Do An Dai 1587 0905

Trng
Khoa..
N
C s thit k my
n c s thit k my
LI NI U
C s thit k my l mt mn hc nhm nghin cu ri tnh ton
thit k cc tit my c cng dng chung. Mn hc a ra nhng kin
thc rt c bn v cu to,nguyn l cng nh phng php tnh ton cc chi
tit my c cng dng chung.T sinh vin c th gii quyt c nhng
bi ton thc t lm ra cc chi tit mt cch khoa hc nht. i vi sinh vin
C kh th mn hc li cng c ngha quan trng hn. C th ni l mt
kho tng kin thc chuyn mn.
V vy vic thc hin n ca mn hc l mt bc rt quan trng
ta c th tip cn c vi tri thc, vi thc tin. T hon thin
chuyn mn.
Trong qu trnh thc hin n, vi s hng dn nhit tnh ca
thy V Xun Trng, em hon thnh bn thit k h dn ng xch
ti dng hp gim tc bnh rng cn 1 cp. Tuy vy, vi thi gian c hn v
nhng kin thc cn thiu st nn bi lm khng th trnh khi nhng sai
lm. Rt mong nhn c s ch bo ca qu thy c cng b bn.
Trong qu trnh thc hin n mn hc c s dng cc ti liu:
- Tnh ton thit k h dn ng c kh .Trnh Cht L Vn Uyn-T1.
- Tnh ton thit k h dn ng c kh .Trnh Cht L Vn Uyn-T2.
Em xin chn thnh cm n!
Hng Yn, ngy 10 thng 04 nm 2010

Sinh vin
ng c i
Gio vin hng dn: V Xun Trng

Sinh vin thc hin: ng c i
Lp: CTK8LC2
n c s thit k my
MC LC
Bn thuyt minh n gm nhng phn chnh sau:
Phn I
: Chn ng c v phn phi t s truyn.
Phn II
: Tnh ton thit k cc b truyn.
Phn III
: Tnh ton v kim nghim trc, chn then.
Phn IV
: Tnh v chn , khp ni.
Phn V
: Bi trn n khp v bi trn trc.
Phn VI : Thit k v hp gim tc v cc chi tit my khc.
Phn VII : Xy dng bn v lp v chn kiu lp ghp.

Lp: CTK8LC2
n c s thit k my
TI LIU THAM KHO

1, Tnh ton thit k h dn ng c kh .Trnh Cht L Vn Uyn - T1.
2, Tnh ton thit k h dn ng c kh .Trnh Cht L Vn Uyn - T2.

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n c s thit k my
II. B truyn trong

2.1. Chn vt liu:
Theo bng 6.1- 92 [I] chn:
Bnh nh: Thp 45 ti ci thin t rn HB 241285,
c b1 = 850 MPa, ch1 = 580MPa
Bnh ln: Thp 45 ti ci thin t rn HB241285 ,
c b2 = 850 MPa, ch2 = 580MPa
2.2. Phn phi t s truyn: ubr = 3,4
2.3. Xc nh ng sut cho php
Theo bng 6.2 vi thp 45, ti ci thin t rn HB 180350
s Ho lim = 2HB + 70
SH = 1,1
o
s Flim
= 1,8 HB
SF = 1,75
Trong
o
s Ho lim v s Flim
l ng sut tip xc cho php v ng sut un cho
php ng vi s chu k c s
SH , SF l h s an ton khi tnh v tip xc v un
Chn rn bnh rng nh HB1 = 275; rn bnh rng ln HB2 = 260
s Ho lim1 = 2HB1 + 70 = 2.275 + 70 = 620MPa
o
s Flim1
= 1,8 . 275 = 495 MPa
s Ho lim 2 = 2HB2 + 70 = 2.260 + 70 = 590MPa
o
s Flim
2 = 1,8 . 260 = 468MPa
S chu k thay i ng sut c s khi th v tip xc

NHO = 30 H 2,4
HB
(CT 6.5 93) [I]
=>
2,4
= 2,15.107
NHO1 = 30 H 2,4
HB1 = 30.275
=>
2,4
= 1,88.107
NHO2 = 30 H 2,4
HB2 = 30.260
S chu k thay i ng sut tng ng

NHE
T
= 60.c i
Tmax
.ni .t i
( CT 6.7 93) [I]

2
7
3
7
=> NHE1 = 60.1.354,62.24000.( 13. + 0,83. +0,3 3 .

2
)
7
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n c s thit k my
= 26 . 107 > NHO1 . Do h s tui th KHL1 = 1

2
7
3
7
=> NHE2 = 60.1.104,3. 24000.( 13. + 0,83. +0,3 3 .

= 7,7.10 7 > NHO2
2
)
7
=> KHL2 = 1
H lim
SH
ng sut tip xc cho php: [H] =
.Z R .Z V .K xH .K HL (CT 6.1 91) [I]
Trong : ZR: h s xt n nhm ca mt rng lm vic.

Zv: h s xt n nh hng ca vn tc vng.
KxH: h s xt n nh hng ca kch thc bnh rng.
Chn s b ZR.Zv.KxH = 1
620
=> [H]1 = 1,1 .1= 563, 6 MPa

590
[H]2 = 1,1 .1= 536, 4 MPa

Vy tnh b truyn bnh rng cn rng thng ta ly [H] = [H]2 = 536,4
MPa
Theo ( CT 6.8 93) [I]
T
NFE = 60.c i
Tmax
2
7
mF
.ni .t i
3
7
NFE1 = 60.1.354,62. 24000.( 16. + 0,86. +0,3 6 .

Do
2
) = 20,3. 107 > NFO = 4.106 .
7
KFL1 = 1
2
7
3
7
NFE2 = 60.1.104,3. 24000.( 16. + 0,86. +0,3 6 .
2
) = 5,98. 107 > NFO = 4.106.
7
=> KFL2 = 1
F lim
SF
Theo ( CT 6.2 92) [I] [ F ] =

Vi
.YR .YS .K xF .K FC .K FL
KFC: H s xt n nh hng t ti. Vi b truyn quay 1 chiu KFC
=1
YR : h s xt n nh hng ca nhm mt ln chn rng
YS: h s xt n nhy ca vt liu i vi tp trung ng sut
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n c s thit k my
KxF : h s xt n kch thc bnh rng nh hng n bn un

Chn s b YR.YS.KxF = 1
495.1.1
=> [F]1 = 1, 75 = 283 MPa

468.1.1
=> [F]2 = 1, 75 = 267 MPa

ng sut qu ti cho php
[H]max = 2,8. ch2 = 2,8. 580 = 1624 MPa
[F1]max = 0,8. ch1 = 0,8. 580 = 464 MPa
[F2]max = 0,8. ch2 = 0,8. 580 = 464 MPa
2.4. Tnh ton b truyn bnh rng
a. Xc nh chiu di cn ngoi:
R E = K R . u 2 + 1.3
Vi
T1 .K H
(1 K be ).K be .u [ H 2 ]
(CT 6.52a 112) [I]
KR = 0,5 Kd : h s ph thuc vo vt liu bnh rng v loi rng

Vi b truyn ng bnh cn rng thng bng thp Kd = 100
MPa1/3
Kbe : h s chiu rng vnh rng Kbe = 0,250,3. Chn Kbe = 0,25
KH : h s xt n s phn b khng u ti trng trn chiu rng
vnh rng bnh rng cn. Tra bng 6.21 113 [I] vi
K .u
0,25.3,4
be
=> 2 K = 2 0,25 = 0,48
be
V trc bnh cn lp trn a, s I, HB<350 tra c: KH = 1,08

KF = 1,1 5
T1 : Momen trn trc 1. T1 = 90486 N.mm
R E = 50. 3,4 2 + 1.3
90486.1,08
=170,28 (mm)
(1 0,25).0,25.3,4.536,4 2
b. Xc nh cc thng s n khp
ng knh chia ngoi ca bnh rng cn ch ng:
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n c s thit k my
2 RE
d e1 =
u +1
2
2.170,28
3,4 2 + 1
= 96,09 (mm)
Tra bng 6.22 114 [I] c z1p = 19

Vi HB < 350
z1 = 1,6. z1p = 1,6.19 = 30,4 rng
Chn z1 = 31 rng.
ng knh trung bnh v mun trung bnh:
Theo CT 6.54 114 [I]:
dm1 = (1 0,5Kbe) de1 = (1 - 0,5. 0,25).96,09 = 84,07 (mm)
d
84,07
m1
Theo CT 6.55 114 [I]: mtm = z = 31 = 2,71 (mm)
1
M un vng ngoi theo CT 6.56 115 [I]

m
2,71
tm
mte = 1 0,5.K = 1 0,5.0,25 = 3,09 mm
be
Theo bng 6.8 99 [I] ly tr s tiu chun mte = 3mm . Do :

mtm = mte . (1 - 0,5Kbe) = 3.(1 0,5. 0,25) = 2,625 mm
z1 =
d m1 84,07
=
= 32,02 .
mtm 2,625
Ly z1 = 32 rng
=> z2 = u1.z1 = 32 .3,4 =108,8

z
Ly z2 = 109 rng
109
2
Tnh li t s truyn: um = z = 32 = 3,4
1
Gc cn chia
z
32
1
1 = arctg z = arctg 109 = 16,36 = 160 2139
2
2 = 90 0 1 = 900 160 2139 = 7303821

Theo bng 6.20 112 [I], vi z1 = 32, chn h s dch chnh u
x1 = 0,31
x2 = - 0,31
ng knh trung bnh ca bnh nh:

dm1 = z1. mtm = 32 .2,625 = 84 (mm)
Chiu di cn ngoi :
Lp: CTK8LC2
n c s thit k my
Re = 0,5 mte
z12 + z 22
2
2
= 0,5 . 3. 32 + 109 = 170,40 mm
c. Kim nghim rng v bn tip xc

Theo CT 6.58 115 [I] ng sut tip xc
[H] = Z M Z H Z e
2T1.K H . u12 +1
0,85.bd 2m1u
Trong : ZM: H s k n c tnh ca vt liu n khp

Tra bng 6.5 96 [I]
ZM = 274 MPa1/3
ZH : H s k n hnh dng b mt tip xc

Vi x1 + x2 = 0 tra bng 6.12 106 [I] c ZH = 1,76
Z: H s k n s trng khp ca rng.
Vi bnh cn rng thng
Theo CT 6.59a 115 [I] : Z =
4 - ea
3
ea : h s trng khp ngang
Theo CT 6.38b 105 [I]

1
1
1
1
ea = [1,88 3,2. + ]cosm = [1,88 3,2. +
].1 = 1,75
32 109
z1 z 2
=> Z =
4 1,75
= 0,866
3
KH: H s ti trng khi tnh v tip xc

Theo CT 6.39 106 [I] KH = KH. KH. KHv
K H : H s k n s phn b khng ng u ti trng trn chiu
rng vnh rng. Theo bng 6.21 113 [I]
Chn : KH = 1,14
KH : H s k n s phn b khng u ti trng cho cc i rng

ng thi n khp. Vi bnh rng cn thng KH = 1
KHv : H s k n ti trng ng xut hin trong vng n khp
v bd
H
m1
KHv = 1 + 2T K K
1 Hb Ha
Trong
vH = H .g 0 .v.
d m1 .(u + 1)
u
(CT 6.64 116) [I]

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n c s thit k my
Vi
v=
.d m1 .n1 3,14.84.354,62
=
= 1,55 (m/s)
60000
60000
Theo bng 6.13 106 [I] vi bnh rng cn rng thng, v = 1,55 (m/s) 1,5 (m/s)
=> chn cp chnh xc 9.
H: H s k n nh hng ca sai s n khp
Theo bng 6.15 107 [I] chn H = 0,006
go : H s k n nh hng ca sai lch cc bc rng bnh 1 v 2
Theo bng 6.16 107 [I] chn go = 73
=> vH = 0,006.73.1,55.
84.(1 + 3,4)
= 7,07 (m/s)
3,4
KHv: H s xt n ti trng ng xut hin trong vng n khp

v H . bd m1
KHv = 1 + 2. T K K
1
H
H
Trong b: chiu rng vnh rng
b = Kbe. Re = 0,25. 170,4 = 42,6 mm
=> KHv =1 +
7,07.42,6.84
= 1,12
2.90486.1,14.1
=> KH = 1,14 . 1. 1,12 = 1,56

