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t
N
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c
n
g
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n
g
1
2
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10
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7
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9
H
t
N- c l nh
N- c
N- c ng- ng
11
11
N- c l nh
N- c
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 17
Hnh 1.1. S dy chuyn cng ngh chng luyn lin tc
CH THCH:
1. Thng cha hn hp u 7. Thit b lm lnh sn phm
nh
2. Bm 8. Thng cha sn phm nh
3. Thng cao v 9. Thit b gia nhit |y th|p
4. Thit b gia nhit hn hp
u
10. Thng cha sn phm |y
5. Th|p chng luyn 11. Thit b th|o nc ngng
6. Thit b ngng t hi lu
THUYT MINH:
Dung dch u thng (1) c bm (2) bm lin tc ln thng cao v
(3), mc cht lng cao nht thng cao v c khng ch nh ng chy
trn, t thng cao v dung dch c a v{o thit b un nng (4) qua lu
lng k (11), }y dung dch c un nng n nhit si bng hi
nc bo ho, t thit bi gia nhit (4) dung dch c a v{o th|p chng
luyn (5) nh a tip liu, trong th|p hi i t di ln gp cht nng i t
trn xung, nhit v nng cc cu t thay i theo chiu cao ca thp.
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 18
V vy hi t a pha di ln a pha trn, c|c cu t c nhit si cao
s c ngng t li v cui cng trn nh ta thu c hn hp gm hu
ht cc cu t d bay hi. Hi i v{o thit b ngng t hi lu (6), }y
n c ngng t li.
Mt phn cht lng i qua thit b lm lnh (7) lm lnh n nhit
cn thit ri i v{o thng cha sn phm nh (8), mt phn khc hi
lu v thp a trn cng.
Cht lng i t trn xung gp hi c nhit cao hn, mt phn cu
t c nhit si thp c bc hi v{ do nng cu t kh bay hi
trong cht lng ng{y c{ng tng v{ cui cng |y th|p ta thu dc hn hp
lng gm hu ht l cu t kh bay hi. Cht lng i ra khi th|p c lm
lnh ri i v{o thng cha sn phm |y (10). Nh vy vi thit b lm vic
lin tc th hn hp u c a v{o lin tc v sn phm cng c tho
ra lin tc
PHN II: TNH TON THIT B CHNH
2.1 Tnh ton cn bng vt liu ton thit b:
o K hiu c|c i lng nh sau:
F : lng nguyn liu u (kmol/h)
P : lng sn phm nh (kmol/h)
W: lng sn phm |y (kmol/h)
xF: nng phn mol ca cu t d bay hi trong hn hp u
xP: nng phn mol ca cu t d bay hi trong sn phm nh
xW: nng phn mol ca cu t d bay hi trong sn phm |y.
o Gi thit:
+ S mol pha hi i t di ln l bng nhau trong tt c mi tit din
ca thp.
+ S mol cht lng khng thay i theo chiu cao on chng v{ on
luyn.
+ Hn hp u i v{o th|p nhit si.
+ Cht lng ngng t trong thit b ngng t c thnh phn bng thnh
phn ca hi i ra nh thp.
+ Cp nhit |y th|p bng hi t gin tip.
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 19
o Yu Cu thit b:
F: Nng sut thit b tnh theo hn hp u = 9988,7kg/gi
Thit b lm vic p sut thng (P = 1 at)
Th|p chng loi: th|p a l c ng chy truyn.
o iu kin:
aF : Nng nc trong hn hp u = 32,7% (phn khi lng)
aP: Nng nc trong sn phm nh = 92,2% (phn khi lng)
aW: Nng nc trong sn phm |y = 1% (phn khi lng)
MA: Khi lng phn t ca nc = 18 (kg/kmol)
MB: Khi lng phn t ca metylic = 32 (kg/kmol)
o i t phn khi lng sang phn mol:
x
F =
a
F/M
A
a
F/M
A+(100-a
F)/M
B
=
= 0,463 (phn mol)
x
P=
a
P / M
A
a
P / M
A + (100 - a
P) / M
B
=
= 0,954 (phn mol)
x
W =
a
W / M
A
a
W / M
A + (100 - a
W) / M
B
=
= 0,0176 (phn mol)
o Tnh khi lng mol trung bnh:
p dng cng thc: M = x.M
A + (1 - x).M
B
Ta c :
MF= 0,463.18 + ( 1- 0,463).32= 25,518 (kg / kmol)
MP= 0,954.18 + (1- 0,954).32= 18,644 (kg / kmol)
Mw= 0,0176.18 + (1- 0,0176).32= 31,7536 (kg / kmol)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 20
2.2 Cn bng vt liu :
Hn hp u v{o F (nc metylic) c phn tch thnh sn phm
nh P (nc), v sn phm |y W ( metylic ). a trn cng c 1 lng
lng hi lu, |y th|p c thit b un si. Lng hi i ra nh thp Do.
Hnh 2.1. S h thng chng
Phng trnh c}n bng vt liu:
G
F = G
P + G
W
Trong :
- G
F l{ lng hn hp u i v{o th|p (kg / h)
- G
P l{ lng sn phm nh (kg / h)
- G
W l{ lng sn phm |y (kg / h)
Phng trnh c}n bng vt liu cho cu t d bay hi (H2O):
G
F.aF = G
P.aP + G
W.aW
Theo bi:
-Lng hn hp u:
DU
D0
F,xF
D,yD
P,xP
L0
LU
W,xW
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 21
GF= 9988,7kg/gi=
= 391,437 ( kmol/ h)
-Lng sn phm nh:
Gp =G
F .
a
F - a
W
a
P - a
W
= 9988,7.
= 3471,95 ( kg/h)
==>GP=
= 186,223 (kmol/h)
-Lng sn phm |y:
G
W = F.
a
P - a
F
a
P - a
W
= 9988,7.
=6516,75 (kmol/h)
- GW=
= 205,229 ( kmol/h)
2.1. Tnh ch s hi lu ti thiu:
T s liu bng IX.2a (S tay QT&TBCNHC-2 trang 150) ta c thnh phn
cn bng lng hi ca nc metylic c cho theo bng sau :
T bng s liu trn ta v c th y - x, t x|c nh c ch s hi
lu ti thiu:
x 0 5 10 20 30 40 50 60 70 80 90 100
y 0 26,8 41,8 57,9 66,5 72,9 77,9 82,5 87 91,5 95,8 100
t 100 92,3 87 ,7 81,7 78 75,3 73,1 71,2 69,3 67,6 66 64,5
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 22
Vi gi tr x
F = 0,463 ta k ng song song vi trc y v ct ng
cn bng, t ta k ng song song vi trc x ct trc y ti B v ta xc
nh c gi tr y
*
F
= 0,7614. T ta tnh c R
min:
R
min =
x
P - y
*
F
y
*
F
- x
F
=
= 0,6454
2.1.3.Tnh ch s hi lu thch hp:
Ch s hi lu l{m vic thng c x|c nh thng qua ch s hi lu
ti thiu:
min
. R R | =
Trong : : h s d hay h s hiu chnh.
Tnh gn ng ta ly ch s hi lu l{m vic bng:
min
(1, 2 2, 5). R R =
XF X
Xw
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 23
Ta bit Rmin, cho bin thin bt k trong khong (1,22,5), tnh c
R tng ng. mi R tng ng ta v ng lm vic v v cc bc thay
i nng l thuyt N.
Di }y l{ c|c th x|c nh s a l thuyt trn c s ng cn
bng,
P
x ,
F
x ,
W
x . ng lm vic on luyn i qua im (
P
x ,
P
y ) v ct trc
tung ti im c tung B =
x
P
R + 1
, ng lm vic on chng i qua giao
im ca ng lm vic on luyn vi ng
F
x const = v{ im (
W
x ,
W
y ).
V c|c tam gi|c nh hnh ta thu c s a l thuyt.
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 24
|1 = 1,2; R= |.R
min = 0,77448; B = 0,5376; N =13
Hnh 2.1. th y x x|c nh s a l thuyt
XF X
Xw
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 25
|2 = 1,4; R= |.R
min = 0,90355; B = 0,501; N = 11
Hnh 2.2. th y x x|c nh s a l thuyt
XF X
Xw
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 26
|3 = 1,6; R= |.R
min = 1,03264; B = 0,4693; N = 10
Hnh 2.3. th y x x|c nh s a l thuyt
XF X Xw
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 27
|4 = 1,8; R= |.R
min = 1,16172; B = 0,4413; N = 9
Hnh 2.4. th y x x|c nh s a l thuyt
XF X
Xw
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 28
|5 = 2,0; R= |.R
min = 1,2908; B = 0,4164; N = 8
Hnh 2.5. th y x x|c nh s a l thuyt
XF X
Xw
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 29
|6 = 2,1; R= |.R
min = 1,35534; B = 0,405; N = 8
Hnh 2.6. th y x x|c nh s a l thuyt
XF X Xw
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 30
|7 = 2,2; R= |.R
min = 1,41988; B = 0,394; N = 8
Hnh 2.7. th y x x|c nh s a l thuyt
XF X
Xw
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 31
|8 = 2,3; R= |.R
min = 1,48442; B = 0,384; N = 8
Hnh 2.8. th y x x|c nh s a l thuyt
XF X
Xw
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 32
|9 = 2,4; R= |.R
min = 1,54896; B = 0,374; N = 8
Hnh 2.9. th y x x|c nh s a l thuyt
XF X
Xw
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 33
|10 = 2,5; R= |.R
min = 1,6135; B = 0,365; N = 8
Hnh 2.10. th y x x|c nh s a l thuyt
XF X
Xw
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 34
| 1,2 1,4 1,6 1,8 2,0
R 0,77448 0,90335 1,03264 1,16172 1,2908
B 0,5376 0,501 0,4693 0,4413 0,4164
N 13 11 10 9 8
N.(R+1) 23,06824 20,93685 20,3264 19,45548 18,3264
| 2,1 2,2 2,3 2,4 2,5
R 1,35534 1,41988 1,48442 1,54896 1,6135
B 0,405 0,394 0,384 0,374 0,365
N 8 8 8 8 8
N.(R+1) 18,84272 19,35904 19,87536 20,39168 20,908
Thit lp quan h N(R+1) R (hnh 12) ta x|c nh c Rth ti gi tr
nh nht ca N(R+1). Kt qu c Rth = 0,4164 ti | = 2,0.
2.1.4.S a l thuyt.
Vi Rth = 0,4164 x|c nh c s a l thuyt Nlt = 8
Trong : S a on chng l{ 3
S a on luyn l 5
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 35
2.1.5.Phng trnh ng nng lm vic:
Phng trnh ng nng lm vic on luyn:
1 1
P
x R
y x
R R
= +
+ +
Thay s ta c:
y =
x +
= 2,1019
Thay s ta c:
y =
x-
xw
=> y= 6,0477x- 0,7779xw
2.2. TNH NG KNH THP
ng knh th|p c x|c nh theo cng thc:
4
( )
.3600.
tb
tb
V
D m
t e
=
Hay:
0, 0188 ( )
tb
y y tb
g
D m
( ) e
=
Trong :
Vtb: lng hi kh trung bnh i trong th|p (m
3
/h)
tb: tc hi (kh) trung bnh i trong th|p (m/s)
gtb: lng hi (kh) trung bnh i trong th|p (kg/h)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 36
y y tb
( ) e : tc hi (kh) trung bnh i trong th|p (kg/m
3
.s)
2.2.1.Lng hi trung bnh cc dng pha i trong thp.
V lng hi v{ lng lng thay i theo chiu cao thp v khc nhau
trong mi on cho nn phi tnh lng hi trung bnh cho tng on
Hnh 2.18. x|c nh lng hi trung bnh i trong th|p chng luyn
a.Xc nh lng hi trung bnh i trong on luyn:
Lng hi trung bnh i trong on luyn c th tnh gn ng bng
trung bnh cng ca lng hi i ra khi a trn cng ca th|p v{ lng
hi i v{o a di cng ca on luyn:
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 37
1
2
d
tbL
g g
g
+
=
Trong :
gtbL: lng hi (kh) trung bnh i trong on luyn (kg/h hay kmol/h)
g: lng hi i ra khi a trn cng ca thp (kg/h hay kmol/h)
g1: lng hi i v{o a di cng ca on luyn (kg/h hay kmol/h)
Lng hi ra khi thp g:
g = GR + GP =GP(R + 1)
Trong :
GP: lng sn phm nh (P): GP = 3471,95 (kg /h)
GR: lng hi lu: GR = GP.R(kg/h) = 3471,95 .0,4164 =1445,7(kg/h)
Suy ra:
g = GP(R + 1) =3471,95.(0,4164 + 1) = 4917,03 (kg/h)
Lng hi i v{o on luyn: lng hi g1, h{m lng hi y1, v{ lng
lng G1 i vi a th nht ca on luyn c x|c nh theo h phng
trnh ca cn bng vt liu v cn bng nhit lng sau:
1 1 P
1 1 1 1 P P
1 1
g G G
g G x G x
g r g r
d d
y
= +
= +
(*)
Trong c|c phng trnh trn coi x1 = a
F (phn khi lng)
r1: m nhit ha hi i v{o a luyn th nht (kcal/mol)
r: m nhit ha hi ca hn hp i ra khi nh thp (kcal/mol)
r1 = rA.y1 + (1- y1). rB
r = rA.y + (1- y). rB
y = yP (phn khi lng)
rA: m nhit ha hi ca nc
rB: m nhit ha hi ca metylic
X|c nh m nhit ha hi ca hn hp i ra khi nh thp:
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 38
T s liu bng IX.2a (S tay QT&TBCNHC-2 trang 150) ta x|c nh
c:
nhit si ca hn hp u tF =73,8
0
C ng vi yF = xF = 0,463
nhit si ca hn hp nh tP =64.92
0
C ng vi yP = xP =0,954,
nhit si ca sn phm |y tW =100
0
C ng vi yW = xW =0,0176 .
