PowerFlex 700VC

Block Diagrams
Speed Control - Reference (2.0ms)
Trim In Select Speed Ref A Sel Speed Ref B Sel Analog 1/2 Enc/Pulse MOP Presets 1-7 DPI Port 1-6
S O U R C E S

117 90 93
Spd Ref A

2 Jog Speed 1 Jog Speed 2 100 108 2 272

Commanded Speed Commanded Freq Drive Ref Rslt 22 273 Ramped Speed Drive Ramp Rslt

Speed Control - Regulator (1.0ms)

Speed Reference 23 PI Regulator 25 Lead Lag Speed Feedback (From Encoder) Kp Speed Loop Ki Speed Loop Kf Speed Loop Lead Lag

+ +
10 01
Logic

Trim

10 01
Logic

Linear Ramp & S Curve

Spd Ref B

Min/Max Limits

446 445 447 449

Speed Ref Selection

Speed Desired BW

PI Excl Mode

PI Speed Trim

Process Control (2ms)

PI Reference PI Regulator PI Feedback

PI Output Meter 138

Torque Control (0.25ms)

Mtr Tor Cur Ref Speed/Torque Mod 88 441

Vector Control Current Processing

10 01
Limit Logic

Spd Reg In

Torque Trim

10 01
Logic

*, /, +

Torque Selection

Notch Control

1 Flux Limit

Bus Reg Mode A Bus Reg Mode B

161 162

Bus Volt & Power Regulator

Drive & Motor Protection

Motor

Read Only Parameter

Vector Control Mode with Speed Control

Read / Write Parameter Read Only Parameter with Bit Enumeration Read / Write Parameter with Bit Enumeration Read Testpoint with Data Select Value Provides additional information

PowerFlex 700VC
Block Diagrams
Speed Control - Reference (2.0ms)
Trim In Select Speed Ref A Sel Speed Ref B Sel Analog 1/2 Enc/Pulse MOP Presets 1-7 DPI Port 1-6
S O U R C E S

117 90 93
Spd Ref A

2 Jog Speed 1 Jog Speed 2 100 108 2 272

Commanded Speed Commanded Freq Drive Ref Rslt 22 273 Ramped Speed Drive Ramp Rslt

Speed Control - Regulator (1.0ms)

Speed Reference 23 PI Regulator 25 Speed Feedback (From Encoder) Kp Speed Loop Ki Speed Loop Kf Speed Loop 446 445 447 449 Limit

+ +
10 01
Logic

Trim

10 01
Logic

Linear Ramp & S Curve

Spd Ref B

Min/Max Limits

1.5*Rated Slip

Speed Ref Selection

Speed Desired BW

PI Excl Mode Encoder

Process Control (2ms)

PI Reference PI Regulator PI Feedback

Slip Comp

Open Loop

PI Output Meter 138 Feedback Select 3 1 0

10 01
Limit Logic

80

Speed Reference 23

Output Freq

V/Hz Current Processing

Read Only Parameter

Motor

V/Hz Mode with Speed Control

Read / Write Parameter Read Only Parameter with Bit Enumeration Read / Write Parameter with Bit Enumeration Read Testpoint with Data Select Value Provides additional information

Trim In Select Speed Ref A Sel Speed Ref B Sel From Analog In 1 Ref (10D2) From Analog In 2 Ref (10D5) From Pulse Output Ref From Encoder Output Ref From MOP Output Ref (8F3) Preset Speed 1 Preset Speed 2 Preset Speed 3 Preset Speed 4 Preset Speed 5 Preset Speed 6 Preset Speed 7 DPI Port 1 DPI Port 2 DPI Port 3 DPI Port 4 DPI Port 5 DPI Port 6 Save HIM Ref (At Powr Down) 192 0 0 101 102 103 104 105 106 107 1

117 90 93 0 1 Trim Out Select (Trim Ref A) 118 0 Drive Logic Rslt (Spd Ref ID) 271 14 13 12 0 1

