TUNNEL AND ALLIED WORKS

1.

2.

3.

4.

5.

Deploy 2 Agitator cars for conveying concrete. The rate of concreting for 2 agitator cars with 50 min / hr working : : 3.50 cum / hr Progress per shift of 8 hours: ( 8 x 3.50 ) : 28 cum Requirement of materials : Cement for mix with 1 % wastage ( 28 x 270 x 1.01 ) : 7636 kg Cement for incidentals @ 1 kg / cum ( 28 x 1 ) : 28 kg Coarse aggregate 40-20 mm size range ( 28 x 0.9 x 0.5 x 1.02 ) : 12.85 cum Coarse aggregate 20-10 mm size range ( 28 x 0.9 x 0.3 x 1.02 ) : 7.70 cum Coarse aggregate 10-4.75 mm size ( 28 x 0.9 x 0.2 x 1.02 ) : 5.15 cum Fine aggregate ( 28 x 0.4 x 1.02 ) : 11.40 cum Super plasticiser ( 28 x 0.81 x 1.02 ) : 23.00 ltrs Requirement of machinery : Deploy 6 cum / hour rated capacity batching plant for 8 hours for production of concrete. Deploy 2 Nos 2 cum capacity agitator cars for 8 hours for conveying concrete. Deploy 1 Needle vibrater 40 mm dia for 8 hours for vibrating concrete. Deploy 1 Pump 10 hp for 4.00 hour for water required for concrete mixing / curing / cleaning etc. Formwork & scaffolding : For kerb / bed concreting average 1 sqm shuttering is required per cum of concrete. Requirement of shuttering for 28 cum concrete : 28 sqm Requirement of workforce ( other than machinery crew ) : Consider batching of materials and conveyance & laying of concrete by manual labour. Maistry ( 1 @ batching plant and 1 @ placing point ) : 2 Nos. Mason Cl I : 1 No. Mason Cl II : 1 No. Cement handling mazdoor for loading cement to BP bin : 2 Nos. Heavy mazdoor: for remixing & filling mortar pans : 2 Nos. for loading mortar pans : 2 Nos. for laying concrete : 2 Nos. for cleaning bed and assisting Mason : 1 No. for miscellaneous works at BP : 1 No. Light mazdoor: for conveying concrete @ 2 cum / day : 14 Nos. for cleaning, curing & miscellaneous : 1 No. Re-handling lead for materials: As cement store can be located close to BP no re-handling lead considered. Consider 2 cement handling mazdoors for loading cement to BP bin. As coarse and fine aggregates can be stocked near the BP no re-handling lead considered. Consider 4 heavy and 4 light mazdoors for loading CA to BP bins @ 6 cum / day Consider 2 heavy and 2 light mazdoors for loading FA to BP bins @ 6 cum / day RATE ANALYSIS UNIT : Unit kg kg cum Quantity 7636.00 28.00 11.40 28.00 cum Rate in Rs. 4.00 4.00 199.00 Contd Amount in Rs. 30544.00 112.00 2268.60

A. MATERIALS: Sl No 1 2

Perticulars

Cement 43 Gr Cement for incidentals @ 1 kg / cum Fine aggregate ( screened )

60

TUNNEL AND ALLIED WORKS

A. MATERIALS ( Contd ) : Sl No Perticulars

Unit

Quantity

4 5 6

Coarse aggregate 40-20 mm Coarse aggregate 20-10 mm Coarse aggregate 10-4.75 mm Super plasticiser Use rate of shuttering for kerb / bed Supports for shuttering @ 5 % Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add Royalty charges on CA @ Add Royalty charges on FA @

cum cum cum ltr sqm LS

12.85 7.70 5.15 23.00 28.00 4.00

Rate in Rs. Contd 381.00 520.00 669.00 75.00 117.30 30.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 4895.85 4004.00 3445.35 1725.00 3284.52 164.23 120.00 50563.55 505.64 5056.35 2528.18 0.00 0.00 58653.72

1% 10% 5% ( Included in material rate ) ( Included in material rate ) Total cost of Materials :

B. MACHINERY: Sl No 1 2 3 4 5

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour LS

Quantity 8.00 8.00 16.00 16.00 8.00 8.00 4.00 4.00 3.00

Batching plant 6 cum / hr rated capacity Fuel / Energy charges Agitator car 2 cum ( 2 Nos ) Fuel / Energy charges Needle Vibrator Fuel / Energy charges Pump 10 hp ( Ele ) Fuel / Energy charges Sundries

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5 6 7 8

Rate in Rs. 130.00 125.00 628.00 605.00 7.00 5.00 5.00 50.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 1040.00 1000.00 10048.00 9680.00 56.00 40.00 20.00 200.00 90.00 22174.00 221.74 1101.00 1108.70 24605.44

Description

Unit Hour Hour Hour Hour Day Day Day Day

Quantity 8.00 16.00 8.00 4.00 1.00 1.00 1.00 2.00

Crew for Batching plant Crew for Agitator car Crew for vibrator Crew for pump Masom Cl I Mason Cl II Hammerman for scaling bed Maistry

Rate in Rs. 108.20 90.80 53.30 26.90 159.00 148.50 146.00 141.50 Contd

Amount in Rs. 865.60 1452.80 426.40 107.60 159.00 148.50 146.00 283.00

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TUNNEL AND ALLIED WORKS

C. LABOUR ( Contd ) : Sl No Description

Unit

Quantity

Rate in Rs. Contd 134.00 132.00 132.00 132.00 132.00 132.00 130.50 130.50 130.50 130.50 33.17 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs.