X|c nh m nhit ha hi ca hn hp i ra khi nh thp:
p dng cng thc ni suy:
r
A = r
1 +
r
2 - r
1
t
2 - t
1
(t
P -t
1)
X|c nh m nhit ha hi ca hn hp i v{o a luyn th nht:
Ni suy theo bng I.212 i vi nc bng I.213 i vi metylic (S tay
QT&TBCNHC-T1) vi tF = 73,8
0
C ta c:
r
A = 579 +
539 - 579
100 - 60
(73,8 - 60) =565,2 (kcal/kg)
r
B = 265 +
= 5336,785 (kg/h)
- Lng lng trung bnh i trong on luyn:
G
tbL =
G
R + G
1
2
=
= 1865,145 (kg/h)
b.Xc nh lng hi trung bnh i trong on chng:
Lng hi trung bnh i trong on chng c x|c nh gn ng
bng trung bnh cng ca lng hi i ra khi on chng v{ lng hi i
v{o on chng:
, ,
, 1
2
n
tb
g g
g
+
=
V lng hi i ra khi on chng bng lng hi i v{o on luyn
,
1 n
g g = nn ta c th vit:
,
,
1 1
2
tb
g g
g
+
=
Lng hi i v{o on chng
'
1
g , lng lng G1, v{ h{m lng lng
'
1
x
c x|c nh theo h phng trnh c}n bng vt liu v cn bng nhit
lng sau:
' '
1 1
' ' '
1 1 1
' ' ' '
1 1 1 1
. . .
. . .
W
W W W
n n
G g G
G x g y G x
g r g r g r
= +
= +
= =
(**)
Trong :
'
1 W
y y = ; tm theo ng cn bng ng vi xW =0,0176 (phn mol) ta
c y
W = 0,18 (phn mol)
i yW t phn mol sang phn khi lng:
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 40
y
W =
()
=0,109 (phn khi lng)
'
1
r : m nhit ha hi ca hn hp i v{o a th nht ca on chng
' ' '
1 1 1
. (1 ).
A B
r r y y r = +
'
n
r : m nhit ha hi ca hn hp i v{o a trn cng ca on chng
' ' '
. (1 ).
n A n n B
r r y y r = +
X|c nh m nhit ha hi ca hn hp i v{o a th nht ca on
chng
Ni suy theo bng I.212 i vi nc bng I.213 i vi metylic (S tay
QT&TBCNHC-T1) vi tw = 100
0
C ta c:
r
A = 539(kcal/kg)
rB= 242( kcal/kg)
Suy ra:
r
1
= r
A.y
1
+ (1 -y
1
). r
B = 539.0,109 + (1 - 0,109).242=274,373(kcal/kg)
Thay
'
1
r , GW , x1, xW, r1, g
1 vo h (**), v gii ra ta c:
G
1=16344,95(kg/h)
g
1=9828,203( kh/h)
x
1= 0,0698
- Lng hi trung bnh i trong on chng l{:
g
tbC =
g
1 + g
1
2
=
= 7792,37(kg/h)
- Lng lng trung bnh i trong on chng l:
G
tbC =
(G
1 + G
F) + G
1
2
=
()
= 14309,12(kg/h
2.2.2.Khi lng ring trung bnh
a.Tnh khi lng ring trung bnh ca on luyn:
- Khi lng ring trung bnh ca on luyn i vi pha hi:
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 41
| |
3
(1 )
273( / )
22, 4.
tbA A tbB B
ytb
y M y M
kg m
T
+
=
T: nhit lm vic trung bnh ca thp (
0
K)
ytbA :nng phn mol ca cu t A tnh theo gi tr trung bnh
i y1 sang nng phn mol:
y1=
()
=0,795
y
tbAL
=
y
dA + y
cA
2
=
y
1 + x
P
2
=
= 0,8745(phn mol)
Vi yA, ycA: nng ti 2 u on luyn (phn mol)
Ni suy t bng s liu IX.2a - T2 vi ytbA = 0,8745 c tytb = 69
0
C
Suy ra khi lng ring trung bnh ca pha hi i vi on luyn l
ytbL =
(())
()
.273 = 0,704(kg/m
3
)
- Khi lng ring trung bnh ca on luyn i vi pha lng:
3
1 1
( / )
tbA tbB
xtb xtbA xtbB
a a
kg m
= +
Trong :
xtb: khi lng ring trung bnh trong pha lng (kg/m
3
)
xtbA, xtbB: khi lng ring trung bnh trong pha lng i vi cu t
A,B ly theo nhit trung bnh (kg/m
3
)
atbA: phn khi lng trung bnh ca cu t A trong pha lng
a
tbA =
a
F + a
P
2
=
= 0,7085(phn mol)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 42
Ni suy t bng s liu IX.2a - T2 vi xtbA = 0,7085 c txtb = 69
0
C
Khi lng ring trung bnh trong pha lng i vi cu t A:
xtbA = 983 +
(69-60) = 987,95(kg/m
3
)
Khi lng ring trung bnh trong pha lng i vi cu t B:
xtbB = 752 +
xtbL
=
=1,126.10
-3
=>
xtbL =888,099(kg/m
3
)
b.Tnh khi lng ring trung bnh ca on chng
- Khi lng ring trung bnh ca on chng i vi pha hi:
| |
3
(1 )
273( / )
22, 4.
tbA A tbB B
ytb
y M y M
kg m
T
+
=
T: nhit lm vic trung bnh ca thp (
0
K)
ytbA :nng phn mol ca cu t A tnh theo gi tr trung bnh
y
tbAC =
y
A + y
cA
2
=
y
W + y
1
2
=
=0,4875
Vi yA, ycA: nng ti 2 u on chng (phn mol)
Ni suy t bng IX.2a - T2 vi ytbA = 0,4875 c tytb = 84,375
0
C
Suy ra khi lng ring trung bnh ca pha hi i vi on chng l{:
ytbC =
()
()
.273 = 0,8585(kg/m
3
)
- Khi lng ring trung bnh ca on chng i vi pha lng:
3
1 1
( / )
tbA tbA
xtb xtbA xtbB
a a
kg m
= +
Trong :
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 43
xtb: khi lng ring trung bnh trong pha lng (kg/m
3
)
xtbA, xtbB: khi lng ring trung bnh trong pha lng i vi cu t
A,B ly theo nhit trung bnh (kg/m
3
)
atbA: phn khi lng trung bnh ca cu t A trong pha lng
a
tbA =
a
F + a
W
2
=
()
=0,1177(phn mol)
x
tbA =
x
F + x
1
2
=
xtbA =983+
(78,3-60)=993,065(kg/m
3
)
Khi lng ring trung bnh trong pha lng i vi cu t B:
xtbB =756+
(78,3-60)= 774,3(kg/m
3
)
Vy khi lng ring trung bnh ca on chng i vi pha lng:
xtbC =(
)
-1
=>
xtbC = 804,149 (kg/m
3
)
2.2.3. Vn tc hi i trong thp
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 44
Tc hi trong th|p a c x|c nh theo cng thc:
0, 05 .
x
gh
y
=
Trong :
gh: tc gii hn trn (m/s)
Tc hi trong on luyn:
ghL = 0,05 .
xtbL
ytbL
=
=1,77588(m/s)
trnh to bt ta ly tc lm vic khong (8090%)gh
Ta ly 80% => lv = 0,8.1,77588 = 1,420704 (m/s)
Tc hi trong on chng:
ghC = 0,05 .
xtbC
ytbC
= 0,05
=1,53(m/s)
lv = 0,8.1,53=1,224(m/s)
2.2.4. Tnh ng knh thp
a. ng knh on luyn:
Lng hi trung bnh: gytbL =1865,145 (kg/h)
Khi lng ring trung bnh ca pha hi:
ytbL =0,704(kg/m
3
)
Vy ng knh on luyn l:
D
L = 0,0188 .
g
ytbL
(
y
y)
tbL
= 0,0188 .
=0,81(m)
Quy chun ng knh on luyn l D
L = 0,8 (m)
Th li iu kin thc t :
T D
L = 0,8 =>
L = 1,463 (m/s)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 45
ghL
=
=1,61(m)
Quy chun ng knh on chng l{ D = 1,6 (m)
Th li iu kin thc t:
T D
C = 1,6 =>
C = 1,253 (m/s)
ghC
=
(25-20)=1,94(Cp)
V
A, V
B : Th tch mol ca nc v metylic (cm
3
/mol)
Tra bng VIII.2 - T2, ta c th tch nguyn t ca :
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 46
C = 14,8; H = 3,7; O =7,4
Cng thc phn t ca axit propionic l CH4O, ca nc l H
2O
V
A = 18,9 (cm
3
/mol); V
B = 37 (cm
3
/mol)
D
x
25
=
((
)
=7,0233.10
-9
(m
2
/s)
- H s khuch tn nhit x|c nh t:
D
x
t
= D
x
25
[1 + b.(t - 20]
H s nhit :
b =
0,2.
3
: Khi lng ring ca dung mi 25
o
C (kg/m
3
)
Ni suy t bng I.2 - S tay QT&TBCHHC - T 1 ta c:
axitpropionic,25
o
C
=792+
(25-20)=796,5(kg/m
3
)
=> b =
=0,03
=>H s khuch tn trong pha lng on luyn: t = t
xtbL = 69
o
C
D
xL = 7,0233.10
-9
[ 1 + 0,03.(69 - 25) = 1,629.10
-8
(m
2
/s)
=>H s khuch tn trong pha lng on chng: t = t
xtbC = 78,3
o
C
DxC = 7,0233.10
-9
[ 1 + 0,03.(78,3 - 25) = 1,825.10
-8
(m
2
/s)
b. H s khuch tn trong pha hi:
D
y =
0,0043.10
-4
.T
1,5
p.(v
A
1/3
+ v
B
1/3
)
2
.
1
M
A
+
1
M
B
(m
2
/s)
Trong :
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 47
p: p sut tuyt i ca hn hp: p = p
o = 1 (atm)
T: Nhit tuyt i ca hn hp : T = 273 + t (
o
K)
H s khuch t|n trong pha hi on luyn: t = t
ytbL = 69
o
C
D
yL=
()
=2,23.10
-5-
(m
2
/s)
H s khuch t|n trong pha hi on chng: t = t
ytbC = 84,375
o
C
D
yC =
()
=2,38.10
-5
(m
2
/s)
2.3.2. H s cp khi
a. nht ca hn hp hi:
hh = M
hh.
\
|
.
|
| Y.M
A
A
+
(1 - y).M
B
B
-1
Trong :
y : Nng nc trong pha hi
on luyn c y = y
tbL = 0,8745 ; on chng: y = y
tbC =0,4875
M
hh : Trng lng phn t ca hn hp kh:
on luyn :
M
hhL =
M
yL = y
tbL.M
A + (1 - y
tbL).M
B
= 0,8745.18 + (1- 0,8745).32 = 19,757 (kg/kmol)
on chng
M
hhC =
M
yC = y
tbC.M
A + (1 - y
tbC).M
B
= 0,4875.18 + (1 - 0,4875)32 = 25,175 (kg/kmol)
A,
B : nht ca nc v metylic
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 48
on luyn : t = t
tbL = 69
0
C theo to|n I.35 - T1
A = 0,035.10
-3-
(Ns/m
2
) v
B = 0,0312.10
-3
(Ns/m
2
)
on chng: t = t
tbC = 84,375
o
C theo to|n hnh I.35 - T1
A = 0,036.10
-3
(Ns/m
2
) v
B = 0,0315.10
-3
(Ns/m
2
)
=> nht ca hn hp hi on luyn l:
hhL =19,757.(
()
= 3.41510
-5
(Ns/m
2
)
=> nht hn hp hi ca on chng l{:
hhC =25,175.(
()
= 3,29.10
-5-
(Ns/m
2
)
b. nht ca hn hp lng.
lg
hh = x.lg
A + (1 - x).lg
B
Trong :
x : Nng phn mol ca axit propionic trong hn hp:
on luyn c: x = x
tbL = 0,7085; on chng c x = x
tbC = 0,29035
A,
B : nht ng lc ca nc v axit propionic
on luyn: t = t
tbL = 69
o
C ni suy theo bng I.101 - T1:
A = 0,4761 (cP),
B = 0,601 (cP)
on chng c: t = t
tbC = 78,3
o
C ni suy theo bng I.101 i vi nc v
to|n i vi metylic ( S tay QT&TBCNHC - T1) ta c:
A = 0,453(cP) v
B = 0,541 (cP)
=> nht hn hp lng on luyn:
Lg
hh = 0,7085.lg(0,4761) + (1 - 0,7085)lg(0,601) = -0,292
hhL = 0,51 (cP) = 0,51.10
-3
(Ns/m
2
)
nht hn hp lng on chng:
Lg (
hh) = 0,29035 . lg(0,453) + (1 0,29035).lg(0,541) = - 0,289
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 49
hhC = 0,514 (cP) = 0,514 .10
-3
(Ns/m
2
)
c. Chun s Reynolt i vi pha hi
Re
y =
y.h.
y
y
Trong :
y : Tc hi tnh cho mt ct t do ca thp (m/s)
h : Kch thc di, chp nhn h = 1 m
y : Khi lng ring trung bnh ca hi (kg/m
3
)
y
: nht trung bnh ca hi (Ns/m
2
)
Chun s Reynolt i vi pha hi on luyn l:
Re
yL =
=30,159.10
3
Chun s Reynolt i vi pha hi on chng l{:
Re
yC =
=32,69.10
3
d. Chun s Prand i vi pha lng:
Pr
x =
x.D
x
Trong :
x : Khi lng ring trung bnh ca lng (kg/m
3
)
D
x : H s khuch tn trung bnh trong pha lng (m
2
/s)
x : nht trung bnh ca lng (Ns/m
2
)
=> Chun s Prand i vi pha lng on luyn l:
Pr
xL =
=35,27
=> Chun s Prand i vi pha lng on chng l{:
Pr
xC =
=35,023
e. H s cp khi trong pha hi
Theo cng thc tnh cho a l c ng chy chuyn (II-164):
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 50
y =
D
y
22,4
(0,79.Re
y + 11000)
\
|
.
|
|
kmol
m
2
s.
kmol
kmol
Trong :
D
y : H s khuch t|n trong pha hi (m
2
/s)
Re
y : Chun s Reynolt i vi pha hi.
