VACUk kLCCVLk SS1LM A1 NLW CL DLC1

8CkAkC, InAkknAND
Page 1 of 22












SLCIIICA1ICN ICk 1C LCADING AkM
& VACUk kLCCVLk AkM
























VACUk kLCCVLk SS1LM A1 NLW CL DLC1
8CkAkC, InAkknAND
Page 2 of 22



1LCnNICAL SLCIIICA1ICNS

GLNLkAL
1hls speclflcaLlon ouLllnes Lhe m|n|mum requ|rement under whlch Lhe manufacLurer shall
deslgn, manufacLure, LesL and supply Lhe 1op loadlng arm for loadlng / unloadlng operaLlons of
road Lanker wlLh 1op loadlng arrangemenL.
ln Lhe evenL of fallure, Lhe sprlng musL be conLalned ln a heavy duLy cyllnder Lo avold any ln[ury
Lo Lhe operaLor.
CCDLS AND S1ANDAkDS
1he maLerlal of consLrucLlon of Lhe plpes, flanges, valves, [olnLs eLc. shall be ln accordance wlLh
relevanL AS1M sLandards. 1he speclflcaLlon of Lhe plpes and flanges shall be ln accordance wlLh
relevanL ASML, AnSl, 11MA (1ank 1ruck ManufacLurers AssoclaLlon), and Al sLandards.
Wherever lnLernaLlonal sLandards and codes are noL avallable, vendor may follow
lnLernaLlonally proven sLandards and pracLlces wlLh prlor approval of owner.

1LCnNICAL kLUIkLMLN1S

1op loadlng arm shall generally conslsL of base (lnpuL) rlser, lnboard arm, ouLboard arm wlLh flll
nozzle, swlvel [olnLs, balanclng arrangemenL, supporLlng arrangemenL and arrangemenL for
parklng poslLlon dummy AdapLer for parklng sLand posL

8o/oncinq 4rronqement
1he arms shall be counLer balanced by compresslon sprlng assembly, Lorslon sprlng box and or
gas sLruL wlLh lnLegraLed locklng sprlng, Cll-lmpregnaLed bronze bearlng for carrylng sprlng load
Lo ellmlnaLe ferrous-Lo-ferrous conLacL, mlnlmlzes wear, ensures smooLh operaLlon, pneumaLlc
cyllnder or hydraullc cyllnder.
1he balanclng arrangemenL shall be such LhaL Lhe ouLboard arm remalns horlzonLal ln fllled
condlLlon for pressure Lop loadlng arm and ln empLy condlLlon for aLmospherlc loadlng arm.

8alanclng arrangemenL should have flve year warranLy from Lhe daLe of commlsslonlng or
6 years from Lhe daLe of supply whlchever ls earller.

Approved makes: CW] LIUI] ALICNS-nAkk] LMCC WnLA1CN]WCCDIILLD]LLCDS]IMC

5upportinq 4rronqement

1he arm shall be self supporLed/8rackeL supporLed on base rlser locaLlon.
1he supporLlng arrangemenL shall be such LhaL Lhere ls compleLe flexlblllLy ln operaLlon.
VACUk kLCCVLk SS1LM A1 NLW CL DLC1
8CkAkC, InAkknAND
Page 3 of 22

1he supporLlng arrangemenL shall be such LhaL no load or force due Lo Lop loadlng arm ls
Lransferred Lo plplng.

Ground|ng Arrangement

Lach Lop loadlng arm shall be elecLrlcally conLlnuous, oLherwlse earLhlng conducLors shall be
provlded across Lhe non-lnsulaLlng [olnLs Lo make lL elecLrlcally conLlnuous and lnpuL wlll be
glven Lo Lhe groundlng unlL. vendor shall lnLegraLe and power on Lhe groundlng unlL wlLh Lhe
loadlng arm.

Mon|tor

MulLl-purpose monlLors per ganLry Lo provlde overflll proLecLlon, poslLlon sensor comblned wlLh
ground assurance connecLor compaLlble wlLh all common probes. 1he system sha|| a|so be
compat|b|e w|th the term|na| automat|on software be|ng prov|ded by another vendor and
top |oad|ng arm vendor sha|| prov|de ass|stance to the term|na| automat|on vendor Lo
lnLegraLe Lhe sysLem for ensurlng such proLecLlon. SulLable mechanlsm shall be avallable ln Lhe
monlLor Lo communlcaLe & deLecL any overflll and ln such an evenL Lhe monlLor shall
lmmedlaLely communlcaLe wlLh 1AS and sLop.

vendor shall arrange Lo lay power cable (cable shall be l8LS Lype) from [uncLlon box Lo
each monlLor (one monlLor per bay) proposed Lo be locaLed on each bay. 1he power cable shall
be lald ln Cl cable Lray wlLh proper clamplng arrangemenL. necessary communlcaLlon cable from
Lhe monlLor Lo each baLch conLroller (supplled by Lhe 1AS vendor appolnLed by owner)
shall be supplled and lald on vendor supplled Cl Lrays. 1he communlcaLlon cable shall also be
l8LS Lype. All cable LermlnaLlons shall be Lhru double compresslon flame proof glands (wlLh
CM8S, CCCL and 8lS cerLlflcaLlon) of approved make.

CuLpuL from Lhe monlLor ls a slngle Lrlple-ganged relay slgnal Lo provlde a go or no-go
conLrol for operaLlon of Lhe ganLry or Lank farm. lndlcaLlon ls by red or green lamp and a
lockable by-pass swlLch. 1ruck plugs may be sLandard or opLlc sLyle. Cround assurance
connecLor may be vla Lruck plug, or ground ball sockeL, or 'crocodlle' clamp.