9 10

11

12

Cement handling mazdoor for loading cement to BP bin Heavy mazdoor for miscellaneous work at BP for scaling & cleaning bed for loading CA to BP bins for loading FA to BP bin for laying concrete Light mazdoor for loading CA to BP bins for loading FA to BP bin for conveying concrete for curing / miscellaneous Labour charges for shuttering Labour charges for supports @ 5 % Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

Day Day Day Day Day Day Day Day Day Day sqm

2.00 1.00 1.00 4.00 2.00 6.00 4.00 2.00 14.00 1.00 28.00

268.00 132.00 132.00 528.00 264.00 792.00 522.00 261.00 1827.00 130.50 928.62 46.43 9420.45 94.20 942.05 1413.07 942.05 471.02 13282.84

1% 10% 15% 10% 5% Total cost of Labour :

Rs: Rs: Rs: TOTAL Rs: Add for Air and Water line @ 0.50% Rs: Add for Ventilation @ 0.00% Rs: Add for Lighting @ 1.90% Rs: Add for Ele sub-station / Demand charges @ 4.20% Rs: Add for other enabling works @ 1.70% Rs: Total cost for 28.00 cum Rs: Rate per cum Rs: Rate approved per cum Rs: SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2010-11

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour

58653.72 24605.44 13282.84 96541.99 482.71 0.00 1834.30 4054.76 1641.21 104554.98 3734.00 3734.00 ITEM No: 18

ITEM: Providing and laying insitu vibrated M-20 ( 28 days cube compressive strength not less than 20 N / sqmm ) grade cement concrete using 40 mm and down size approved clean, hard, graded aggregates crushed from tunnel muck for sides and arch lining including cost of all materials, machinery, labour, formwork, batching, mixing, conveying upto placing point in agitator cars, placing in position, levelling, vibrating, finishing, curing, ventilation, lighting, drainage and all other ancillary operations etc., complete with lead upto 1 km and all lifts. ( Cement content 300 kg / cum with use of super plasticiser ).

62

TUNNEL AND ALLIED WORKS

Note: Rubble stones and stone chips for coarse aggregate crushing shall be issued at dump yard at specified issue rates. DATA: Concrete mix details per cum for 80-100 mm slump: Cement 43 Gr Fine aggregate @ 700 kg / cum Coarse aggregate 40 mm down size @ 1250 kg / cum Blending ratio Concrete admixture ( Super plasticiser )

: : : : :

300 kg 0.44 cum 0.87 cum 50 : 30 : 20 0.90 ltr

Excavated line Gantry shuttering Concrete lining Gantry frame

Gantry track INDICATIVE ARRANGEMENT FOR ARCH / SIDE CONCRETING Diameter of tunnel ( finished ) considered : Hight of tunnel ( finished ) considered : Track mounted collapsible gantry considered for supporting sides and arch concrete. Assume 9 m long collapsible type steel gantry Quantity of concrete / gantry considering 30 cm thick lining : ( considering 60 cm hight kerb above bed level already laid ) Concrete for filling support reaches & pay line margin @ 45 % : : ( for av. 10 cm pay line margin filling & 10 % tunnel length with supports ) Average quantity of concrete / gantry length of lining say : Placing concrete for sides and arch Cycle time for one round trip: Turning and spotting Loading 4 mixes of 0.5 cum @ 5 min per mix Running time from BP to placing point av. 1 km Unloading concrete to placer drum Return trip to BP Total cycle time for round trip Consider 2 cum capacity agitator cars for conveying concrete. Rate of concreting for 2 agitator cars with 50 min / hr working ( 2 x 2 x 60 x 50 / 60 / 66 ) Progress per shift of 8 hours: ( 8 x 3.00 ) Time required for concreting one gantry length ( 48 / 3 ) Cycle time of various operations for concreting: Cleaning / scaling bed for laying track line Dismantling & extending track line 5.00 m 5.00 m

32.75 cum 14.75 cum 48.00 cum

: Placer pump : : : : : : 2 min 20 min 10 min 24 min 10 min 66 min

: 3.0 cum / hr : 24 cum : 16 hours : : 2.00 hours 4.00 hours

63

TUNNEL AND ALLIED WORKS

1.

2.

3.

4.

5.

Releasing / moving / aligning gantry : 4.00 hours Cleaning & Oiling gantry / Bulk head fixing : 4.00 hours Placer pipe assembling for different positions : 6.00 hours Concreting 48 cum @ 3.00 cum per hour : 16.00 hours Miscellaneous / Break downs / pipe clogging etc : 4.00 hours Setting time before release of gantry : 12.00 hours Considering cleaning / scaling bed / track dismsntling and erection are carried out as parallel activities during setting time of concrete, the total cycle time for one gantry length concreting will be about 48 hours. Out of 6 shifts ( 48 hours ) 3 shifts are considered as concreting shifts and 3 shifts are considered as preparatory shifts. Consider 48 cum concrete for rate analysis. Requirement of materials : Cement for mix with 1 % wastage ( 488 x 300 x 1.01 ) : 14544 kg Cement for incidentals @ 1 kg / cum ( 48 x 1 ) : 48 kg Coarse aggregate 40-20 mm size range ( 48 x 0.87 x 0.5 x 1.02 ) : 21.30 cum Coarse aggregate 20-10 mm size range ( 48 x 0.87 x 0.3 x 1.02 ) : 12.80 cum Coarse aggregate 10-4.75 mm size ( 48 x 0.87 x 0.2 x 1.02 ) : 8.50 cum Fine aggregate ( 48 x 0.44 x 1.02 ) : 21.55 cum Super plasticiser ( 48 x 0.90 x 1.02 ) : 44.00 ltrs Requirement of machinery : Deploy 6 cum / hour rated capacity batching plant for 16 hours for production of concrete. Deploy 2 Nos 2 cum capacity agitator cars for 16 hours for conveying concrete. Deploy 8.5 cmm air compressor ( ele ) for 16 hours for supplying air to placer pump. Deploy pneumatically operated placer pump for 16 hours for pumping concrete. Deploy 1 Needle vibrater 40 mm dia for 16 hours for vibrating concrete. Deploy 1 Pump 10 hp for 8 hours for water required for concrete mixing / curing / cleaning etc. Formwork & scaffolding : Track mounted collapsible gantry for supporting sides / arch concrete : 100 sqm End shuttering ( front face ) : 6 sqm In view of track mounted gantry no scaffolding required. Requirement of workforce ( other than machinery crew ) : Consider batching of materials and conveyance & laying of concrete by manual labour. Maistry ( 1 @ batching plant and 1 @ placing point for 2 shifts ) : 4 Nos. Mason Cl I ( 1 in each shift for 2 shifts ) : 2 Nos. Foreman : 1 No. Surveyor : 1 No. Stone chiseller Cl II : 0.5 No. Fitter shuttering : 1 No. Helper shuttering : 1 No. Khalasi ( 4 for 0.5 day ) : 2 Nos. Heavy mazdoor: for miscellaneous works at BP ( 1 in each shift for 2 shifts ) : 2 Nos. for miscellaneous works at placer point ( 1 in each shift for 2 shifts ) 2 Nos. Light mazdoor: for cleaning, curing & miscellaneous ( 1 in each shift for 2 shifts ) : 2 Nos. Re-handling lead for materials: As cement store can be located close to BP no re-handling lead considered. Consider 4 cement handling mazdoors ( 2 in each shift ) for loading cement to BP bin.

