very thin and delicate) OK (Check with another tape }O.K. [Tape is defective. Change tape Not OX. Replace tape player GENERAL BE-19 WINDSHIELD WIPER, 1. Wiper low and wiper high does not work. terminals 11 and 9. Check No.2 fuse(20A) forshort | —NE__of Replace the fuse 0K Inspect the battery supply voltage of wiper switch between connector(Mot-2)|__NG__,| Repair the wire hamess and poor ‘ound (G01) OK : Battery voltage (12V) place the wiper switch| 0K ——__1r Wiper switch inspection NG (See the workshop manual page BE-100) oK Y No Windshield wiper motor inspection |_NG Replace the wiper motor (See the workshop manual page BE-102) 2. When washer switch is on, wiper does not work. Check No.21 fuse(20A) for sho | —NS_y Replace the fuse oK Y Inspect the input voltage of washer Ne ‘switch betwoen connector (MO1-2) {terminal 16 and ground oK Y Reler tothe above "1. Wiper does not work” the wire hamess or the washer switch Rep: BE -20 BODY ELECTRICAL SYSTEM POWER WINDOW 1. No windows operate from the main switch on the driver's door. No 'No.19.23 use and sible ink shor | NS ef pace use ousibl nk check ox Power window relay inspection NG {See the workshop manual page BE-66)| | Replace the relay ok oor ground (G01) and the wire NG. Repair the wire hamess and poor harness inspection ‘ground (G01) 2. Driver's side window does not operate. Inspec the battery supply voltage of power window main switch between Na Connector (008) terminals 10 and 11, (OK : Battery voltage (12V) oK 1 Power window main switch inspection |_NG_, | Repair the wire harness and ‘poor ground (G08) Replace the power window main switch (Boe the workshop manual page BE-$2) oK Driver's side power window NG motor inspection Replace the power window motor (See the workshop manual page BE-90) GENERAL 3. Passenger's Inspec the battery supply voltage of ‘motor inspection passengers side power window switch NG between connector (D15) terminal 6 and ground OK : Battery voltage (12V) ox ¥ Passengers ste power window |__NG_ ‘witch inspection (Gee the workshop manual page BE-29) ox Passenger's side power window NG (See the workshop manual page BE-90) window does not operate. Repair the wire hamess and ‘poor ground (G08) Replace the power window switch Replace the power window motor BE -22 POWER DOOR LOCK BODY ELECTRICAL SYSTEM => Since door lock relay is fail, replace the door lock relay. Lock function works but unlock function does not in- terlock. = Since door unlock relay is fail, replace the door 3. When passenger side knob is controlled, all doors interlocks, but when driver side knob is controlled, all unlock relay. doors do not interlock. 2. Unlock function works but lock function does not in- terlock. Passenger's side actuator Na ‘Connection rod detective of operation passengors side door lok actuator ox 1. Chock he wiring between connectors ‘M25-2@and D09©. 2. Check te wring between connector { 1. input wing short of divers 1009 and ground (G03) na_| _ #40 door lock switch Diver sie door lock switch inspection 2. Internal switch contact failure Measure resistance of actuator by of vers side doorlock [>] handing it bythe hand alter connecting actuator an obmmeterto the both ends of actuator unit Locked condition: 0 Unlocks concion: Normal tis below 10 to0e1 (Connector terminal of crvers (FAR “Sisco ec actuton 0K _[.Outputwieng shor ofa |__,| Cheek the output wiring between door doors' lock actuator 2, All doors lock actuator failure lock relay and all doors’ actuator ‘Apply 12V tothe both ends under Lninstalled condition, and its normal it itoperates. [p1anz0039) EY (contri } “Gon cca GENERAL BE -23 4. When passenger side knob is controlled. All doors interlocks. But when the driver side knob is controlled, all doors do not interlock. NG on rod detective of [Drivers side actuator operation | “o-e| _,Comneetion rod defective of driver's side door lock actuator 0K 1. Check the wiring between connectors M25-2@and D19@. 2, Check the wiring between connector 1. Input wiring short of passengers} 019 and ground (G07). Na _| side door lock switch Passengers side door lock ‘switch inspection 2. Internal switch contact failure ‘Measure resistance of actuator by ‘of passenger's side door lock hhandiing i by the hand after connecting actuator ‘an ohmmeter to the both ends of actuator unit. Lecked conditior ‘Unlocked condition : Normal tit is below 12 (019) f (Connector terminal of ) passenger's side door (TT) lock actuator) 0k __ [7 output wiring shor of al ‘Check the output wiring between door Sn [lock relay and all doors’ actuator. 2. All doors' lock actuator failure | ——m| Apply 12V to the both ends under uninstalled condition, and it's normal it operates. [Dosp28/029) ET) ‘canes tia ot CEP) at doore' ook actuator) BE-24 5. Both sides do not interlock either. BODY ELECTRICAL SYSTEM No.1 fuse(20A) short check Na Foplace the fuse oK (ETACS module connector M25-2 terminal@) 0K y Replace the relay ‘Check for an open in the wire Door lock/untock relay inspection NG. (Bee the workshop manual page BE-84) oK ——_r__, Drivers side door lock switch input signal inspection | __NG_, {ETACS module connector M25-2 terminal@) ok ¥ Passengers side door lock switch input signal inspection NG ‘Check for an open in the wire Replace the ETACS module GENERAL BE -25 KEYLESS ENTRY & BURGLAR ALARM SYSTEM 1. Alarm does not work. (Hazard lamp works) Replace the ETACS module hor does not work. NG No.20 fuse(15A) short check |- —-—>| place the fuse ox ‘Output wiring inspection of NG Repair the wire hamess and burglar alarm hom | oar ground (G12) ok. Burglar alarm hom inspection NG race the burglar alarm horn (See the workshop manual page BE-st)|__~|__feplace the burglar alarm h ok Y 2. When hood is opened inside the car like alarm test, NG. oK ¥ Hood switch inepection NG (See the workshop manual page BE-50) oK Y Replace the ETACS module ‘Check input wiring short of hood switch | ———>] Repair an open in the wire between ‘connector (M25-2) terminal 8 and the hood switch (E38), — Replace the hood switch BE BODY ELECTRICAL SYSTEM 3. When door is opened inside the car like alarm test, horn does not work (If tailgate and hood is opened, alarm works) NG. [Check input wiring short of all door switch ———>| Repair an open in the wire between ‘connector (M252) terminal 10, 11, 12 ox land the door switch. All door switch inspection NG (See the workshop manual page BE-49) Replace the door switch oK 1 Replace the ETACS module 4, When tailgate is opened inside the car lke alarm test, hhorn does not work. No. Check input wiring short of tailgate switch| —“-—»| repair an open in the wire between ‘connector (M25-2) terminal 14 oK and the tailgate switch. ¥ ‘Tailgate switch inspection NG 1e workshop manual page BE-50) Replace the tailgate switch oK ¥ place the ETACS module GENERAL BE -27 5. When the vehicle is locked by the transmitter, cen- tral door lock function works but hazard lamp doesn't blink. For Tw ae __N [Check input wiring shor of all door switch] —~=—>} Repair an open in the wire between ‘connector (M25-2) and the door switch oK a [Check input wiring shor of tailgate switch| —~——> Repair an open in the wire between connector (M25-2) and the tailgate switch ¥ place the ETACS module oK Display When checking hood ewiteh under J@Pen condition] Rubber at the above hood is not ‘closed condition [| _ pressing enough the hood switch. oK 6. Engine does not start, when the alarm released con- dition. Yes Does the start motor move? | —=> | Check the starting circuit No t Change in ‘Tum the key ino start position as | -2"-#t8t® | ETACS module is currently alarm ‘monitoring the sta inhibit output ‘condition mode Romain off pt Check the stating circuit BE-28 7. Central door lock function works, but keyless entry system does not work. Yes Does the transmitter lamp work ‘when its button is depressed? BODY ELECTRICAL SYSTEM No. 1 ‘Transmitter battery replacement oK t t Does the door lock oF unlock when the transmitter butlon is depressed? NG. Normal 1 ‘Alter replacing transmitter, register the transmitter code using Hi-scan (See the workshop manual page BE-55)| oK ¥ Does the keyless entry operation ‘work after removing the key? No 1 Since ETACS module is detective, replace ETACS module and register transmitter code AUDIO SYSTEM BE -29 AUDIO SYSTEM COMPONENTS | exvcose BE -30 BODY ELECTRICAL SYSTEM AUDIO UNIT COMPONENTS coe: [k210] Connector [M16] ‘Antenna jack ‘Connector (Mi6} Terminal Description + | Antonna 2 | Rearleft speaker 3 | Frontlet speaker) 4 | Front right speaker) 5 | Rear right speaker() ute} 6 | tumination() 7 | Acct) 3 | Ground 9 | Rearleft speakert+) 10 | Frontiet speaker's) Fre 1 | Ne v2 | NO 13. | Frontright speaker's) 14 | Rear right speakor(s) 15 | tlumination(s) 16 | Battery) BE -31 AUDIO SYSTEM [K220}] yo Sse esa Connector [M16] ‘Antenna jack Connector (M16) [Terminal Description | 1 | Antenna 2 | Reartett speakert-) 3 | Frontloft speakor(-) 4 | Frnt seat 5 | Rearright speaker) ure) & | tumination(-) 7 ACC(+) 8 | Ground 9 | Rear lett speaker(+) 10 | Frontlef speaker(+) n | Ne, 2 | NO. 13. | Front right speaker(+) 14 | Rear right speaker(+) 15. | tlumination(+) 16 | Battery(+) BE -32 BODY ELECTRICAL SYSTEM [H280] 60g Ga0RES | l cB me UW Connector [CD changer] Connector (3 pin} —_— Fete ne eee) ee Taos ra 1 [eSemeo | | y | See 3 lames | | loal | 2 | oes 2 ernment si ¢ | aan Siete 5 | Aases comes mma bac 3 | poeen « nger) 1 R 3 [8o%heseaaey | [eam 4 sen eaet 1 | ese . 2 | feegeoneos 3 | ae | sper £ | dine | cua sceer E | ee 16 _ | Battery(+) ETI. 8 AGround AUDIO SYSTEM BE REMOVAL AND INSTALLATION. exresans Hazacd otc 1. Disconnect the negative (-) battery terminal, ‘wich 2. Remove the 2 screws and 2 bolts holding the driver's crash pad lower panel, 3. Disconnect the hood release cable and the data link Intake cont cable ‘connector from the beneath driver's crash pad lower panel. 7. Remove the 4 screws holding the audio unit and dls- ‘connect the wire connector then remove the audio unit. 4, Remove the glove box. 5. Disconnect he intake control mode, mode control and air mix control cable. 6. Detach the clips and disconnect the wire connectors then carefully remove the center facia panel with a flattip screwdriver. 8. Installation is the reverse of removal. BE -34 BODY ELECTRICAL SYSTEM INSPECTION | caocasor ‘TAPE HEAD AND CAPSTAN CLEANING 1. To obtain optimum performance, clean the head, and capstan as often as necessary, depending on fre- quency of use and tape cleanness. 2. To clean the tape head and capstan, use a cotton swab dipped in ordinary rubbing alcohol. Wipe the head and capstan. AUDIO SYSTEM BE 5 SPEAKERS. 3. Remove the 4 screws and disconnect the wire con- rector, then remove the front speaker. REMOVAL AND INSTALLATION | cisosss: FRONT SPEAKER 1, Remove the screw holding the inner handle and dis- ‘connect the inner handle rod and lock rod, then re- ‘move the inner handle, 2. Remove the screws holding the front door trim panel then carefully remove it with a flat-tip screwdriver. When prying with a flat-tip screwdriver, wrap it with shop towel to protect the painting surface. 4, Installation is the reverse of removal. “Tim remover BE -36 BODY ELECTRICAL SYSTEM REAR SPEAKER 3. Remove the 4 screws and disconnect the wire con- rector, then remove the rear speaker. 1, Remove the screw holding the inner handle and dis- connect the inner handle rod and lock rod, then re- ‘move the inner handle. 2. Remove the screws holding the rear door trim panel then carefully remove it with a fla-tip screwdriver. When prying with a fat-tip screwdriver, wrap it with a ‘shop towel to protect the painting surface, 4, Installation is the reverse of removal INSPECTION | careacea 1. Check the speaker with an ohmmeter. Ifan ohmmeter indicates the correct impedanceof the speaker when checking between the speaker (+) and speaker (-) of thesame channel, the speaker is ok. 2. Ifa clicking sound is emitted from the speaker when the ohmmeter is connectedto the speaker terminals, the speaker is ok. AUDIO SYSTEM BE -37 ANTENNA COMPONENTS | cesesaoe Root antenna pole ‘Antenna feeder cable Front pillar (RH) ‘Antenna feeder cable Headliner Nut [Section A-A] [Section B-B] BE -38 REMOVAL AND INSTALLATION 1. Detach the lens from the overhead console lamp with a flattip screwdriver Qverhead console (serondiver 2. Remove the 2 screws and the roof wire connector then remove the overhead console assembly. Root wing connector 3. Remove the roof antenna after removing a nut. Roof antenna, oot panel BODY ELECTRICAL SYSTEM 4, Remove the sun visor and the assist grip handle then pull the headliner down and remove the roof antenna, cable. 5. Installation is the reverse of removal. MULTI FUNCTION SWITCH BE-39 MULTI FUNCTION SWITCH COMPONENTS | cxser [Tum signal switch) [Wiper switch) {Lighting swith [torment wiper volume] easy of e (Rear wiper switch) Sh or w ke

oon ard et ] ve or co a ] ] Be + ‘Asst door enten er deopper swith ear gate lock nich (25-1) [m25-2) ETACS (ELECTRONIC TIME AND ALARM CONTROL SYSTEM) BE -59 REMOVAL AND INSTALLATION 1. Disconnect the negative(-) battery terminal. 2, Remove the 2 screws and 2 bolts holding the driver's ‘rash pad lower panel. 3. Disconnect the hood release cable and the data link ‘connector from the beneath driver's crash pad lower panel \\ df L bata tink connector 4, Remove the ETACS module from the bracket after re- ‘moving nuts. 5. _ Installation is the reverse of removal. INSPECTION cxrsteso While operating the components, check whether the oper- ations are normal as shown in the timing chart. 1, DEFOGGER TIMER (Including Outside Miror Demis- ter) 1) After ALT *L* ON, if the defogger is switched ON, the defogger output is ON for 20 minutes dura~ tion. 2) If the defogger switch is pressed again, or if the ignition is switched OFF during this time, the de- fogger output is OFF. Aneenatop ON ~————]_ Detogger oN wich OFF wer otk oulput OFF: n 1 n Th: 202 min, 2. SEAT BELT WARNING TIMER, 1) Since the ignition is switched ON, the seat belt warning indicator is illuminated (with period : (0.6 sec., duty rate : 50%) and the chime bel is sounded (with period : 0.9 sec., duty rate : 50%) for total time 6 seconds. 2) Ifthe ignition is swithced off during the indicator and the chime bell output, the indicator and the chime bell are switched OFF. Hf the seat belt is sensed as fastened during the indicator and the chime bell output, the chime bel! is switched OFF immediately and the seat belt warning indicator is illuminated for the remained seconds. 3) When the ignition is already switched ON, if the seat belt is removed, the warning indicator and the chime bell are output for total time 6 seconds. BE -60 BODY ELECTRICAL SYSTEM 4, CENTRAL DOOR LOCK/UNLOCK on sweren 8 OFF 1) The driver's door lock, assist door lock, or the sega ov, —— inside door lock knob is switched LOCK to UN- Sere orn ie LOGK or UNLOCK to LOCK, the all doors lock ome TULTUL_TUL_Pu and unlock outputs will flow. seavacis ON 2) Battery connecting would not change the waa, UL PUL UU Per oer tee 7 DRIVER'S DOOR UNLOCK. LOCK SWITCH LOCK Th: Bx sec, T2: 0.45 + 0.1 sec., T3:0.3+0.1 Assist DOOR UNLOCK: sec tock swiren ‘Lock 3. DECAYED ROOM LAMP & KEYLESS UNLOCK poontock oN TIMER ‘ourpur OFF 1) When the first door (driver's or assist) is opened, Doon UnLock ON the room lamp shall brighten. When the last door oureut OFF 's closed, the room lamp will drop to 75% inten- erwerig silty, then fade out over 5-6 seconds ity ad T1: 0.50.1 sec. 2) If the door switch is ON for less than 0.1 sec., then no illumination occurs. 