=> H s cp khi pha hi on luyn l:
yL =
.(0,79.30,159.
+ 11000) = 0,0346
\
|
.
|
|
kmol
m
2
.s
kmol
kmol
=> H s cp khi pha hi on chng l{:
yC =
.(0,79.32,69.10
3
+ 11000) = 0,039
\
|
.
|
|
kmol
m
2
.s
kmol
kmol
f. H s cp khi trong pha lng:
Theo cng thc tnh cho a l c ng chy chuyn (II-165):
x =
38000.
x.D
x
M
x.h
.Pr
x
0,62
\
|
.
|
|
kmol
m
2
.s
kmol
kmol
Trong :
D
x : H s khuch tn trung bnh trong pha lng (m
2
/s)
M
x : Khi lng mol trung bnh ca pha lng (kg/kmol)
on luyn: x = x
tbL = 0,7085
=> M
xL = 0,7085.18 + (1 - 0,7085).32 = 22,081 (kg/kmol)
on chng: x = x
tbC = 0,29035
=> M
xC = 0,29035.18 + (1 - 0,29035).32 =27,9351 (kg/kmol)
H: Kch thc di, chp nhn bng 1 m
Pr
x : Chun s prand i vi pha lng
=> H s cp khi trong pha lng on luyn l
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 51
xL =
=0,226
\
|
.
|
|
kmol
m
2
.s
kmol
kmol
=> H s cp khi trong pha lng on chng l{:
xC =
=0,18
\
|
.
|
|
kmol
m
2
.s
kmol
kmol
2.3.3. H s chuyn khi, ng cong ng hc, s a thc t:
a. H s chuyn khi
k
y =
1
1
y
+
m
x
( sbt II - trang 130)
m : H s phn b vt cht ph thuc vo t
o
, p sut, nng ca cc
pha
m = tg =
y
cb - y
x - x
cb
: H s cp khi
=> H s chuyn khi trong on luyn:
K
yL=
|
.
|
|
kmol
m
2
.s
kmol
kmol
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 52
=> H s chuyn khi trong on chng:
KYc=
|
.
|
|
kmol
m
2
.s
kmol
kmol
b. Tnh ng knh ng chy chuyn:
d
ch =
4.G
xtb
3600..
x.
c.z
(m) (sbt II - trang 122)
G
xtb : Lu lng lng i trong th|p
on luyn G
tbL = 1865,145 (kg/h)
on chng: G
tbC =7792,37 (kg/h)
xL: Khi lng ring trung bnh pha lng
z : S ng chy chuyn ph thuc v{o ng knh thp, chn z = 1
C : Tc cht lng trong ng chy truyn, chn
C = 0,15 (m/s)
=> ng knh ng chy chuyn trong on luyn:
d
chL = 0,0703(m)
Quy chun: d
chL = 0,07 (m)
Tnh ngc li ta c
cL = 0.151 (m/s)
T d
chL ta tnh c f
chL =
.(d
ch)
2
4
= 3,848.10
-3
(m
2
)
=> ng knh ng chy truyn trong on chng:
d
chC =0,151(m)
Quy chun d
chC = 0,15 (m)
Tnh ngc li ta c
cC = 0,1523 (m)
T d
chC ta tnh c f
chC =
.(d
ch)
2
4
= 0,0176 (m
2
)
Din tch lm vic ca a: f = F - f
ch.m
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 53
F : Din tch mt ct ngang ca thp (m
2
): F =
.D
2
4
(m
2
)
on luyn : f
L =
.1,9
2
4
- 1.3,848.10
-3
= 2,83 (m
2
)
on chng : f
C =
.1,9
2
4
- 1.0,0176 = 2,817 (m
2
)
c. Tnh s n v chuyn khi
m
yT =
k
y.f
g
tb
g
tb : Lng hi trung bnh (kg/h)
on luyn g
tbL = 1865,145 (kg/h) =
= 0,026 (kmol/s)
on chng g
tbC = 7792,37 (kg/h) =
= 0,085 (kmol/s)
k
y : H s chuyn khi (kmol/m
2
s)
f : Din tch lm vic ca a: f = F - f
ch.m
F : Din tch mt ct ngang ca thp
f
ch : Din tch mt ct ngang ca ng chy chuyn
m: S ng chy chuyn trn mi a : chn m = 1
=> S n v chuyn khi on luyn: m
yTL =
=108,8.k
y
=> S n v chuyn khi on chng: m
yTC =
= 33,14.k
y
d. ng cong ng hc.
X|c nh s a thc t bng ng cong ng hc theo c|c bc sau:
- V ng cong cn bng y
cb = f(x) v v ng lm vic ca on
chng, on luyn vi R
th
- Dng c|c ng thng vung gc vi Ox, c|c ng ny ct
ng
lm vic ti : A
1; A
2; A
3;; A
9 v ct ng cn bng y
cb = f(x) ti C
1; C
2 ;;
C
9.
- Ti mi gi tr ca x tm tg gc nghing ca ng cn bng:
m = tg =
y
cb - y
x - x
cb
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 54
- Tnh h s chuyn khi ng vi mi gi tr ca x:
H s chuyn khi trong on luyn:
K
yL =
|
.
|
|
kmol
m
2
.s
kmol
kmol
H s chuyn khi trong on chng:
K
yC =
|
.
|
|
kmol
m
2
.s
kmol
kmol
- Tnh n v chuyn khi:
C: m
yTL =
=108,8.k
y
v m
yTC =
= 33,14.k
y
- X|c nh C
y theo cng thc: C
y = e
m
yT
- Vi mi gi tr ca x tng ng ta c A l{ im thuc ng lm
vic, C l{ im thuc ng cn bng v{ B l{ im thuc ng cong ng
hc cn x|c nh: Tm on
BC
theo cng thc:
BC
=
AC
C
y
- V ng cong ph i qua c|c im B
i ( i = 1 9)
- V s bc nm gia ng cong ph v{ ng lm vic, s bc l
s a thc t ca thp.
Bng tng hp kt qu:
o
n
chn
g
x xcb y ycb m ky myT Cy AiCi BiCi
0,
1
0,021
7
0,134
8
0,41
8
3,61
6
0,022 2,39 10,9 0,283
2
0,026
0, 0,052 0,276 0,57 2,04 0,026 2,83 16,9 0,302 0,017
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 55
2 3 9 9 5 4 1 8
0,
3
0,100
4
0,419 0,66
5
1,23 0,029 3,15
5
23,4
5
0,24 0,01
0,
4
0,184
7
0,505
8
0,72
9
1,03
6
0,029
8
3,24
2
25,5
8
0,223
2
0,008
o
n
luy
n
0,
5
0,309
7
0,673
5
0,77
9
0,55
4
0,031 3,37
2
29,1
3
0,105
5
0,004
0,
6
0,411
3
0,735
2
0,82
5
0,47
5
0,032
2
3,5 33,1
1
0,089
8
0,002
7
0,
7
0,508
5
0,796
9
0,87 0,38 0,032
6
3,54 34,4
6
0,073
1
0,002
0,
8
0,674
4
0,858
5
0,91
5
0,44
9
0,032
3
3,51 33,4
4
0,056
5
0,001
6
0,
9
0,811
9
0,920
2
0,95
8
0,42
9
0,032
4
3,52
5
33,9
5
0,037
8
0,001
1
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 56
Hnh 2.10 : Xc nh s a thc t
T ng nng lm vic v{ ng cong ng hc ta va v c, ta
tm c s a thc t ca thp l N
tt = 8. Trong :
S a on chng : 3
S a on luyn: 5
XF X Xw
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 57
2.3.4. Hiu sut thp, chiu cao thp
a. Hiu sut thp
=
N
LT
N
TT
=
.100% = 100 %
b. Chiu cao thp tnh theo cng thc:
H = N
TT .(H
+ ) + (0,8 1)
Trong :
N
TT : S a thc t
H
: Khong cch gia c|c a (m). Ni suy theo bng IX.4a (S tay
QT&TBCNHC - T2)
D
L = 0,8m
D
C = 1,6m chn H
L = H
C = 550 mm
(0,8 1): khong cch cho php nh v{ |y thit b
: Chiu d{y a (m) chn = 3 mm
Suy ra
on luyn: H
L = 5.(0,550 + 0,003) + 1,0 = 3,765 (m)
on chng: H
C = 3.(0,550 + 0,003) + 1,0 = 1,659 (m)
=> Chiu cao thp l H = H
L + H
C = 5,424 (m)
Quy chun chiu cao thp l H = 5,4(m), H
L = 3,765 (m); H
C = 1,659
(m)
2.3.5. Chn loi a
Ta chn loi a vi cc thng s nh sau:
on luyn:
- ng knh : D = 0,8 m
- Din tch a: F =
.D
2
4
= 2,835 m
2
- Din tch t do tng i: = 8%
- Chiu di g chy trn: L
c = 0,5 m
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 58
- Chiu cao g chy trn : h
c = 30 mm
- Chiu d{y a l = 2mm
- Khong cch gia c|c a H
= 0,550 m
- ng knh l d = 3 mm
- Bc l t = 10 mm
on chng:
- ng knh : D = 1,6 m
- Din tch a F =
.D
2
4
= 2,835 m
2
- Din tch t do tng i: = 8%
- Chiu di g chy trn: L
c = 0,5 m
- Chiu cao g chy trn : h
c = 30 mm
- Chiu d{y a l = 2mm
- Khong cch gia c|c a H
= 0,550 m
- ng knh l d = 3 mm
- Bc l t = 10 mm
2.4. TNH TR LC THP
P = N
TT .P
d (N
/m
2
)
Trong :
P
d : Tng tr lc ca mt a (N/m
2
)
P
d = P
k + P
s + P
t (N/m
2
)
P
k : Tr lc ca a kh (N/m
2
)
P
s : Tr lc ca a do sc cng b mt (N/m
2
)
P
t : Tr lc ca lp cht lng trn a (tr lc thy tnh) (N/m
2
)
2.4.1. Tr lc ca a kh
P
k =
y.
o
2
2
(N/m
2
) (IX.140 - T2 trang 194)
Trong :
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 59
: H s tr lc, theo thng s ca a ~ chn, tit din t do ca l l
= 8% => = 1,82
o : Tc kh qua l (m/s):
o =
y / (m/s)
on luyn:
o =
L
0,08
=
= 18,28 (m/s)
on chng:
o =
C
0,08
=
= 15,66(m/s)
y : Khi lng ring trung bnh ca pha kh (kg/m
3
)
=> Tr lc a kh on luyn l:
P
kL = 1,82.
= 214,075 (N/m
2
)
=> Tr lc a kh on chng l{:
P
kC = 1,82.
= 191,58 (N/m
2
)
2.4.2. Tr lc ca a do sc cng b mt.
a c ng knh ln hn 1mm c tnh theo cng thc:
P
s =
4
1,3.d + 0,08.d
2
(N/m
2
) (IX.142 - T2 trang 194)
Trong :
: Sc cng b mt ca dung dch trn a (N/m). C:
1
=
1
A
+
1
B
A;
B : Sc cng b mt ca nc v axitpropionic
Ni suy theo bng I.242 ca nc v ly axit axetic thay cho axit
propionic (S tay QT&TBCNHC - T1) ta c:
on luyn: t
xtbL = 69
0
C
A = 67,65.10
-3
(N/m);
B = 19,5.10
-3
(N/m);
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 60
on chng: t
xtbC = 84,375
A = 64,4.10
-3
(N/m);
B = 18,6.10
-3
(N/m)
=> Sc cng b mt dung dch on luyn l:
= (
)
-1
= 0,015 (N/m)
=> Sc cng b mt dung dch on chng l{:
= 0,014 (N/m)
d : ng knh l (m): theo thng s ~ chn d = 3 mm = 3.10
-3
(m)
=> Tr lc do sc cng b mt on luyn l:
P
sL = 15,38(N/m
2
)
=> Tr lc do sc cng b mt on chng l{:
P
sC = 14,35 (N/m
2
)
2.4.3. Tr lc ca lp cht lng trn a
P
t = 1,3.
(
(
K.h
C +
3
K.
\
|
.
|
| G
x
m.L
C
2
.g.
x (N/m
2
) (IX.143 T II trang 194)
Trong :
K : T s gia khi lng ring ca bt v khi lng ring ca lng
khng bt. Khi tnh ton chp nhn K = 0,5
m : H s lu lng chy qua g chy trn
on luyn:
G
x
L
C
=
6744,68
0,5.958,762
= 4,2
\
|
.
|
| m
3
m.h
=> m = 10000
on chng
G
x
L
C
=
= 19,38
\
|
.
|
| m
3
m.h
=> m = 10000
=> Tr lc thy tnh ca on luyn l:
P
tL = 1,3.
(
(
0,5.0,03 +
3
0,5.
\
|
.
|
| 5,02
10000
2
.9,81.888,099 = 226,668(N/m
2
)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 61
=> Tr lc thy tnh on chng l{:
P
tC =1,3.