Speed Control - Reference (2.0 ms)

PI Configuration (Excl Mode) 124 00

Analog In 1 Analog In 2

Trim

2 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23

+
Preset Speed 2 102 103 104 105 106 107

Ref A Auto Ref B Auto

0 1 2 3 4 5 6 7

(0)

Pulse Encoder

Speed Ref A Preset 2 Auto

Internal HIM/TB Auto/Manual

From PI Output [ 7H4]

MOP Level Preset Spd1

Trim Out Select (Trim Ref B) 118 0 1 1

Preset Speed 3 Preset Speed 4 Preset Speed 5

Preset 3 Auto

Preset 4 Auto Preset 5 Auto

Analog Loss Detection Analog In 1/2 Loss 324

Drive Alarm 1 (Anlg In Loss) 211 0 1 4

Preset Spd2 Preset Spd3

Trim

Preset Speed 6 Preset Speed 7

Preset 6 Auto Preset 7 Auto

327 From Internal Selectable Ref(s) OR Fault Preset1 Hold Ref

(0)

Preset Spd4 Preset Spd5

Speed Ref B

TB Man Ref Sel 96 From Analog In1 Ref (10D2) From Analog In2 Ref (10D5) From MOP Output Ref (8F3) 1 2 9 8 9 10 11 12 13 14 From Internal DPI Command

Selector

Preset Spd6 Preset Spd7

Analog In 1

Drive Logic Rslt (Jog) 271 0 0 1 1 To Reference (4A2) 02

DPI Port 1 DPI Port 2

Analog In 2 MOP Level

TB Manual

DPI Port 3 Power Up Preload DPI Port 4

DPI Port 1 DPI Port 2 DPI Port 3 DPI Port 4 DPI Port 5 DPI Port 6
HIM Preload

Port 1 Manual Port 2 Manual

100 Jog Speed 1 108 Jog Speed 2

Jog Ref

DPI Port 5 DPI Port 6

Port 3 Manual Port 4 Manual Port 5 Manual

TB Jog 2

Port 6 Manual

(0) (NVS)

Not Saved Saved

Man Ref Preload 1

193

Command Ref

Speed Control - Reference (2.0 ms)

Direction Mode From Reference (3H2) 190 1 0 (0) Internal Autotune Drive Status 1 (Command Dir) 209 1 0 Rev Speed Limit 454 2 Max Speed (+1) (-1)
Unipol Fwd Unipol Rev

Bipolar

1 2 0 Rev Speed Limit 454

Jog Ref

Max

Reverse Dis

Limit

Drive Logic Rslt (Jog) 271 1 0 02

Unipolar

82 (-1)

Rev Spd Limit Zero

0
Min Spd Limit

Rev Spd Limit Non-Zero

=0 Limit

Minimum Speed

81

X
(-1) 2
Hz/RPM to Internal

Commanded Speed (RPM) Commanded Freq (Hz) Drive Ref Rslt (+/-32767)

23 272

Speed Units Drive Logic Rslt (Jog) 209 1 0

Not Stopping and Active Skip Bands

Convert

79 Drive Status 2 (Stopping) 210 0 1 4 1 0 Drive Status 2 (Active) 210 1 Ramped Speed 22 Ramp Accel Time 1 140 141 142 143 273 Drive Ramp Rslt 146 S Curve % S Curve 79 Speed Units From PI Speed Trim [7H5]

Hz/Rpm to Internal Convert

To Speed Cntrl Ref [5A4]

(0)

(0)

Stopping or Not Active

Skip Frequency 1 Skip Frequency 2 Skip Frequency 3 Skip Freq Band

84 85 86 87

Accel Time 2

Decel Time 1 Decel Time 2

Speed Control - Regulator (1.0 ms)

kf
FeedFwd

Kf Speed Loop from Speed Cntrl Ref [4H4] Speed Reference 23

447
2

Speed Feedback 25

ks s
Lead Lag

Filter

2 s

+
446

kp
P Gain

+
Limit Slip RPM @ FLA 121 416 Fdbk Filter Sel

ks s
Lead Lag

2 nd Order LPass

To Torque Control Ref [6A1]