5. IGNITION KEY REMINDER: 3) The fade resolution is over 32 staps. If the key sin the ignition and the driver's door or as- sist door is opened and the vehicle is locked using 4) The room lamp must not flicker during fade oper- driver's knob or assist knob, then the central locking ation, ifthe ignition is switched ON. system willissue an unlock pulse of t second duration to the all doors thus preventing locking of the vehicle. 5) With keyless UNLOCK, when the door is closed, (With a knob remains locked, ifthe switch in the actu- the room lamp is turned ON, then OFF after about aor is not changed, the central locking shall issue 1 30 seconds. While the room lamp is ON due pulse of 1 seconds duration and 3 pulses of 0.5 sec- to keyless UNLOCK, if another UNLOCK is re- Cond duration to unlock the vehicte.) ‘ceived, the room lamp is again ON for 30 sec- onds. \While the room lamp is ON, Ifthe door is opened, —oocmwaniea on the lamp is continued to ON. Ifthe door is closed, smen ore _ the lamp follows as the above step 1 prvennserrr on {a It keyless LOCK (ARM state) is received during avewnssurr O ir ately. boom unock ot tian A ounur 12 sama TO 8, oP! cose 7 i — ror wr orF— T1.T3: 05 sec., T2: 1 sec., T4: Max.0.5 sec. rock Tt. rangrrel Sekt ion ae oe Aa ut 11: 55405 sec., T2: 30+ 3 sec. ETACS (ELECTRONIC TIME AND ALARM CONTROL SYSTEM) BE -61 6 POWER WINDOW TIMER 1) When the ignition is switched ON, the power win- dow relay output is turned ON. 2) When the ignition switched OFF, the power win- = = ope nog ae a < REAR > acs Bao REAR ono S688 oom ie rower ae, winoow me so) aomecs)am DRL ‘Tas, RELAY Fun | anna aoae DeFocaeR fonn SERS ooo "Fo RELAY Laue LJP neuay Ly eH BE -68 BODY ELECTRICAL SYSTEM ‘Amperages(A) Circuit protected 1 0A ‘AIC switch, Defroster switch 2 108 Left front position lamp, Left rear combination lamp 3 0A Instrument cluster 4 0A ‘Audio, Power outside mirror switch 5 0A Transaxle range switch, Back-up lamp switch, Hazard switch 6 | 10a Right front position lamp, Right rear combination lamp, Left(Right) license lamp 7 10k Pre-excitation resistor, Instrument cluster, ETACM, Seat belt timer 8 158 Cigarette lighter 9 10, Generator, EPS control module, PCM(Except 1.1L), ECM(1.1L), Vehicle speed sensor, A/T shift lever switch 10 0A ‘SRS control module 7 208 ‘Door lock relay, Door unlock relay, Sunroof controller, Driver door lock actuator 42 458 Rear wiper motor, Muttitunction switch 13 108 Start relay, Burglar alarm relay 44 - Not used 15 0A DRL control module 16 208 LLef(Right) front seat warmer switch 17 108 Defogger switch, ECM, Driver(Assist) outside mitror motor & Defogger 18 15A Ignition col, Condenser 19 415A Power window relay, Stop lamp switch 20 15A Hazard switch, ETACM 21 208 Front wiper motor, Muitfunction switch [le 410A Reear fog lamp relay 23 0A Front fog lamp relay, Power window relay, ETACM, Defogger timer, Left(Right) head lamp leveling actuator, Head lamp leveling switch 24 108 Blower relay, Sunroof controller 25 308) Defogger relay, Defogger timer, ETACM 26 5A Right head lamp 27 0A Front fog lamp relay 28 15A Left head lamp, Instrument cluster Instrument cluster, Rear fog lamp switch, Data link connector, Audio, ETACM, 29 158 Door waming switch, Multipurpose check connector, Luggage lamp, Map lamp, Room lamp, Overhead console assembly FUSES AND RELAYS INSPECTION POWER RELAY TEST (TYPE A) Check for continuity between the terminals. 1, There should be continuity between the No.1 and No.4 terminals when power and ground are con- nected to the No.3 and No.2 terminals. 2. There should be no continuity between the No.1 and No.4 terminals when power is disconnected. Power wndow relay I Rear window relay Terminal Power 2 8 1 4 (No.2-No.3) Disconnected |_O——O Connected | © ® BE -69 POWER RELAY TEST (TYPE B) Check for continuity between the terminals. 1. There should be continuity between the No.1 and No2 terminals when power and ground are con- nected tothe No.3 and No.4 terminals. 2. There should be no continuity between the No.1 and No.2 terminals when power is disconnected. Fear fog lamp relay Tait lamp relay Terminal Power 1 2 3 4 (No.3-No.4) Disconnected oO Connected | O--O | © ® BE-70 BODY ELECTRICAL SYSTEM FUSE INSPECTION 1. Be sure there is no play in the fuse holders, and that the fuses are held securely 2. Are the fuse capacities for each circuit correct?” 3. Are there any blown fuses? Ifa fuse is to be replaced, be sure to use a new fuse of the same capacity. Always determine why the fuse blew and completely eliminate the problem before in- stalling a new fuse, QS caution Never usea fuse of higher capacity than specified. FUSES When a fuse is blown, there are two probable causes. The two causescan easily be determined by a visual check af- tor removing the fuses. Fuse blown due to over-current. Prior to replacing the fuse with a now one, check the circuit for a short and the related parts for abnormal conditions. Only after the correction of a short or re- placement of abnormal parts, should a fuse with the ‘same ampere rating be installed Blown fuse due to overcurrant Fuse blown due to repeated on-off current. ‘Normally, this type of problem occurs after a fairly long period of use, and is less frequent than #1 above. In this case, you may simply replace with a new fuse of the same capacity. Blown fuse duo to thermal fatigue QS cauTion A blade type fuse Is identified by the numbered value in amperes. If the fuse Is blown, be sure to replace a fuse with the same ampere rating.if 2 fuse of higher capacity than specified is used, parts may be damaged and a danger of fire exists. To remove or insert a fuse, use the fuse puller in the fuse box. Cres CS clea Leaf S & 108 158 INDICATORS AND GAUGES BE-71 INDICATORS AND GAUGES COMPONENTS | cassses Parking brake switch ‘Seatbelt switch Fuel gauge sender & Tow fuel level sensor Cluster assembly Vehicle speed sensor Door switch Brake fluid level warring switch Engine coolant temperature sender il pressure switch BE -72 BODY ELECTRICAL SYSTEM INSTRUMENT CLUSTER COMPONENTS | cscosse [WITHOUT TRIP COMPUTER } sl] INDICATORS AND GAUGES BE -73 [WITHTRIP COMPUTER ] [19-2] [M941] re} fz i2|ssi5 a 5 ahah) BE -74 CIRCUIT DIAGRAM | cwsssor BODY ELECTRICAL SYSTEM [WITHOUT TRIP COMPUTER ] ae Teck emacs 04 INDICATORS AND GAUGES BE-75 [WITH TRIP COMPUTER ] 43 nmobiize (O80) _ BE -76 BODY ELECTRICAL SYSTEM REMOVAL AND INSTALLATION | caswvae 1. Disconnect the negative(-) battery terminal 2 Remove the cluster facia panel after removing a screw. 4 screws, 4. Disconnect the wire connectors from the cluster. 5. Installation is the reverse of removal. INDICATORS AND GAUGES BE -77 INSPECTION | cessicos A\ caution ‘SPEEDOMETER Do not operate the clutch suddenly or increase/ decrease speed rapidiywhile testing. 1. Adjust the pressure of the tires to the specified level 2. Drive the vehicle onto a speedometer tester. Use Gnote wheel chocks as appropriate. Tire wear and tire over or under inflation will increase the indicationerror. 3. Check if the speedometer indicator range is within the standard values. Velocity (km/h) 20 40 60 80 100 Tolerance (km/h) 20-26.6 40-44 60.8-65.4 81.4-86.8 102.5-108.2 Velocity (kh) 120 140 160 180 200 Tolerance (kmin) | 1235-1236 1444-151 165.4-172.4 186.3-193.8 207.2-215.2 Velocity (MPH) 10 20 40 60 80 100 120 Tolerance (MPH) | 10-125 | 20-225 | 40-426 | 60-634 | 80.3-64.1 | 100.3-104,7 | 120.9-125.3 ‘TACHOMETER @y cauTion 1 ‘Connect the scan too! to the diagnostic link connector or install a tachometer. 