64

TUNNEL AND ALLIED WORKS

As coarse and fine aggregates can be stocked near the BP no re-handling lead considered. Consider 6 heavy and 6 light mazdoors ( 3 each in each shift ) for loading CA to BP bins. Consider 4 heavy and 4 light mazdoors ( 2 each in each shift ) for loading FA to BP bins. 6. Use rate of materials : Surface area of gantry for sides and arch portion say : 105 sqm Weight of gantry @ 150 kg / sqm say : 16 tonnes Cost of gantry including cost of steel, fabrication, painting, transportation and erection: Cost of beams / angles at 50 % @ Rs: 37950.00 / tonne Rs: 303600.00 Cost of plates @ at 40 % @ Rs: 40000.00 / tonne Rs: 256000.00 Cost of wheels / Jacks at 10 % @ Rs: 90000.00 / tonne Rs: 144000.00 Cost of fabrication & painting @ Rs: 15000.00 / tonne Rs: 240000.00 Total Rs: 943600.00 Add for rails / fixtures etc., @ 7.5% Rs: 70770.00 Add for transportation, erection & dismantling @ 12% Rs: 113232.00 Total Rs: 1127602.00 Less salvage value @ 10% ( - ) Rs: -112760.20 Total Rs: 1014841.80 Add for shutter oil at 0.2 ltr /sqm @ Rs: 25.00 / ltr Rs: 525.00 Total Rs: 1015366.80 Considering 100 uses cost per use of gantry Rs: 10153.67 Add for maintenance / repairs / replacements etc., @ 25% Rs: 2538.42 Total Rs: 12692.09 Use rate of gantry / sqm / use considering 100 sqm effective area Rs: 126.92 Use rate of gantry / sqm / use Rs: 126.92 Requirement of end shutter : 6 sqm Use rate of end shutter per sqm ( Annexure-A Item-17 ) Rs: 117.30 RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 Perticulars Unit kg kg cum cum cum cum ltr sqm sqm LS Quantity 14544.00 48.00 21.55 21.30 12.80 8.50 44.00 6.00 100.00 6.00 UNIT : 48.00 cum Rate in Rs. 4.00 4.00 199.00 381.00 520.00 669.00 75.00 117.30 126.92 30.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs: Amount in Rs. 58176.00 192.00 4288.45 8115.30 6656.00 5686.50 3300.00 703.83 12692.09 180.00 99990.16 999.90 9999.02 4999.51 0.00 0.00 115988.59

4 5 6 7

Cement 43 Gr Cement for incidentals @ 1 kg / cum Fine aggregate ( screened ) Coarse aggregate 40-20 mm Coarse aggregate 20-10 mm Coarse aggregate 10-4.75 mm Super plasticiser Use rate of end shuttering Use rate of steel gantry Sundries ( placer pipe etc ) Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add Royalty charges on CA @ Add Royalty charges on FA @

1% 10% 5% ( Included in material rate ) ( Included in material rate ) Total cost of Materials :

B. MACHINERY:

65

TUNNEL AND ALLIED WORKS

Sl No 1 2 3 4 5 6 7

Description Air compressor ( Ele ) 8.5 cmm Fuel / Energy charges @ 75 % load Batching plant 6 cum / hr rated capacity Fuel / Energy charges Agitator car 2 cum ( 2 Nos ) Fuel / Energy charges Concrete placer pump Fuel / Energy charges Needle Vibrator / Shutter vibrator Fuel / Energy charges Pump 10 hp ( Ele ) Fuel / Energy charges Sundries

Unit Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour LS

Quantity 16.00 12.00 16.00 16.00 32.00 32.00 16.00 16.00 16.00 16.00 8.00 8.00 6.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5 6 7 8

Rate in Rs. 108.00 282.00 130.00 125.00 628.00 605.00 133.00 3.00 7.00 5.00 5.00 50.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 1728.00 3384.00 2080.00 2000.00 20096.00 19360.00 2128.00 48.00 112.00 80.00 40.00 400.00 180.00 51636.00 516.36 2545.20 2581.80 57279.36

Description

Unit Hour Hour Hour Hour Hour Hour Day Day Day Day Day Day Day Day Day

Quantity 16.00 16.00 32.00 16.00 16.00 8.00 0.50 0.50 0.50 0.50 0.50 2.00 1.00 1.00 4.00

