QQ ualityPProduction

uality

roduction

>>>

jaran@trecon.th.com

(process
capability analysis)
/

Cpk Ppk

056 For Quality Vol.14 No.121

Quality

roduction

Cpk Ppk
Cpk Ppk

x-LSL USL-x
Cpk
=
Min.
,

3* within 3* within


x-LSL ,
USL-x
= Min.
Cpk

3* overall 3* overall

USL = Upper specification limit
LSL = Lower specification limit
within = Within-subgroup standard deviation
overall = Overall standard deviation


1. Cpk Ppk

2. Specification 2 Cpk
Ppk Specification

3. Cpk Ppk

3-sigma process
3 sigma
Cpk/Ppk 1
3-sigma process
4. Cpk

5. Ppk

()
6. Cpk Ppk

7. Ppk Cpk
8. Cpk Ppk

9. Ppk Cpk


10. Cpk Ppk
Cpk/Ppk < 1


1 < Cpk/Ppk < 1.33 Gray Zone



For Quality November 2007 057

Quality

roduction

Cpk/Ppk > 1.33

Cpk/Ppk > 2 World Class Quality Six
Sigma Quality

Cpk 1.67 Ppk

1.33

Subgroup
1
2
3
4
5
6
7
8
9
10

1
10.3
10.8
10.4
10.8
9.5
9.8
10.3
10.3
9.8
10.4

2
10.4
9.9
9.8
9.3
9.9
9.8
9.7
10.2
9.6
9.7

3 Subgroup 1 2 3 Subgroup 1 2 3
9.7 11 10.5 10.2 10.7 21 9.3 9.6 9.9
10.2 12 11.6 10.6 10.4 22 10 10.1 9.1
10.2 13 10.9 11.2 10.2 23 9.6 10.2 10.1
10.5 14 10.6 10.4 10.8 24 9.1 8.2 9.6
9.6 15 10.5 10.8 10.3 25 9.6 9.4 8.1
10 16 10.8 9.8 10 26 8.2 9 8.9
8.7 17 9.9 10.3 10.1 27 8.2 9.4 9.3
10.2 18 10.7 10.2 10 28 8.8 8.5 9.1
9.4 19 10.1 10.5 9.9 29 9.5 9.2 9.3
9.7 20 10.4 9.7 9.9 30 10.8 9.8 10.7

control) 2
(control limit) 6 Ppk
0.92








X ba r -R C ha r t

11.0

U C L= 10.698

10.5

Sample Mean

1 Specification 10 2

Subgroup = 3
Control Chart 1 2

_
_
X= 9.906

10.0

9.5

LC L= 9.113

9.0

10

13

16
Sa m ple

19

22

25

28

Sample Range

2.0

P r oc e s s C a pa bi li ty
LS L

USL

T arget
USL

*
12

S am ple M ean
S am ple N

9.90556
90

S tD ev (Within)

0.457362

S tD ev (O v erall)

0.687343

W ith in

P otential (Within) C apability

Cp

1.46

C PL
C PU

1.39
1.53

C pk

1.39

O v erall C apability

8 .2 5

9 .0 0

9 .7 5

E xp. Within P erform ance

1 0 .5 0

1 1 .2 5

Pp
PPL

0.97
0.92

PPU
P pk

1.02
0.92

C pm

1 2 .0 0

E xp. O v erall P erform ance

P P M < LS L

0.00

P P M < LS L

15.47

P P M < LS L

2782.66

PPM > USL

P P M T otal

0.00
0.00

PPM > USL

P P M T otal

2.33
17.80

PPM > USL

P P M T otal

1155.08
3937.74

1 Cpk = 1.39

(out-ofX ba r -R C ha r t

11.0

U C L= 10.698

Sample Mean

10.5

_
_
X= 9.906

10.0

9.5

LC L= 9.113

9.0

10

13

16
Sa m ple

058 For Quality Vol.14 No.121

Sample Range

2.0

19

22

25

28

U C L= 1.993

1.5

1.0
0.5

_
R= 0.774

0.5

LC L= 0

O v er all

O bserv ed P erform ance

1.0

0.0

P rocess D ata
LS L

U C L= 1.993

1.5

_
R= 0.774

10

13

16
Sa m ple

19

2 SPC

22

25

28

1:


Cpk Ppk

Within Overall Standard Deviation

1

Quality
Cpk Ppk




2 Cpk Ppk

Cpk Ppk

MINITAB v. 14 Pooled Std. Std. Unbias
(default) Unbias Estimation Estimation

Within Overall
Std.
Std.

MINITAB v. 15 Pooled Std. Std.
(default) Unbias Estimation Unbias Estimation
Within

Overall Std.
Std.
Rbar Std.

Within Std. ( Unbias Estimation
IMRbar, Sbar

)
Overall Std.

roduction

2:

Cpk Ppk
Outof-Control 1

Cpk Ppk
Out-of-Control
Cpk Ppk Cpk Ppk


Cpk
Ppk Out-ofControl Cpk/Ppk
Ppk Cpk
Cpk Ppk



:
(Master Black Belt) PhD candidate:
()
jaransabseree@hotmail.com . 02-748-6687

For Quality November 2007 059