1. Reversing the connections of the tachometer will damage the transistor and diodes inside. 2. When removing or installing the tachometer, 2. With the engine started, compare the readings of be careful not to drop It or subject it to severe the tester with that of the tachometer. Replace the shock. tachometer if the tolerance is exceeded. Revolution (RPM) 1000 | 2000 | 3000 | 4000 5,000 | 6,000 7,000 Tolerance (RPM) 2100 2125 2150 #150 2150 2180 #210 FUEL GAUGE OPERATION CHECK 1 Disconnect the fuel sender connector from the fuel sender. Connect a 3.4 watt, 12V test bulb to terminals 2 and, 3 0n the wire harness side connector. ‘Turn the ignition switch to the ON, and then check that the bulb lights up and the fuel gauge needle moves to full, BE-78 FUEL SENDER 1. Using an ohmmeter, measure the resistance between terminals 2 and 3 at each float level. Fioat position F 12 E Resistance (2) | 4.0 32.5 110 2. Also check that the resistance changes smoothly when the float is moved from "E* to "F LOW FUEL LEVEL SENSOR 1. Connect a test lamp (12V, 3.4W) and the battery to the sender terminals 1 and 3. Immerse the sender in water. 2. The lamp should be off while the thermister is sub- ‘merged in the water, and should illuminate when the sender is taken out of the water. nore If there is a malfunction, replace the fuel sender as an’ assemby Q caution After completing this test, wipe the sender dry and reinstall it in the fuel tank. BODY ELECTRICAL SYSTEM ENGINE COOLANT TEMPERATURE GAUGE 1. Disconnect the wiring connector from the engine coolant temperature sender in the engine compart ment. 2. Turn the ignition switch ON. Check that the gauge needle indicates cool. Tur the ignition switch OFF. 3. Connecta 12V, 3.4 watt test bulb between the harness side connector and ground. OWK al 4, Turn the ignition switch ON. 5. Verily that the test bulb flashes and that the indicator moves to HOT. {f operation is not as specified, replace the sender. Then recheck tho system, ENGINE COOLANT TEMPERATURE SENDER 1. Using an chmmeter, measure the resistance between the terminal 2 and ground. 2. It the resistance value is not as shown in the table, replace the temperature sender. Temperature(’c) | 60 | 85 | 110 | 125 Resistance(m) | 118 | 49.0 | 250 | 146 INDICATORS AND GAUGES OL PRESSURE SWITCH 1. Check that there is continuity between the switch’s terminal and ground with the engine stopped. 2. Check that there is no continuity between the terminal and ground with the engine running, 3. If operation is not as specified, replace the switch. ° ofmmeter OIL PRESSURE WARNING LAMP 1. Disconnect the connector from the warning switch ‘and ground the terminal on the wire hamess side con- nector. 2. Turn the ignition switch ON. Check that the warning lamp lights up. If the warning lamp doesn't light, test the bulb or inspect wire hamess, Wiacing amp BE-79 BRAKE FLUID LEVEL WARNING SWITCH 1. Remove the connector from the switch located at the brake fluid reservoir. 2. Verily that continuity exists between switch terminals 1 and 2 while pressing down the switch (float) with a rod BRAKE FLUID LEVEL WARNING LAMP 1. Start the engine. 2. Release the parking brake. 3. Remove the connector from the brake fluid level warn- ing switch. 4, Ground the connector at the harness side. 5. Vorty that the warning lamp lights. BE -80 PARKING BRAKE SWITCH The parking brake switch is a push type located under the parking brake lever. To adjust, move the switch mount up ‘and down with the parking brake lever released all the way. 1. Check that there is continuity between the terminal and switch body with the switch ON (Lever is pulled). 2. Check that there is no continuity between the ter nal and switch bodywith the switch OFF (Lever is re- leased). lt continuity is not as specified, replace the switch or in- spect its ground connection DOOR SWITCH Remove the door switch and check for continuity between the terminals. OD Position Ground(Body)} 1 2 Free (Door open) o Push(Door close) BODY ELECTRICAL SYSTEM SEAT BELT SWITCH 1. Remove the connector from the switch. 2, Check for continuity between terminals. ‘Seat belt condition Fastened Not fastened Continuity Non-conductive(-=) Conductive (09) SEAT BELT WARNING LAMP With the ignition switch turned ON, verify that the lamp glows. ‘Seat belt condition Warning lamp Fastened OFF Not fastened ON POWER DOOR LOCKS BE-81 POWER DOOR LOCKS COMPONENTS | cxrsixcr BE -82 BODY ELECTRICAL SYSTEM POWER DOOR LOCK REAR DOOR LOCK ACTUATOR INSPECTION ACTUATORS 1. Remove the rear door trim panel, (Refer to BD group- Rear door) INSPECTION | cerocso FRONT DOOR LOCK ACTUATOR INSPECTION 2. Disconnect the 6P connector from the actuator. 1. Remove the front door trim panel. (Refer to BD group- Front door) 2. Disconnect the 6P connector from the actuator. 3. Check actuator operation by connecting power and {ground according to the table. To prevent damage to ‘the actuator, apply battery voltage only momentarily. socarn Terminal Position 1 3 3. Check actuator operation by connecting power and ground according tothe table. To prevent damage to | poarian [tock] O ® the actuator, apply battery voltage only momentary. Uniock] ° Terminal a) © Position 1 3 Rear oh" Tntock| © ® Lock ru Front left © ® Unlock | ® Se Lock ® 8 Front right ‘OM FUniock] © ® POWER DOOR LOCKS BE -83 FRONT DOOR LOCK SWITCH INSPECTION REAR DOOR LOCK SWITCH INSPECTION 1. Remove the front door trim panel. (Referto BD group- 1, Remove the rear door trim panel. (Refer to BD group- Front door) Rear door) 2. Disconnect the 6P connector from the actuator. 2. Disconneet the 6P connector from the actuator. (Er CES 3. Check for continuity between the terminals in each 3. Check for continuity between the terminals in each ‘switch position according to the table. switch position according to the table. Terminal Position Terminal 3 Position Lock Unlock] Lock Unlock | Lock. Unlock | Lock’ Unlock | Front left Rear left Front right Rear right BE -84 BODY ELECTRICAL SYSTEM POWER DOOR LOCK RELAY INSPECTION | cusroe 1. Remove the negative(-) battery terminal 2. Remove the driver's side crash pad lower panel. (Re- fer to BD group) 3. Remove the door lock and door unlock relay, then ‘check for continuity between the terminals. Terminal IPower 1} 2) 3a]4]s5 |(No.2-No.4) Disconnected Oo o @ Connected | oO oO POWER DOOR MIRRORS POWER DOOR MIRRORS COMPONENTS cesceon BE -85 Power door mirror ower door mirror switch BE -86 BODY ELECTRICAL SYSTEM POWER DOOR MIRROR SWITCH CIRCUIT DIAGRAM | cows POWER DOOR MIRRORS BE -87 INSPECTION casscu 1. Remove the power door mirror switch from the door trim panel. 2. Check for continuity between the terminals in each switch position according to the table. up DOWN IRIGHT] OFF HAND} LEFT RIGHT BE -88 BODY ELECTRICAL SYSTEM POWER DOOR MIRROR ACTUATOR INSPECTION | casesren 1. Disconnect the power door mirror connector from the harness. 2. Apply battery voltage to each terminal as shown in the table and verity that the mirror operates property. Heaters) © Heater) LetvRight Up/Down 1006] Terminal Position 6 7 8 uP ° @ ® DOWN @ eS 3 OFF 9 @ ic) LEFT e @ eo RIGHT ®@ eS ® MIRROR HEATER INSPECTION [006] Postion 1 2 Heater ot POWER WINDOWS. BE -89 POWER WINDOWS COMPONENTS | caszxe0 BE -90 POWER WINDOW MOTOR INSPECTION FRONT POWER WINDOW MOTOR INSPECTION 1. Remove the front door trim panel. (Refer to BD group- Front door) 2. Disconnect the 2P connector from the motor. 