(
(
0,5.0,03 +
3
0,5.
\
|
.
|
| 19,5
10000
2
.9,81.804,149 = 280,6(N/m
2
)
2.4.4. Tr lc ca thp
Tng tr lc ca mt a on luyn l:
P
dL = P
kL + P
sL + P
tL
= 214,075 + 15,38 + 226,668 = 456,123 (N/m
2
)
=> P
L = N
TTL .P
dL = 5.456,123 = 2280,615 (N/m
2
)
Tng tr lc ca mt a on chng l{:
P
dC = P
kC + P
sC + P
tC
= 191,58 + 14,35 + 280,6 = 485,53 (N/m
2
)
=> P
C = N
TTC .P
dC = 3.485,53 = 1459,59 (N/m
2
)
=> Tr lc ton thp l:
P = 2280,615+1459,59 = 3740,205 (N/m
2
)
2.5. TNH CN BNG NHIT LNG
Mc ch ca vic tnh ton cn bng nhit lng l{ x|c nh lng
hi t cn thit khi un nng hn hp u, un bc hi |y th|p cng
nh x|c nh lng nc lnh cn thit cho qu| trnh ngng t lm lnh.
Chn nc lm cht ti nhit v n l ngun nguyn liu r tin, ph
bin trong thin nhin v c kh nng |p ng yu cu cng ngh.
Q
D1
Q
f
Q
F
Qw
Q
D2
Q
y
Q
ng1
Q
R
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 62
2.5.1. Tnh cn bng nhit trong thit b gia nht hn hp u:
Phng trnh c}n bng nhit lng ca thit b un nng hn hp u
Q
D1 + Q
f = Q
F + Q
ng1 + Q
xq1 (J/h) (IX.149- S tay QT&TBCHHC - T2- trang
196)
Trong :
Q
D1 : Nhit lng do hi t mang vo (J/h)
Q
f : Nhit lng do hn hp u mang vo (J/h)
Q
F : Nhit lng do hn hp u mang ra (J/h)
Q
ng1 : Nhit lng do nc ngng mang ra (J/h)
Q
xq1 : Nhit lng do mt m|t ra mi trng xung quanh (J/h)
Chn hi t l{ hi nc p sut 2 at, c t
o
si = 119,6
o
C
a. Nhit lng do hi t mang vo:
Q
D1 = D
1.
1 = D
1.( r
1 +
1.C
1) (J/h) (IX.150 - T2- trang 196)
Trong :
D
1 : Lng hi t (kg/h)
1 : Hm nhit (nhit lng ring) ca hi t (J/h)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 63
1 : Nhit nc ngng (
o
C):
1 = 119,6
o
C
C
1 : Nhit dung ring ca nc ngng (J/kg.)
r
1 : n nhit ha hi ca hi t (J/kg), ti t
o
=
1 ta c: r
1 = 2208.10
3
(J/kg)
b. Nhit lng do hn hp u mang vo:
Q
f = F.C
f .t
f (J/h) (IX.151- T2- trang 196)
Trong :
F: Lng hn hp u (kg/h). Theo bi : F = 9988,7(kg/h)
t
f : Nhit u ca hn hp (
o
C) t
f = 25
o
C
C
f : Nhit dung ring ca hn hp u (J/kg.)
Tra to|n I.52 (S tay QT&TBCNHC- T1 trang 166) ta c:
C
A = 1 (kcal/kg.) = 4186,8 (J/kg.)
C
B = 0,49 (kcal/kg.) = 2051,53 (J/kg.)
Nng hn hp u: a
f = a
F = 32,7%
=> C
f = C
A .a
f + C
B.(1 - a
f)
= 4186,8.0,327 + 2051,53.(1 - 0,327)
= 2749,76 (J/kg.)
Vy lng nhit do hn hp u mang vo l:
Q
f = 9988,7.2749,76 = 27.466.10
6
(J/h)
c. Nhit lng do hn hp u mang ra:
Q
F = F.C
F .t
F (J/h) (IX.152 - T2- trang 196)
Trong :
t
F : Nhit ca hn hp u sau khi un nng (
o
C): t
F = 73,8
o
C
C
F : Nhit dung ring ca hn hp u khi i ra (J/kg.)
Tra trong to|n I.52 (S tay QT&TBCNHC- T1 trang 166) ta c:
C
A = 1,01 (kcal.kg.) = 4228,668 (J/kg.)
C
B = 0,565 (kcal.kg.) = 2365,542 (J/kg.)
Nng hn hp u a
F = 32,7%
=> C
F = C
A .a
F + C
B .(1 - a
F)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 64
= 4228,668.0,327 + (1 - 0,327).2365,542
= 2907,48 (J/kg.)
Vy lng nhit do hn hp u mang ra l:
Q
F = 9988,7.2907,48.73,8 = 2143,3.10
6
(J/h)
d. Nhit lng do nc ngng mang ra:
Q
ng1 = G
ng1.C
1.
1 = D
1.C
1.
1 (J/h) (IX.153 - T2- trang 197)
Trong :
G
ng1 : Lng nc ngng bng lng hi t D
1 (kg.h)
e. Nhit lng mt ra mi trng xung quanh
Lng nhit mt m|t ra mi trng xung quanh ly bng 5% lng
nhit tiu tn:
Q
xq1 = 0,05D
1.r
1 (J/h) (IX.154 - T2- trang 197)
f. Lng hi t cn thit:
Thay cc gi tr ~ tnh v{o phng trnh c}n bng nhit lng ta c:
D
1 =
Q
F + Q
ng1 + Q
xq1 - Q
f
1
=
Q
F - Q
f
0,95r
1
=
= 1008,69 (kg/h)
2.5.2. Tnh cn bng nhit lng ton thp chng luyn
Phng trnh c}n bng nhit ln ca th|p chng luyn :
Q
F + Q
D2 + Q
R = Q
y + Q
W + Q
xq2 + Q
ng2 (J/h) (IX.156 - T II - 197)
Trong :
Q
F : Nhit lng do hn hp u mang vo thp (J/h)
Q
D2 : Nhit lng do hi t mang vo thp (J/h)
Q
R : Nhit lng do lng lng hi lu mang v{o (J/h)
Q
y : Nhit lng do hi mang ra nh thp (J/h)
Q
W : Nhit lng do sn phm |y mang ra (J/h)
Q
xq2 : Nhit lng mt m|t ra mi trng xung quanh (J/h)
Q
ng2 : Nhit lng do nc ngng mang ra (J/h)
Chn hi t l{ hi nc bo ha p sut 2 at c t
o
si = 119,6
o
C
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 65
a. Nhit lng do hi t mang vo thp
Q
D2 = D
2.
2 = D
2.(r
2 +
2.C
2) (J/h) (IX.157 - S tay II -
197)
Trong :
D
2 : Lng hi t cn thit
2 : Hm nhit (nhit lng ring) ca hi t (J/kg)
2 : Nhit nc ngng (
o
C):
2 = 119,6
o
C
r
2 : n nhit ha hi ca hi t (J/kg)
r
2 = r
1 = 2208.10
3
(J/kg)
C
2 : Nhit dung ring ca nc ngng (J/kg.)
b. Nhit lng do lng lng hi lu mang vo:
Q
R = G
R.C
R.t
R (J/h) (IX.158 - S tay II - 197)
Trong :
G
R : Lng lng hi lu (kg/h)
G
R = P.R
x = = 3471,95 .0,4164 =1445,7 (kg/h)
t
R : Nhit ca lng lng hi lu (
o
C)
t
R = t
P = 64,92
o
C
C
R : Nhit dung ring ca lng lng hi lu (J/kg.)
Tra trong to|n I.52 (S tay I - 166) ta c:
C
A = 0,85 (kcal/kg.) = 3558,78 (J/kg.)
C
B = 0,56 (kcal/kg.) = 2344,608 (J/kg.)
Nng lng lng hi lu bng nng sn phm nh: a
R = a
P =
92,2%
C
R = C
A.a
R + C
B.(1 - a
R)
= 3558,78.0,922 + 2344,608.(1- 0,922) = 3464,07(J/kg.)
Vy nhit lng do lng lng hi lu mang v{o l{:
Q
R = 1445,7.3464,07.64,92 = 325,12.10
6
(J/h)
c. Nhit lng do hi mang ra nh thp
Q
y = P.(1 + R
x).
d (J/h) (IX.159 - S tay II - 197)
Trong :
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 66
d : Hm nhit (nhit lng ring) ca hi nh thp (J/kg)
d =
1.a +
2.(1 - a) (J/kg) ( T2- trang 197)
Vi:
1,
2 : Nhit lng ring ca nc v axit propionic (J/kg)
1 = r
1 + C
1.
1 (J/kg)
2 = r
2 + C
2.
2 (J/kg)
1 =
2 = t
R = 64,92
o
C
Tra trong to|n I.52 ( S tay QT&TBCNHC - T1 trang 166) c:
C
1 = 1,005 (kcal/kg.) = 4207,734 (J/kg.)
C
2 = 0,56 (kcal/kg.) = 2344,608 (J/kg.)
r
1, r
2 : Nhit ha hi ca nc v metylic
Ni suy theo bng I.212 (S tay I - 254) ta c:
r
1 = 575(kcal/kg) = 2407410,006 (J/kg)
r
2 = 262,7 (kcal/kg) = 1099872,3 (J/kg)
1 = 2407410,006+ 4207,734.64,92 = 2680576,097 (J/kg)
2 = 1099872,3 + 2344,608.64,92 = 1252083,957 (J/kg)
d = 2680576,097.0,922 + 1252083,957.(1 - 0,922) = 2569153,71
(J/kg)
Vy Q
y =3471,95.(1 + 0,4164).2569153,71 = 12,634.10
9
(J/h)
d. Nhit lng do sn phm y mang ra
Q
W = W.C
W.t
W (J/h) (IX.160 - S tay II - 197)
C
W : Nhit dung ring ca sn phm |y (J/kg.)
Tra trong to|n I.52 ( S tay II - 166) c:
C
A = 1,01(kcal/kg.) = 4228,668 (J/kg.)
C
B = 0,58 (kcal/kg.) = 2428,344 (J/kg.)
Nng sn phm |y: a
W = 1%
C
W = C
A.a
W + (1 - a
W).C
B
= 4228,668.0,01 + (1 - 0,01).2428,344 = 2446,347 (J/kg.)
Vy: Q
W = 10000.2446,347.100 = 2446,3.10
6
(J/h)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 67
e.Nhit lng mt mt ra mi trng xung quanh
Lng nhit mt m|t ra mi trng ly bng 5% lng nhit tiu tn
|y th|p:
Q
xq2 = 0,05.D
2.r
2 (J/h) (IX.162 - T2 - 198)
g. Nhit lng do nc ngng mang ra:
Q
ng2 = G
ng2.C
2.
2 = D
2.C
2.
2 (J/h)
Trong :
G
ng2 : Lng nc ngng bng lng hi t (kg/h)
h. Lng hi t cn thit:
2
R F W y
2
R F 2 xq 2 ng W y
2
r . 95 , 0
Q Q Q Q Q Q Q Q Q Q
D
+
=
+ + +
=
Thay s v{o ta c:
D
2 = 6012,5 (kg/h)
2.5.3. Tnh cn bng nhit lng trong thit b ngng t:
Phng trnh c}n bng nhit lng ca thit b ngng t:
P.(R
x + 1).r = G
n.C
n.(t
2 - t
1) (S tay T2 - trang 198)
Trong :
r : n nhit ha hi ca hi nh thp (J/kg)
Nhit ca hi nh thp l t
= t
P = 64,92
o
C
r
1 = 575(kcal/kg) = 2407410,006 (J/kg)
r
2 = 262,7 (kcal/kg) = 1099872,3 (J/kg)
Nng phn khi lng ca hi nh thp l: a
P = 92,2%
=> r = r
1.a
p + r
2.(1 - a
P)
= 2407410,006.0,922 +1099872,3.(1 - 0,922) =
2305422,065(J/kg)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 68
G
n : Lng nc lnh tiu tn (kg/h)
t
1, t
2 : Nhit vo v ra ca nc lm lnh (
o
C)
Nhit vo ca nc lnh ly l nhit thng: t
1 = 25
o
C
Nhit ra ca nc lnh chn t
2 = 45
o
C
t
tb = 35
o
C
C
n : Nhit dung ring ca nc nhit trung bnh t
tb (J/kg.)
Theo bng I.147 (S tay QT&TBCNHC - T1 trang 165) c:
C
n = 0,99859 (kcal/kg.) = 4180,896 (J/kg.)
Lng nc lnh cn thit l
G
n=
P.(R
x + 1).r
C
n(t
2 - t
1)
= 135584,63(kg/h)
2.5.4. Tnh cn bng nhit lng trong thit b lm lnh
Phng trnh c}n bng nhit lng ca thit b lm lnh:
P.C
P.(t
1
- t
2
) = G
n2.C
n.(t
2 - t
1)
Trong :
G
n2 : Lng nc lnh tiu tn (kg/h)
t
1
, t
2
= 64,92
Nhit ra ca sn phm ly l : t
2
= 25
o
C
t
tb = 44,96
o
C
C
p : Nhit dung ring ca sn phm nh ~ ngng t (J/kg.)
Tra trong to|n I.52 (T1 trang 166) ti t
tb ta c:
C
1 = 0,98 (kcal/kg.) = 4103,064 (J/kg.)
C
2 = 0,53 (kcal/kg.) = 2219,004 (J/kg.)
C nng sn phm nh a
P = 0,80
C
P = 4103,064.0,922 + 2219,004(1 - 0,922) = 3956,107 (J/kg.)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 69
C
n : Nhit dung ring ca nc lm lnh 25
o
C
Tra bng I.125 (S tay QT&TBCNHC- T1 trang 166) ta c
C
n = 1,0 (kcal/kg.) = 4186,8 (J/kg.)