Thay cc gi tr va tnh vo ta c:
H = 274.1,76.0,866.
2.90486.1,56. 3,4 2 + 1
= 448,7 MPa
0,85.42,6.84 2.3,4
[H] = H .Z R .Z v .K xH
Vi [H] l bn tip xc cho php
Vi Ra = 2,51,25 m
=> ZR = 0,95
da < 700 mm => KxH = 1

v < 5 m/s
=> Zv = 1
=> [H] = 536,4.0,95.1.1 = 509,58 MPa

H = 448,7 < [ ' H ] = 509,58
Vy tha mn iu kin bn tip xc;

Lp: CTK8LC2
n c s thit k my
Do c th ly chiu rng vnh rng b = 45 mm

d. Kim nghim rng v bn un
iu kin bn un:
[F] =
2.T1 .K F .Y .Y .YF 1
(CT 6.65 116) [I]
0,85. b. mtm .d m1
Trong KF : H s ti trng khi tnh v un

K F = K F .K F .K Fv
Vi K F l h s k n s phn b khng u ti trng trn vnh rng

K F = 1,29 (tra trn)
K F : H s k n s phn b khng u ti trng cho cc i rng
ng
thi n khp. Tra bng 6.14 107 [I] vi bnh rng cn thng
K F = 1,37
K Fv : H s k n ti trng ng xut hin trong vng n khp
F .b.d m1
KFv = 1 + 2T .K .K
1
F
F
Vi
F = F .g 0 .v
d m1 ( u +1)
u
(CT 6.64 116) [I]
F : tra bng 6.15 107 [I]
F = 0,016
go : tra bng 6.16 107 [I]
go = 73
=> vF = 0,016 . 73 .1,55 .
84.(3,4 + 1)
= 18,87(m / s)
3,4
18,87.42,6.84
KFv = 1 + 2.90486.1,29.1,37 = 1,21

Do
KF = 1,29. 1,37. 1,21 = 2,13

Yb : H s k n nghing ca rng
Vi rng thng Yb = 1
YF1, YF2 : h s dng rng ca bnh 1 v bnh 2
S rng tng ng
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n c s thit k my
z
32
32
109
109
1
zv1 = cos = cos1621'39' ' = 0,9595 = 33,35
1
1
zv2 = cos = cos 7338'21' ' = 0,2816 = 387,07
1
x1 = 0,31
x2 = - 0,31
=> Tra bng 6.18 109 [I] c

= 1,76
YF1 = 3,80
1
YF2 = 3,60
=> Y = e = 1, 76 = 0,568
a
Thay cc gi tr va tnh c:
F1 =
2.90486.2,13.0,568.1.3,8
= 104,20 MPa <[F1]max
0,85.42,6.2,625.84
F2 =
104,2.3,6
= 98,71 MPa < [F2]max
3,8
Nh vy iu kin un c m bo
e. Kim nghim rng v qu ti
ng sut tip xc cc i khng vt qua gi tr cho php theo (6.48 110)
[I]
H max = H . K qt = 448,7. 1,4 = 531 MPa < [ H ] max = 1624 MPa
Vi Kqt : h s qu ti Kqt =
Tmax 1,4T
=
= 1,4
T
T
F 1 max = F 1 .K qt = 104,2.1,4 = 145,88 < [ F 1 ] max = 464 MPa

2.5. Cc thng s v kch thc b truyn bnh rng cn

Chiu di cn ngoi
Mo un vng ngoi
Chiu rng vnh rng
T s truyn
Gc nghing ca rng
S rng bnh rng
H s dch chnh chiu cao
Re = 170,40 mm
mte = 3 mm
bw = 45 mm
um = 3,4
=0
z1 = 32
x1 = 0,31
z2 = 109
x2 = - 0,31
Lp: CTK8LC2
n c s thit k my
Theo cc cng thc trong

bng 6.19 111 [I]
ng knh chia ngoi
de1 = mte . z1 = 3 . 32 = 96 mm
Gc cn chia:
Chiu cao u rng ngoi
de2 = mte . z2 = 3 . 109 = 327 mm

1 = 160 2139 2 = 7303821
hae1 = (hte + xn1.cosm).mte
m : gc nghing ca rng. m = 0
hte = cosm = cos 0 = 1
xn1 = x1 = 0,31
=> hae1 = (1 + 0,31.1).3 = 3,93 (mm)
hae2 = 2. hte.mte hae1
Chiu cao chn rng ngoi
= 2.1.3 3,93 = 2,07 (mm)

hfe1 = he hae1
Vi he: chiu cao rng ngoi
he = 2.hte. mte + c
vi c = 0,2 mte
=> he = 2. 1. 3 + 0,2. 3 = 6,6 (mm)

=> hfe1 = 6,6 3,93 = 2,67 (mm)
ng knh nh rng ngoi:
hfe2 = he hae2 = 6,6 2,07 = 4,53 (mm)

dae1 = de1 + 2.hae1. cos 1
= 96 2. 3,93. 0,9595 = 88,45 (mm)
dae2 = de2 + 2.hae2. cos 2 =
327 2. 2,07. 0,2816 = 325,83 (mm)

Lp: CTK8LC2
n c s thit k my
TNH NG HC H DN NG
I.
1. Chn ng c
Cng sut
Cng sut ng c chn cn tha mn yu cu: Pc > Pct vi
Pt
Pt = Pct = = Plv
Fv
9000.0,4
=
= 3,6 (kW)
Ta c: Plv =
1000
1000
(CT 2.11- 20) [1]
P
Pi
1 = 1,4 2. 2 + 12. 2 + 0,8 2. 3 + 0,3 2. 2 = 0,77
7.3600
7
7
7
ti
T cng thc 2.9 19 [1] ta c:

= K br ol2 x ot
Theo bng 2.3 - 19 [1] ta c:
br = 0,97
ol = 0,99
ot = 0,99
= 0,95
x = 0,93
Vi ol , ot , x , br , ln lt l hiu sut ca cp ln, trt, xch,
cp bnh rng, ai.Hiu sut ni trc di ng K = 0,99
Vy = 0,99 . 0,95 . 0,99.0,992 . 0,93 . 0,99 = 0,82.

Do :
Pct =
3,6.0,77
= 3,37 (kW).
0,82
Xc nh s b s vng quay ng c in
Theo cng thc 2.17 - 21 [1]. S vng quay ca xch ti:
60000
60000
nlv = z.t = 23.50,8 = 21,35 (vng/pht)

Theo cng thc 2.15 -21 [1], t s truyn s b ca h thng dn ng
l:
usb= usbhp. usbxch= usbbnh rng. usbtrcvt. usbxch
T bng 2.4 -21 [1] chn
usbbnh rng = 3,4
usbai
=4
usbxch
=2
usb = 3,4.4.2 = 27,2
Lp: CTK8LC2
n c s thit k my
Theo CT 2.18 - 21 [1] s vng quay s b ng c l:

nsb = usb . nct = 27,2.51,35 = 1396,72 (vng/pht)
Vy chn s vng quay ng b ng c l nb = 1420 (vng/pht)
T bng P1.3 236 [1] vi Pct = 3,37 kW, nb = 1420 (vng/pht)
Ta chn ng c c k hiu 4A100L4Y3 c
Pc = 4,0 kW, nc = 1420 vng/pht, = 84% ,cos = 0,84 mm
Tk
T
= 2,2 > mm = 1,4
Tdn
T
2. Phn phi t s truyn
T s truyn chung
Ta c cng thc tnh t s truyn chung:
n c
1420
ut = n = 51,35 = 27,65 = uhp . ungoi

lv
chn s b u = 4, u br = 3,4
ut
27,65
= 2,03
=
nlv
4.3.4
2,03 2
= 1,5% ( Tha mn )
Kim nghim: u x =
2
uxch =
Phn phi t s truyn

Vy ta c: u = 4 , u br = 3,4 u x = 2
3. Xc nh cng sut, mmen v s vng quay trn cc trc
K hiu:
Trc 1 l trc ni bnh rng - a xch nh
Trc 2 l trc ni a xch ln - xch ti
Ta c:
a. Cng sut:
Pt = Pt = .Plv = 0,82.3,6 = 2,95( KW )
Pt
2,95
P2 =
=
= 3,2( KW ) (kW)
ot . x 0,99.0,93
P
3,2
P1 = 2 2
=
= 3,36 (kW)
ol . br 0,99 2.0,97
P1
3,36
Pc =
=
= 3,57 (kW)
k . 0,9.0,95
b. S vng quay:
n2 = u x .nlv = 2,03.51,35 = 104,24 (vng/pht)
n1 = u br .n2 = 3,4.104,24 = 354,41 (vng/pht)
Lp: CTK8LC2
n c s thit k my
n c = u .n1 = 4.354,41
c. Momen cc trc:
= 1417,64 (vng/pht)
P
6
i
p dng cng thc: Ti = 9,55.10 . n
i
T1 = 9,55.10 6.
P1 9,55.10 .3,36
=
90486 (N.mm)
n1
354,62
T2 = 9,55.10 6.
P2 9,55.10 6.3.2
=
293000 (N.mm)
n2
104,3
Tlv = 9,55.10 6.
Pc'
9,55.10 6.3,57
=
24043 (N.mm)
nc
1418
Tct = 9,55.10 6.
Pct 9,55.10 6.3,37

=
626748 (N.mm)
nct
51,35
Ta c bng sau:
Trc
ng c
Thng s
Cng sut P
(KW)
3,57
T s truyn
4
u
S vng quay
1418
n (Vng/pht)
Momen xon
24043
T(N.mm)

II
Cng tc
3,36
3,4
3,20
2,03
3,0
354,41
104,3
51,35
90486
293000
626748
Lp: CTK8LC2
n c s thit k my
PHN II: TNH TON CC B TRUYN

I, B truyn ngoi
1, Truyn ng ai
Ta c: Cng sut trn bnh ai nh: Pc = 3,62( KW )
S vng quay trn bnh ai nh: nc = 1397( KW )
Da vo hnh 4.1-59 [1], ta chn loi ai thng tit din loi A
Tnh ton thng s ai loi A:
- ng knh bnh ai nh : d1 = 100 200(mm) . Chn d1 = 140(mm)
.d1 .n1 .140.1397
=
= 10,24(m / s ) < V m = 25( m / s)
60000
60000
ng knh bnh ai ln: d 2 = d1 .u.(1 ) CT 4.2 53 [1]
Trong : H s trt : = 0,01
- Vn tc ai: v =
-
T s truyn: u = 4
d 2 = d1 .u.(1 ) =140.4.(1-0,01) = 554,4(mm)

Chn d 2 = 560(mm) theo tieu chun
d2
560
T s truyn: u = d .(1 0 = 140.(1 0,01) = 4,04
1.
4,04 4
Sai s: u = 4,04 .100% = 0,99% < 3%
( tha mn)
- Khong cch trc a : Theo bng 4.14 60 [1]

a
= 0,95 a = 0,95.d 2 = 0,95.560 = 532(mm)
d2
iu kin ca a: 0,55.(d1 + d 2 ) a 2.(d1 + d 2 ). (4.14 60)[1]
u = 4,04
0,55.(140 + 560) < a < 2.(140 + 560).