3. Connect the motor terminals directly to battery voltage (12V) and check that the motor operates BODY ELECTRICAL SYSTEM REAR POWER WINDOW MOTOR INSPECTION 4, Remove the rear door trim panel. (Refer to BD group- Reear door) 2. Disconnect the 2P connector from the motor. 3. Connect the motor terminals directly to battery voltage (12V) and check that the motor operates: ‘smoothly. Next, reverse the polarity and check that the motor operates smoothly in the reverse direction. If the operation is abnormal, replace the motor. smoothly, Nex, reverse the polarty and check that Terminal] the motor operates smoothly in the reverse direction. | Direction I the operation is abnormal, replace the motor. UP (Clockwice) o S Terminal DOWN Direction 1 2 (Counter-clockwise) 9 ® UP (Clockwise) @ 6 rom DOWN (Counterciockwisey| __ © @ POWER WINDOWS. BE -91 POWER WINDOW SWITCH CIRCUIT DIAGRAM cosaccs [POWER WINDOW MAIN SWITCH] [POWER WINDOW SUB SWITCH] C@ [lc 0 Motor(Ft) _Motor(FR) _ Motor AR) | (005) 1004) 1015] BE -92 BODY ELECTRICAL SYSTEM INSPECTION | ceo POWER WINDOW MAIN SWITCH 1. Remove the power window main switch from the driver's door trim panel. 2. Check for continuity between the terminals. {005} Terminal Front left Front right Rear right 6 [ia [a4 2 [10 [11 @ [io [a1 POWER WINDOWS POWER WINDOW LOCK SWITCH {D05) Terminaly 2 " Position NORMAL, O Lock POWER WINDOW SUB SWITCH 1. Remove the power window sub switch from the rear door trim panel. 2. Check for continuity between the terminals. continuity s not as specified in the table, replace the power window switch. (015) jerminal Position uP 7 BE -93 BE -94 BODY ELECTRICAL SYSTEM REAR WINDOW DEFOGGER COMPONENTS | coxccse eT, Rear window delogger switch Rear window defogger ear window dologgor rola, REAR WINDOW DEFOGGER BE -95 REAR WINDOW DEFOGGER 2. PRINTED HEATER INSPECTION | cwcscseoe 2) caution Wrap tin foil around the end of the voltmeter test lead to prevent damaging the heater line. Apply finger pressure on the tin foil, moving the tin foil along the grid line to check tor open circuits. Finger pressure Tester probe Printed heater tine 1. Turn on the defogger switch and use a voltmeter to measure the voltage of each heater line at the glass center point. Ifa voltage of approximately 6V is in- dicated by the voltmeter, the heater line of the rear ‘window is considered satisfactory. la heater line is burned out between the center point and (+) terminal, the voltmeter will indicate 12V. Wa heater line is burned out between the center point and (-) terminal, the voltmeter will indicate OV. ‘To check for open circuits, slowly move the test lead in the direction that the open circuit seems to ex- ist. Try to find a point where a voltage is generated or changes to OV. The point where the voltage has changed is the open-circuit point. Voltage changes before and ater open ccutod point Here isa votlage OV BE -96 5. Use an ohmmeter to measure the resistance of each heater line between a terminal and the center of a grid line, and between the same terminal and the center of fone adjacent heater line. The section with a broken heater line will have a resistance twice as that in other sections. In the affected section, move the test lead to a position where the resistance sharply changes. ‘Wren measured trom negative terminal side (Secton ‘wit no Broken gid he) (Section with broken gid ine) Conte pint [ax Positive tominat Tester 8 reads resetanca twice 8 large as testortrminal REPAIR OF BROKEN HEATER LINE Prepare the following ites 1. Conductive paint. 2. Paint thinner. 3. Masking tape. 4, Silicone remover. 5. Using a thin brush : Wipe the glass adjacent to the broken heater line, clean with silicone remover and attach the masking tape as shown. Shake the conductive paint container well, and apply three coats with a brush at intervals of about 15 minutes apart. Remove the tape and allow ‘sufficient time for drying before applying power. For a better finish, scrape away excess deposits with a knife ater the paint has completely died. (Allow 24 hours). fA) Masking tape BODY ELECTRICAL SYSTEM REAR WINDOW DEFOGGER BE-97 REAR WINDOW DEFOGGER SWITCH INSPECTION | cease 1. Remove the negative(-) battery terminal 2, Remove the switch connector from the air control panel. 3. Check for continuity between the terminals. if continu- ity is notas specified in the table, replace the defogger ‘switch. [M26] erminal] Position. 4yr7 ts |? oN OF OFF rs WINDSHIELD WIPER / WASHER COMPONENTS | case BODY ELECTRICAL SYSTEM Wiper & washer switch Windshield wiper arm & blade Windshield wiper motor & linkage Washer motor’ Widnshield washer hose (WINDSHIELD WASHER MOTOR] [WINDSHIELD & REAR WASHER MOTOR] Windshield washer hose Fear washer hose Washer motor Windshield washer hose Windshield & rear washer motor WINDSHIELD WIPER / WASHER WINDSHIELD WIPER / WASHER SWITCH REMOVAL AND INSTALLATION Disconnect the negative(-) battery terminal 2. Remove the 3 bolts and disconnect the airbag con- ector and the horn connector, then remove the airbag module. 0 caution Remove the horn pad only for vehicle without arbeg. Remove the steering whee! lock nut. |. Remove the steering wheel with special tool (09561- 11002). Q) caution Donot hammer on the steering wheel to remove it Doing so may damage the collapsible mechanism. BE -100 6 Remove the clock spring. 7. Disconnect the wire connectors and remove the multifunction switch after pressing down the indi- 8 cated parts as shown in the illustration. Installation is the reverse of removal BODY ELECTRICAL SYSTEM INSPECTION | c1sooics: Check for continuity between the terminals while operating the wiper and washer switch. WIPER SWITCH [MO1-2] Terminal Position eye? | Mist o_o OFF O--0 INT oto Low obo HL O-y-0 WASHER SWITCH [M01-2] Terminal Position " 18 OFF oN o—+—-0 WINDSHIELD WIPER / WASHER BE -101 FRONT WIPER MOTOR COMPONENTS | ewicucr Bott 7-41 (70-110,5.1-8.0) Cow! top cover ‘Cow! under cover Wiper motor & linkage assembly Wiper arm & blade Nut 18-29 (180-230, 13.1-16.8) TORQUE : Nm (kg-cm, Ib-ft) BE -102 BODY ELECTRICAL SYSTEM REMOVAL eacnon:: 4, Installation is the reverse of removal 1. Rlemove the windshield wiper arm and blade after re- roving a INSPECTION | canecs SPEED OPERATION CHECK || mono cmerent mn 2. Attach the positive (+) lead from the battery to terminal 1 and the negative (-) lead to terminal 3. = — yh / 3. Check that the motor operates at ow speed | 4. Connect the positive (+) lead trom the battery to ter- MYT fey || * wears bes Sata z li NIRA 11s. cnsarmatne nar opaates nn speed Tightening torque 18-23 Nm (180-230 kgrom, 13.1-16.8 lb-tt) 2. Remove the weatherstrip and cow! top cover after re- moving 4 screws. 5. Parking Ground 6. Blank 3. Remove the windshield wiper motor and linkage as- errors sembly after removing 4 bolts. “Tightening torque 7-11 Nm (70-110 kgiom, 6.1-8.0 Ib) WINDSHIELD WIPER / WASHER BE -103 AUTOMATIC STOP OPERATION CHECK 1 Operate the motor at low speed using the stalk con- trol Stop the motor operation anywhere except at the off position by disconnecting terminal 1 Connect terminals 1and 5. Connect the positive (+) lead from the battery to ter- minal 4 and the negative (-) lead to terminal 3. Check that the motor stops running at the off position. INSTALLATION | cos 1. Install the wiper arm and blade to the specified posi- tion, [Specified position A 8 [Distance (mm) 40-50 40-50 unit BE -104 BODY ELECTRICAL SYSTEM FRONT WASHER MOTOR REMOVAL AND INSTALLATION cxsorcie 1. Disconnect the negative(-) battery terminal. 2. Remove the washer hose and the washer motor con- nector. 