10 11 12 13

Crew charges for Air compressor Crew charges for Batching plant Crew charges for Agitator car Crew charges for placer pump Crew charges for vibrator Crew charges for Pump Stone chiseller Cl II for scaling & cleaning Surveyer for laying / aligning track for moving / positioning gantry Foreman for laying / aligning track for releasing / moving gantry Khalasi for releasing / moving gantry ( 4 x 0.5 ) Fitter shuttering for bulk head / placer pipe fixing ( 0.5 x 2 ) Helper shuttering for bulk head / placer pipe fixing ( 0.5 x 2 ) Cement handling mazdoor for loading cement to BP bin ( 2 x 2 )

Rate in Rs. 56.40 108.20 90.80 28.80 53.30 26.90 146.00 154.50 154.50 177.00 177.00 145.50 148.50 141.50 134.00 Contd

Amount in Rs. 902.40 1731.20 2905.60 460.80 852.80 215.20 73.00 77.25 77.25 88.50 88.50 291.00 148.50 141.50 536.00

C. LABOUR ( Contd ) : Sl No Description

Unit

Quantity

Rate

Amount

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TUNNEL AND ALLIED WORKS

in Rs. Contd 14 Heavy mazdoor for loading CA to BP bins for loading FA to BP bin for miscellaneous works of BP ( 1 x 2 ) for misc works @ placer point ( 1 x 2 ) Masom Cl I for Laying concrete by placer ( 1 x 2 ) Light mazdoor for loading CA to BP bins for loading FA to BP bin for curing / miscellaneous Maistry ( 2 x 2 ) Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @ Day Day Day Day Day Day Day Day Day 6.00 4.00 2.00 2.00 2.00 6.00 4.00 2.00 4.00 132.00 132.00 132.00 132.00 159.00 130.50 130.50 130.50 141.50 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

in Rs.

792.00 528.00 264.00 264.00 318.00 783.00 522.00 261.00 566.00 12887.50 128.88 1288.75 1933.13 1288.75 644.38 18171.38

15 16

17

1% 10% 15% 10% 5% Total cost of Labour :

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour

Rs: Rs: Rs: TOTAL Rs: Add for Air and Water line @ 0.50% Rs: Add for Ventilation @ 0.00% Rs: Add for Lighting @ 1.90% Rs: Add for Ele sub-station / Demand charges @ 4.20% Rs: Add for other enabling works @ 1.70% Rs: Total cost for 48.00 cum Rs: Rate per cum Rs: Rate approved per cum Rs: SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2010-11

115988.59 57279.36 18171.38 191439.32 957.20 0.00 3637.35 8040.45 3254.47 207328.79 4319.00 4319.00 ITEM No: 19

ITEM: Drilling 32 mm diameter grout holes in concrete / rock by percussion drilling using jack hammer or stooper drills as directed to specified depth for consolidation / contact grouting including cost of all materials, machinery, labour, cleaning holes, ventilation, lighting, drainage and all other ancillary operations etc., complete. DATA: Diameter of hole for consolidation / contact grouting : 32 mm Rate of drilling by jack hammer in open area : 8 m / hour The rate of drilling for consolidation / contact grouting will be slow in view of frequent shifting of drilling jumbo / air and water hoses from place to place. Average rate of drilling considering 50 % time for shifting : 4 m / hour

Consider 100 m drilling for analysis: Consider 4 jack hammers / stooper drills for drilling grout holes. Hourly progress of drilling with 50 min / hr working ( 4 x 4 x 50 / 60 )

: 13.3 m

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TUNNEL AND ALLIED WORKS

Time for drilling 100 m ( 100 / 13.3 ) say : 1. Requirement of materials : No materials required. 2. Requirement of machinery : Deploy 1 Air compressor 15 cmm for 8 hours with 50 minutes per hour working Deploy 4 Jack hammers / Stooper drills for 8 hours Deploy Drilling jumbo for 8 hours. Deploy 10 hp pump for 4 hours for pumping water to storage tank. 3. Requirement of workforce ( other than machinery crew ) : Maistry for marking hole locations and supervision of drilling work : Heavy mazdoor for assisting maistry and miscellaneous works : 4. Use rate of materials: Cost of jack hammer drill rod 2.5m @ Rs: 5660.00 / Each Rs: Life of drill rod with reconditioning : Use rate of drill rod per m drilling ( cost / life ) Rs: Cost of air hose 25 m @ Rs: 150.00 / Rm Rs: Life of air hose : Use rate of air hose per hour ( cost / life ) Rs: Cost of water hose 25 m @ Rs: 128.00 / Rm Rs: Life of water hose : Use rate of water hose per hour ( cost / life ) Rs: In view of shallow holes and wet drilling regular flushing is not required. RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 4 Perticulars Unit Rm Hour Hour LS Quantity 100.00 32.00 32.00 3.00 UNIT :

8 hours

1 No. 1 No. 5660.00 150 m 37.73 3750.00 800 hours 4.69 3200.00 800 hours 4.00

100.00 Rm Rate in Rs. 37.73 4.69 4.00 30.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs. 3773.33 377.33 150.00 128.00 90.00 4518.67 45.19 451.87 225.93 5241.65

Use rate of drill rod 2.5 m long Reconditioning charges @ 10% Use rate of air hose 4 Nos Use rate of water hose 4 Nos Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

1% 10% 5% Total cost of Materials :

B. MACHINERY: Sl No 1 2 3

Description

Unit Hour Hour Hour Hour Hour

Quantity 8.00 8.00 4.00 4.00 32.00

Air compressor 15 cmm ( ele ) Fuel / Energy charges Pump 10 hp ( ele ) Fuel / Energy charges Jack hammer / Stooper drills

Rate in Rs. 108.00 627.00 5.00 50.00 14.00 Contd

Amount in Rs. 864.00 5016.00 20.00 200.00 448.00

B. MACHINERY ( Contd ) : Sl No Description

Unit

Quantity

Rate in Rs. Contd

Amount in Rs.