Kp Speed Loop

416 Fdbk Filter Sel

445 Ki Speed Loop

ki s
I Gain

621

Testpoint 621

Droop Droop RPM @FLA 152

620

Testpoint 620

Spd/Torq ModeSel From Speed Regulator [5H4] 0 0 1 Process PI Config 0 From Torque Trim [7H5] Torque Ref A Torq Ref A Div Torque Ref B Torque Ref B Mult 427 430 431 434 0 >0 124 08 2

88 Notch Filt Freq 419 0 >0

Commanded Torque 24 Limit 440 4-7

Torque Control (0.25ms)

Min
3 4 5 Notch Filter Freq Notch Filter K 419 420

IIR Notch

Control Status

Max

/
+ X

+
Abs Min
Rated Volts DC Bus Memory Bus Reg Mode A Bus Reg Mode B DC Bus Voltage

Speed Feedback

25

Pos Torque Limit

436

Min Power Limit Calc Bus Volt Regulator Limit

153 Regen Power Lim Neg Torque Limit 437 Limit

27 13 161 162 12

Iq Actual Lim

-1

Max

Torque Current
Output Frequency Torque Current Flux Current Vds Cmd 1 4 5 234/6 235/7 Vqs Cmd 234/6 235/7 Calc Motor NP Volts Motor NP Amps Motor NP Hertz Motor NP RPM Motor NP Power Motor Poles IR Voltage Drop Flux Current Ref Ixo Voltage Drop Torque Ref Trim 41 42 43 44 45 49 62 63 64 529 IT-openloop
Motor NP Torque, Flux,Rs, Lo,Ls Motor NP and Tuning Data

Calc

Torque Reg Kp 527 P Gain kp

Observe Sts 124 14

Torque Reg Enable 526 1 0

506

Torque Estimator

Torque Est. 234/6 235/7 518

+
0 NTC Mi 12 1 151 150 3 148

1 0

Torque Ref Out 234/6 235/7 517 *Iq Rated Drive Rated Rated Amps 28 Iq Rated (-1) Iq Scale Limit NegTrqCurLim 440 440 0 1 Rate Lim Mtr Tor Cur Ref 441 to Motor Control

528 Torque Reg Ki

ki s I Gain DC Bus Voltage Output Freq

509

234/6 235/7

04

Active PWM Freq

PosTrqCurLim 154 Current Rate Limit

Rs Gain Motor NP Torque Motor NP Flux Ls Gain Lo Gain Iqs Rated

PWM Frequency Drive OL Mode Output Current Current Lim Val

Peak Torq Current Limit

(Amps RMS x 10) Thermal Manager

234/6 235/7

521

Active Cur Limit

Min

234/6 235/7

03

Is Iq Calc

Min

234/6 235/7

521

Power Unit Data

Iq Actual Lim

Flux Current

Process Trim (2.0 ms)

From Reference Selectable Source(s) PI Reference Sel 126
Out - Lo Hi - Lo Scale Selector

PI Ref Meter 135

PI Reference Hi PI Reference Lo From Feedback Selectable Source(s)

460 461 PI Configuration (Invert Error) 124 01

PI Feedback Sel 128

Out - Lo Hi - Lo Scale Selector

+
SqRt
Enable

136 PI Fdback Meter

-1

Error Filter
BW 139 PI BW Filter

PI Error Meter 137

kp
P Gain 130 PI Prop Gain

PI Output Meter

+
Limit PI Upper Limit PI Lower Limit 132 131

138 134 03

124

05

PI Configuration (Feedback SqRt) PI Feedback Hi PI Feedback Lo 462 463 PI Configuration (Preload Mode) 124 02

PI Status (In Limit)