-
l = 2.532 +
385<532<1400
Chiu di l: Theo CT 4.4 54 [1]
.( d1 + d 2 ) ( d 2 d1 ) 2
l = 2.a +
+
2
4a
.(140 + 560 ) ( 560 140 ) 2

+
= 2246,45( mm)
2
4.532
Chn theo tiu chun l = 2240 (mm)

Tnh li khong cch a: CT 4.6 54 [1]
a=
1
+ 2 82
4

Lp: CTK8LC2
n c s thit k my
II. B truyn trong

2.1. Chn vt liu:
Theo bng 6.1- 92 [I] chn:
Bnh nh: Thp 45 ti ci thin t rn HB 241285,
c b1 = 850 MPa, ch1 = 580MPa
Bnh ln: Thp 45 ti ci thin t rn HB241285 ,
c b2 = 850 MPa, ch2 = 580MPa
2.2. Phn phi t s truyn: ubr = 3,4
2.3. Xc nh ng sut cho php
Theo bng 6.2 vi thp 45, ti ci thin t rn HB 180350
s Ho lim = 2HB + 70
SH = 1,1
o
s Flim
= 1,8 HB
SF = 1,75
Trong
o
s Ho lim v s Flim
l ng sut tip xc cho php v ng sut un cho
php ng vi s chu k c s
SH , SF l h s an ton khi tnh v tip xc v un
Chn rn bnh rng nh HB1 = 275; rn bnh rng ln HB2 = 260
s Ho lim1 = 2HB1 + 70 = 2.275 + 70 = 620MPa
o
s Flim1
= 1,8 . 275 = 495 MPa
s Ho lim 2 = 2HB2 + 70 = 2.260 + 70 = 590MPa
o
s Flim
2 = 1,8 . 260 = 468MPa
S chu k thay i ng sut c s khi th v tip xc

NHO = 30 H 2,4
HB
(CT 6.5 93) [I]
=>
2,4
= 2,15.107
NHO1 = 30 H 2,4
HB1 = 30.275
=>
2,4
= 1,88.107
NHO2 = 30 H 2,4
HB2 = 30.260
S chu k thay i ng sut tng ng

NHE
T
= 60.c i
Tmax
.ni .t i
( CT 6.7 93) [I]

2
7
3
7
=> NHE1 = 60.1.354,62.24000.( 13. + 0,83. +0,3 3 .
2
)
7
= 26 . 107 > NHO1 . Do h s tui th KHL1 = 1

Lp: CTK8LC2
n c s thit k my
2
7
3
7
=> NHE2 = 60.1.104,3. 24000.( 13. + 0,83. +0,3 3 .

= 7,7.10 7 > NHO2
2
)
7
=> KHL2 = 1
H lim
SH
ng sut tip xc cho php: [H] =
.Z R .Z V .K xH .K HL (CT 6.1 91) [I]
Trong : ZR: h s xt n nhm ca mt rng lm vic.

Zv: h s xt n nh hng ca vn tc vng.
KxH: h s xt n nh hng ca kch thc bnh rng.
Chn s b ZR.Zv.KxH = 1
620
=> [H]1 = 1,1 .1= 563, 6 MPa

590
[H]2 = 1,1 .1= 536, 4 MPa

Vy tnh b truyn bnh rng cn rng thng ta ly [H] = [H]2 = 536,4
MPa
Theo ( CT 6.8 93) [I]
T
NFE = 60.c i
Tmax
2
7
mF
.ni .t i
3
7
NFE1 = 60.1.354,62. 24000.( 16. + 0,86. +0,3 6 .

Do
2
) = 20,3. 107 > NFO = 4.106 .
7
KFL1 = 1
2
7
3
7
NFE2 = 60.1.104,3. 24000.( 16. + 0,86. +0,3 6 .
2
) = 5,98. 107 > NFO = 4.106.
7
=> KFL2 = 1
F lim
SF
Theo ( CT 6.2 92) [I] [ F ] =

Vi
.YR .YS .K xF .K FC .K FL
KFC: H s xt n nh hng t ti. Vi b truyn quay 1 chiu KFC
=1
YR : h s xt n nh hng ca nhm mt ln chn rng
YS: h s xt n nhy ca vt liu i vi tp trung ng sut
KxF : h s xt n kch thc bnh rng nh hng n bn un
Lp: CTK8LC2
n c s thit k my
Chn s b YR.YS.KxF = 1
495.1.1
=> [F]1 = 1, 75 = 283 MPa

468.1.1
=> [F]2 = 1, 75 = 267 MPa

ng sut qu ti cho php
[H]max = 2,8. ch2 = 2,8. 580 = 1624 MPa
[F1]max = 0,8. ch1 = 0,8. 580 = 464 MPa
[F2]max = 0,8. ch2 = 0,8. 580 = 464 MPa
2.4. Tnh ton b truyn bnh rng
a. Xc nh chiu di cn ngoi:
R E = K R . u 2 + 1.3
Vi
T1 .K H
(1 K be ).K be .u [ H 2 ]
(CT 6.52a 112) [I]
KR = 0,5 Kd : h s ph thuc vo vt liu bnh rng v loi rng

Vi b truyn ng bnh cn rng thng bng thp Kd = 100
MPa1/3
Kbe : h s chiu rng vnh rng Kbe = 0,250,3. Chn Kbe = 0,25
KH : h s xt n s phn b khng u ti trng trn chiu rng
vnh rng bnh rng cn. Tra bng 6.21 113 [I] vi
K .u
0,25.3,4
be
=> 2 K = 2 0,25 = 0,48
be
V trc bnh cn lp trn a, s I, HB<350 tra c: KH = 1,08

KF = 1,1 5
T1 : Momen trn trc 1. T1 = 90486 N.mm
R E = 50. 3,4 2 + 1.3
90486.1,08
=170,28 (mm)
(1 0,25).0,25.3,4.536,4 2
b. Xc nh cc thng s n khp
ng knh chia ngoi ca bnh rng cn ch ng:
d e1 =
2 RE
u2 +1
2.170,28
3,4 2 + 1
= 96,09 (mm)

Lp: CTK8LC2
n c s thit k my
Tra bng 6.22 114 [I] c z1p = 19

Vi HB < 350
z1 = 1,6. z1p = 1,6.19 = 30,4 rng
Chn z1 = 31 rng.
ng knh trung bnh v mun trung bnh:
Theo CT 6.54 114 [I]:
dm1 = (1 0,5Kbe) de1 = (1 - 0,5. 0,25).96,09 = 84,07 (mm)
d
84,07
m1
Theo CT 6.55 114 [I]: mtm = z = 31 = 2,71 (mm)
1
M un vng ngoi theo CT 6.56 115 [I]

m
2,71
tm
mte = 1 0,5.K = 1 0,5.0,25 = 3,09 mm
be
Theo bng 6.8 99 [I] ly tr s tiu chun mte = 3mm . Do :

mtm = mte . (1 - 0,5Kbe) = 3.(1 0,5. 0,25) = 2,625 mm
z1 =
d m1 84,07
=
= 32,02 .
mtm 2,625
Ly z1 = 32 rng
=> z2 = u1.z1 = 32 .3,4 =108,8

z
Ly z2 = 109 rng
109
2
Tnh li t s truyn: um = z = 32 = 3,4
1
Gc cn chia
z
32
1
1 = arctg z = arctg 109 = 16,36 = 160 2139
2
2 = 90 0 1 = 900 160 2139 = 7303821

Theo bng 6.20 112 [I], vi z1 = 32, chn h s dch chnh u
x1 = 0,31
x2 = - 0,31
ng knh trung bnh ca bnh nh:

dm1 = z1. mtm = 32 .2,625 = 84 (mm)
Chiu di cn ngoi :
2
2
2
2
Re = 0,5 mte z1 + z 2 = 0,5 . 3. 32 + 109 = 170,40 mm
c. Kim nghim rng v bn tip xc

Lp: CTK8LC2
n c s thit k my
Theo CT 6.58 115 [I] ng sut tip xc

[H] = Z M Z H Z e
2T1.K H . u12 +1
0,85.bd 2m1u
Trong : ZM: H s k n c tnh ca vt liu n khp

Tra bng 6.5 96 [I]
ZM = 274 MPa1/3
ZH : H s k n hnh dng b mt tip xc

Vi x1 + x2 = 0 tra bng 6.12 106 [I] c ZH = 1,76
Z: H s k n s trng khp ca rng.
Vi bnh cn rng thng
Theo CT 6.59a 115 [I] : Z =
4 - ea
3
ea : h s trng khp ngang
Theo CT 6.38b 105 [I]

1
1
1
1
ea = [1,88 3,2. + ]cosm = [1,88 3,2. +
].1 = 1,75
32 109
z1 z 2
=> Z =
4 1,75
= 0,866
3
KH: H s ti trng khi tnh v tip xc

Theo CT 6.39 106 [I] KH = KH. KH. KHv
K H : H s k n s phn b khng ng u ti trng trn chiu
rng vnh rng. Theo bng 6.21 113 [I]
Chn : KH = 1,14
KH : H s k n s phn b khng u ti trng cho cc i rng

ng thi n khp. Vi bnh rng cn thng KH = 1
KHv : H s k n ti trng ng xut hin trong vng n khp
v bd
H
m1
KHv = 1 + 2T K K
1 Hb Ha
Trong
Vi
vH = H .g 0 .v.
v=
d m1 .(u + 1)
u
(CT 6.64 116) [I]
.d m1 .n1 3,14.84.354,62
=
= 1,55 (m/s)
60000
60000
Theo bng 6.13 106 [I] vi bnh rng cn rng thng, v = 1,55 (m/s) 1,5 (m/s)
Lp: CTK8LC2
n c s thit k my
=> chn cp chnh xc 9.

H: H s k n nh hng ca sai s n khp
Theo bng 6.15 107 [I] chn H = 0,006
go : H s k n nh hng ca sai lch cc bc rng bnh 1 v 2
Theo bng 6.16 107 [I] chn go = 73
=> vH = 0,006.73.1,55.
84.(1 + 3,4)
= 7,07 (m/s)
3,4
KHv: H s xt n ti trng ng xut hin trong vng n khp

v H . bd m1
KHv = 1 + 2. T K K
1
H
H
Trong b: chiu rng vnh rng
b = Kbe. Re = 0,25. 170,4 = 42,6 mm
=> KHv =1 +
7,07.42,6.84
= 1,12
2.90486.1,14.1
=> KH = 1,14 . 1. 1,12 = 1,56

Thay cc gi tr va tnh vo ta c:
H = 274.1,76.0,866.
2.90486.1,56. 3,4 2 + 1
= 448,7 MPa
0,85.42,6.84 2.3,4
[H] = H .Z R .Z v .K xH
Vi [H] l bn tip xc cho php
Vi Ra = 2,51,25 m
=> ZR = 0,95
da < 700 mm => KxH = 1

v < 5 m/s
=> Zv = 1
=> [H] = 536,4.0,95.1.1 = 509,58 MPa

H = 448,7 < [ ' H ] = 509,58
Vy tha mn iu kin bn tip xc;

Do c th ly chiu rng vnh rng b = 45 mm
d. Kim nghim rng v bn un
iu kin bn un:
Lp: CTK8LC2
n c s thit k my
[F] =
2.T1 .K F .Y .Y .YF 1
(CT 6.65 116) [I]
0,85. b. mtm .d m1
Trong KF : H s ti trng khi tnh v un

K F = K F .K F .K Fv
Vi K F l h s k n s phn b khng u ti trng trn vnh rng

K F = 1,29 (tra trn)
K F : H s k n s phn b khng u ti trng cho cc i rng
ng
thi n khp. Tra bng 6.14 107 [I] vi bnh rng cn thng
K F = 1,37
K Fv : H s k n ti trng ng xut hin trong vng n khp
F .b.d m1
KFv = 1 + 2T .K .K
1
F
F
Vi
F = F .g 0 .v
d m1 ( u +1)
u
(CT 6.64 116) [I]
F : tra bng 6.15 107 [I]
F = 0,016
go : tra bng 6.16 107 [I]
go = 73
=> vF = 0,016 . 73 .1,55 .
84.(3,4 + 1)
= 18,87(m / s)
3,4
18,87.42,6.84
KFv = 1 + 2.90486.1,29.1,37 = 1,21