Lng nc lnh cn thit l:
G
n2=
P.C
P.(t
1
- t
2
)
C
n.(t
2 - t
1)
= 6548,167(kg/h)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 70
Chng 3. TNH TON C KH
3.1. TNH TON THN THP:
Thn tr l b phn ch yu to thnh thit b ha cht. Ty theo
iu kin ng dng lm vic m{ ngi ta chn loi vt liu, kiu t v
phng ph|p ch to. Theo iu kin u bi thp lm vic p sut
thng, nhit khong trn di 100
o
C. Chn vt liu l thp khng g
X18H10T ph hp cho chng luyn Nc - metylic, thn hnh tr t thng
ng, c ch to bng tr hn v loi n{y thng dng vi thit b lm
vic p sut thp v trung bnh.
Chiu dy thn thp hnh tr c tnh theo cng thc XIII.9 ( S tay
QT&TBCNHC - T2 trang 360)
(m) C
P ]. [ 2
P . D
S
t
+
+ o
=
Trong :
D
t : ng knh trong ca thp (m)
P: p sut trong thit b (N/m
2
)
[] : ng sut cho php vi loi vt liu ~ chn (N/m
2
)
: H s bn ca thnh hnh tr theo phng dc
C : S b sung do n mn, b{o mn v{ dung sai v chiu dy (m)
3.1.1. p sut trong thit b.
Mi trng lm vic l hn hp lng nn hi |p sut lm vic phi
bng tng s p sut hi (P
mt) v p sut thy tnh (P
1) ca ct cht lng:
( )
2
N/ m
mt l
P P P = +
p sut hi : P
mt = 1at = 9,81.10
4
(N/m
2
)
p sut thy tnh c tnh theo cng thc:
2
. . ( / )
l l l
P g H N m =
Trong :
H
l : Chiu cao ct cht lng trong thp (m) ly : H
l = H = 10,2 (m)
l : Khi lng ca cht lng trong thp (kg/m
3
)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 71
1 =
xtbL +
xtbC
2
=
= 846,124 (kg/m
3
)
Suy ra: P
1 = g.
1.H
1 = 9,81.846,124.10,2 =84664,85 (N/m
2
)
p sut trong thit b:
P = P
mt + P
1 = 9,81.10
4
+ 84664,85 = 182764,85 (N/m
2
)
3.1.2. ng sut cho php
ng sut cho php ca thp trong gii hn bn khi ko v khi chy
c tnh theo cng thc:
( )
2
[ ] . N/ m
k
k
k
n
o
o q =
( )
2
[ ] . N/ m
c
c
c
n
o
o q =
Trong :
: H s hiu chnh, theo bng XIII.2 (s tay T2 trang 356) }y l{ thit
b loi 2 t nng gin tip chn = 1
n
k , n
c : H s an ton theo gii hn bn v chy, (XIII.3 - T II - 356)
n
k = 2,6; n
c = 1,5
k ,
c : Gii hn bn khi ko v chy (N/m
2
) (bng XIII.3 - T II - 356) ta
c: ok = 550.10
6
(N/m
2
) och = 220.10
6
(N/m
2
)
=> ng sut gii hn bn ko l:
[
k] =
k
n
k
. =
550.10
6
2,6
.1 = 211,538.10
6
(N/m
2
)
ng sut gii hn bn chy l:
[
c] =
c
n
c
. =
220.10
6
1,5
.1 = 146,666.10
6
(N/m
2
)
Chn ng sut cho php l ng sut nh nht trong hai ng sut
trn:
[] = [
c]= 146,666.10
6
(N/m
2
)
3.1.3 Tnh h s bn ca thnh hnh tr theo phng dc:
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 72
Chn phng ph|p ch to theo phng ph|p h{n tay bng h quan
in kiu hn gip mi 2 bn, thnh c l nhng c gia c hon ton. Khi
h s mi h{n c chn nh sau: =
h = 0,95 (s tay T2 trang 362)
Lp t s :
[].
P
=
+ 1,8.10
-3
= 2,32.10
-3
(m) = 2,32 (mm)
Theo quy chun ly chiu dy thp l S = 4 mm
Kim tra ng sut theo thp th:
p sut th tnh ton: P
o = P
th + P
l (N/m)
Trong :
P
th : p sut thy lc (N/m
2
)
Theo bng p sut thy lc khi th (s tay T2 trang 358)
P
th = 1,5P = 1,5. 182764,85 = 0,274.10
6
(N/m
2
)
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Nguyn Ngc Minh MSV:0441120070 73
P
l : p sut ct cht lng trong thp (N/m
2
): P
l = g.
l.H
l (N/m
2
)
l : Khi lng ring ca nc nhit trung bnh
t
tb =
t
F + t
P + t
W
3
=
= 79,573
o
C
ng vi nhit trung bnh l 79,573
o
C ni suy theo bng I.2 (S
tay QT&TBCNHC T1 trang 9 ta c:
l = 972,55 (kg/m
3
)
P
l = g.
l.H
l = 9,81.972,55.8,7 = 83004,22 (N/m
2
)
P
o = 0,274.10
6
+ 83004,22 = 0,357.10
6
(N/m
2
)
ng sut theo p sut th:
=
[D
t + (S - C)].P
o
2.(S - C).
h
=187,89.10
6
(N/m
2
)
<
ch
1,2
=
220.10
6
1,2
= 183,33.10
6
(N/m
2
)
Vy chn S = 4mm l ph hp.
3.2. TNH NG KNH CC NG DN
Chn vt liu ng dn cng loi vt liu |y th|p, d{y 3mm. ng
knh cc ng dn v ca ra vo tnh theo cng thc
d =
V
0,785.
(m)
Trong :
V : Lu lng th tch (m
3
/s)
: Tc lu th (m/s)
3.2.1. ng knh ng chy chuyn
ng knh ng chy truyn ~ tnh trn d
chL = 0,07 m, d
chC = 0,15 m
Khong cch t ch}n a n ng chy chuyn : S = 0,25.d
on luyn: S
l = 0,25.0,07 = 0,0175 (m)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 74
on chng: S
c = 0,25.0,15 = 0,0375 (m)
3.2.2. ng knh ng dn hn hp u vo thp
Lng hn hp u vo thp l F = 9988,7 kg/h
Nhit ca hn hp u t
F = 73,8
o
C
Khi lng ring ca nc v axit propionic (bng I.2, s tay T1
trang 9) theo t = t
F :
A = 975,85 (kg/m
3
);
B = 743 (kg/m
3
)
=>Khi lng ring ca hn hp u l:
F =
\
|
.
|
| a
F
A
+
1 - a
F
B
-1
=(
= 805,879 (kg/m
3
)
Lu lng th tch ca hn hp u l:
V =
F
3600.
F
=
= 3,44.10
-3
(m
3
/s)
Chn tc hn hp u l{ = 0,3 (m/s)
ng knh ng dn hn hp u l:
d=
=0,15(m)
Quy chun d = 0,15 (m) = 150 (mm)
Theo bng XIII.32 (T II - 434), chiu d{i on ng ni l:l = 130 (mm)
Tc thc t ca hn hp u:
TT =
V
0,785.d
2
=
= 0,194 (m/s)
3.2.3. ng knh ng dn hi nh thp.
Lng hi nh thp l g
= 4917,03 (kg/h)
M
P = 18,844 (kg/kmol)
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Nguyn Ngc Minh MSV:0441120070 75
Nhit ca hi nh thp t
p = 64,92
o
C
Khi lng ring ca hi nh thp:
=
M
P.T
o
22,4.T
=
()
= 0,679 (kg/m
3
)
=> Lu lng th tch ca hi nh thp l:
V =
g
d
3600.
P
=
= 2,01 (m
3
/s)
Chn tc hi nh th|p l{ = 25 (m/s)
ng knh ca ng dn hi nh thp l:
d =
= 0,32 (m)
Quy chun: d = 0,4 (m) = 400 (mm)
Theo bng XIII.32 (T II - 434), chiu d{i on ng ni l :l = 150 (m)
Tc thc t ca hi nh thp:
tt =
V
0,785.d
2
=
= 16,003 (m/s)
3.2.4. ng knh ng dn sn phm y.
Nhit ca hn hp |y t
W = 100
o
C
Khi lng ring ca nc v metylic
A = 958 (kg/m
3
),
B = 714 (kg/m
3
)
Khi lng ring ca sn phm |y l{:
W =
\
|
.
|
| a
W
A
+
1 - a
W
B
-1
= (
)
-1
= 715,823(kg/m
3
)
=> Lu lng th tch ca sn phm |y l{:
V =
W
W
=
= 2,52.10
-3
(m
3
/s)
Chn tc sn phm |y l{ : = 0,3 (m/s)
ng knh ca ng dn sn phm |y l{:
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 76
d =
= 0,103 (m)
Quy chun d = 0,125 (m) = 125 (mm)
Theo bng XIII.32 (T2 - 434), chiu d{i on ng ni l :l = 120 (mm)
Tc thc t ca sn phm |y l{:
tt =
V
0,785.d
2
=
= 0,205(m/s)
3.2.5.ng knh ng dn hi ngng t hi lu
Lng hi ngng t hi lu l{
G
R = G
P.R = 3471,95 .0,4164 =1445,7 (kg/h)
Nhit ca hi ngng t hi lu l{ t
R = t
P = 73,8
o
C
=> Khi lng ring ca nc v metylic:
A = 975,85 (kg/m
3
);
B = 743 (kg/m
3
)
Nng khi lng ca hi ngng t hi lu l{ a
R = a
P = 92,2%
Khi lng ring ca hi ngng t hi lu l{:
R =
\
|
.
|
| a
R
A
+
1 - a
R
B
-1
= 952,564 (kg/m
3
)
Lu lng th tch ca hi ngng t hi lu l{:
V =
G
R
R
=
= 4,2158.10
-4
(m
3
/s)
Chn tc hi ngng t hi lu l{ = 0,25 (m/s)
ng knh ca ng dn hi ngng t hi lu l{:
d =
= 0,0439 (m)
Quy chun d = 0,04 (m) = 40 (mm)
Theo XIII.32 (T2 trang 434), chiu d{i on ng ni l : l = 110 (mm)
Tc thc t ca hi ngng t hi lu:
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 77
TT =
V
0,785.d
2
=
= 0,083 (m/s)
3.2.6. ng knh ng dn hi sn phm y hi lu.
Lng hi sn phm |y hi lu l{ g
1
= 9828,203 (kg/h)
Nhit ca hi sn phm |y hi lu t
W = 100
o
C
Khi lng ring ca hi |y:
=
M
w.T
o
22,4.T
=
()
= 1,037(kg/m
3
)
=> Lu lng th tch ca hi sn phm |y hi lu l{:
V =
g
1
R
=
= 2,63(m
3
/s)
Chn tc hi sn phm |y hi lu l{: = 25 (m/s)
ng knh ca ng dn hi sn phm |y hi lu l{:
d =
= 0,366(m)
Quy chun : d = 0,35 (m) = 350 (mm)
Theo bng XIII.32 (T2 - 434), chiu d{i on ng ni l : l = 150 (mm)
Tc thc t ca hi sn phm |y:
TT =
V
0,785.d
2
=
= 27,34(m/s)
3.3. TNH Y V NP THIT B
|y v{ np thit b cng l{ nhng b phn quan trng ca thit b v
thng c ch to cng loi vi vt liu ca than thp, v thp lm vic
p sut thng v{ c thn tr hn nn ta chn |y v{ np hnh elip c
g.
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 78
Cc kch thc:
- ng knh: D
np = 1,6 (m); D
|y = 1,6 (m)
- Chiu cao phn li : h
b = 0,25.D
np = 0,25.1,6 = 0,4 (m)
h
b = 0,25.D
|y = 0,25.1,6 = 0,4 (m)
- Chiu cao g : h = 25 (mm)
- ng knh l d
|y = 110 (mm); d
np = 500 (mm)
- Chiu dy y v np:
- S =
D
t.P
3,8.[
k].k.
h - P
.
D
t
2.h
b
+ C (XIII.47 - S tay T 2 trang 385)
- Trong :
-
h : H s bn mi h{n hng tm
h = 0,95
- k ; H s khng th nguyn k = 1 - d/D
t :
- d
|y = 110 (mm) => k = 1 -
= 0,93
- d
np = 500 (mm) => k = 1 -
= 0,6875
- P : p sut trong:
- Np : P = P
hi = 1 at = 9,81.10
4
(N/m
2
)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 79
- |y: P = P
thp = 182764,85 (N/m
2
)
- C:
-
[]
P
.k.
k =
+ 1,8 .10
-3
= 2,987.10
-3
(m)
Ta thy S - C = 1,187 (mm) < 10 (mm) nn phi tng C ln 2 mm
C = (1,8 + 2).10
-3
= 3,8.10
-3
(m)
Do : S = (2,987 + 3,8).10
-3
=7.02.10
-3
(m)
Quy chun ly chiu dy np thp l : S = 8(mm)
- Chiu d{y |y th|p l{:
S =
+ 1,8.10
-3
= 3,4.10
-3
(m)
Ta thy S - C = 1,6 mm < 10 mm, nn ta phi tng C ln 2 mm
C = (1,8 + 2).10
-3
= 3,8.10
-3
Do : S = (3,4 + 3,8).10
-3
= 7,2.10
-3
m
Quy chun ly chiu d{y |y th|p l{ : S = 8 mm
Kim tra ng sut theo p sut thy lc:
- Vi np thp:
P
o = 1,5.P
th = 1,5.182764,85 = 0,274.10
6
(N/m
2
)
=
[D
t
2
+ 2.h
b.(S - C)].P
o
7,6.k.
h.h
b.(S - C)
= 62,263.10
6
(N/m
2
)
<
ch
1,2
=
220.10
6
1,2
= 183,333.10
6
(N/m
2
)
=> Vy chn S = 8 mm l ph hp.