PI Status (PI Enabled) 134 0 00

0
133 PI Preload

0 1

ki s
I Gain

1 125 01 (0)

0 1 125 04

PI Integral Time

129

PI Control (PI Hold)

PI Control (Zero Clamp) To PI Output [4D3] PI Configuration (Torque Trim) PI Configuration (Excl Mode) 124 0 00 124 1 0 08 To Torque Trim [6A2] To PI Speed Trim [ 4G2]

MOP Control (2.0 ms)

Save MOP Ref (At Stop) Drive Logic Rslt (Stop) 271 0 1 Drive Logic Rslt (Mop Inc) 271 0 1 To MOP Output [3B2] [3D4] Drive Logic Rslt (Mop Dec) 271 0 1 15
Scale Subtract Rate

194 0 1

Clear

(0)

(0) (1) MOP Rate 195

Add Rate

Ramp 11 MOP Frequency

(0) (-1)

Speed Units

79

Save MOP Ref (At Powr Down) 194 0 1 0

Power Up Preload

(0) (NVS)

Not Saved

Saved

TB1-24 TB1-26

24 VDC 24 VDC Common

Inputs & Outputs - Digital (0.5ms)

Digital In1 Sel 361 216 Debounce 00 From Internal Selectable Source(s) Terminal Block Configuration Setting [11A1] Digital Out1 Sel 380 TB1-13 217 01 TB1-12 TB1-11 Terminal Block Configuration Setting [11A1]

{Logic Common} TB1-25 TB1-27

Dig In Status (DigIn 1)

Selector

Digital In2 Sel 362 216 Debounce 01

10 01
Logic
Selector

TB2-28

Dig Out Status (DigOut 1) 381 Dig Out1 Level Dig Out1 OnTime Dig Out1 OffTime

Dig In Status (DigIn 2)

Selector

Digital In3 Sel 363 216 Debounce 02

382 Terminal Block Configuration Setting [11A1] 383 From Internal Selectable Source(s) Digital Out2 Sel 384

TB2-29

Dig In Status (DigIn 3)

Selector

10 01
Terminal Block Configuration Setting [11A1] Logic
Selector

NC 217 02 TB1-14 TB1-15

Digital In4 Sel 364 216 Debounce 03

Dig Out Status (DigOut 2) 385 386 Dig Out2 Level Dig Out2 OnTime Dig Out2 OffTime

TB2-30

Dig In Status (DigIn 4)

Selector

387 Terminal Block Configuration Setting [11A1] From Internal Selectable Source(s) Digital Out3 Sel 388

Digital In5 Sel 365 216 Debounce 04

TB2-31

Dig In Status (DigIn 5)

Selector Selector

10 01
Logic 389 390 391

TB1-16 217 03 NC

Dig Out Status (DigOut 3) Dig Out3 Level Dig Out3 OnTime Dig Out3 OffTime

Digital In6 Sel 366 216 Debounce 05

Terminal Block Configuration Setting [11A1]

TB2-32

Dig In Status (DigIn 6)

Selector

Inputs & Outputs - Analog (2.0ms)

91 Analog In1 Hi Anlg In Config 320 00 Analog In1 Value ma/V Scale Current Jumper A/D 12bit 16 SqRt
Enable In - Lo Hi - Lo Out - Lo Hi - Lo Scale Selector

Speed Ref A Hi Speed Ref B Hi TB Man Ref Hi Trim Hi From Internal Selectable Source(s)

Anlg Out Absolut 341 00

Analog Out1 Hi 343

Anlg Out Config 340 00

94 97 119

322

Abs

In - Lo Hi - Lo Scale

Out - Lo Hi - Lo

D/A 12bit

ma/V Scale

TB1-6 TB1-7

TB1-1 TB1-2 TB1-17 TB1-18

To Analog In 1 Output Ref (3B2) 211 324 Analog In 1 Loss 4 Drive Alarm 1

Selector

342 Analog Out1 Sel

344 Analog In1 Lo

321

00

Anlg In Sqr Root 323 Analog In1 Lo 92 95 98 120

Speed Ref A Lo Speed Ref B Lo TB Man Ref Lo Trim Lo Anlg Out Absolut 341 From Internal Selectable Source(s) 01 Analog Out2 Hi 346 Anlg Out Config 340 01