1. Windshield washers) 2. Ground 8. Rear washers) 4. Installation is the reverse of removal. INSPECTION cusseser 1. Minh wshr not come oh ena | * cence iesmemitanctias terminals 1 and 2 respectively to see that the washer motor runs and water sprays from the front nozzles. 3. Check that the motor operates normally. a) “ REAR WIPER / WASHER BE -105 REAR WIPER / WASHER REAR WIPER MOTOR COMPONENTS exssans Nut 10-14 (100-140, 73-102) Cover 10-13 (100-130, 7.3-9.5) Rear wiper arm & blade Bot Bott 711 (70-110, 5.1-8.0) 7-11 (70-110, 8.1.8.0) Rear wiper motor TORQUE : Nm (kg-cm, Ib-ft) BE -106 BODY ELECTRICAL SYSTEM REMOVAL corse: 3. Remove a hexagonal nut after removing a pivot cover. 1. Remove 4 screws and 2 clips holding the tailgate trim panel, When installing cap & pad, the arrow mark should be indicated upward. Tightening torque 10-14 Nm (100-140 kg-om, 7.9-10.2 Ib) 4. Remove the rear wiper motor after removing 2 bolts and disconnect the wire connector. 2. Remove the rear wiper arm after removing a nut Tightening torque 7=11 Nm (70-110 kg-om, 5.1~8.0 Ib) Tightening torque 10-13 Nm (100-130 kg-em, 5. Installation is the reverse of removal. REAR WIPER / WASHER INSPECTION cere 1. Remove the connector from the rear wiper motor. 2. Connect battery positive (+) and negative (-) cables to terminals 3 and 4 respectively 3. Check that the motor operates normally. Replace the ‘motor if t operates abnormally. 1 1GNB-) 2 Parking 3. Swtcn Ground INSTALLATION | caarcos BE-107 Install the rear wiper arm and bade to the specified position ‘Specified position A Distance 43-53 mm 2. Set the rear washer nozzle on the specified spray po- sition. Unitimm BE -108 BODY ELECTRICAL SYSTEM REAR WASHER SWITCH INSPECTION | cascosim 1. Disconnect the connector from the rear wiper and washor switch. 2. Check for continuity between the terminals. IMot-2] Terminal 6 |e 9s | 0 Position OFF O Rear wiper °° O Rear wiper & washer REAR WIPER / WASHER REAR WASHER MOTOR BE -109 INSPECTION | cezsass 1. With the washer motor connected to the reservoir tank, fil the reservoir tank with water. 2. Connect positive(+) and negative(-) battery cables to terminals 3 and 2 respectively to see that the washer ‘motor runs and water is pumped. 8. Check that the motor operates normally. Replace the motor if it operates abnormally. 1. Windebiold washer(s) 2. Ground 8. Rear washers) - 0 BODY ELECTRICAL SYSTEM SEAT WARMER COMPONENTS | cucsocesa Floor console Seat warmer Switch xeric SEAT WARMER SWITCH INSPECTION | comes 3. Check for continuity between the terminals. 1. Disconnect the negative (-) battery terminal Torninall 1} s}2};efa]s 2, Remove the seat warmer switch from the tloorconsole _| Position. . panel ‘ON ahs 2 | O+O OFF a |° oS. BE-111 SUNROOF SUNROOF COMPONENTS | exoroe BE -112 SUNROOF SWITCH INSPECTION | causou 1. Disconnect the negative (-) battery terminal 2. Detach the lamp lens from the overhead console then remove the mounting screws (2EA), Qverhead console BODY ELECTRICAL SYSTEM 3. After disconnecting the roof wiring and sunroof wiring connector then remove the overhead console lamp assembly from the headliner. 4. Using an ohmmeter, check for continuity between the terminals. If the continuity is not as specified, replace the sunroof switch (M95) Terminal 3 6} 7 Peston Open oO Slide switch oiose] | O up © Tit switch vow] | of SUNROOF BE-113 SUNROOF RELAY INSPECTION | cecez03 1 Pull down the rear headliner then disconnect the wire ‘connector from the sunroof controller. [Motor side connector] [Switch side connector] Insert a probe of test lamp to switch harness side ‘connector terminal No.6 and ground the other probe with ignition switch ON. OK : Test lamp *ON* Insert a probe of test lamp to switch harness side ‘connector No.4 and ground the other probe. OK : Test lamp "ON" ‘Apply the battery voltage to the switch harness side ‘connector terminal No.1. OK : Test lamp “ON ‘After inspection of wiring hamess, if sunroof controller is not operate normally, replace the sunroof controller. BE-114 BODY ELECTRICAL SYSTEM SUNROOF MOTOR INSPECTION | cxcososes 1. Pull down the rear headiiner. 2. Disconnect the motor side connector from the sunroof controller. [Survoot motor side connector ‘3. Apply the battery voltage to the terminal No.1 and the terminal No.2 to the ground. 4, Check that the motor turns. Reverse the connections and check that the motor tums in the reverse direction. LIGHTING SYSTEM BE -115 LIGHTING SYSTEM COMPONENTS cazsecaas sig a Tarp ems fags ogee oes )) suns ne Position lamp, Front fog lamp Tall & stop lamp Back up lamp Turn signal lamp Rear fog lamp BE -116 HEAD LAMPS REMOVAL AND INSTALLATION | cuccscrc2 1. Disconnect the negative(-) battery terminal. 2. Remove the 2 bolts holding the front bumper upper 3, Remove the head lamp mounting bolts (2EA), then disconnect the lamp connectors. “Tun signal lamp f Head lamp Pesiton lame 4, Installation is the reverse of removal. BODY ELECTRICAL SYSTEM AIMING INSTRUCTIONS HEAD LAMP AIMING ‘The head lamps should be aimed with the proper beam- setting equipment, and in accordance with the equipment ‘manufacturers instructions. Gnore if there are any regulations pertinent to the aiming Of head imps nthe area where the vehi l obo used, adjust so as to meet those requirements. ‘Alternately turn the adjusting gear to adjust the head lamp aiming. if beam-setting equipment is not available, pro- ceed as follows: 1. Inflate the tires to the specified pressure and remove any loads from the vehicle except the driver, spare tire, and tools. 2. The vehicle should be placed on a flat tloor. 3. Draw vertical ines (Vertical lines passing through respective head lamp centers) and a horizontal line (Horizontal line passing through center of head lamps) on the screen. 4. With the head lamp and battery in normal condition, aim the head lamps so the brightest portion falls on the horizontal and vertical tines. Make vertical and horizontal adjustments to the lower beam using the adjusting wheel. LIGHTING SYSTEM BE-117 FRONT FOG LAMP AIMING ‘The front fog lamps should be aimed as the same manner of the head lamps aiming, With the front fog lamps and battery normal condition, aim the front fog lamps by turning the adjusting gear. Front fog lamp aim’g screw Ground is 1 : Height between the head lamp bulb center and ground Wt : Distance between the head lamp bulb center H2:: Height between the fog lamp bulb center and ground Wa : Distance between the fog lamp bulb center LL: Distance between the head lamp bulb center and screen HEAD LAMP AND FOG LAMP AIMING POINT Unit : mm Vehicle condition HY He wi wa L Without driver 656 330 1,100 4,140 3,000 With driver 635 308 BE -118 BODY ELECTRICAL SYSTEM 1. Turn the low beam on without driver aboard, The cut-off line should be projected in the allowable range (shaded region). Unit : mm. Vertical line of lft car axis Vertical tne of right hhead lamp bulb center head lamp bulb cont Horizontal line of | hhead lamp bulb centor 1 ao CUT-OFF LINE z - Ground tine 2. Tum the front fog lamp on without driver aboard. ‘The cut-off line should be projected in the allowable range (shaded region). Unit : mm Vertical line of left Car axis Vertical line of right fog_lamp bulb conto Horizontal ine of bulb center 60 yy Samu ae f Ground line LIGHTING SYSTEM. BE-119 TURN SIGNAL LAMP REMOVAL AND INSTALLATION | csrasrss 1. Disconnect the negative(-) battery terminal. 2. Remove the 2 screws holding the rear combination lamp. 3. Disconnect the wire connector from the rear combi- nation lamp. 4, Installation is the reverse of removal. BE -120 BODY ELECTRICAL SYSTEM ROOM LAMP INSPECTION | cxesuxcee 1. Disconnect the negative(-) battery terminal. 