68

TUNNEL AND ALLIED WORKS

4 5 6

Fuel / Energy charges Pusher leg Fuel / Energy charges Drilling jumbo Fuel / Energy charges Sundries

Hour Hour Hour Hour Hour LS

32.00 32.00 32.00 8.00 8.00 5.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5 6

5.00 8.00 3.00 322.00 30.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

160.00 256.00 96.00 2576.00 240.00 150.00 10026.00 100.26 586.20 501.30 11213.76

Description

Unit Hour Hour Hour Hour Day Day

Quantity 8.00 4.00 32.00 8.00 1.00 1.00

Crew for Air compressor Crew for pump Crew for Jack hammer Crew for Drilling jumbo Maistry Heavy mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

1% 10% 15% 10% 5% Total cost of Labour :

Rate in Rs. 60.10 26.90 111.90 60.50 141.50 132.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 480.80 107.60 3580.80 484.00 141.50 132.00 4926.70 49.27 492.67 739.01 492.67 246.34 6946.65

Rs: Rs: Rs: TOTAL Rs: Add for Air and Water line @ 0.50% Rs: Add for Ventilation @ 0.00% Rs: Add for Lighting @ 1.90% Rs: Add for Ele sub-station / Demand charges @ 4.20% Rs: Add for other enabling works @ 1.70% Rs: Total cost for 100.00 Rm Rs: Rate per Rm Rs: Rate approved per Rm Rs: SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2010-11

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour

5241.65 11213.76 6946.65 23402.06 117.01 0.00 444.64 982.89 397.84 25344.43 253.00 253.00 ITEM No: 20

ITEM: Grouting cement slurry in grout holes under specified pressure for consolidation / contact

grouting including cost of all materials, machinery, labour, redrilling wherever necessary, ventilation,lighting, drainage and other ancillary operations etc., complete with lead upto 1 km and all lifts. DATA: In contact zones, perticularly in crown portion, the grout intake will be heavy due to inadequate

69

TUNNEL AND ALLIED WORKS

1. 2.

3.

4.

5.

packing of concrete during placement of concrete by placer pump. The average grout intake in the contact zone is considered at 75 kg per metre. Beyond contact zone the grout intake may vary from 25 kg per metre to 50 kg per metre depending on the extent of opening of joints in rock during / after excavation. The average gruot intake for consilidation / contact grouting is considered at 50 kg per metre. The average progress of grouting per shift is considered at 1500 kg. Consider grouting of 1500 kg cement for rate analysis. Requirement of materials : Cement with 1 % wastage ( 1500 x 1.01 ) : 1515 kg Requirement of machinery : Deploy Grout pump with accessories for 8 hours. Deploy Drilling jumbo for 2 hours during grouting of top holes. Deploy 10 hp pump for 2 hours for pumping water to storage tank. Requirement of workforce ( other than machinery crew ) : Maistry for supervision of grouting work : 1 No. Heavy mazdoor for assisting maistry and for miscellaneous works : 1 No. Re-handling lead for materials: As cement store is proposed near batching plant and is to be conveyed inside tunnel for grouting 1 km re-handling lead including load and un-loading is considered Use rate of materials: Cost of grout hose 50 m @ Rs: 150.00 / Rm Rs: 7500.00 Life of grout hose : 800 hours Use rate of grout hose per hour ( cost / life ) Rs: 9.38 Cost of water hose 50 m @ Rs: 128.00 / Rm Rs: 6400.00 Life of water hose : 800 hours Use rate of water hose per hour ( cost / life ) Rs: 8.00 RATE ANALYSIS UNIT : Unit tonne Hour Hour LS Quantity 1.52 8.00 8.00 2.00 1.50 tonne Rate in Rs. 4000.00 9.38 8.00 30.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs. 6080.00 75.00 64.00 60.00 6279.00 62.79 627.90 313.95 7283.64

A. MATERIALS: Sl No 1 2 3 4

Perticulars

Cement including 1 % wastage Use rate of grouting hose 50 m Use rate of water hose 50 m Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

1% 10% 5% Total cost of Materials :

B. MACHINERY: Sl No 1 2 3

Description

Unit Hour Hour Hour Hour Hour Hour

Quantity 8.00 8.00 2.00 2.00 2.00 2.00

Grouting machine Fuel / Energy charges Pump 10 hp ( ele ) Fuel / Energy charges Drilling jumbo Fuel / Energy charges

Rate in Rs. 19.00 25.00 5.00 50.00 322.00 30.00

Amount in Rs. 152.00 200.00 10.00 100.00 644.00 60.00

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TUNNEL AND ALLIED WORKS

Sundries

LS

1.25

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5

30.00 Total Rs: Rs: Rs: Rs: Rs:

37.50 1203.50 12.04 39.75 60.18 1315.46

Description

Unit Hour Hour Hour Day Day

Quantity 8.00 2.00 2.00 1.00 1.00

Crew for Grout pump Crew for pump Crew for Drilling jumbo Maistry Heavy mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

1% 10% 15% 10% 5% Total cost of Labour :

Rate in Rs. 89.20 26.90 60.50 141.50 132.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 713.60 53.80 121.00 141.50 132.00 1161.90 11.62 116.19 174.29 116.19 58.10 1638.28

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour Add for Air and Water line @ Add for Ventilation @ Add for Lighting @ Add for Ele sub-station / Demand charges @ Add for other enabling works @ Add for 1 km rehandling charges : For cement 1.50 tonne @ Total cost for 0.50% 0.00% 1.90% 4.20% 1.70%

Rs: Rs: Rs: TOTAL Rs: Rs: Rs: Rs: Rs: Rs: Total Rs: Rs: Rs: Rs: Rs:

7283.64 1315.46 1638.28 10237.38 51.19 0.00 194.51 429.97 174.04 11087.08 193.65 11280.73 7520.00 7520.00 ITEM No: 21

Rs:

129.10 / tonne 1.50 tonne Rate per tonne Rate approved per tonne YEAR: 2010-11

SECTION: TUNNEL AND ALLIED WORKS.