Do
KF = 1,29. 1,37. 1,21 = 2,13

Yb : H s k n nghing ca rng
Vi rng thng Yb = 1
YF1, YF2 : h s dng rng ca bnh 1 v bnh 2
S rng tng ng
z
32
32
109
109
1
zv1 = cos = cos1621'39' ' = 0,9595 = 33,35
1
1
zv2 = cos = cos 7338'21' ' = 0,2816 = 387,07
1

Lp: CTK8LC2
n c s thit k my
x1 = 0,31
x2 = - 0,31
=> Tra bng 6.18 109 [I] c

= 1,76
YF1 = 3,80
1
YF2 = 3,60
=> Y = e = 1, 76 = 0,568
a
Thay cc gi tr va tnh c:
F1 =
2.90486.2,13.0,568.1.3,8
= 104,20 MPa <[F1]max
0,85.42,6.2,625.84
F2 =
104,2.3,6
= 98,71 MPa < [F2]max
3,8
Nh vy iu kin un c m bo
e. Kim nghim rng v qu ti
ng sut tip xc cc i khng vt qua gi tr cho php theo (6.48 110)
[I]
H max = H . K qt = 448,7. 1,4 = 531 MPa < [ H ] max = 1624 MPa
Vi Kqt : h s qu ti Kqt =
Tmax 1,4T
=
= 1,4
T
T

2.5. Cc thng s v kch thc b truyn bnh rng cn

Chiu di cn ngoi
Mo un vng ngoi
Chiu rng vnh rng
T s truyn
Gc nghing ca rng
S rng bnh rng
H s dch chnh chiu cao
Theo cc cng thc trong
bng 6.19 111 [I]
ng knh chia ngoi
Re = 170,40 mm
mte = 3 mm
bw = 45 mm
um = 3,4
=0
z1 = 32
x1 = 0,31
z2 = 109
x2 = - 0,31
de1 = mte . z1 = 3 . 32 = 96 mm
de2 = mte . z2 = 3 . 109 = 327 mm

Lp: CTK8LC2
n c s thit k my
Gc cn chia:
Chiu cao u rng ngoi
1 = 160 2139 2 = 7303821

hae1 = (hte + xn1.cosm).mte
m : gc nghing ca rng. m = 0
hte = cosm = cos 0 = 1
xn1 = x1 = 0,31
=> hae1 = (1 + 0,31.1).3 = 3,93 (mm)
hae2 = 2. hte.mte hae1
Chiu cao chn rng ngoi
= 2.1.3 3,93 = 2,07 (mm)

hfe1 = he hae1
Vi he: chiu cao rng ngoi
he = 2.hte. mte + c
vi c = 0,2 mte
=> he = 2. 1. 3 + 0,2. 3 = 6,6 (mm)

=> hfe1 = 6,6 3,93 = 2,67 (mm)
ng knh nh rng ngoi:
hfe2 = he hae2 = 6,6 2,07 = 4,53 (mm)

dae1 = de1 + 2.hae1. cos 1
= 96 2. 3,93. 0,9595 = 88,45 (mm)
dae2 = de2 + 2.hae2. cos 2 =
327 2. 2,07. 0,2816 = 325,83 (mm)

Lp: CTK8LC2
n c s thit k my
PHN III
TNH TON THIT K TRC, CHN THEN
3.1. Tnh ton trc
Chn vt liu ch to bng thp C45 c b= 600MPa , ng sut
cho php []= 12..20 MPa
3.1.1Tnh s b ng knh trc
Theo CT 10.9 188 [I] ta c:
di 3
Ti
0,2[ ]
ng knh s b cc trc s l:
d1 3
T1
90486
=3
= 33,5 . Chn d sb1 = 35( mm)
0,2[ ]
0,2.12
d2 3
T1
293000
=3
= 49,6
0,2[ ]
0,2.12
Chn d sb 2 = 50(mm)
Chn s b ln l a cn:
Vi d sb1 = 35(mm) . Chn ln c chiu rng b01 = 21(mm)
Vi d sb 2 = 50(mm) . Chn ln c chiu rng b01 = 27(mm)
3.1.2. Xc nh khong cch gia cc gi v im t lc:
Da vo ng knh trc, s dng bng 10.2 chn chiu rng
ln, cng thc 10.12, xc nh chiu di may bnh ai v bnh rng, cng
thc 10.13 xc nh chiu di na ni trc, bng 10.3 v bng 10.4
tnh khong cch.
Trc 1:
+ l11 = (2,5...3)d1 l11 = 2,5.35 = 87,5mm
+ l12= -lc12 trong lc12= 0,5(lm12 + bo) +k3 + hn
Ly lm12= 1,4d = 49; bo= 21 mm; k3= 10 mm; hn= 15 mm
lc12= 0,5.(49+21)+15+15 = 65l12= - 65 mm
+ l13 = l11 + k1 + k 2 + l m13 + 0,5(b0 b13 . cos 1 ) Vi k1 = 10 = k 2 , b 0 = 21=b 13 , cos
1 = 0,9595 , l m13 = 1,4d1 = 49 l13 = 87,5 + 10 + 10 + 49 + 0,5( 21 21.0,9595) = 157 mm
Trc 2:
+ lc22= 0,5(lm22 + bo) + k1 +k2 Ly lm22= 1,4d2 = 70mm, bo= 27mm; k1= 10; k2=
10;
l22= 0,5.(70+27)+10+10 = 68,5 mm
+ l23= l22 + 0,5(lm22 + b 13 . cos 2 ) + k1 ly lm23= 1,4d 2 =70 mm, b 13 = 27, cos
2 = 0,2816 ,
k 1 = 10 l 23 = 68,5 +0,5.(70+27.0,2816)+10 = 117,30 mm
+ l 21 = l m 22 + l m 23 + b0 + 3k1 + 2k 2 = 70 + 70 + 27 + 3.10 + 2.10 = 217mm
Lp: CTK8LC2
n c s thit k my
Nh vy ta c s liu sau
l11 = 87,5 mm; l12= -lc12= - 65mm;
l13= 157mm
l22= 68,5mm;
l23= 117,30 mm
l21= 217 mm;
Do khong cch gia cc gi
l11= 87,5 mm
l21= 217 mm
K hiu cc lc khp v trc nh hnh v
Vi Fx = Fr . cos = 788,25. cos 45 = 557,37 (N)
Fy = Fr . sin = 788,25. sin 45 = 557,37 (N)
F xx = Frx . cos = 2255,4. cos 45 = 1594,8 (N)
x
F y = Frx . sin = 2255,4. sin 45 = 1594,8 (N)
2T1
2.90486
= 2154,42 (N)
84
m1
F a 2 = Fr1 = Ft1 .tg . cos 1 = 2154,42.tg 20.0,9595 = 752,38 (N)
Fa1 = F r 2 = Ft1 .tg . sin 1 = 2154,42.tg 20.0,2816 = 220,81 (N)
F t1 = F t 2 = d =
a, Tnh trc 1:
Tnh phn lc ti gi d:
Ti B: Xt cn bng trn mp yoz:
Yk = Fy FBy + FCy Fr1 = 0
FBy = Fr1 + Fy + FCy = 752,38 + 557,37 + 1658,04 = 1463,03( N )
m B x = Fy .l12 + FCy .l11 + Fa1 .
FCy =
d m1
Fr1 .l13 = 0
2
d m1
84
+ Fr1 .l13 557,37.65 220,81. + 752,38.157
2
2
=
= 1658,04( N )
l11
87,5
Fy .l12 Fa1 .
Vy chiu ca cc lc nh hnh v.
Ti C: Xt cn bng trn mp xoz:
X k = Fx + FBx FCx + Ft1 = 0
FBx = Ft1 + Fx + FCx = 2154,42 + 557,37 + 4173,70 = 2576,65( N )

m By = Fx .l12 + FCx .l11 + Fa1 .
FCx =
d m1
Ft1 .l13 = 0
2
d m1
84
+ Ft1 .l13 557,37.65 220,81. + 2154,42.157
2
2
=
= 4173,70( N )
l11
87,5
Fy .l12 Fa1 .
Lp: CTK8LC2
n c s thit k my
Fdy=557,37
Fa1=220,81
FBy=1463,03
FCy=1658,04
Fdx=557,37
FBx=2576,65
l12 = 65
215
4,4
2
C
FCx=4173,70
Ft1=
Fr1=752,38
l11 = 87,5
l13 = 157
140457,95
My
Nmm
9274,24
43016,2
36229,05
Mx
Nmm
T1
Nmm
36229,05

Lp: CTK8LC2
25
30
35
30
25
90486
n c s thit k my
.Tnh ng knh ca trc

Theo phn chn s b ng knh trc, ta c d sbI = 35 mm, vt liu ch
to
trc l thp 45, ti ci thin, c b 600 Mpa; theo bng 10. 5 195 [I ta
c tr s ca ng sut cho php ca vt liu ch to trc l: [] = 63 MPa.
ng knh ti cc mt ct trn trc c xc nh theo cng thc:
d=
M td
0,1.[ ]
(10.17) [I] - 194
Trong : Mtd M men tng ng trn cc mt ct, c tnh theo cng

thc sau:
Mtd = M x2 + M y2 + 0,75.M z2
(10.16) [I] - 194
Xt cc mt ct trn trc I:
+ Xt mt ct trc ti im A - im c lp then vi bnh ai b ng ca
b truyn:
-
M men un M xA = M y = 0
M men xon T A = TI = 90486 ( Nmm )

- M men tng ng trn mt ct A:
-
M tdA = 0,75.90486 2 = 78363,17 Nmm

-
Kch thc ca trc ti mt ct A: dA =
78363,17
= 23,16 mm;
0,1.63
- Do mt ct ti A c rnh then nn ng knh trc cn tng thm 4%,

theo ta tnh c ng knh ca trc ti mt ct A l:
dA = 23,16 + 0,04. 23,16 24,08 mm
+ Xt mt ct trc ti im B - im c lp vng bi vi l ca hp gim
tc:
-
M men un M y = 36229,05 Nmm;
M men un M Bx = 36229,05 Nmm;

- M men xon T B = 90486 Nmm;
- M men tng ng trn mt ct B:
-
M tdB = 36229,05 2 + 36229,05 2 + 0,75.90486 2 = 93626,25 Nmm;

-
Kch thc ca trc ti mt ct B: dB =

93626,25
= 24,58 mm
0,1.63
Lp: CTK8LC2
n c s thit k my
+ Xt mt ct trc ti im C - im c lp vng bi vi l ca hp gim

tc:
C
M men un M y : M y = 140457,95 Nmm
M men un M Cx : M Cx = 43016,2 Nmm;
M men xon M Cz = 90486 Nmm;

- M men tng ng trn mt ct C:
-
M Ctd = 43016,2 2 + 140457,95 2 + 0,75.90486 2 = 166492,09 Nmm;

-
Kch thc ca trc ti mt ct C: dC = 3
166492,09
= 29,78 mm;
0,1.63
Nh vy tng kh nng cng ngh trong qu trnh ch to trc, v

ng b khi chn ln, ta chn kch thc ca ngng trc ti B v C l
nh nhau: dB = dC = 30 mm.
+ Xt mt ct trc ti v tr lp bnh rng D:
x
- M men un M D = 0;
-
M men un M Dy = Ma1 = F a1.
d m1
= 9274,02 Nmm;
2
M men xon M Dz = 90486 Nmm;

- M men tng ng trn mt ct D:
-
M tdD = 0 2 + 9274,02 2 + 0,75.90486 2 = 78910,03 Nmm;

-
Kch thc ca trc ti mt ct D: dD =
78910,03
= 23,22 mm
0,1.63
- Do ti mt ct D c lp bnh rng cn, cn c rnh then nn kch thc

ca trc phi tng thm 4%, theo kch thc ca trc ti mt ct D
l:
dD = 23,22 + 0,04. 23,22 24,14 mm
T yu cu v bn, lp ghp (d tho lp v c nh cc chi
tit trn trc), kh nng cng ngh ta chn ng knh cc on trc nh
sau:
d A = 25 mm
d B = d C = 30 mm
d D = 25 mm
Kim tra iu kin bnh rng lin trc (Xt ti im D).