2. Remove the room lamp switch then operate the switch ‘and check for continuity between the terminals with an ‘ohmmeter. (093) Terminal 1 2 a Postion ON O—e—0 DOOR oO O OFF LIGHTING SYSTEM BE -121 OVERHEAD CONSOLE LAMP INSPECTION | ceccormas Remove the overhead console lamp switch then operate REMOVAL AND INSTALLATION asso the switch and check for continuity between the terminals with an ohmmeter. 1. Disconnest the negative(-) battery terminal. 2. Detach the lamp lens from the overhead console. (Gy (screwdriver Sy sro 1 2]3 3. Remove the mounting screws (2EA) and disconnect 4|5le|7[8 the wire connector. [M95] Terminal 1 3 8 Position ON O—6—0 DOOR o oO OFF 4, Installation is the reverse of removal. BE -122 BODY ELECTRICAL SYSTEM TURN / HAZARD LAMPS INSPECTION | cersowse 1. Disconnect the negative(-) battery terminal 2. Remove the center facia panel with a flat-tip screw- driver. 3. Detach the hazard lamp switch from the center facia ppanol, then disconnect the wire connector. 4, Operate the switch and check for continuity between terminals with an ohmmeter. [w13) ferminal] postion | &| 7) 3] 4] 1/10} 9] 8 OFF ° ON ‘ut, | OF-O--O | OF-O LIGHTING SYSTEM BE -123 FLASHER UNIT INSPECTION | cxcrucs 1, Remove the flasher unit from the passenger compart- ment relay box. 2. Connect the positive (+) lead from the battery to ter- minal 2 and the negative (-) lead to terminal 3, 3. Connect the two turn signal lamps in parallel to termi: nal 1. Check that the bulbs turn on and off (Gore The turn signal lamps should flash 60 to 120 times per minute. fone ofthe front or rear turn signal lamps has an open circuit, the number of flashes will be more than 120 per minute. if operation is not as specified, replace the flasher unit. BE -124 BODY ELECTRICAL SYSTEM RHEOSTAT INSPECTION | cxcocss 1. Disconnect the negative(-) battery terminal 2. Detach the heostat connector from the driver's crash pad panel. Tals) Talla switch Muminaton-) 3. Check for intensity. Ifthe light intensity of the lamps changes smoothly without any flickering when the rheostat is turned, it can be assumed that the rheo- stat is normal. LIGHTING SYSTEM BE -125 FRONT FOG LAMPS INSPECTION | csoocrsn0 FRONT FOG LAMP SWITCH REMOVAL AND INSTALLATION | ceveso 1. Disconnect the negative(-) battery terminal. 1. Disconnect the negative(-) battery terminal. 2. Remove the center facia panel with a flat-tip screw- 2. Remove the front wheel guard. driver. 3, Remove the front fog lamp assembly atter removing 9. Detach the front fog lamp switch from the center facia the screws, then disconnect the wire connector. panel, then disconnect the wire connector. 35) BHOeo) 4, Installation is the reverse of removal. 4. Operate the switch and check for continuity between terminals with an ohmmeter. erminal 1} 2}sa]}4]5]e Position ON woe |_ O7-O OFF i, iT) BE -126 BODY ELECTRICAL SYSTEM REAR FOG LAMPS INSPECTION seco REAR FOG LAMP SWITCH 1. Disconnect the negative(-) battery terminal. 2. Remove the center facia panel with a flat-tip scrow- driver, 3. Detach the rear fog lamp switch from the center facia panel, then disconnect the wire connector. 4, Operate the switch and check for continuity between terminals with an ohmmeter. (erminal] r1f2;s]a]s5fe Position ON oo IND. OFF wu, IND. LIGHTING SYSTEM BE -127 TAIL, PARKING AND LICENSE LAMPS REMOVAL AND INSTALLATION | cwoaocs 1, Disconnect the negative (-) battery terminal 2, Remove the tailgate trim. 3. Remove the license plate lamp and disconnect the wire connector. 4, Installation is the reverse of removal BE -128 STOP LAMPS BODY ELECTRICAL SYSTEM REMOVAL AND INSTALLATION | cesrsscca 1. Disconnect the negative(-) battery terminal 2. Remove the rear spoiler after removing 4 nuts. (Ex: ternal spoiler type) 3. Remove the 4 screws, disconnect the wire connector and then remove the center high mounted stop lamp. 44, Installation is the reverse of removal. LIGHTING SYSTEM COURTESY AND TRUNK LAMPS BE -129 REMOVAL AND INSTALLATION | covrososes 1. Disconnect the negative battery terminal. 2. Detach the luggage lamp assembly from the luggage sido trim with a flattip screwdriver. 3. Installation Is the reverse of removal. BE -130 HEAD LAMP LEVELLING DEVICE COMPONENTS | cxrcae BODY ELECTRICAL SYSTEM ad lamp leveling actuator HEAD LAMP LEVELLING DEVICE BE -131 HEAD LAMP LEVELLING SWITCH CIRCUIT DIAGRAM | couse Head lamp relay PIN CONNECTION ‘Tail lamp rolay PINNO | _ Description 1 Wiumination(+) 2 Rheostat 3 Ground 4 IGN 5 ‘Actuator (+) = INSPECTION cissnoox 3, Measure the voltage between terminals 3 and 5(V). 1. Disconnect the switch connector from the crash pad 4. Check the percent ratio(V/Vp x 100%) between vott- lower panel. ages Veand V at each position. 2. Connect the battery voltage between terminals 3 and 44(Relerence voltage=Va) BE -132 BODY ELECTRICAL SYSTEM ~ Position No. Rotation Ratlo(=5%) Vottage (V) 0 ° _ 90% 108 + 05V 30 77% 924 2 05V 2 oo 6% 8.16 2 05V 3 3 61% 7.32 2 05V 5. If the voltage is not as specified, replace the head lamp levelling switch, IMMOBILIZER CONTROL SYSTEM IMMOBILIZER CONTROL SYSTEM DESCRIPTION cxcwrw ‘The immobilizer system consists of a passive challenge- response (mutual authentication) transponder inside the key head and the SMARTRA (SMARt TRansponder An- tenna) unit ‘The SMARTRA unit contains an integrated inductive antenna and electronics around the lock assembly. The SMARTRA communicates to the ECM (Engine Control Module) via a dedicated communications line. Since the vehicle engine management system is able to ‘control engine mobilization, itis the most suitable unit to control the SMARTRA. Steering column aia H SYSTEM OVERVIEW ‘The vehicle immobilizer system consists of the ECM, the SMARTRA and ignition keys with built-in transponder. ‘The ECM carries out the check of ignition key by special ‘encryption algorithm, which runs in the transponder and in the ECM in parallel. Only if the results are equal, the ‘engine can be started. The data of all transponder, which are valid for the vehicle, are stored in the ECM. ‘The ECM and the SMARTRA communicate by dedicated line. During this communication of ECM and SMARTRA the K line of ECM cannot be used for communication. The ECM controls the communication either to SMARTRA orto other devices (e.g. service tester) on K line by switching of armultiploxer and specific communication procedures. The ‘multiplexer is a part of ECM hardware. The SMARTRA car- ries out the communication with the built-in transponder of the ignition key. This wireless communication runs by RF (Radio frequency of 125 kHz). The SMARTRA is mounted at the ignition lock close to the antenna coil for RF trans- mission and receiving. The RF signal from the transpon- der received by the antenna coil is converted into mes- ‘sages for serial communication by the SMARTRA device. ‘And the received messages from the ECM are converted BE -133 into the RF signal, which is transmitted, to the transponder by antenna. The SMARTRA does not carry out the check of validity of transponder or the calculation of encryption algorithm, ‘This deviee is only an advanced interface, which converts, the RF data flow of transponder into serial communication to ECM and vice versa. ‘The transponder is of Hitag2 type with advanced encryp- tion algorithm. During the key teaching procedure the transponder willbe programmed with vehicle specific data. The vehicle specific data are written into the transponder memory. The write procedure is unique; therefore the con- tent of transponder can never be modified or changed. ‘The data are a string of 9 bytes defined by vehicle manu- facturer, The transponder