ITEM: Drilling 75 mm diameter drainage holes vertical or inclined in rock / concrete in tunnel by percussion drilling using waggon drill or other suitable drilling equipment including cost of all

materials, machinery, labour, ventilation, lighting, drainage etc., complete. DATA: Generally rate of drilling in rock or concrete inside tunnel will be less compared to drilling in open area. Rate of drilling by waggon drill in open area : 12 m / hour Considering about 25 percent reduction in efficiency the hourly progress of drilling by waggon drill will be about 7.5 m considering 50 minutes per hour working.

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1. 2.

3.

4.

Progress of drilling per shift by one waggon drill is considered at 60 m. For use of 15 cmm compressor 2 waggon drills can be operated. Progress of drilling per shift for 2 waggon drills Consider 120 m drilling for rate analysis. Requirement of materials : No materials required. Requirement of machinery : Deploy 1 air compressor 15 cmm for 8 hours for supplying air. Deploy 2 waggon drills for 8 hours for drilling holes. Deploy 10 hp pump for 6 hours for pumping water to storage tank. Requirement of workforce ( other than machinery crew ) : Maistry for marking hole locations and supervision of drilling work Heavy mazdoor for assisting maistry and for miscellaneous works Use rate of materials: Cost of 75 mm dia T.C cross bit @ Rs: 7690.00 / Each Life of T.C cross bit 75 mm dia in rock Use rate of T.C cross bit per m drilling (cost / life) Cost of 6 m extn rod with sleeve @ Rs: 3300.00 / Rm Life of extension rods Use rate of 6 m extn rod per m drilling (cost / life) Cost of air hose 20 m @ Rs: 150.00 / Rm Life of air hose Use rate of air hose 20 m per hour (cost / life) Cost of water hose 20 m @ Rs: 128.00 Life of water hose Use rate of water hose 20 m per hour (cost / life) RATE ANALYSIS UNIT: Unit Rm Hour Hour Rm LS Quantity 120.00 16.00 16.00 120.00 0.50

: 120 m

: 1 No. : 1 No. Rs: : Rs: Rs: : Rs: Rs: : Rs: Rs: : Rs: 7690.00 80 m 96.13 19800.00 1500 m 13.20 3000.00 800 hours 3.75 2560.00 800 hours 3.20

120.00 Rm Rate in Rs. 96.13 3.75 3.20 13.20 30.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs. 11535.00 60.00 51.20 1584.00 15.00 13245.20 132.45 1324.52 662.26 15364.43

A. MATERIALS: Sl No 1 2 3 4 5

Perticulars

Use rate of cross bit 75 mm dia Use rate of air hose 20 m Use rate of water hose 20 m Use rate of extension rods Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

1% 10% 5% Total cost of Materials :

B. MACHINERY: Sl No 1 2 3

Description

Unit Hour Hour Hour Hour Hour

Quantity 16.00 16.00 8.00 8.00 6.00

Waggon drill Fuel / Energy charges Air compressor 15 cmm ( ele ) Fuel / Energy charges Pump 10 hp ( ele )

Rate in Rs. 216.00 9.00 108.00 627.00 5.00

Amount in Rs. 3456.00 144.00 864.00 5016.00 30.00

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TUNNEL AND ALLIED WORKS

Fuel / Energy charges Sundries

Hour LS

6.00 1.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5

50.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

300.00 30.00 9840.00 98.40 549.00 492.00 10979.40

Description

Unit Hour Hour Hour Day Day

Quantity 16.00 8.00 6.00 1.00 1.00

Crew for Waggon drill Crew for Air compressor Crew for Pump Maistry Heavy mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

1% 10% 15% 10% 5% Total cost of Labour :

Rate in Rs. 89.50 60.10 26.90 141.50 132.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 1432.00 480.80 161.40 141.50 132.00 2347.70 23.48 234.77 352.16 234.77 117.39 3310.26

Rs: Rs: Rs: TOTAL Rs: Add for Air and Water line @ 0.50% Rs: Add for Ventilation @ 0.00% Rs: Add for Lighting @ 1.90% Rs: Add for Ele sub-station / Demand charges @ 4.20% Rs: Add for other enabling works @ 1.70% Rs: Total cost for 120.00 Rm Rs: Rate per Rm Rs: Rate approved per Rm Rs:

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour

15364.43 10979.40 3310.26 29654.09 148.27 0.00 563.43 1245.47 504.12 32115.38 268.00 268.00

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TUNNEL AND ALLIED WORKS

ANNEXURES

DATA FOR PERCENTAGE PROVISIONS

FOR

ENABLING WORKS

74

TUNNEL AND ALLIED WORKS

75

TUNNEL AND ALLIED WORKS

SECTION: TUNNEL AND ALLIED WORKS.

YEAR: 2010-11

Annexure-1

ITEM: Data for percentage provisions towards cost of Electric sub-station & Demand charges: DATA: Estimation of electric power requirement for various equipments : Aggregate crushing plant 1 No. Batching & mixing plant 1 No. Vibrators 2 Nos. Air compressor 15 cmm 1 No. Air compressor 8.5 cmm 1 No. Water supply / Dewatering pumps Convey mucker 1 No. Ventilation fans Fabrication / Repair / Maintenance units