91 Analog In2 Hi Anlg In Config 320 01 Analog In2 Value ma/V Scale Current Jumper A/D 12bit 17 SqRt
Enable In - Lo Hi - Lo Out - Lo Hi - Lo Scale

Speed Ref A Hi Speed Ref B Hi TB Man Ref Hi Trim Hi

94 97 119

346

Abs
To Analog In 2 Output Ref (3B2) 211
Selector

In - Lo Hi - Lo Scale

Out - Lo Hi - Lo

D/A 12bit

ma/V Scale

TB1-8 TB1-9

TB1-3 TB1-4 TB1-19 TB1-20

Selector

345 Analog Out2 Sel

347 Analog Out2 Lo

321

01

324 Analog In 2 Loss 347 Analog In2 Lo 92 95 98 120 Speed Ref A Lo Speed Ref B Lo TB Man Ref Lo Trim Lo

Drive Alarm 1

Anlg In Sqr Root

Stop Owner
Stop Owner Logic

288

Control Logic (2.0ms)

Transition Detection

Start Owner

Terminal Block Configuration Settings [9Dx]

AND
277 Start Mask

Start Owner Logic

289

Jog Owner
Jog Owner Logic Local Mask Evaluation

290

2-Wire Stop Control Transition Detection

AND
278 Jog Mask

Dir Owner
Single Owner Eval Dir Owner Logic

DPI Port 1 (HIM)

291

Logic Mask 276 279 Direction Mask

AND

Reference Owner
Single Owner Eval Ref Owner Logic

Logic Evaluation

Drive Logic Rslt 271

292

AND DPI Port 2 AND 6 /

280 Reference Mask

Accel Owner
Accel Owner Logic

293

AND
281

DPI Port 3

Accel Mask

Decel Owner
Decel Owner Logic

294

AND
282 Decel Mask

Drive Sequencer State

Fault Clr Owner

Fault Clear Owner Logic

295

DPI Port 4

AND
283 Fault Clr Mask

MOP Owner
MOP Owner Logic

296

AND
284

DPI Port 5

MOP Mask

AND
285 Local Mask

Single Owner Eval

Local Owner Logic

297 Local Owner

Inverter Over Load (IT)

Power Device Characteristics 234/6 NTC Pwr EE Data Duty Cycle 235/7 02 Heatsink Temp

Inverter Overload IT

Heat sink and Junction degree Calculator

234/6 235/7

03

Active Cur Limit

DC Bus Voltage Drive OL Mode PWM Frequency Output Current Current Limit Value

12 150 151 3 148

234/6 235/7

04

Active PWM Freq Fault x Code 243 (Drive Overload) (Heatsink OvrTemp) Motor Current 220 Motor OL Count

(see torque block)

Alarm x Code 243 245 247 249 251 253 255 257 (Inv OL Level 1) (Inv OL Level 2)

Mtr Over Load (I2 T)

245 247 249 251 253 255 257

150%

right of curve

Fault x Code 243 (Motor Overload)

102% 60 (Hot) Motor Current 180 (Cold) time (sec)

245 247 249 251

Motor OL Factor

48 42

DB resistor
Fault x Code Bus Reg Mode A Bus Reg Mode B 161 162
dc bus

Motor NP FLA

X
50%

1.0 - 2.0 (1.025 Typ)

253 255 257

243 245 247 249

(DB Resistance)

Motor Speed (Hz) Motor OL Hertz 47

Alarm x Code 243 245 247 249 251 253 255 257 (IntDBRes OvrHeat)

251 253 255 257