Lp: CTK8LC2
n c s thit k my
Khi ng knh bnh rng gn vi ng knh trc th bnh rng c

lm lin vi trc. Bnh rng lm lin vi trc th khong cch t chn rng
ti rnh then phi tha mn iu kin:
X 1,8.mte i vi bnh rng cn.
Trong : mte mun mt ngoi, mte=3;
C kt qu: r =
arctg ( he )
Re
Vi he - chiu cao rng ngoi, he = 6,6 mm

Re - chiu di cn ngoi: Re = 170,4 mm
r =
arctg (6,6)
= 0,47
170,4
F = 1 r = 16,36 0,47 = 15,89
ng knh y rng mt mt nh:d = 2.(Re b).sin F

Vi b chiu rng vnh rng, b = 45 mm
d = 2.(170,4 45). sin 15,89 = 68,66 mm
X=
d dt
+ t2
2 2
Vi t2= 3,3 mm l chiu su l, Theo bng (9.1a) ng vi d 1 = 25 (mm)

X =542,4 mm > 1,8.3= 5,4 (mm)
Vy bnh rng cn nh khng tha mn iu kin lin trc.

Lp: CTK8LC2
n c s thit k my
b, Tnh trc 2:
Ti E: Xt cn bng trn mp yoz:
Yk = Fyx FEy + FGy Fr 2 = 0
FEy = Fr 2 Fyx + FGy = 220,81 1594,8 + 2687,88 = 872,27( N )
d m2
+ FGy .l 21 Fyx .(l 21 + l12 ) = 0
2
d
Fr 2 .l 23 + Fa 2 . m 2 + Fyx .(l 21 + l12 )
2
FGy =
l 21
mE x = Fr 2 .l 23 Fa 2 .
286,12
+ 1594,8.282
2
= 2687,88( N )
217
220,81.117,3 + 752,38.
Ti G: Xt cn bng trn mp xoz:
X k = Fxx + FEx FGx Ft 2 = 0
FEx = Ft 2 Fxx + FGx = 2154,42 1594,8 + 1403,94 = 1963,56( N )
d m2
+ FGx .l 21 Fxx .(l 21 + l12 ) = 0
2
d
Ft 2 .l 23 + Fa 2 . m 2 + Fxx .(l 21 + l12 )
2
FGx =
l 21
mE y = Ft 2 .l 23 Fa 2 .
2154,42.117,3 + 752,38.
217
286,12
+ 1594,8.282
2
= 1403,94( N )

Lp: CTK8LC2
n c s thit k my
Ft2=2154,42
Fa2=752,38
FGy=2687,88
Fr2=220,81
E
=15
FGx=1403,94
Fxx
FEx=1963,56
FEy=872,27
94,
8
l23 = 117,3
l12 = 65
l21 = 217
230325,58
Fxy=1594,8
107635,48
103661,36
Nmm
Mx
Nmm
T2
Nmm
103661,86
102317,27

40
45
293000
40
My
Lp: CTK8LC2
n c s thit k my
Tnh ng knh ca trc

Theo phn chn s b ng knh trc, ta c d sbII = 50 mm, vt liu ch
to
trc l thp 45, ti ci thin, c b 600 MPa; theo bng 10. 5 - 195 [I] , ta
c tr s ca ng sut cho php ca vt liu ch to trc l: [] = 50 MPa.
ng knh ti cc mt ct trn trc c xc nh theo cng thc:
d=
M td
0,1.[ ]
Trong : Mtd - M men tng ng trn cc mt ct, c tnh theo cng

thc sau:
Mtd = M x2 + M y2 + 0,75.M z2
Xt cc mt ct trn trc II:
+ Xt mt ct trc ti im E
E
M y = M Ex = 0
M men un:
M men xon: T E = T II =29300 Nmm

M men tng ng trn mt ct E:
M tE = 0,75.293000 2 = 253745,44 Nmm;

- Kch thc ca trc ti mt ct E: dE =
253745,44
= 37,02 mm
0,1.50
+ Xt mt ct trc ti im F - im c lp bnh rng cn v then:

Xt phn tri im F
F
M men un M y : M y = 230325,58 Nmm;
M men un M Fx : M Fx = 102317,27 Nmm;

M men xon : T F = 293000 Nmm;
M men tng ng trn mt ct F:
M tF = 102317,27 2 + 230325,58 2 + 0,75.293000 2 = 357638,71Nmm;

-
Kch thc ca trc ti mt ct F: dF =
357638,71
= 41,51 mm
0,1.50
Do ti v tr F c lp rnh then ln ng knh trc ly tng 4%

dF = 41,51+ 0,04.41,51= 43,17mm
Xt phn phi im F
F
M men un M y : M y = 122690,1 Nmm;
M men un M Fx : M Fx = 102317,27 Nmm;

Lp: CTK8LC2
n c s thit k my
-
M men xon : T F = 293000 Nmm;

M tF = 102317,27 2 + 122690,12 + 0,75.293000 2 = 299847,35Nmm;
Kch thc ca trc ti mt ct F: dF =
299487,35
= 39,14 mm
0,1.50
+ Xt mt ct trc ti im G - im c lp vng bi vi l ca hp gim

tc:
G
M men un M y : M y = 103661,36 Nmm;
M men un M Gx : M Gx = 103661,86 Nmm;

M men xon T G : T G = 0 Nmm;
M Gt = 103661,36 2 + 103661,86 2 + 0 = 146599,65 Nmm;

-
Kch thc ca trc ti mt ct G: dG =
146599,65
= 30,8 mm
0,1.50
+ Xt mt ct trc ti v tr lp bnh xch H:

H
M men un :
M men un :
M Hx = 0 Nmm;
M men xon : T H = 0 Nmm;
M men tng ng trn mt ct H: M tH =0
Do ti mt ct F c lp a xch b dn, cn c rnh then nn kch thc
ca trc phi tng thm 4%, theo kch thc ca trc ti mt ct D
l:
M y = 0 Nmm;
T yu cu v bn, lp ghp (d tho lp v c nh cc chi tit

trn trc), kh nng cng ngh ta chn ng knh cc on trc nh
sau:
d E = d G = 40 mm
d F = 45 mm
d H = 35 mm

Lp: CTK8LC2
n c s thit k my
3.1.3.Tnh kim nghim bn mi (Ch xt trng hp k /k =1,00)

Khi xc nh ng knh trc cha xt ti cc nh h ng b n m i
ca trc: c tnh thay i ca chu k ng sut; yu t kch th c v ch t
lng b mt V vy cn kim nghim trc v bn mi c k n
cc yu t trn.
Kt cu trc va thit k mun m bo c bn m i n u h s an
ton ti cc mt ct nguy him phi tha mn iu kin
Sj =
S j .S j
S j + S j
[ S]
( CT 10.19) 195 [I]
Trong :
[ S ] - h s an ton cho php, [ S ] = (1,5 2,5); ly [ S ] = 2

S j , S j - h s an ton ch xt ring ng sut php v h s an ton
ch xt ring ng sut tip ti mt ct j

1
S j =
K dj + mj
S j =
1
K dj . aj + . mj
( CT 10.20) 195 [I]

( CT 10.21) 195 [I]
Vi 1 , 1 - gii hn mi un v xon ng vi chu k i x ng v i thp 45

c b = 600 MPa
-1 = 0,43 . b = 0.436.600 = 261,6 MPa
1 = 0,58. -1 = 0,58.216,6 = 151,728 MPa
o , - h s k ti nh hng ca tr s ng sut trung bnh n
bn mi, theo bng (10.7) 197 [I] vi b = 600 MPa c kt qu:
o = 0,05
= 0
- i vi trc quay ng sut thay i theo chu k i xng nn:

mj = 0
aj = max j =
Mj
Wj
- a , aj , m l bin v tr s trung bnh ca ng sut php v tip ti

mt ct ta ang xt. Khi trc quay mt chiu ng sut xon thay i theo chu
k mch ng do vy :
T
mj = aj = max j = j
2
2.Woj
Vi W j , W oj - mmen cn un v mmen cn xon ti mt ct ang
xt.
Lp: CTK8LC2
n c s thit k my
Kim bn mi cho trc I.

Nhn vo biu mmen v kt cu trc ta thy mt ct nguy him nht
l mt ct bn phi im C. Do ta kim nghim trc cho mt ct ti C.
T cng thc:
aj =
Mu
vi M u = M x2 + M y2 = 140457,95 2 + 43290,2 2 = 146897,34 Nmm
W
W=
d 3 30 3
=
= 2650,71(mm 3 )
32
32
146897,34
Vy aj = 2650,71 = 55,42 MPa

d 3 30 3
=
= 5301,42(mm 3 )
Wo =
16
16
146897,34
Vy aj = 2.5301,42 = 13,86 MPa

K dj
K dj
K
+ Kx 1
=
Ky
( CT 10.25) 197 [I]
K
+ K 1
=
Ky
( CT 10.26) 197 [I]
Trong :
Kx h s tp trung ng sut do trng thi b mt ph thuc vo
phng php gia cng v nhn b mt, theo bng (10.8) -197 [I] c:
Kx = 1,06 (vi b = 600 MPa, tin Ra= 2,50,63).
Ky h s tng bn b mt trc, cho trong bng (10.9) -197 [I]] vi
phng php gia cng tng bn b mt ti bng dng in tn s cao, Ky =
1,6.
, - h s k n nh hng kch thc mt ct trc, i vi trc c
d = 30 mm, theo bng (10.10) -198 [I]] vi thp cc bon c: = 0,88 ; =

0,81.
K
Tra bng (10.11) -198 [I]] ta c: = 2, 06 ; = 1, 64 , ng vi b = 600
MPa v chn kiu lp k6.

Thay vo ta c
Lp: CTK8LC2
n c s thit k my
2, 06 + 1, 06 1
= 1,325 ;
1, 6
K dj =
K dj =
1, 64 + 1, 06 1
= 1, 063
1, 6
Thay cc tr s va tnh c vo ( CT 10.20) v ( CT 10.21) ta c:

sj =
261,16
= 3,55
1,325.55,42 + 0,05.0
sj =
151,728
= 10,3
1,063.13,86 + 0,05.0
Thay vo ( CT 10.19) ta c:
sj =
3,55.10,3
3,55 2 + 10,32
= 3,36 > [S] = 2
Vy trc I m bo iu kin bn mi
Kim bn mi cho trc II.
Nhn vo biu mmen v kt cu trc ta thy mt ct nguy him nht
l mt ct bn phi im F. Do ta kim nghim trc cho mt ct ti F.
T cng thc:
aj =
Mu
vi M u = M x2 + M y2 = 230325,58 2 + 102317,27 2 = 252029,16 Nmm
W
W=
d 3 453
=
= 8946,18(mm 3 )
32
32
252029,16
Vy aj = 8946,18 = 28,17 MPa

Wo =
d 3 453
=
= 17892,36(mm 3 )
16
16
252029,16
Vy aj = 2.17892,36 = 7,04 MPa

K dj
K dj
K
+ Kx 1
=
Ky
( CT 10.25) 197 [I]
K
+ K 1
=
Ky
( CT 10.26) 197 [I]
Trong :
Kx h s tp trung ng sut do trng thi b mt ph thuc vo
phng php gia cng v nhn b mt, theo bng (10.8) -197 [I] c:
Kx = 1,06 (vi b = 600 MPa, tin Ra= 2,50,63).
Lp: CTK8LC2
n c s thit k my
Ky h s tng bn b mt trc, cho trong bng (10.9) -197 [I]] vi

phng php gia cng tng bn b mt ti bng dng in tn s cao, Ky =
1,6.
, - h s k n nh hng kch thc mt ct trc, i vi trc c
d = 50 mm, theo bng (10.10) -198 [I]] vi thp cc bon c: = 0,81 ; =

0,76.
K
Tra bng (10.11) -198 [I]] ta c: = 2, 06 ; = 1, 64 , ng vi b = 600
MPa v chn kiu lp k6.

