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M u

Lm th no ngi Nht thnh cng trong cc ngnh cng nghip?


nh hng khch hng Quan nim v nng sut Thc hnh nhng iu c bn nht Tch hp cc hot ng

B mt thnh cng ca Nht Bn

1. nh hng khch hng:


Tt c nhm tho mn khch hng Khch hng l cng on cui cng ca qu trnh sn xut

B mt thnh cng ca Nht Bn


2. Quan nim v nng sut:
3 nguyn tc ch o
Nguyn Bo m cht lng sn phm mt cch Nguyn tc tc 1: 2: Thc hin gim gi thnh trit - iu Nguyn tc 3: Thc hin giao hng nhanh chng iu tuyt i iu kin tip tc tn ti kin kin cn chin thng v tn ti

Nng sut: P Q C D S M
Productivity: Sn lng Quality: Cht lng Cost: Chi ph Delivery: Giao hng Safety: An ton Morale: Tinh thn

Cho tt c mi ngi, bi tt c mi ngi!

B mt thnh cng ca Nht Bn


3. Thc hnh nhng iu n gin nht:
5S Cch tip cn thc tin: bt u t nhng vic nh Cha kho thnh cng: Thi gian ca bn thn Cam kt ca lnh o Thc hin lin tc Ngn sch
Nhn lc

B mt thnh cng ca Nht Bn


4. Tch hp cc hot ng:
5S Mc tiu Gii quyt vn hiu qu Nng sut Tho mn khch hng Hiu qu v an ton trong Cng ty

Cuc sng ti p

Li nhun

5S l g?
5 t ting Nht:
Seiri: Seiton: Seiso: Seiketsu: Shitsuke:
Sng lc: phn bit vt cn thit vi vt khng cn v vt loicn b vt khng cn thit Sp thit, xp: thit vo ng ch qui nh Sch s: dn dp lm v sinh sch s vt xung quanh mnh trong nh my Sn sc: lun gi v trong tnh trng sch s ai nhn vo hay s dng cng d chu Sn sng: lun tun th ccthy qui nh, ni qui ca ni sn xut

Bt ngun t thp k 50, ph bin ra khp th gii t thp k 80

Mc ch ca 5S
1/ Mc ch ln nht:
Nng cao tnh t ch sng to ca nhn vin Xy dng tinh thn lm vic theo nhm Nui dng kh nng lnh o

Mc ch ca 5S
2/ Mc ch trc tip:
Nng cao hnh nh ca cng ty Nng cao nng sut Rt ngn thi gian sn xut, bo m thi gian giao hng Gim tn kho Phng chng hng hc my Bo m an ton Gim gi thnh Pht trin t chc, nng cao tinh thn

Mc ch ca 5S

3/ Mc ch cui cng:
Nng cao trnh qun l Xc lp t chc xc tin mt cch chc chn mi hot ng qun l

Li ch ca 5S
Ni lm vic tr nn sch s v ngn np hn. Tng cng pht huy sng kin ci tin . Mi ngi tr nn c k lut hn. Cc iu kin h tr lun sn sng cho cng vic. 5. Ch lm vic tr nn thun tin v an ton hn. 6. Cn b cng nhn vin t ho v ni lm vic sch s v ngn np ca mnh. 7. em li nhiu c hi kinh doanh hn. 1. 2. 3. 4.

ngha ca 5S

Ci tin lin tc mi trng v iu kin lm vic cho tt c mi ngi trong cng ty. To mt mi trng lm vic lnh mnh, thoi mi, v c nng sut cao.

Ni dung ca 5S
1. Sng lc = hiu qu
Sng lc c ngha l loi b nhng ci khng cn thit.

Ni dung ca 5S
Trnh t thc hin:
Cng ng nghip quan st ni lm vic. Pht hin v xc nh nhng vt khng cn dng cho cng vic ri loi b. Nu khng th xc nh c nhng vt g cn hay khng cn dng n, th ta ghi k hiu loi b km theo ngy thng trn v ring mt bn. Sau mt thi gian khong 3 thng, kim tra li xem trong thi gian ny c dng n hay khng. Nu khng th c th loi b.

Ni dung ca 5S

Ch :
Nhng nguyn nhn gy ra vic tch t nhng vt khng cn thit c th do: thay i k hoch sn xut, my mc thit b c, lc hu V vy ta c th loi b bng nhiu cch nh: thanh l hng tn ng trong kho, vt b nh ph thi

Ni dung ca 5S
Trnh t thc hin:
Chp nh hin trng a ra cho mi ngi cng xem v ra phng n x l.

Ni dung ca 5S
K thut thc t:
Ta c th t th , th vng cho nhng vt khng dng hoc t dng hng ngy sau phi di ri.