- Vi |y th|p:
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 80
=
[1,9
2
+ 2.0,475.(8 - 3,8).10
-3
].0,285.10
6
7,6.0,737.0,95.0,475.(8 - 3,8).10
-3
= 84,224.10
6
(N/m
2
)
<
ch
1,2
=
220.10
6
1,2
= 183,333.10
6
(N/m
2
)
Vy chn S = 8 mm l ph hp
3.4 CHN MT BCH
Mt bch l b phn quan trng dng ni cc phn ca thit b cng
nh c|c b phn khc vi thit b
C nhiu kiu bch kh|c nhau, nhng do th|p l{m vic p sut
thng nn ta chn kiu mt bch lin bng thp loi 1 ni |y, np vi
thn.
3.4.1. Chn mt bch ni thn thp v np, y
Ta dng mt bch lin bng thp khng g kiu 1, (XIII.27 - T II - 417)
Ta chn khong cch gia 2 bch l 2 m, vy s bch ni thn thit
b l: n = 10,2 : 2 = 5,1 => ta chn s bch n = 5
3.4.2. Chn mt bch ni ng dn thit b:
Ta dng kiu mt bch bng kim loi en.Theo bng XIII.26 (II - )409 ta c
bng bch cho cc loi ng vi p sut 0,25.10
6
N/m
2
Py.10
6
Dt D Db D1 D db h z
N/m
2
mm Ci
0,1
1900 2040 1990 1960 1915 M20 28 40
1900 2040 1990 1960 1915 M20 28 40
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 81
3.5. TNH V CHN GI , TAI TREO
Thng ngi ta khng t trc tip thit b ln m phi c tai treo
hay ch}n (tr trng hp ngoi l). Mun x|c nh gi| v tai treo cn
phi x|c nh c khi lng ca ton thit b.
3.5.1. Tnh khi lng ton b thp
Tn cc ng Dy Dn D D
D1 db h z
mm Ci
Sn phm nh 400 426 535 495 465 M20 22 16
Hi lu sn
phm nh
80 89 185 150 128 M16 14 4
ng dn liu 150 159 260 225 202 M16 16 8
Sn phm |y 125 133 235 200 178 M16 14 8
Hi lu |y 350 377 485 445 415 M20 12 22
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 82
tnh ton khi lng ton thit b ngi ta tnh khi lng thp khi
cho nc y thp, v khi lng ca th|p khi khng c nc
G = G
T + G
N- + G
B + G
bl + G
+ G
+ G
L (kg)
Trong :
G
T : Khi lng thn thp tr (kg)
G
N- : Khi lng np v{ |y th|p (kg)
G
B : Khi lng bch (kg)
G
bl : Khi lng bu lng ni bch (kg)
G
: Khi lng a l trong thp (kg)
G
: Khi lng ng chy truyn (kg)
G
L : Khi lng cht lng in y thp (kg)
a. Khi lng thn thp tr:
Khi lng ring ca vt liu l{m th}n th|p l{
th = 7900 (kg/m
3
)
ng knh trong ca thn thp: D
L = 0,8 (m); D
C = 1,6 (m)
Chiu dy thn thp S = 4 (m)
Chiu cao thp : H
L = 4,6 (m); H
C = 4,1 (m)
=> Khi lng thn thp l:
G
TL =
.[(D
t + S)
2
- D
t
2
]
4
.H.
th
= 183,028 (kg)
G
TC =
.[(D
t + S)
2
- D
t
2
]
4
.H.
th
= 325,86 (kg)
G
T = G
TL + G
TC =183,028 + 325,86 = 508,888 (kg)
b. Khi lng np v y thp
Chiu dy ca np : S
n = 8 (mm) , ca |y, S
= 8 (mm)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 83
Chiu cao g h = 25 (mm)
ng knh D
np = 1,6 (m); D
|y = 1,6 (m)
Theo bng X.III.11 ( S tay QT&TBCNHC - T2 trang 384)
=> Khi lng np v{ |y th|p l{:
G
N- = 258 + 258 = 516 (kg)
c. Khi lng bch
Theo cc thng s ca bch ~ chn:
- ng knh trong ca bch : D
tL = 1,6 (m); D
tC = 1,6 (m)
- ng knh ngoi ca bch D
L = D
C = 1,656 (m)
- Chiu dy bch : h
L = h
C = 28 (mm) = 0,028 (m)
- S bch: n = 5 (cp) = 10 (chic)
=> Khi lng bch l:
G
B =
.[D
2
- D
t
2
]
4
.h.
th.n
=
(
2
]
4
.h
.
th
=
3,14.[(0,04 + 0,002)
2
- 0,04
2
]
4
.0,4.7900 = 0,4068 (kg)
Khi lng mt ng chy truyn on chng:
m
C =
[(D
+ S)
2
- D
2
]
4
.h
.
th
=
3,14.[(0,25 + 0,02)
2
- 0,25
2
]
4
.0,4.7900 = 2,957 (kg)
Th|p c 3 a chng, 5 a luyn, mi a chng c 1 ng chy chuyn,
mi a luyn c 1 ng chy chuyn:
Khi lng ca ng chy chuyn l:
G
= 5.0,48 + 3.2,957 = 11,271 (kg)
g. Khi lng cht lng in y thp
Ta ly theo khi lng ring ln nht l khi lng trung bnh pha
lng on chng:
L =
xC = 804,149 (kg/m
3
)
=> Khi lng cht lng cha trong thp l:
G
L =
.D
2
4
.H.
L
=
c
t
h
i
t
b
t heo y t hi t b
h
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 88
Chng 4. TNH TON THIT B PH
4.1 TNH TON THIT B GIA NHIT HN HP U
un nng hn hp u gm 0,327 nc v 0,673 metylic theo phn
khi lng vi nng sut 9988,7 tn/h. Ta gi thit dung dch u c nhit
ban u l 25
o
C, cn un nng ti nhit si ca hn hp l t
F = 73,8
o
C.
un nng hn hp u ta dng thit b gia nhit loi ng chum kiu
ng, dng hi nc bo ha 2 at un si hn hp.
Thit b trao i nhit loi ng chm thng ng vi cc thng s:
Chiu cao ng: h
o = 1,5 (m)
ng knh ng: d = 25 (mm)
Chiu dy thnh ng: = 2 (mm)
ng knh trong ca ng l: d
o = 20 (mm)
Dung dch i trong ng, hi t i ngo{i ng.
Chn vt liu ch to l thp khng g X18H10T
Theo XII.7 (S tay II 313), h s dn nhit ca vt liu l{: = 16,3
(W/m.)
4.1.1. Tnh hiu s nhit trung bnh
Nhit vo ca dung dch l t
= 25
o
C
Nhit ra ca dung dch l t
c = t
s = t
F = 73,8
o
C
Hi t l{ hi nc bo ha nn nhit khng thay i v l nhit
si p sut ~ chn (2 at) : 119,6
o
C
=>{
Hiu s nhit trung bnh gia hai lu th tch theo cng thc:
t
tb
=
t
1 - t
2
ln
t
1
t
2
=
= 67,275
o
C
Vy nhit trung bnh ca dung dch l:
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 89
t
tb = 119,6 67,275 = 52,325
o
C
4.1.2. Tnh lng nhit trao i
Lng nhit cn thit un nng hn hp {u t nhit 25
o
C n
nhit si ca hn hp u 73,8
o
C, tnh theo cng thc:
Q = m.C
P.(t
c - t
) (J/s)
Trong :
m: Lng dung dch a v{o (kg/s) m = F =
= 2,77 (kg/s)
C
P
: Nhit dung ring ca dung dch (J/kg.) t
tb
= 52,325
o
C
Ni suy theo bng I.153 v I.154 (S tay I - 171) ta c:
C
1 = 4184 (J/kg.); C
2 = 2724 (J/kg.)
Nng u hn hp l: a
F = 32,7%
C
P = C
1.a
F + C
2.(1 - a
F)
= 4184.0,327 + 2724.(1 - 0,327)
= 3201,42 (J/kg.)
t
, t
c
: Nhit vo v ra ca dung dch (
o
C)
Vy :
Q = 2,77.3201,42.(73,8 - 25) = 432755,15 (J/s)
4.1.3. Tnh h s cp nhit.
Qu trnh truyn nhit gm 3 phn:
- Cp nhit bng hi nc bo ha cho thnh ng truyn nhit:
q
1 =
1.
t
1
(W/m
2
)
1 : H s cp nhit ca hi t (Wm
2
.)
t
1
: Hiu s nhit ca hi t v thnh ng tip xc vi vi hi t
t
1
= t
tb - t
T
1
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 90
- Dn nhit t thnh ng pha tip xc vi hi sang th{nh ng tip
xc vi lng (dn nhit qua 1m
2
thnh ng)
Lng nhit ca qu trnh ny:
q
o =
1
r
.t
T (W/m
2
)
r : Tng nhit tr ca thnh ng (m
2
./W)
t
T = t
T
1
- t
T
2
: Hiu s nhit gia hai pha thnh ng (
o
C)
t
T
1
, t
T
2
: Nhit hai pha thnh ng
- Cp nhit t thnh ng pha tip vi pha lng cho hn hi lng
q
2 =
2.t
2
2 : H s cp nhit t thnh ng (W/m
2
.)
t
2 = t
T
2
- t
2
a. Xc nh ch chy ca hn hp cht lng trong ng (tnh chun s
Re)
Re =
W.l.
Trong :
W : Tc dng chy lng t chy trong ng
Ta chn tc chy ca cht lng trong ng l ch t chy
Chn W = 0,3 (m/s)
l : Kch thc hnh hc l = d
t
: nht ca hn hp nhi trung bnh t
tb trong thit b truyn
nhit
c x|c nh theo cng thc: lg = x
F.lg
1 + (1 - x
F).lg
2
1,
2 : nht ca nc v metylic nhit t
tb
Ni suy theo bng I.101 (S tay I - 91) ta c:
1=0,6346.10
-3
(N.s/m)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 91
2=0,8.10
-3
(N.s/m)
Suy ra:
lg
hh = 0,6152.lg0,6346.10
-3
+ (1 - 0,6152).lg0,8.10
-3
= - 3,158 (Ns/m)
= 0,695.10
-3
(Ns/m)
: Khi lng ring ca hn hp t
tb = 52,325
o
C
1
x
=
a
F
x1
+
1 - a
F
x2
x1
,
x2
: Khi lng ring ca nc v metylic nhit t
tb
Ni suy theo bng I.2 (S tay I - 9) ta c:
x1 = 990,2 (kg/m
3
);
x2 = 770,4 (kg/m
3
)
Vy:
=
\
|
.
|
| a
F
x1
+
1 - a
F
x2
-1
= 830,69 (kg/m
3
)
l = d
td : ng knh tng ng ca ng truyn nhit
Chn kch thc ca ng truyn nhit l 25 x 2 mm
Trong 25 l{ ng knh ca ng v 2 l b dy ca ng
Vy ng knh trong ca ng l d
td
= 25-2 2 =21 (mm)= 0,021m
Do : Re =
=12815,854> 10
4
Ch chy ca cht lng trong ng truyn nhit l ch chy
xoy
Tnh chun s Pr
Chun s Pr c x|c nh theo cng thc:
Pr =
C
P.
Trong : C
P, ~ tnh c trn
: H s dn nhit ca dung dch, x|c nh theo cng thc I.32 (T I -
123)
= A.C
P..
3
M
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 92
Trong :
C
P = 3201,42 (J/kg.)
= 830,69 (kg/m
3
)
M : khi lng mol trung bnh ca hn hp lng
M = 25,518 (kg/kmol)
A: h s ph thuc vo mc lin kt ca cht lng
Vi cht lng lin kt c A = 3,58.10
-8
(S tay I - 123)
Suy ra:
= 0,303 (W/m.)
Vy:
Pr =
= 7,343
c. Tnh h s cp nhit v pha dung dch
2 (W/m
2
.)
Nu =
2.
d
td
M ch cht lng l chy xoy nn:
Nu = 0,021.
1.Re
0,8
.Pr
0,43
.
\
|
.
|
| Pr
Pr
t
0,25
(S tay II-14)
1 : H s hiu chnh tnh n nh hng ca t s chiu d{i v{ ng
knh d ca ng
Theo bng V.2 (S tay II - 15)
l
d
>50 =>
1 = 1
Pr
t : Chun s Prant ca hn hp lng tnh theo nhit thnh ng
Pr
Pr
t
: Th hin nh hng ca dng nhit (un nng hay l{m ngui)
Khi chnh lch gia tng v dng nh th
Pr
Pr
t
1 (theo S tay II - 15)
Do h s cp nhit v pha hn hp lng:
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 93
2 = 0,021.
d
td
.
1.Re
0,8
.Pr
0,43
.
\
|
.
|
| Pr
Pr
t
0,25
= 1380,277(W/m
2
.)
d. Tnh h s cp nhit ca hi bo ha
Khi tc hi trong ng nh (W
h < 10 m/s) v{ m{ng nc ngng
chuyn ng dng th h s cp nhit
1 ca hi nc b~o ha i vi ng
thng ng
= 2,04.A.
4
r
t1.H
(W/m
2
.) (S tay II - 28)
H: Chiu cao ca ng trong thit b gia nhit, chn H = 1,5 m
t
1 = t
n - t
T1 : hiu s nhit gia nc ngng (t
bh) v nhit pha
thnh ng tip xc (t
T1)
t
1 = t
bh - t
T1
Gi thit t
1 = 2,7
o
C
r : n nhit ngng t ca hi b~o ha t = 119,6
o
C
r = 526,964 (kcal/kg)=2206,29.10
3
(J/kg)
A: H s ph thuc vo nhit m{ng nc ngng t
m
A =
\
|
.
|
|
2
.