Thay vo ta c
K dj =
2, 06 + 1, 06 1
= 1,325 ;
1, 6
K dj =
1, 64 + 1, 06 1
= 1, 063
1, 6
Thay cc tr s va tnh c vo ( CT 10.20) v ( CT 10.21) ta c:

sj =
261,16
= 7,00
1,325.28,17 + 0,05.0
sj =
151,728
= 20,27
1,063.7,04 + 0,05.0
Thay vo ( CT 10.19) ta c:
sj =
7,00.20,27
7,00 2 + 20,27 2
= 6,12 > [S] = 2
Vy trc II m bo iu kin bn mi
3.1.3.Tnh kim nghim bn tnh
trnh bin dng do qu ln hoc ph hng trc do qu ti t ngt cn
tin hnh kim nghim trc v bn tnh theo cng thc:
td = 2 + 3 3 [ ]
( CT 10.27) 200 [I]
Trong :
M max
0,1.d 3
T
= max 3
0, 2.d
( CT 10.28) 200 [I]

( CT 10.29) 200 [I]
Mmax, Tmax mmen un v mmen xon ln nht ti mt ct nguy him

lc qu ti.
M max = M u .K qt
Tmax = T .K qt
Ly Kqt = Kbd = 1,4

[ ] = 0,8. ch
Lp: CTK8LC2
n c s thit k my
Vi thp 45 thng ha c ch = 340 MPa
[ ] = 0,8.340 = 272 MPa
Kim bn tnh cho trc I.

T biu mmen ta thy mt ct nguy him ca trc I l v tr C c:
Mx = 140457,95 Nmm;
My = 43016,2 Nmm
2
2
M m = K qt . M x + M y = 1,4. 43016,2 2 + 140457,95 2 = 205656,28 MPa
Vi dC = 30 mm, thay vo ( CT 10.28) c:
=
205656,28
= 76,17 MPa
0,1.30 3
Tmax = T. Kqt = 90486.1,4 = 126680,4 MPa

Thay vo ( CT 10.29) c:
=
126680,4
= 23,46
0,2.30 3
MPa
Thay cc gi tr va tnh c vo ( CT 10.27) ta c:

t = 76,17 2 + 23,46 2 = 79,7 MPa < [ ] = 272 MPa
Vy trc m bo iu kin bn tnh.
Kim bn tnh cho trc II.
T biu mmen ta thy mt ct nguy him ca trc II l v tr F c:
Mx = 102317,27 Nmm;
My = 230325,58 Nmm
M m = K qt . M x2 + M y2 = 1,4. 102317,27 2 + 230325,58 2 = 252029,16 MPa
Vi dF = 43 mm, thay vo (5.18) c:
=
252029,16
= 27,66 MPa
0,1.453
Tmax = T. Kqt = 293000.1,4 = 410200 MPa

Thay vo ( CT 10.29) c:
=
410200
= 22,51 MPa
0,2.453
Thay cc gi tr va tnh c vo ( CT 10.27) ta c:

t = 27,66 2 + 22,512 = 35,66 MPa < [ ] = 272 MPa
Vy trc m bo iu kin bn tnh..

Lp: CTK8LC2
n c s thit k my
3.2. Tnh chn then

Then dng c nh bnh rng trn trc theo phng tip tuyn v
truyn mmen xon t trc n cc chi tit lp trn trc v ngc li. Th t
ra, ng sut dp v ng sut ct cng bin i theo thi gian.
3.2.1 Tnh chn then cho trc I
ng knh trc ti im lp bnh rng cn v lp bnh ai l bng
nhau d = 25 mm, theo bng (9.1a) 173 - [I] c kt qu kch thc ca then:
b=8
;
h=7
;
t1 = 4
;
t2 = 2,8.
Bn knh gc ln: + Nh nht: 0,16
+ Ln nht: 0,25
T phn trc c kt qu chiu di may bnh rng cn nh v bnh ai
ch ng:
lmd2 = 50 mm
lmc2 = 40 mm
Vi lt11 = (0,80,9).lmc2 = (0,80,9). 50 = (4045)
l t12 =(0,80,9).40 = (3236)
Theo tiu chuu (bng 9.1a) ta chn chiu di then lt1 = 36 mm.
Kim nghim sc bn dp cho then.
d =
2.TI
[d ]
d .lt1. ( h t1 )
( CT 9.1) 173 [I]
TI mmen xon trn trc I, TI = 90486 Nmm

lt chiu di then lm vic.
lt = lt1 b = 36 8 = 28 mm
[ d ] - ng sut dp cho php, theo bng (9.5) - 178 [I]
+ Vi bnh rng cn lp c nh, vt liu may l thp, c tnh ti trng va
p nh : [ d ] = 100 MPa.
+ Vi bnh ai lp c nh, vt liu may l gang, c tnh ti trng va p
nh : [ d ] = 53 MPa.
2.90486
86 ,17 MPa
25.28.(7 4)
d = 86,17 MPa < [ d ] = 100 MPa, i vi on trc lp bnh rng
d =
cn.
d = 86,17 MPa > [ d ] = 53 MPa , i vi on trc lp bnh ai.

Ti on trc lp bnh ai dng 2 then t cch nhau 180 , khi mi then
0,75.90486
chu c th tip nhn 0,75T vi : d 1 = d 2 = 25.28.(7 4) 32 MPa < [ d ] = 53
MPa
Vy then m bo iu kin bn dp.
Lp: CTK8LC2
n c s thit k my
Kim nghim sc bn ct cho then.

c =
2.T1
dlt .b
( CT 9.2) 173 [I]
2.90486
32,31 MPa
25.32.8
[ ] - ng sut ct cho php, [ ] = (6090) MPa; ly [ ] = 60 MPa
c < [ ] , Vy then m bo bn ct.
Thay vo c kt qu: c =
3.2.2. Tnh chn then cho trc II
ng knh trc ti im lp bnh rng cn d = 45 mm,

theo bng (9.1a) 173 - [I] c kt qu kch thc ca then:
b = 14
;
h=9
;
t1 = 5,5
;
t2 = 3,8.
Bn knh gc ln: + Nh nht: 0,25
+ Ln nht: 0,4
T phn trc c kt qu chiu di may bnh rng cn ln v bnh
xch ch ng:
lmc3 = 70 mm
Vi lt1 = (0,80,9).lmc3 = (0,80,9). 70 = (5663)
Theo tiu chuu (bng 9.1a) ta chn chiu di then lt1 = 56 mm.
Kim nghim sc bn dp cho then.
d =
2.TI
[d ]
d .lt1. ( h t1 )
( CT 9.1) 173 [I]
TI mmen xon trn trc II, TII = 293000Nmm

lt chiu di then lm vic.
lt = lt1 b = 56 12 = 44 mm
[ d ] - ng sut dp cho php, theo bng (9.5) - 178 [I]
+ Vi bnh rng cn lp c nh, vt liu may l thp, c tnh ti trng
tnh : [ d ] = 100 MPa.
2.293000
84,56 MPa
45.44.(9 5,5)
d = 84,56s MPa < [ d ] = 100 MPa, i vi on trc lp bnh rng
d =
cn,
Vy then m bo iu kin bn dp.
Kim nghim sc bn ct cho then.
c =
2.T1
dlt .b
( CT 9.2) 173 [I]
2.293000
32,88 MPa
45.44.9
[ ] - ng sut ct cho php, [ ] = (6090) MPa; ly [ ] = 60 MPa
Thay vo c kt qu: c =
c < [ ] , Vy then m bo bn ct.

Lp: CTK8LC2
n c s thit k my
PHN IV
TNH V CHN , KHP NI
4.1. Tnh v chn
4.1.1. Tnh v chn cho trc I
FBy=1463,03
FSB
FCy=1658,04
FSC
Fa1=220,81
C
A
FBx=2576,65
Cc lc tc dng ln :
- Ti gi B:
F Bx = 2576,65 N
Tng phn lc tc dng ln B.
FrB = 2576,65 2 + 1463,032 = 2963,04 N.
- Ti gi C:
F Cx = 4173,7 N
Tng phn lc tc dng ln C.
FrC = 4173,7 2 + 1658,04 2 = 4490,98 N
Xc nh t s:
`
FCx=4173,70
F By = 1463,03 N.
F Cy = 1658,04 N.
Fa1
220,81
=
= 0,07 < 0,3
FrB 2963,04
Chn a cn c trung vi ng knh ngng trc d = 30 mm, c

k hiu 7306 c:
= 13,5
d = 30 mm
;
C = 40 kN
;
Co = 29,9 kN
Kim nghim kh nng ti ng ca
e = 1,5 . tg = 1,5 . tg13,5 = 0,36
Theo cng thc (11.7) - 217 [I]
FSB = 0,83 . e . FrB = 0,83 . 0,36. 2963,04 = 885,36 N
FSC = 0,83 . e . FrC = 0,83 . 0,36. 4490,98 = 1341,90 N
- Tng lc dc trc tc dng ln :
FaB = FSC + Fa1 = 1341,90 + 220,81 = 1562,71 N.
FaC = FSB - Fa1 = 885,36 220,81 = 664,55 N.
Lp: CTK8LC2
n c s thit k my
- Ta thy: FaB = 1562,71 (N) > FSB = 885,36 N, ly FaB = 1562,71 N.

FaC = 664,55 (N) < FSC = 1341,90 N, ly FaC = 1341,90 N
* Xc nh h s X, Y:
FaB
1562,71
FaC
1341,90
- Vi B: V .F = 1.2963,04 = 0,53 > e = 0,36

rB
Theo bng (11.4) 215 [I]
XB = 0,4,
YB = 0,4 . cotg = 0,4 . cotg13,5 = 1,67
- Vi C: V .F = 1.4490,98 = 0,3 < e = 0,36
rC
Theo bng (11.4) 215 [I] XC = 1, YC = 0
* Ti trng quy c trn B v C l:
QB = (XB . V . FrB +YB . FrB) . kt . k
( CT 11.3) 214 [I]
QC = (XC . V . FrC +YC . FrC) . kt . k
( CT 11.3) 214 [I]
Vi:V - h s k n vng trong quay, V = 1;
kt - h s k n nh hng ca nhit , kt = 1 khi nhit =
o
105 C;
k - h s k n c tnh ca ti trng, (bng 11.3) 215 [I] vi ti
trng va p nh k = (1,0 1,2), v hp gim tc cng sut nh nn chn
k = 1
Th cc gi tr tm c vo:
QB = (0,4.1.2963,04 + 1,67 . 2963,04) .1.1 = 6133,49 N,

QC = (1.1.4490,98 + 0 . 4490,98) .1.1 = 4490,98 N
Ta thy QB > QC ta ly QB tnh.
10
3
Vi
( CT 11.1) 213 [I]