: 30 hp : 25 hp : 6 hp : 150 hp : 75 hp : 50 hp : 60 hp : 60 hp : 20 hp

Major electric power consuming equipment is 15 cmm capacity air compressor. Air compressor 15 cmm 1 No. : Other equipments running simultaneously: Aggregate crushing plant 1 No. : Water supply / Dewatering pumps : Fabrication / Repair / Maintenance units : Total : Requirement of power in Kw ( 230 x 0.746 ) : Add for lighting & miscellaneous requirements : Add for reserve capacity @ 10 % : Total ( say ) : Capacity of sub-station required ( 200 / 0.85 ) : Demand for power requirement is assumed to vary from 250 KVA to 150 KVA during construction period of about 3 years. Average demand for electric power for 3 years is considered @. : : Consider 2 Transformers of 250 KVA including 1 spare unit. Capital cost of other sub-station equipments & distribution lines: Breakers & accessories( 2 Nos) @ Rs: 30000.00 / each Poles with fixtures 30 Nos @ Rs: 4200.00 / each HT / LT Line conductor 5 km @ Rs: 27000.00 / km Metering and other accessories LS Controls and Miscellaneous LS Life of sub-station equipments Salvage value Average capital cost 396000 x ( 15 + 1 ) / 3 Hire charges of sub-station equipments: Depreciation per year 396000 x 0.9 / 15 Interest on av. Capital cost @ 11% Maintenance & repairs @ 25 % of depreciation Miscellaneous charges @ 10 % of repair charges Insurance charges on av capital cost @ 1% Total hire charges / year

150 hp 30 hp 30 hp 20 hp 230 hp 171.58 kw 10.00 kw 18.42 kw 200.00 kw 250 KVA

200 KVA

Rs: 60000.00 Rs: 126000.00 Rs: 135000.00 Rs: 37500.00 Rs: 37500.00 Total Rs: 396000.00 : 15 years : 10 percent Rs: 211200.00 Rs: Rs: Rs: Rs: Rs: Rs: 23760.00 23232.00 5940.00 594.00 2112.00 55638.00

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TUNNEL AND ALLIED WORKS

Cables & Fittings: PVC cable 70 sqmm 100 m @ PVC cable 25 sqmm 100 m @ PVC cable 16 sqmm 1250 m @ PVC cable 10sqmm/below 2000m @ Miscellaneous fittings

Rs: Rs: Rs: Rs:

250.00 100.00 58.00 48.00 LS

/ Rm / Rm / Rm / Rm

Rs: Rs: Rs: Rs: Rs: Total Rs: Rs: UNIT: 1000.00 Rm Rate in Rs. 35166.67 30.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

25000.00 10000.00 72500.00 96000.00 7500.00 211000.00 35166.67

Assume use of cables for 3 years with 50 percent salvage value. Use rate of cables per year with 50 % salvage value RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 Perticulars Unit Year LS LS Quantity 3.00 150.00 50.00

Use rate of cables Anchors / supports for cables / lights Sundries ( tapes & consumeables ) Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

1% 10% 5% Total cost of Materials :

Amount in Rs. 105500.00 4500.00 1500.00 111500.00 1115.00 11150.00 5575.00 129340.00

B. MACHINERY: Sl No 1 2 3 4

Description

Unit Year Month KVA LS

Quantity 3.00 72.00 6120.00 50.00

Sub-station equipments Transformer 250 KVA 2 Nos. Demand charges for 3 years for 200 kVA @ 85 % PF ( 200 x 3 x 12 x 0.85 ) Sundries

Rate in Rs. 55638.00 3523.00 190.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 166914.00 253656.00 1162800.00 1500.00 1584870.00 15848.70 116430.00 79243.50 1796392.20

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3

Description

Unit Day Day Day

Quantity 1872.00 1872.00 1872.00

Lineman 2 Nos. x 3 x 12 x 26 days Electrician 2 Nos. x 3 x 12 x 26 days Heavy mazdoor 2 Nos x 3 x 12 x 26 days Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

1% 10% 15% 10% 5% Total cost of Labour :

Rate in Rs. 141.50 143.00 132.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 264888.00 267696.00 247104.00 779688.00 7796.88 77968.80 116953.20 77968.80 38984.40 1099360.08

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TUNNEL AND ALLIED WORKS

D. ENABLING WORKS: Enabling works for electric sub-station include shed for store and DG set / foundations for sub-station equipments / fencing etc Cost of enabling works for electric sub-station LS Rs: 60000.00 ABSTRACT: A. Cost of Materials Rs: 129340.00 B. Hire charges of Machinery Rs: 1796392.20 C. Cost of Labour Rs: 1099360.08 D. Enabling works Rs: 60000.00 Total cost for 1000.00 Rm Rs: 3085092.28 Cost of electric sub-station and distribution lines is chargeable to all items as except transport equipments all other equipments are operated using electric power. Approximate basic cost of 1 km tunnel: Excavation ( Item-3 : 1.8 m / Blast ) : ( 55731.39 x 100 / 1.8 ) Rs: 30961882.78 Concrete( Item-18 : 7.7 cum/ Rm) :( 100 x 191439 x 7.7 / 48 ) Rs: 30710057.90 All other items @ 20 % of excavation and concreting. Rs: 12334388.14 Total basic cost / km Rs: 74006328.81 Cost of electric sub-station and distribution lines ( excluding energy charges ) as percentage of basic cost of all items: 100 x 3085092 / 74006329 : 4.17 say : 4.20 SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2010-11 Annexure-2

ITEM: Data for percentage provisions towards cost of air and water lines: DATA: Consider 100 mm dia GI pipe for air line and 80 mm dia GI pipe for water line. For 1 km tunnel consider 1250 m length air line including pipe line from air compressor shed to tunnel / adit portal. For 1 km tunnel consider 1500 m length water line including pipe line from pumping point to starage water tank and from storage water tank to tunnel / adit portal. Air and water lines are extended inside the tunnel as the excavation progresses and are dismantled progressively during concreting. Considering 24 months as the construction period for 1 km tunnel the weighted average use of air and water lines will be for 18 months. a. Cost of 1250 m 100 mm dia pipe @ Rs: 250.00 / Rm Rs: 312500.00 Add for fittings / specials / valves etc @ 15% Rs: 46875.00 Total Rs: 359375.00 Add for repair / replacements @ 25% Rs: 89843.75 Total cost of air line Rs: 449218.75 As the air and water lines are laid in open and are prone to damage due blasting / rock falls etc., the life of pipes is assumed at 6 years ( 4 uses ) with 20 percent salvage value. Use rate of air line per year ( 0.8 x 449219 / 6 ) Rs: 59895.83 b. Cost of 1500 m 80 mm dia pipe @ Rs: 230.00 / Rm Rs: 345000.00 Add for fittings / specials / valves etc @ 15% Rs: 51750.00 Total Rs: 396750.00 Add for repair / replacements @ 25% Rs: 99187.50 Total cost of air line Rs: 495937.50 Use rate of water line per year ( 0.8 x 495938 / 6 ) Rs: 66125.00 For laying / maintaining / dismantling air and water lines 1 pipe fitter and 2 heavy mazdoors are assumed for 2 years with 50 percent utilisation for air / water lines.