3
0,25
(S tay II - 29)
Vi: t
m = 0,5.(t
T1 + t
bh)
t
1 = t
bh - t
T1 => t
T1 = t
bh - t
1 = 119,6 - 2,7 = 116,9
o
C
t
m = 0,5.(116,9 + 119,6) = 118,25
o
C
Suy ra:
A = 179 +
188 - 179
120 - 100
(118,25 - 100) = 187,213 (Theo S tay II - 19)
Do :
1 = 2,04.187,213.
4
2206,29.10
3
2,7.1,5
= 10375,647 (W/m
2
.)
Vy nhit lng cung cp cho 1 m
2
thnh ng l:
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 94
q
1 =
1.t
1 = 10375,547.2,7 = 28014,247 (W/m
2
)
e. Tnh tng tr thnh ng r
r = r
1 + r
2 +
Chn b dy thnh ng truyn nhit = 2 mm ( TTQT &TB1- 343)
: H s dn nhit thnh ng, = 16,3 (W.m
2
.), i vi thp
X18H10T theo bng XII.7 (II - 313)
r
T1, r
T2 : Nhit tr lp cn do hi nc to thnh 2 pha thnh ng
Vi nc c cn bn:
1
r
T1
=
1
r
T2
= 2000 (kcal/m
3
.h.) ( TTQT&TB1-
346)
r
T1 = r
T2 =
1
2000.1,16
= 4,31.10
-4
(m
2
./W)
Vy:
r = 2.4,31.10
-4
+
2.10
-3
16,3
= 9,867.10
-4
f. Tnh hiu s nhit gia hai thnh ng
Nhit lng dn qua mt m
2
thnh ng: q
o = t
T.
1
r
t
T = q
o. r
Do qu trnh truyn nhit l n nh nn:
q
o = q
1 = 28014,247 (W/m
2
)
Do : t
T = 28014,247.9,867.10
-4
= 27,642
o
C
Li c: t
T = t
T1 - t
T2 ; t
T1 = 116,9
o
C
t
T2 = 119,6 - 27,642 = 91,958
o
C
M{: t
2 = t
T2 - t
2
Vi t
2
l nhit hn hp u un nng trong ng:
t
2 = t
bh - t
tb = 119,6 - 67,275 = 52,325
t
2 = 91,958 52,325 = 39,633
o
C
g. Tnh nhit lng do thnh ng cung cp cho dung dch
q
2 =
2.t
2 = 1380,277.39,633 = 54704,51 (W/m
2
)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 95
Xt
q
1 - q
2
q
1
=
= = 41359,37 (W/m
2
)
i. Xc nh b mt ng truyn nhit.
B mt ng truyn nhit ca thit b gia nhit c x|c nh: F =
Q
q
Q l{ lng nhit un nng hn hp u n nhit cn thit
=> F =
= 10,463 (m
2
)
i. Tnh s ng truyn nhit, chn cch sp xp ng theo hnh 6
cnh
n =
F
.d
td.h
=
= 105,729
Ta chn tng s ng trong thit b l : 106 ng
Theo bng V.11 (S tay II - 48)
S hnh 6 cnh l : 5; S ng trn ng xuyn tm ca hnh 6 cnh l:
11
j. Tnh ng knh thit b gia nhit hn hp u
D = t.(b -1) + 4d (m) (S tay II - 49)
Trong :
t : bc ng t = 1,2.d = 1,2.0,025 = 0,03 (m)
d : ng knh ngoi ca ng: d = 0,025 (m)
S ng trn ng xuyn tm l: b = 11
=> D = 0,03.(11 - 1) + 4.0,025 = 0,4(m)
k. Tnh li vn tc, chia ngn:
Tnh vn tc thc ca cht lng i trong ng
W
t =
4.G
F
..d
2
.n
(m/s)
Vi: G
F = 9988,7 (kg/m
3
)
= 830,69 (kg/m
3
)
d = 0,021(m); n = 106 ng
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 96
W
t =
= 3,3
Ta chn l{ 4 ngn.
4.2. TNH BM V THNG CAO V
Hnh 4.1. S bm v{ thng cao v
K hiu:
H
o : Chiu cao tnh t mt thong ca b cha dung dch n mt
thong thng cao v (m)
H
1 : Chiu cao tnh t |y th|p n a tip liu (m)
H
2 : Chiu cao tnh t ni t bm n |y th|p (m)
Z: Chiu cao tnh t a tip liu n mt thong thng cao v (m)
Trong qu trnh sn xut, mun tnh to|n a hn hp u ln thng cao v,
m bo yu cu cng ngh cn phi tnh cc tr lc ca c|c ng
Z
H1
H2
H0
1 1
2
2
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 97
ng dn liu ca thit b gia nhit hn hp u t tnh chiu cao ca
thng cao v so vi v tr tip liu ca th|p v{ x|c nh cng sut, p sut
ton phn ca bm.
P = P
d + P
m + P
H + P
t + P
k + P
C (S tay I - 376)
Trong :
P
d : p sut ng hc hay p sut cn thit to tc cho dng
chy khi ra khi ng dn
P
m : p sut khc phc tr lc ma st khi dng n nh trong ng
thng
P
C : p sut cn thit khc phc tr lc cc b
P
H : p sut cn thit nng cht lng ln cao hoc khc phc p
sut thy tnh
P
t : p sut cn thit khc phc tr lc trong thit b
P
k : p sut b sung cui ng dn
Trong thit b chng luyn th|p a l c ng chy truyn th P
t = P
k
= 0
4.2.1. Tnh cc tr lc
a. Tr lc ca on ng t thit b gia nhit hn hp u n thp
Tnh p sut ng hc:
P
d =
2
2
Hn hp u v{o th|p: = 830,9 (kg/m
3
)
: Tc trung bnh ca dung dch i trong ng dn liu: =
4.V
d
2
.
=
4.G
F
d
2
.
d : ng knh ng dn liu: chn d = 150 mm, l = 3 m
=> =
= 0,189 (m/s)
Vy: P
d =
= 14,84 (N/m
2
)
Tnh p sut khc ph tr lc ma s|t: (P
m)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 98
p
m = .
L
d
td
.
.
2
2
= .
L
d
.P
d
Vi d
td : ng knh trong ca ng truyn nhit: d
td = 0,05 (m); chiu
di ng dn L = 3 m
Tnh chun s Re: Re =
.d
td.
Vi : = 0,189 (m/s); = 830,9 (kg/m
3
);
: nht ca hn hp u ti t
F = 73,8
o
C
Ni suy theo bng I.101 (S tay I - 91) ta c:
lg = x
F.lg
1 + (1 - x
F).lg
2
1,
2 : nht ca nc v metylic nhit t
F
Ni suy theo bng I.101. (S tay I - 91) ta c:
1=0,3351.10
-3
(N.s/m)
2=0,4023.10
-3
(N.s/m)
Suy ra:
lg
hh = 0,6152.lg0.3351.10
-3
+ (1 - 0,6152).lg0,4023.10
-3
= - 3,444 (Ns/m)
= 0,359.10
-3
(Ns/m)
Vy : Re =
= 21871,88 > 10
4
Ch chy ca dung dch trong ng l ch chy xoy
Tnh chun s Re gii hn:
Re
gh = 6.
\
|
.
|
| d
td
8/7
(S tay I - 378)
Chn ng trng km mi bnh thng theo bng II.15, (S tay I - 381)
: nhm tuyt i ca ng dn = 0,1 (mm)
=> Re
gh = 6.
\
|
.
|
| 0,05
0,1.10
-3
8/7
= 7289,343
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 99
Chun s Re khi bt u xut hin vng nhm:
Re
n = 220.
\
|
.
|
| d
td
9/8
= 220.
\
|
.
|
| 0,05
0,1.10
-3
9/8
= 239201,52
Ta c Re
gh < Re < Re
n => h s ma s|t c tnh theo cng thc:
= 0,1.
\
|
.
|
|
1,46.
d
td
+
100
Re
0,25
(S tay I - 380)
=> = 0,0294
Chn L = 3 m
Vy : P
m = 0,0294.
3
0,05
.14,84 = 26,177 (N/m
2
)
Tnh p sut khc phc tr lc cc b
P
C = .
W
2
2
= .P
d
Tr lc cc b qua c|c on ng gm:
- Tr lc vo ng ta chn
1 = 0,5
- Tr lc ca 2 khuu 90
o
, do 3 khuu mi khuu 30
o
to thnh
Chn
a
b
= 1 =>
2 = 0,3 II.16 (S tay I - 394)
- Tr lc van: Chn van tiu chun vi ng knh ng dn liu d
= 150 mm
Tra theo bng II.16 (S tay I - 397) c
4 = 4,4
Vy h s tr lc cc b l:
=
1 +
2 +
3 = 0,5 + 2.0,3 + 4,4 = 5,5
=> P
C = 5,5.14,84 = 81,62 (N/m
2
)
p sut ton phn cn thit thng tr lc trong ng dn t thit b
gia nhit hn hp u ti a tip liu:
P
1 = P
d + P
m + P
C = 14,84 + 26,177 + 81,62 = 122,637 N/m
2
Chiu cao ct cht lng tng ng:
H
1 =
P
1
.g
=
= 0.015 (m)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 100
b. Tr lc ca ng dn t thng cao v n thit b gia nhit hn
hp u
Tnh p sut ng hc
P
d =
.
2
2
: Khi lng ring ca hn hp u 25
o
C
1
x
=
a
F
x
+
1 - a
F
x2
(I.2 - S tay I - 5)
Ni suy theo bng I.2 (S tay I - 9) ta c khi lng ring ca nc v
metylic nhit t = 25
o
C
x1 = 996,5 (kg/m
3
);
x2 = 787,5 (kg/m
3
)
a
F = 0,327 (phn khi lng)
Vy : = 845,486 (kg/m
3
)
Tc ca dung dch chy trong ng:
=
4.G
F
d
2
.
hh
= 0,1857 (m/s)
=> P
d =
= 14,58 (N/m
2
)
Tnh p sut khc ph tr lc ma s|t: (P
m)
p
m = .
L
d
td
.
.
2
2
= .
L
d
.P
d
Vi d
td = d = 0,15 m, chiu di ng dn L = 3 m
Tnh chun s Re:
Re =
.d
td.
Vi : = 0,1857 (m/s); = 845,486 (m/s)
: nht ca hn hp u ti 25
o
C
Tnh tng t nht trn ta c nht ca hn hp 25
o
C l:
= 0,871.10
-3
(Ns/m)
Vy :
Re =
= 27301,14 > 10
4
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 101
Ch chy ca dung dch trong ng l ch chy xoy
Tnh chun s Re gii hn:
Re
gh = 6.
\
|
.
|
| d
td
8/7
(S tay I - 378)
Chn ng trng km mi bnh thng theo bng II.15, (S tay I - 381)
: nhm tuyt i ca ng dn = 0,1 (mm)
=> Re
gh = 6.
\
|
.
|
| 0,15
0,1.10
-3
8/7
= 25584,082
Chun s Re khi bt u xut hin vng nhm:
Re
n = 220.
\
|
.
|
| d
td
9/8
= 220.
\
|
.
|
| 0,15
0,1.10
-3
9/8
= 823237,883 (T I -
379)
Ta c Re
gh < Re < Re
n => h s ma s|t c tnh theo cng thc:
= 0,1.
\
|
.
|
|
1,46.
d
td
+
100
Re
0,25
(S tay I - 380)
=> = 0,026
Chn L = 3 m
Vy : P
m = 0,026.
3
0,15
.14,58 = 7,5816 (N/m
2
)
Tnh p sut khc phc tr lc cc b
P
C = .
W
2
2
= .P
d
Tr lc cc b qua c|c on ng gm:
- Tr lc vo ng
Ta c:
f
1
f
2
=
\
|
.
|
| d
1
d
cv
2
=
\
|
.
|
| 0,15
1,5
2
= 0,01
d
cv : ng knh thng cao v chn d
cv = 1,5 (m)
Tra bng II.16 (S tay I - 388) ta c
1 = 0,5
- Tr lc ca 2 khuu 90
o
, do 3 khuu mi khuu 30
o
to thnh
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 102
Chn
a
b
= 1 =>
2 = 0,3 II.16 (S tay I - 394)
- Tr lc van: Chn van tiu chun ng knh ng dn liu d =
150mm
Tra theo bng II.16 (S tay I - 397) c
3 = 4,4
Tr lc t ng vo thit b gia nhit hn hp u (t m)
C :
f
1
f
3
=
\
|
.
|
| d
1
d
3
2
=
\
|
.
|
| 0,15
0,25
2
= 0,36
d
1, d
3 l{ ng knh ng dn v{ ng knh thit b gia nhit hn hp
u.
Tra bng II.16 (S tay I - 388) ta c
4 = 0,356
Vy h s tr lc cc b l:
=
1 +
2 +
3 +
4 = 0,5 + 2.0,3 + 4,4 + 0,356 = 5,856
=> P
C = .P
d = 5,856.14,84 = 86,9 (N/m
2
)
Vy p sut ton phn thng tr lc cc b t thng cao v n thit b
gia nhit hn hp u l:
P
2 = P
d+P
m + P
C = 14,84 + 7,5816+ 86,9 = 109,32(N/m
2
)
Ta c chiu cao ct cht lng tng ng:
H
2 =
P
2
.g
=
= 0,013 (m)
c. Tr lc trong thit b gia nhit hn hp u:
Tnh p sut ng hc: P
d =
.