Ni dung ca 5S
K thut:
Th + nh chp (loi b trong vng 1 tun) Th vng + nh chp (Loi b trong vng 1 thng) Chun b khu vc tp kt cho nhng vt b loi b

Phng Php:
Vt liu + chi tit ti kho: Th Hn 1 nm khng s dng Th vng Hn 3 thng khng s dng Bn thnh phm + Vt liu ti phn xng: Th Khng s dng trong mt thng Th vng Khng s dng trong mt tun

Ni dung ca 5S
Thnh phm: Th Hn 1 nm: Th vng Hn 1 thng: My mc, khun, g, dng c: Hn 1 nm khng s dng: Th Th vng Hn 3 thng khng s dng: g, dng c hng khng sa c hn 1 nm: Th g, dng c hng khng sa c hn 3 thng: Th vng

Ni dung ca 5S
2. Sp xp = Ngn np, Thun tin:
Sp xp c ngha l t mi th ng ch ca n sao cho tin li khi s dng

Ni dung ca 5S
Trnh t thc hin:
Sp xp ng vt, ng ch V vch vng cho cc v tr quy nh Sp xp nhng th cn thit theo tn sut s dng, kch thc

Ni dung ca 5S
Nguyn tc sp xp:
Mi th u c mt ch quy nh Th no ng ch th C ly ph thuc tn sut s dng D nhn - D thy - D ly - D s dng

Ni dung ca 5S
k thut thc t:
S dng hng gi: S dng hng ngy: Thnh thong s dng:
H s:

gn tm tay, d ly ni d tm, d ly Bo m tm, ly nhanh chng nh s th t, hoc k hiu.

Ni dung ca 5S
3. Sch s
Sch s c ngha l v sinh ni lm vic sch s

Ni dung ca 5S
Sch s - lm g y?
Chia khu vc - phn cng trch nhim Tin hnh v sinh khu vc thit b ra cc quy nh, khu hiu trong vic gi gn v sinh.

Ni dung ca 5S
vic gi v sinh c hiu qu?
Khng n khi mi th b bn mi lm sch Dnh 5 pht mi ngy dn dp, v sinh. Mi ngi phi c trch nhim vi mi trng xung quanh ni lm vic.

Ni dung ca 5S
Thit lp, a ra mt lch trnh cho vic lm sch ni lm vic. Ch nh tng ngi c trch nhim vi khu vc lm vic. Kim tra v nh gi thng k bi i kim tra 5S.

Ni dung ca 5S
4. Sn sc
khng lng ph nhng n lc b ra ta khng nn dng li sau khi thc hin 3S m tip tc sn sc. Lin tc pht trin 3S Thc hin tt nguyn tc 3 khng: Khng c vt v dng. Khng ba bi. Khng d bn.

Ni dung ca 5S
5. Sn sng
Cn phi lm cho mi ngi thc hin 4S mt cch t gic. Khng c cch no thc p thc hin 5S hn l thng xuyn thc hnh n. Cha kha thnh cng 5S chnh l ngn nga.

Trnh t thc hin 5S


1. Chun b:
Gim c: Cn b lnh o: Ban ch o 5S:

Trnh t thc hin 5S


2. Thc hin tng v sinh ton c quan:

Trnh t thc hin 5S


3. Bt u sng lc (seiri):

Lp tiu chun hy nhng g khng cn thit (ti liu, h s, vt t, my mc) Thc hin sng lc. Kim tra cn thn trc khi hy b. Vic sng lc c thc hin nh k.

Trnh t thc hin 5S


4. Thc hin sp xp (seiton) v sch s (seiso):

Trnh t thc hin 5S


5. nh gi 5S nh k:

Lp k hoch nh gi v khuyn khch hot ng 5S. Cc nh gi vin trin khai nh gi nh k hot ng 5S. T chc phong tro thi ua 5S gia cc phng ban duy tr cc hot ng. Trao thng nh k cho cc nhm, c nhn lm tt 5S. T chc tham quan hc tp cc n v p dng 5S.

Hiu sut s dng

Tinh thn lao ng

Li ch khi thc hin 5S

Dng my do h

An ton lao ng

Giao hng ng hn

Chi ph

Cht lng/Dch v

Nng sut lao ng

Li ch khi thc hin 5S


Lm cho ni lm vic ca tng ngi c thoi mi hn

em li hiu qu hn trong cng vic

Ci thin an ton

Ci tin thng tin lin lc gia mi ngi

Li ch khi thc hin 5S


Nng cao tnh ng nghip gia mi ngi

Ci tin cht lng cng vic v cht lng sn phm

Nng cao tnh sng to ca mi ngi

Nng cao tinh thn lm vic gia mi ngi

Cha kho thnh cng


Mi ngi cng tham gia v hiu v tng tn v 5S Lm 5S tr thnh bn sc ca cng ty
Ngi ng u chu trch nhim cao nht Lm ti cng

Cha kho thnh cng

Ngi lnh o nn t kim tra v Gemba

Trin khai ton b 5S


5S tr thnh nn tng cho nhng ci tin v sau

Nhn xt v 5S
u im:
Trit l ca 5S d hiu, d thc hin theo. L tin ca nhng nguyn tc qun l cao hn. ng dng c trong nhiu lnh vc. Khng cn u t nhiu.

Nhc im:
Ph thuc nhn thc ca ngi lnh o. Yu cu duy tr hot ng 5S thng xuyn.

Nhn xt v 5S
Thun li khi p dng Vit Nam:
Tinh thn lm vic ca ngi Vit tng i ging vi ngi Nht. 5S c pht trin y v l thuyt v thc hnh trc khi em vo p dng VN.

Kh khn khi p dng Vit Nam:


Ngi Vit cha c tc phong cng nghip r rng. Ngi Vit c xu hng hi lng vi nhng g sn c, khng quen vi vic thay i.

VD v p dng 5S

Gn nhn:

VD v p dng 5S

Bng kim tra:

VD v p dng 5S

Sp xp theo th t:

VD v p dng 5S

Sp xp ng v tr:

VD v p dng 5S
Qui c mu:

VD v p dng 5S
K vch trn sn nh:

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