memory is split into two strings called authenticator and key password. Ater this programming the transponder memory is locked. ‘and the data cannot be read or changed respectively. The transponder status changes from “virgin” to “learnt” Additionally every transponder includes @ unique IDE (Identifier number) of 32 bit. Unique means that the IDE of all transponder is different from each other. The IDE is programmed by the transponder manufacturer and is a read-only value. The authenticator and the key password are not trans- ferred from ECM to transponder or vice versa. Only the results from the encryption algorithm are transferred. It | almost impossible to calculate the vehicle specific data from the eneryption result, For teaching of keys and special purposes the ECM is con- nected to the tester device. This can be the manufacturer's service tester, which is in use at service station. The pro- tocol of communication is the K line of ECM. ‘TEACHING PROCEDURES 1. KEY TEACHING PROCEDURE. Key teaching must be done after replacing a defective ECM or when providing additional keys to the vehicle owner. ‘The procedure starts with an ECM request for vehicle spe- cific data from the tester. The "virgin" ECM stores the ve- hicle specific data and the key teaching can be started. ‘The “learnt” ECM compares the vehicle specific data from, the tester with the stored data. If the data are correct, the teaching can procede. incorrect vehicle specitic data have been sentto the ECM three times, the ECM will reject the request of key teaching for one hour. This time cannot be reduced by disconnect- ing the battery or any other manipulation. After reconnect- ing the battery, the timer starts again for one hour. BE -134 The key teaching is done by ignition on with the key and additional tester commands. The ECM stores the relevant data In the EEPROM and in the transponder. Then the ECM runs the authentication required for confirmation of the teaching process. The successful programming is then confirmed by a message to the tester. It the key is already known to the ECM from a previous teaching, the authentication willbe accepted and the EEP- ROM data are updated. There is no changed transponder Content (ths is impossible for a learnt transponder). ‘The attempt to repeatedly teach a key, which has been ‘taught already during the same teaching cycle, is recog- nized by the ECM. This rejects the key and a message is sent to the tester. The ECM rejects invalid keys, which are presented for teaching. A message is sent to the tester. The key can be invalid due to faults in the transponder or other reasons, which result from unsuccessful programming of data. If the ECM detects different authenticators of a transponder and an ECM, the key is considered to be invalid. ‘The maximum number of taught keys is 4 Han error occurs during the Immobilizer Service Menu, the ECM status remains unchanged and a specific fault code is stored. It the ECM status and the key status do not match for teaching of keys, the tester procedure will be stopped and a specific fault code will be stored at ECM. 2. USER PASSWORD TEACHING PROCEDURE Tho user password for imp home is taught at the service station. The owner of the vehicle can select a number with four digits. User password teaching is only accepted by a “learnt" ECM. Before first teaching of user password to an ECM, the status of the password is virgin". No limp home func- tion is possible. ‘The teaching is started by ignition on, with a valid key and sending the user password by tester. After successful teaching, the status of the user password changes from "Virgin® to “learnt’. The learnt user password can also be changed. This can bbe done if the user password status is “leamt” and the tester sends authorization of access, either the old user Password or the vehicle specitic data. After correct autho- Tization, the ECM requests the new user password. The status remains “learnt” and the new user password will be valid for the next limp home mode. lt incorrect user passwords or wrong vehicle specific data have been sent to the ECM three times, the ECM will reject, BODY ELECTRICAL SYSTEM the request to change the password for one hour. This time cannot be reduced by disconnecting the battery or any other actions. After reconnecting the battery, the timer starts again for one hour. ‘THE USER PASSWARD CAN BE IN THE STATUS 00. NOT YET CHECKED ‘The statusis stored in the EEPROM. In case of incorrect or no plausible data from this circuit, the ECM cannot check the status and the ECM sends 00. 01, LEARNT ‘The password has been taught successfully to the ECM. 02. VIRGIN: ‘This is the status at the end of the ECM production line before delivery to the final customer. 04, LOCKED BY TIMER After a certain number of incorrect inputs, the ECM is locked for one hour and no inputs are accepted during this time. 05. TEACHING NOT ACCEPTED This status is set if, for example, the ECM is in neutral status IMMOBILIZER CONTROL SYSTEM. BE -135 BLOCK DIAGRAM | cecorsro IMMOBILIZER ANTENNA UNIT (SMARTRA) BATTERY (12V) VOLTAGE -ONDITIONING| _ Roun @ cpu wnieneace ($) COMMUNICATIONS LINE ANTENNA) Dh paxsponoen "NTEREACE ND ANTENNAG) ANTENNA 1 2|3]4 BE -136 COMPONENTS | covronres BODY ELECTRICAL SYSTEM COMPONENTS: DESCRIPTION TRANSPONDER (Built-in keys) When ignition is ON, the coil supplies energy to the transponder, whichin turn accumulates energy in the condenser. Once the energy supplied from the coil has stopped, using the stored energy in the condenser, the transponder transmits the secret data, The transponder has an advanced encryption algorithm. During the key teaching procedure, the transponder will be programmed with vehicle specific data. The vehicle specific data are written into the transponder memory. ‘The write procedure is once only; therefore, the contents of the transponder can never be modified or changed. The SMARTRA carries out communication with the built-in transponderin the ignition key. This wireless communication runs on RF (Radio frequencyo! 125 kHz). The SMARTRA is mounted around the ignition lock close to theantenna coll for RF transmission and. receiving. The RF signal from the transponder,received by the antenna coll, is converted into messages for serial communicationby the SMARTRA device. ‘And, the received messages from the ECM are convertedinto an RF signal, which is transmitted to the transponder by the antenna. ‘The SMARTRA does not carry out the validity check of the transponderor the calculation of encryption algorithm. This device is only an advancedinterface, which converts the RF data flow of the transponder into serialeommunication to the ECM and vice versa. The ECM carries out a check of the ignition key using a ‘special encryption algorithm, whichis programmed into the transponder as well as the ECM simultaneously. Only if the results are equal can the engine be started. The data of all transponders, which are valid {or the vehicle, are stored in the ECM IMMOBILIZER CONTROL SYSTEM BE -137 ‘COMPONENTS DESCRIPTION DATA LINK CONNECTOR (DLC) By connecting the voltmeter or Hi-scan, the control module diagnosticcode can be read. DIAGNOSTIC TESTER (H-SCAN) Has the function ICM (SMARTRA), ECM, and key diagnosis and change BE -138 BODY ELECTRICAL SYSTEM LIMP HOME FUNCTION cacsczxes NORMAL CONDITION san stat a So ton Te on 4 ty wwe HS LL © START POSSIBLE Eng. stall sat [T+ sn ru ol ety ew LULU UO rt Me Taty awe it Chchytoat ‘User Pasoword (234) ‘© START IMPOSSIBLE vow «Ml bation — nl User Password rn) NOTE Ti> Ssec Bseo

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