2
2
Hn hp u vo thp t
tb = 52,325
o
C c = 845,486 (kg/m
3
)
Tc ca dung dch chy trong ng: =
V
f
V : Th tch hn hp nhit trung bnh V =
F
(m
3
/s)
f : tit din ca b mt truyn nhit (m
2
)
2
. .
4.
d n
f
m
t
=
d : ng knh ng dn liu : d = 0,021 (m)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 103
n : S ng ca thit b gia nhit : n = 106 (ng)
m: S ngn ca thit b : m = 4 ngn
=> f =
= 0,009
=> = 0,3 (m/s)
Vy P
d =
= 38 (N/m
2
)
Tnh p sut khc ph tr lc ma s|t: (P
m
p
m = .
L
d
td
.
.
2
2
= .
L
d
.P
d
Vi d
td = d = 0,021 m, chiu di ng dn l = 1,5 m
S ngn chia l{ 4 => chiu d{i on ng l: L = l.m = 4.1,5 = 6 (m)
Tnh chun s Re: Re =
.d
td.
Vi : = 0,3 (m/s); = 845,468 (m/s)
: nht ca hn hp u ti t
tb : = 0,695.10
-3
(N.s/m)
Vy : Re
= = 12851,856 > 10
4
Ch chy ca dung dch trong ng l ch chy xoy
Tnh chun s Re gii hn:
Re
gh = 6.
\
|
.
|
| d
td
8/7
(S tay I - 378)
Chn ng trng km mi bnh thng theo bng II.15, (S tay I - 381)
: nhm tuyt i ca ng dn = 0,1 (mm)
=> Re
gh = 6.
\
|
.
|
| 0,021
0,1.10
-3
8/7
= 2704,682
Chun s Re khi bt u xut hin vng nhm:
Re
n = 220.
\
|
.
|
| d
td
9/8
= 220.
\
|
.
|
| 0,021
0,1.10
-3
9/8
= 90140,38
Ta c Re
gh < Re < Re
n => h s ma s|t c tnh theo cng thc:
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 104
= 0,1.
\
|
.
|
|
1,46.
d
td
+
100
Re
0,25
(S tay I - 380)
=> = 0,1.(1,46.
)
0,25
= 0,034
Vy : P
m = 0,034.
13,5
0,021
.43,125 = 942,589 (N/m
2
)
Tnh p sut khc phc tr lc cc b: P = .
W
2
2
= .P
d
Dng cht lng chy qua thit b gia nhit phi qua c|c ngn, chia 4
ngn nn c 4 t m, 4 t thu v 8 ln i chiu 90
o
(khi cht lng chy t
ngn n{y sang ngn kh|c)
Theo TTQT & Tb tp 1 (tr 163):Tit din ca vo thit b gia nhit bng
tit din ca ra bng f
1
00785 , 0
4
1 , 0 .
4
.
2 2
1
= = =
t t d
f
(m
2
)
Tit din khong trng 2 u thit b gia nhit i vi mi ngn:
f
2=
.D
2
4
.
1
m
D : ng knh thit b gia nhit hn hp u: D = 0,76 m
=> f
2 =
.0,76
2
4
.
= 0,1125 m
2
Tit din ca 1 ngn: f
3 =
.d
2
4
.
n
m
=
.0,021
2
4
.
= 0,01 m
2
Khi dng chy vo thit b t ng dn (t m):
=>
1 =
\
|
.
|
|
1 -
f
1
f
2
2
=
\
|
.
|
|
1 -
0,00785
0,05
2
= 0,71
Khi dng chy t khong trng hai u thit b v{o c|c ngn ca thit
b (t thu 9 ln)
=>
2 = 0,5.
\
|
.
|
|
1 -
f
3
f
2
2
= 0,5. (1-
)
2
= 0,48
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 105
Khi dng chy t c|c ngn ra cc khong trng hai u thit b (t
m 4 ln)
3 =
\
|
.
|
|
1 -
f
3
f
2
2
= 0,518
Khi dng chy ra khi thit b (t thu)
4 = 0,5.
\
|
.
|
|
1 -
f
1
f
2
2
= 0,355
Khi cht lng chy t ngn n{y sang ngn kia s dng 2 ng khuu
180
o
, d = 0,025 m =>
5
= 1,1
Vy =
1 + 9.
2 + 9.
3 +
4 + 18.
5
= 0,71 + 4.0,48 + 4.0,518 + 0,355 + 8.1,1 = 13,857
P
C = 13,857.43,125 = 597,583 (N/m
2
)
- Tnh tr lc thy tnh
P
H = .g.H (N/m
2
)
H: Chiu di ng truyn nhit
P
H = 845,468.9,8.1,5 = 12428,4 (N/m
2
)
Vy p sut ton phn cn thit thng tr lc trong thit b gia nhit
P = P
d + P
m + P
C + P
H
= 38 +942,589 + 597,583 + 12428,4 = 14006,572 (N/m
2
)
Chiu cao ct cht lng tng ng:
H
3 =
P
.g
=
= 1,69 (m)
4.2.2. Tnh chiu cao thng cao v so vi a tip liu
Theo phng trnh becnuli cho mt ct 1 - 1 ; 2 - 2 so vi mt ct
chun 0 - 0 (hnh 4.1). Coi cht lng chy ht t thng cao v (mt ct 1 - 1)
2 2
1 1 2 2
1 2
1 2
2 . . .
mm
P P
H H h
g g g g
e e
+ + = + + +
2 2
2 1 2 1
1 2
2 1
. . 2
P P
H H
g g g
e e
= + + h
mm
Trong :
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 106
P
1 = P
a = 9,81.10
4
(N/m
2
); P
2 = P
a + P
L
P
L : tr lc on luyn:
c P
L =
2280,615
(N/m
2
) => P
2 = 9,81.10
4
+
2280,615
= 100380,6
(N/m
2
)
1 : Khi lng ring ca hn hp u 25
o
C :
1 = 845,486 (kg/m
3
)
2 : Khi lng ring ca hn hp u t
F :
2 = 805,879 (kg/m
3
)
1 = 0 (m/s);
2 = 0,1857 (m/s)
h
mm = H
1 + H
2 + H
3 = 0,015 +0,013 + 1,69 = 1,718 (m)
H
1 - H
2 =
+
0,029
2
2.9,8
+ 1,718= 2,588(m)
Vy thng cao v t cao hn so vi a tip liu l 2,588 (m)
4.2.3. Tnh v chn bm
a. Tnh chiu cao ton phn ca bm:
H
o = H
1 + H
2 + Z
Vit phng trnh becnuli cho mt ct 1 - 1; 2 - 2, chn 2 - 2 lm chun
2 2
1 1 2 2
1 1 2
. .
. .
2 2
m
Z g P P P
e e
+ + = + + A
C : P
m : Tn tht do p sut tr lc (N/m
2
)
P
m = P
m1 + P
m2 + P
m3 (N/m
2
)
Vi :
P
m1 : Tr lc trong ng dn t thng cao v n thit b gia nhit
(N/m
2
)
P
m2 : Tr lc trong ng dn t thit b gia nhit n thp (N/m
2
)
P
m3 : Tr lc trong thit b gia nhit (N/m
2
)
P
m =109,32 + 122,637 +14006,572 = 14238,529 (N/m
2
)
Z =
1
1.g
.
(
(
(P
2 - P
1) +
2.
2
2
2
+ P
m
=.
= 1,62 (m)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 107
H
1 = H
c + h
|y = 5,2 + 0,5 = 5,7 (m)
H
2 = 1 (m)
=> H
o = 5,7 + 1 + 1,62 = 8,32 (m)
b. p sut ton phn ca bm - Nng sut bm
Tr lc trong ng dn t b cha ln thng cao v:
P
m0 = P
ms0 + P
cb0 (N/m
2
)
Trong :
P
ms0 : Tr lc ma st (N/m
2
)
P
cb0 : Tr lc cc b (N/m
2
)
C:
- Chiu di ng: L
o = H
o + 0,2 = 8,32 + 0,2 = 8,52 (m)
- ng knh ng: d
o = 0,15 (m)
- Lu lng : G
F = 9988,7 (kg/h)
Th nng vn tc trong cht lng trong ng:
P
0 =
1.
o
2
2
(N/m
2
)
Trong :
o : Vn tc dung dich trong ng (m/s)
o =
G
F
1.0,785.d
o
2
= 0,185 (m/s)
P
0 = 24,34 (N/m
2
)
Tr lc ma st:
P
ms0 = .
L
o
d
o
.P
0 (N/m
2
)
Trong :
: H s ma st
nht ca dung dch trong ng
o = 0,695.10
-3
(Ns/m
2
)
Re =
o.
1.d
o
o
=
= 43794,02 > 10
4
Ch chy xo|y nn c x|c nh theo cng thc II - 464
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 108
(
(
A
+ |
.
|
\
|
=
7 , 3 Re
81 , 6
lg . 2
1
9 , 0
Vi loi ng thp khonong d ta chn theo bng I - 466, ta c nhm
tuyt i = 0,1 (mm)
nh|m tng i : = /d
o = 0,1/150 = 6,67.10
-4
2
9 , 0
7 , 3 Re
81 , 6
lg . 2
|
|
.
|
\
|
(
(
A
+ |
.
|
\
|
=
= 0,021
P
ms0 = 0,021.
8,82
0,15
.29,626 = 36,582 (N/m
2
)
Tr lc cc b:
0 0
.
cb
P P
e
A = A
(N/m
2
)
Trong :
: H s tr lc cc b
Cc tr lc cc b trong ng gm:
- Tr lc do van: Coi van m 50 % => = 2,1
- Tr lc do ng chuyn hng vi gc chuyn l 90
o
=> = 1,1
=> P
cb0 = (2,1 + 1,1).29,626 = 94,803 (N/m
2
)
Vy:
P
m0 = 36,582 + 94,803 = 131,385 (N/m
2
)
p sut ton phn ca bm:
PB = 1.g.H0 + P m0 = 845,468.9,81.8,32 + 131,385 =69137,8 (N/m
2
)
Nng sut ca bm:
q
=
. 1000
P . Q
N
B
(KW)
Trong :
Q : Lu lng th tch ca bm (m
3
/s)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 109
Q =
G
F
1.3600
=
= 3,28.10
-3
(m
3
/s)
: Hiu sut ca bm
Hiu sut chung ca bm: =
o +
tl +
ck
o : Hiu sut th tch nh hng n s hao ht ca cht lng.
tl : Hiu sut thy lc tnh n ma st v to dng xo|y trong bm.
ck : Hiu sut c kh tnh n ma s|t c kh bm
: Ph thuc vo loi bm v{ nng sut bm
Theo bng I - 439 chn bm li t}m c:
= % 96 , 0 85 , 0
o
q chn 9 , 0 =
o
q
= % 85 , 0 8 , 0
tl
q chn 82 , 0 =
o
q
= % 96 , 0 92 , 0
ck
q chn 94 , 0 =
o
q
694 , 0 94 , 0 . 82 , 0 . 9 , 0 = = q
N =
= 0,326 (Kw)
Cng sut ca ng c in:
N
dc =
N
b
tr.
dc
(Kw)
tr : Hiu sut truyn ng, chn
tr = 1
dc : Hiu sut ng c in, chn
dc = 0,8
N
dc =
= 0,4075 (Kw)
Thng ng c c nng sut ln hn so vi tnh ton
N
tt = .N
dc vi = 1,5 2
Chn = 1,5 => N
dc = 1,5.0,4075 = 0,61 (Kw)
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 110
KT LUN
Do c im ca qu| trnh chng luyn l h s phn b thay i theo
chiu cao ca th|p, ng thi qu trnh truyn nhit din ra song song vi
qu trnh chuyn khi v vy lm cho qu trnh tnh ton v thit k tr nn
phc tp.
Mt kh khn na m khi tnh ton v thit k h thng chng luyn
lun gp phi l khng c cng thc chung cho vic tnh ton cc h s ng
hc ca qu| trnh chng lun hoc cng thc cha phn nh c y
cc tc dng ng hc, cc hiu ng ha hc, ha l, m{ ch yu l cng
thc thc nhim v trong cc cng thc tnh ton th phn ln phi tnh
theo gi tr trung bnh, cc thng s vt l ch yu ni suy, nn rt kh khn
cho vic tnh ton chnh xc.
Trong phm vi khun kh ca n mn hc, do thi gian khng cho
php ng thi do hn ch v kin thc l thuyt cng nh thc t sn sut
v{ }y cng l{ ln u tin tip xc vi |n nn tuy ~ c gng tm ti liu
cng nh tra cu cc s liu, c gng hon thnh bn |n n{y nhng vn
khng trnh khi nhng b ng, sai st. Em knh mong s gip v ch
bo ca cc thy c gio trong b mn.
Qua b{i n ny em xin gi li cm n ch}n th{nh n cc thy c
gio trong b mn, c bit l thy Nguyn Th Hu ~ quan t}m, gip ,
ch bo tn tnh gip em ho{n th{nh b{i n, gip em hiu r hn v mn
hc, phng ph|p thc hin tnh ton thit k, cch tra cu s liu, x l s
liu
Em xin chn thnh cm n.
Sinh vin thc hin
Nguyn Ngc Minh
Trng i Hc Cng Nghip H Ni Khoa Cng Ngh Ha
Nguyn Ngc Minh MSV:0441120070 111
TI LIU THAM KHO
1. S tay qu trnh v thit b cng ngh ha cht - Tp 1 - NXB
khoa hc v k thut.
2. S tay qu trnh v thit b cng ngh ha cht - Tp 2 - NXB
khoa hc v k thut.
3. Tnh ton cc qu trnh - thit b cng ngh ha cht v thc
phm - Tp 2 - NXB khoa hc v k thut.