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TUNNEL AND ALLIED WORKS

RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 Perticulars Unit Year Year LS Quantity

UNIT:

1000.00 Rm tunnel Rate in Rs. 59895.83 66125.00 30.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs. 89843.75 99187.50 1500.00 190531.25 1905.31 19053.13 9526.56 221016.25

Use rate of 100 mm dia GI pipe Use rate of 80 mm dia GI pipe Sundries( sealing compound etc ) Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

1.50 1.50 50.00

1% 10% 5% Total cost of Materials :

B. MACHINERY: Sl No 1

Description NIL

Unit

Quantity 0.00 0.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL/ Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2

Rate in Rs. 0.00 0.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 0.00 0.00 0.00 0.00 0.00 0.00 0.00

Description

Unit Day Day

Quantity 312.00 624.00

Pipe fitter ( 2 x 12 x 26 x 0.5 x 1 ) Heavy mazdoor ( 2 x 12 x 26 x 0.5 x 2) Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @ ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour

1% 10% 15% 10% 5% Total cost of Labour :

Rate in Rs. 152.50 132.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 47580.00 82368.00 129948.00 1299.48 12994.80 19492.20 12994.80 6497.40 183226.68 221016.25 0.00 183226.68 404242.93

TOTAL Cost of air and water lines is chargeable to all items requiring use of water. Approximate basic cost of 1 km tunnel: Excavation ( Item-3 : 1.8 m / Blast ) : ( 55731.39 x 100 / 1.8 ) Rs: Concrete( Item-18 : 7.7 cum/ Rm) :( 100 x 191439 x 7.7 / 48 ) Rs: All other items at 20 % of cost of excavation and concreting. Rs: Total basic cost / km Rs: Cost of air and water lines as percentage of basic cost of all items : 100 x 404243 / 74006329 : say :

30961882.78 30710057.90 12334388.14 74006328.81 0.55 0.50

SECTION: TUNNEL AND ALLIED WORKS.

YEAR: 2010-11

Annexure-3

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TUNNEL AND ALLIED WORKS

ITEM: Data for percentage provisions towards cost of ventilation system : DATA: Length of ventilation duct 0.78 m dia for 1 km length of tunnel : 900 m Length of ventilation duct 0.78 m dia for adit portion assumed : 300 m Total length of ventilation duct : 1200 m Generally twin fans of 20 hp each are installed at 300 m interval and are run for about 1 hour after each blast to clear off blasting fumes and dust. It may also be necessary to run the ventilation fans for short periods during mucking in case use of dumpers deployed for disposal of muck to remove exhaust fumes. Requirement of materials for fabrication of 1200 m duct: Plain GI sheet 1 mm thick Class II @ 22.5 kg per Rm : 27000 kg MS angle 30 x 30 x 4 mm for ring @ 2 kg per Rm : 2400 kg MS flats 50 x 4 mm for supporting pipes @ 2 kg per Rm : 2400 kg Rivets for joints @ 0.4 kg per Rm : 480 kg GI bolts and nuts for connecting pipes @ 0.25 kg per Rm : 300 kg Shalimastic sealing compound for joints @ 0.2 kg per Rm : 240 kg Binding wire @ 0.2 kg per Rm : 240 kg Anchors ( 2 Nos ) @ 2.5 m interval for supporting duct : 960 Nos Anchors ( 4 Nos ) for supporting fans at 300 m interval 16 Nos Total : 976 Nos 20 mm dia 1.2 m long rods for anchors & 2 m long rods for fans : : 3000 kg Resin bond cement capsules for fixing anchors : 1000 Nos Requirement of machinery : For fabrication of ducts : Bending machine @ 12 pipes of 2.5 m / day ( 1200 x 8 / 12 / 2.5 ) 320 hours For conveying and erecting : Tipper @ 6 pipes of 2.5 m / hour ( 1200 / 6 / 2.5 ) 80 hours Drilling jumbo for fixing @ 30 m / day ( 1200 x 8 / 30 ) 320 hours For dismantling and conveying : Tipper @ 50 % of erection hours 40 hours Drilling jumbo @ 50 % of erection hours 160 hours Drilling for fixing anchor rods : 32 mm dia 1 m deep holes for anchors for duct & fans : 976 m Cost of drilling 32 mm dia. hole ( Item 19 ) per Rm Rs: 253.00 RATE ANALYSIS FOR COST OF VENTLATION DUCT : A. MATERIALS: Sl No Perticulars 1 2 3 4 5 6 Plain GI sheet MS angle 30 x 30 x 5 mm MS flats Rivets GI bolts and nuts Sundries ( gas / electrodes etc ) UNIT: 1200.00 Rm

Unit kg kg kg kg kg LS

Quantity 27000.00 2400.00 2400.00 480.00 300.00 100.00

Rate in Rs. 49.80 37.95 40.00 50.00 80.00 30.00 Total Rs: Contd

Amount in Rs. 1344600.00 91080.00 96000.00 24000.00 24000.00 3000.00 1582680.00

A. MATERIALS ( Contd ) : Sl No Perticulars

Unit

Quantity

Rate

Amount

80