C d = QB . L
60n1 .Lh 60.354,62.24000
=
= 510,65
L=
10 6
10 6
10
Thay vo C d = 6133,49. 3 510,65 (N) = 39824 (N) = 39,824 kN
Cd = 39,824 kN < C = 40 kN
Vy m bo kh nng chu ti trng ng.
Kim nghim kh nng ti tnh ca .
i vi cc ln khng quay hoc lm vic vi s vng quay n < 1
vg/ph, tin hnh chn theo kh nng ti tnh nhm phng bin dng d
theo iu kin: Qt C0
Vi Co kh nng ti tnh, cho trong cc bng tiu chuu ln, ph
thuc vo loi v c ;
Ti trng tnh quy c c xc nh nh sau:
Qt = Xo . Fr + Yo . Fa
( CT 11.19) 221 [I]
Xo, Yo h s ti trng hng tm v h s ti trng dc trc, cho
trong bng (11.6) 221- [I] :
Vi Xo = 0,5 v Yo = 0,22 . cotg = 0,22 . cotg13,5 = 0,92.
Lp: CTK8LC2
n c s thit k my
Qt = 0,5.6133,49 + 0,92 .1562,71 = 4532 (N) = 4,532 (kN)

Qt = 4,532 kN < Co = 29,9 kN
Vy m bo kh nng chu ti trng tnh.
Bng 4.1. Kch thc a cn cho trc 1
K
hiu
d,
m
m
D,
mm
D1,
mm
d1, B,
mm mm
730
6
30
72
58
19
17
C1,
T,
r,
m
mm mm
m
20,7
15
2
5
r1
mm
0,8
C
kN
13,5 40,0
Co
(kN)
29,9
4.1.2. Tnh v chn cho trc II
Fa2=752,38
E
FEx=1963,56
FSE
FEy=872,27
Cc lc tc dng ln :
- Ti gi E:
F Ex = 1963,56 N
Tng phn lc tc dng ln E
.
2
2
FrE = 1963,56 + 872,27 = 2148,59 N.
- Ti gi G:
F Gx = 1403,94 N
Tng phn lc tc dng ln G.
FrG = 1403,94 2 + 2687,88 2 = 3032,45 N
Xc nh t s:
`
FGy=2687,88
FSG
G
FGx=1403,94
F Ey = 872,27 N.
F Gy = 2687,88 N.
Fa 2
752,38
=
= 0,35 > 0,3
FrB 2148,59
Chn a cn c nh vi ng knh ngng trc d = 40 mm, c

k hiu 7208 c:
= 14,33
d = 40 mm
;
C = 42,4 kN
;
Co = 32,7 kN
Kim nghim kh nng ti ng ca
e = 1,5 . tg = 1,5 . tg14,33 = 0,38
Theo cng thc (11.7) - 217 [I]
FSE = 0,83 . e . FrE = 0,83 . 0,38. 2148,59 = 667,67 N
FSG = 0,83 . e . FrG = 0,83 . 0,38. 3032,45 = 956,43 N
- Tng lc dc trc tc dng ln :
Lp: CTK8LC2
n c s thit k my
FaE = FSG - Fa2 = 956,43 - 752,38 = 204,05 N.
FaG = FSE + Fa2 = 667,67 + 752,38 = 1420,05 N.
- Ta thy:
FaE = 204,05 (N) < FSE = 499,33 N, ly FaE = 499,33 N.

FaG = 1420,05 (N) > FSG = 704,74 N, ly FaG = 1420,05N
* Xc nh h s X, Y:
FaE
499,33
FaG
1420,05
- Vi E: V .F = 1.2148,59 = 0,23 < e = 0,38

rE
Theo bng (11.4) 215 [I] XE = 1, YE = 0
- Vi G: V .F = 1.3032,45 = 0,47 > e = 0,28
rG
Theo bng (11.4) 215 [I]
XG = 0,4, YC = 0,4.cotg = 0,4.cotg14,33 = 1,57
* Ti trng quy c trn E v G l:
QE = (XE . V . FrE +YE . FrE) . kt . k
( CT 11.3) 214 [I]
QG = (XG . V . FrG +YG . FrG) . kt . k
( CT 11.3) 214 [I]
Vi:V - h s k n vng trong quay, V = 1;
kt - h s k n nh hng ca nhit , kt = 1 khi nhit =
o
105 C;
k - h s k n c tnh ca ti trng, (bng 11.3) 215 [I] vi ti
trng va p nh k = (1,0 1,2), v hp gim tc cng sut nh nn chn
k = 1
Th cc gi tr tm c vo:
QE = (1.1.2148,59 + 0.2148,59) .1.1 = 2148,59 N,

QG = (0,4.1.3032,45 + 1,57.3032,45) .1.1 = 5973,93 N
Ta thy QG > QE ta ly QE tnh.
10
3
Vi
C d = QB . L
60n2 .Lh 60.104,3.24000
=
= 150,19
L=
10 6
10 6
( CT 11.1) 213 [I]
10
Thay vo C d = 5973,93. 3 150,19 (N) = 26869 (N) = 26,869 kN
Cd = 26,869 kN < C = 42,4 kN

Vy m bo kh nng chu ti trng ng.
Kim nghim kh nng ti tnh ca .
i vi cc ln khng quay hoc lm vic vi s vng quay n < 1
vg/ph, tin hnh chn theo kh nng ti tnh nhm phng bin dng d
theo iu kin:
Qt C0
Vi Co kh nng ti tnh, cho trong cc bng tiu chun ln, ph
thuc vo loi v c ;
Ti trng tnh quy c c xc nh nh sau:
Lp: CTK8LC2
n c s thit k my
Qt = Xo . Fr + Yo . Fa
( CT 11.19) 221 [I]
Xo, Yo h s ti trng hng tm v h s ti trng dc trc, cho
trong bng (11.6) 221- [I] :
Vi Xo = 0,5 v Yo = 0,22 . cotg = 0,22 . cotg14,33 = 0,86.
Qt = 0,5.5973,93 + 0,86 .1420,05 = 4208 (N) = 4,208 (kN)

Qt = 4,208 kN < Co = 32,7 kN
Vy m bo kh nng chu ti trng tnh.
.
Bng 4.2. Kch thc a cn cho trc II
B, C1,
Co,
,
K
d,
D, D1, d1,
T,
r,
r1,
C,
m m
m
hiu mm mm mm mm
mm mm mm mm mm
m m
m
19,7
14,3
32,
7208 40
80 66,2 59,3 18 16
2,0 0,8
42,4
5
3
7
PHN IV - CHN KHP NI

Tnh chn khp ni gia trc ng c v trc ca bnh ai I.
- Chn kt cu ni trc:
Ta chn kt cu ni trc vng n hi vi nhng u im: cu to n
gin, d ch to, d thay th, lm vic tin cy.
M men xon cn truyn gia hai trc: T = T1 = MI = 24035Nmm =
24,035Nm;
Chn khp ni vng n hi c ng knh trc ni bng ng knh ca
trc ng c d = 28 (mm)
- Theo bng 16. 10a - tr 68,69 [ II ], ta c bng kch thc c bn ca
ni trc vng n hi nh sau:
Bng 4.1 Kch thc c bn ca ni trc vng n hi.
T,
N
m
63
d
m
m
28
D
m
m
dm
m
m
100 50
L
m
m
l
m
m
124 60
d1
m
m
48
D0
m
m
71
Z nmax B
v/p m
m
5700
6
4
B1
m
m
28
l1
m
m
21
Bng 4.2 Kch thc c bn ca vng n hi

Lp: CTK8LC2
D3
m
m
20
l2
m
m
20
n c s thit k my
T,
Nm
63
dc
mm
10
d1
mm
M8
D2
mm
15
L
mm
42
l1
mm
20
l2
mm
10
l3
mm
15
H
mm
1,5
Chn vng n hi bng cao su.

- Kim nghim bn ca vng n hi v cht:
Theo iu kin sc bn dp ca vng n hi, cng thc trang 69 TTTKHDCK tp 2:
2kT
d = Z .D .d .l [d]
0
c 3
(4.1)
Trong :
k - H s ch lm vic, theo bng 16. 1 - tr 58 - TTTKHDCK tp
2, vi my cng tc l xch ti, k = 1,52,0. ta chn k = 1,7;
[d] - ng sut dp cho php ca vng n hi cao su, ly [d] = 3 MPa;
d =
2.1,7.24035
= 1,28 (MPa) < [d] = 3 (MPa);
6.71.10.15
Tha mn iu kin bn dp ca vng n hi cao su.

- Kim nghim v sc bn ca cht theo cng thc:
k .T .l 0
u = 0,1.d 3 .D .Z [u]
c
0
Trong : l0 = l1 +
(4.2)
l2
= 20 + 5 = 25 (mm)
2
[u] - ng sut un cho php ca vt liu lm cht, [u] = (6080)

1,7.24035.25
MPa; u = 0,1.10 3.71.6 = 21,16 (MPa) < [u]; tha mn iu kin bn un ca

cht.
Nh vy, khp ni vng n hi c cc thng s nu trn l hp l.
.

Lp: CTK8LC2
n c s thit k my
PHN V:
BI TRN N KHP V BI TRN TRC
4.1. Bi trn n khp
Nhn xt: vn tc bnh rng V < 12 m/s ta chn bi trn bng phng php
ngm du. Phng php bi trn ngm du bng du cha trong hp gim
tc, ta chn loi du AK10 c nht 186/16 . mc du trong hp gim
tc c xc nh nh sau:
- Chiu su ngm du: H = (0,72) . h
Vi h = b . sin 2 = 45 . sin73,64o = 43,18 mm
_ Vy chiu su ngm du H s l:
H = (0,752) . 43,18 = (32,38586,36); Ly H = 35 mm
4.2. Bi trn a cn
Tt c ln c bi trn bng m.
nh k 3 thng iu chnh d ca v thay m mt ln.

Lp: CTK8LC2
n c s thit k my
PHN VI:
THIT K V HP GIM TC
V CC CHI TIT MY KHC
6.1. Thit k v hp
Hnh 6.1 Kt cu v cc kch thc c bn ca v hp gim tc

Lp: CTK8LC2
n c s thit k my
6.1.1. Chiu dy thn hp

Theo bng 18.1 - tr 85 [II], ta chn cc kch thc ca cc phn t cu
to nn hp gim tc c nh sau:
Vi =0,03a +3 > 6 mm , ta chn = 8 mm
6.1.2. Chiu dy np bch
1 = 0,9 . = 0,9 .8 = 7,2 mm, chn 1 = 8 mm
6.1.3. Gn tng cng
- Chiu dy e =( 0,81) . = ( 6,4 8) mm ,chn e = 8 mm
- Chiu cao h < 58 mm chn 50mm
- dc: 20
6.1.4. ng knh bu lng
- Bu lng nn : d1 > 12 mm , chn d1 = 18 mm
- Bu lng cnh : d2 = (0,70,8) .d1 = (12,614,4) mm ,chn d2 = 14 mm
- Bu lng ghp bch v thn :
d3 =(0,80,9) . d2 = (11,212.6) mm ,chn d3 = 12 mm
- Bu lng ghp np : d4 = (0,60,7) .d2 = (7,28,4) mm ,chn d4 = 8 mm
- Bu lng ghp np ca thm:
d5 =(0,50,6).d2 =(78,4)mm ,chn d5 = 8 mm
6.1.5. Mt bch ghp np v thn
- Chiu dy bch thn hp: S3 = (1,41,8) . d3 =(16,821,6) mm ,
chn S3 = 20 mm
- Chiu dy bch np hp: S4 = (0,91) . S3 =(1820) mm
chn S4 = 20 mm.
- B rng mt ghp bu lng v cnh :
k2 = E2 + R2 + (35) mm
Vi E2 = 1,6. d2 = 1,6 . 14 = 22,4 mm
R2 = 1,3 . d2 = 1,3 . 14 = 18,2
k2 = 22,4 + 15,2 + (35) = (40,642,6) mm; ly k2 = 42 mm

- B rng lp bch v thn:
k3 = k2 (35) = 42 (35) = ( 3937) mm; ly k3 = 37 mm
6.1.6. Kch thc gi trc
Kch thc ca gi trc c tra theo bng 18. 2 - tr 88 [ II ], ta c
bng s liu nh sau:

Lp: CTK8LC2
n c s thit k my
Bng 6.1. Kch thc gi trc

Trc
I
II
D
72
85
D2
90
100
D3
115
125
D4
65
75
h
10
10
d4
M8
M8
6.1.7. Mt hp
- Chiu dy khi khng c phn li:
S1 = (1,31,5) . d1 = (23,427) mm ,chn S1 = 27mm
- Chiu dy khi c phn li:
S1 = (1,41,7) . d1 = (25,230,6) mm chn S1 = 30 mm
S2 = (11,1) . d1 = (1819,8) mm ,chn S2 = 20 mm
- B rng mt hp : k1 3.d1 = 54 mm v
q k1 + 2 = 54 + 2 . 8 = 70 mm
6.1.8. Khe h gia cc chi tit
- Gia bnh rng vi thnh trong ca hp.
1 ( 3...1, 2 ) . = ( 3...1, 2 ) .8 = ( 8...9, 6 ) mm; ly 9 mm
- Gia nh bnh rng ln v y hp:

2 ( 3...5 ) . = ( 24...40 ) mm; ly 30 mm
6.1.9. Bu lng vng

Lp: CTK8LC2
z
6
6
n c s thit k my
Hnh 6.2 Hnh dng v cc kch thc bu lng vng

Bu lng vng dng nng v vn chuyn hp gim tc khi gia cng
hay lp ghp.
Theo bng (18.3b) 89 - [II], c kt qu khi lng gn ng ca hp gim
tc
Re = 170,4 mm Q = 80 kg.
Theo bng (18.3a) 89 - [II] c kt qu kch thc bu lng vng nh sau:
Bng 6.2 Kch thc bu lng vng
Ren
d1
d
d2
d3
d4
h1
h2
M8 36 20
20 13 18
18
10
1,
2
2,
5
d5

Lp: CTK8LC2
r1
r2
n c s thit k my
6.1.10. Cht nh v
Hnh 6.3 Hnh dng v kch thc cht nh v

m bo v tr tng i ca np v thn hp khi gia cng cng
nh khi lp ghp.
Theo bng (18.4a) 90 - [II] c kt qu cht nh v nh sau:
d = 5 mm
c = 0,8 mm
l =10100 chn 50 mm
6.1.11. Ca thm

Lp: CTK8LC2
n c s thit k my
Hnh 8.4 Hnh dng v kch thc lp quan st

du vo hp v quan st cc chi tit my trong hp khi lp ghp.
Theo bng (18.5) 92 - [II] c kt qu kch thc ca thm
Bng 6.3 Kch thc ca thm
A
A1
B1
C1
Vt
100
75
150
100
125
87
12
M8 x 22
S
lng
4
6.1.12. Nt thng hi
Hnh 6.5 Hnh dng v kch thc nt thng hi

Khi lm vic nhit trong hp tng ln, gim p sut v iu ha
khng kh bn trong v bn ngoi hp ta dng nt thng hi. Kch thc nt
thng theo bng (18.6) - 93 [II]:
Bng 6.4 Kch thc nt thng hi
A
B C D E G H
M27x2 15 30 15 45 36 32

I
6
K L M N O P Q R S
4 10 8 22 6 32 18 36 32
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n c s thit k my
6.1.13. Nt tho du
Hnh 6.6 Hnh dng v kch thc nt tho du hnh tr

Tho du b bn, bin cht thay du mi. Theo bng (18.7) 93- [II] c
kt qu kch thc nh sau:
Bng 6.5 Kch thc nt tho du
d
M20x2
b
15
m
9
f
3
L
28
C
2,5
q
17,8
D
30
S
32
Do
25,4
6.1.9. Chn que thm du v bi trn

kim tra mc du trong hp , m bo tt cng vic bi trn cho
b truyn ca hp gim tc vi vn tc vng 1 2,5 m/s. Dng du nht to
= 50o c nht l 186/16. Theo bng (18.13) 101 - [II] vi loi du CN45.
nht l 38 52. khi lng ring l 9/cm3 20C l 0,886 0,926
6.2. Cc dc tnh k thut ch yu ca hp gim tc
1- M men xon trc vo: 90486 Nmm
2- M men xon trc ra: 293000 Nmm
3- Tc trc vo : 354,62 v/p
4- T s truyn: 3,4
5- Trng lng: 80 kg
6- Kch thc: L x W x H : o trc tip trn bn v lp theo t l 1:1

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n c s thit k my
PHN VII:
XY DNG BN V LP V CHN KIU LP GHP
7.1. Xy dng bn v lp
03 bn v A3, mi hnh v th hin 1 hnh chiu ca hp gim tc
7.2. Chn kiu lp ghp ch yu
Theo yu cu ca tng b phn ta chn cc loi mi ghp nh sau:
- Chn lp ghp gia trc v vng trong ca l lp ghp theo h thng
l kiu lp ghp l H7/k6.
- Chn lp ghp gia vng ngoi ca vi v hp l lp ghp theo h
thng trc kiu lp ghp H7/h6.
- Vng chn m quay cng trc trong qu trnh b truyn lm vic,
tho lp d dng khi lp ghp, sa cha khng lm hng b mt trc,
ta chn kiu lp c h K7/h6.
- Bnh rng quay cng trc chu m men xon, lc dc trc, lc hng
knh, m bo chnh xc tin cy, bn ca mi ghp v d gia
cng chi tit l chn lp ghp c di kiu H7/k6.
- i vi cc mi ghp then then c c nh trn trc theo kiu lp c
di thng lp theo h thng l vi sai lch ca then l k6.

Lp: CTK8LC2
n c s thit k my
BNG K KIU LP V DUNG SAI LP GHP
II.
Th
t
1
Tn mi ghp
Trc 1 v bc
Trc 1 v vng trong ln
3
4
Vng ngoi ln v v
hp
Bnh rng v trc 2
6
7
Vng ngoi ln v v
hp
Trc 2 v vng vung du
Cc lt v v hp
9
10
Cc lt v vng ngoi
ln
Trc 2 v then
11
Trc 3 v bnh vt
12
13
14
Vng ngoi ln v v
hp
Trc 3 v then
15
Trc 3 v then
16
Trc 3 v a xch

Kiu lp
H7
k6
35k 6
36
72H 7
H7
k6
45k 6
40
85H 7
H7
k6
H7
116
k6
100H 7
45
N9
h9
H7
63
k6
60k 6
Dung sai
Trc
L
+25
0
+18
+12
+25
0
+18
+12
+25
0
+35
0
12
110H 7
N9
h9
N9
16
h9
H7
55
k6
+30
0
+21
+2
18
+30
0
Ghi ch
+18
+12
+30
0
+18
+12
+30
0
+18
+12
+25
+3
+35
0
0
-36
+21
+2
+35
0
0
-43
0
-43
+21
+2
Lp: CTK8LC2
Trn trc 1
Trn trc 2
bi
Trn trc 2
kp
b x h = 12x8
Trn trc 3
Ni bnh vt
b x h = 18x11
Ni a xch
b x h = 16x10
n c s thit k my
17
18
Vnh bnh vt v may

bnh vt
Trc 3 v bc
H7
k6
H7
60
k6
128
+40
0
+30
0
+28
+3
+21
+2
Do bnh rng v bnh vt khng yu cu tho lp thng xuyn, kh nng

nh tm phi m bo, khng di trt dc trc, do ta ch n ki u l p trung
H7
gian
.
k6
N9
Vi mi ghp cho then ta chn mi ghp trung gian
theo sai lch
n9
gii hn chiu rng ca kch thc then.
Trong lp ghp vi , ta lp vng trong ca ln trc theo h thng l
k6 v vng ngoi ca ln v hp hoc cc lt theo h thng trc H7.

Lp: CTK8LC2
n c s thit k my
TI LIU THAM KHO

[1]. Trnh Cht, L Vn Uyn Tnh ton thit k h dn ng c
kh, tp 1,2. Nxb Gio dc. H Ni, 2001.
[2].
Nguyn Trng Hip Chi tit my, tp 1,2. Nxb Gio dc. H
Ni 1994.
[3].
Ninh c Tn Dung sai v lp ghp. Nxb Gio dc. H Ni,
2004.

Lp: CTK8LC2

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Trng

Hng Yn, ngy 10 thng 04 nm 2010

Gio vin hng dn: V Xun Trng

: Chn ng c v phn phi t s truyn.

: Tnh ton thit k cc b truyn.

: Tnh ton v kim nghim trc, chn then.

Gio vin hng dn: V Xun Trng

TI LIU THAM KHO

Gio vin hng dn: V Xun Trng

II. B truyn trong

s Ho lim 2 = 2HB2 + 70 = 2.260 + 70 = 590MPa

S chu k thay i ng sut c s khi th v tip xc

(CT 6.5 93) [I]

S chu k thay i ng sut tng ng

( CT 6.7 93) [I]

=> NHE1 = 60.1.354,62.24000.( 13. + 0,83. +0,3 3 .

= 26 . 107 > NHO1 . Do h s tui th KHL1 = 1

=> NHE2 = 60.1.104,3. 24000.( 13. + 0,83. +0,3 3 .

ng sut tip xc cho php: [H] =

.Z R .Z V .K xH .K HL (CT 6.1 91) [I]

Trong : ZR: h s xt n nhm ca mt rng lm vic.

=> [H]1 = 1,1 .1= 563, 6 MPa

[H]2 = 1,1 .1= 536, 4 MPa

NFE1 = 60.1.354,62. 24000.( 16. + 0,86. +0,3 6 .

NFE2 = 60.1.104,3. 24000.( 16. + 0,86. +0,3 6 .

Theo ( CT 6.2 92) [I] [ F ] =

KFC: H s xt n nh hng t ti. Vi b truyn quay 1 chiu KFC

KxF : h s xt n kch thc bnh rng nh hng n bn un

=> [F]1 = 1, 75 = 283 MPa

=> [F]2 = 1, 75 = 267 MPa

(CT 6.52a 112) [I]

KR = 0,5 Kd : h s ph thuc vo vt liu bnh rng v loi rng

V trc bnh cn lp trn a, s I, HB<350 tra c: KH = 1,08

Tra bng 6.22 114 [I] c z1p = 19

z1 = 1,6. z1p = 1,6.19 = 30,4 rng

M un vng ngoi theo CT 6.56 115 [I]

Theo bng 6.8 99 [I] ly tr s tiu chun mte = 3mm . Do :

=> z2 = u1.z1 = 32 .3,4 =108,8

2 = 90 0 1 = 900 160 2139 = 7303821

ng knh trung bnh ca bnh nh:

c. Kim nghim rng v bn tip xc

Trong : ZM: H s k n c tnh ca vt liu n khp

ZH : H s k n hnh dng b mt tip xc

ea : h s trng khp ngang

Theo CT 6.38b 105 [I]

KH: H s ti trng khi tnh v tip xc

rng vnh rng. Theo bng 6.21 113 [I]

KH : H s k n s phn b khng u ti trng cho cc i rng

(CT 6.64 116) [I]

Gio vin hng dn: V Xun Trng

KHv: H s xt n ti trng ng xut hin trong vng n khp

=> KH = 1,14 . 1. 1,12 = 1,56

da < 700 mm => KxH = 1

=> [H] = 536,4.0,95.1.1 = 509,58 MPa

Vy tha mn iu kin bn tip xc;

Do c th ly chiu rng vnh rng b = 45 mm

(CT 6.65 116) [I]

Trong KF : H s ti trng khi tnh v un

Vi K F l h s k n s phn b khng u ti trng trn vnh rng

(CT 6.64 116) [I]

F : tra bng 6.15 107 [I]

go : tra bng 6.16 107 [I]

=> vF = 0,016 . 73 .1,55 .