1he monlLor shall be exploslon proof houslng for Class 1 Zone 1 and weaLher proof (l63),
monlLorlng slgnals lnLrlnslcally safe Class 1 Zone 0 sulLable for operaLlon wlLh power supply
240v AC. CuLpuL (conLrol) relay shall be Lrlple-ganged for rellablllLy and shall be normally
open. Lockable by-pass swlLches Lo enable loadlng ln emergency. ShuLdown response Llme
0.3 seconds for all faulL
condlLlons.

1C LCADING AkM SnALL nAVL ICLLCWING ILA1UkLS:-

1.ueslgn should be such LhaL arms can fully cross over wlLhln Lhe speclflc loadlng envelope.
2. 1op Loadlng SysLem are deslgned around uslng 3" (80 mm ) bore lpe, valves, MeLers,
SLralners, Poses eLc.
VACUk kLCCVLk SS1LM A1 NLW CL DLC1
8CkAkC, InAkknAND
Page 4 of 22

3.Loadlng 8aLe of 1op Loadlng Arms can be up Lo a maxlmum of 1200 LM for a 3" plplng
sysLem.
4.1op Loadlng laclllLy for MS wlll have a sulLable vapour 8ecovery Arm as well.
3.1op loadlng rack wlll requlre overflll and groundlng assurance sysLem wlLh ganLry plug and
lnLrlnslcally safe slgnallng Lo Lruck connecLlon .
8. WlLh 1op Loadlng SysLem Lhe 1ank 1ruck urlver should be able Lo carry ouL Lhe followlng baslc
Lasks:-
(l) ark Lhe Lop Loadlng 1anker ln correcL locaLlon ln Lhe loadlng Area
(ll) ConnecL Lhe groundlng and overflll ganLry plug Lo Lhe Lruck mounLed overflll and Croundlng
sysLem Lo enable Lhe pumplng sysLem Lo achleve a permlsslve sLaLe
(lll) ConnecLlng Lhe vapour arm Lo Lhe vapour recovery connecLlon on Lhe Lruck for loadlng MS
(lv) ConnecL Lop Loadlng Lo Lhe 1anker
(v) Cpen 1anker looL valves / Lmergency valves and ComparLmenL vapour venLs
(vl) SeL Lhe llow MeLer and sLarL loadlng
(v||) When |oad|ng |s comp|eted the Dr|ver d|sconnects the 1op Load|ng Arm and vapour
recovery arm (after |oad|ng MS) and c|oses the 1anker Ioot Va|ves Vapour Vents prov|ded on
the Manho|e Covers on the 1op of the 1ankers

MINIMUM 1LCnNICAL SLCIIICA1ICNS ICk 1C LCADING AkMS


1.0 CLnL8AL

1.1 vLnuC8 SPALL SuL? LCAulnC A8MS ln ACCC8uAnCL Wl1P 1PL LCAulnC
A8M SLClllCA1lCn SPLL1S ALCnC Wl1P AuxlLlA8lLS, ll An? WPL8LvL8
SLClllLu ln 1PL SLClllCA1lCn SPLL1S, Su8!LC1 nC1LS Anu C1PL8
LnCLCSu8L 1C 1PL 8LCulSl1lCn.

1.2 vLnuC8 SPALL CuC1L ln S18lC1 ACCC8uAnCL Wl1P 1PL LCAulnC A8M
1LCPnlCAL SLClllCA1lCnS Anu ALL C1PL8 LnCLCSu8LS 1C 1PL
8LCulSl1lCnS. uLvlA1lCnS 1C 1PL SLClllCA1lCnS Anu C1PL8 LnCLCSu8LS
Cl 1PL 8LCulSl1lCnS, ll An?, SPALL 8L SCuCP1 8? 1PL vLnuC8 AS LxLAlnLu
ln CLAuSL 2.0.

1.3 ALL CCuLS Anu S1AnuA8uS lC8 MAnulAC1u8L, 1LS1lnC, lnSLC1lCn L1C.
SPALL 8L Cl LA1LS1 Lul1lCnS.

2.0 uCCuMLn1A1lCn

2.1.1 vLnuC8 SPALL Su8Ml1 Wl1P 1PL CllL8 1PL lCLLCWlnC:

2.1.2 MAnulAC1u8L8'S CCMLL1L uLSC8l1lvL Anu lLLuS18A1lvL
CA1ALCCuL/Ll1L8A1u8L.
VACUk kLCCVLk SS1LM A1 NLW CL DLC1
8CkAkC, InAkknAND
Page 5 of 22


2.1.3 uL1AlLLu ulMLnSlCnLu, C8CSS SLC1lCn u8AWlnC Wl1P A81S/MA1L8lAL
LlS1, WLlCP1 L1C. lC8 1PL LCAulnC A8MS 1C MAnulAC1u8L8'S S1AnuA8u.

2.1.4 u8AWlnCS lC8 LCAulnC A8MS Wl1P ACCLSSC8lLS LlkL vACuuM 88LAkL8,
S8lnC 8ALAnCLu S?S1LM, SWlvLL !Cln1S, LCCklnC A88AnCLMLn1 L1C.
ClvlnC MA!C8 SALlLn1 ulMLnSlCnS.

2.1.3 CnL CC? Cl 1PL Ln1l8L SLClllCA1lCnS Cl 1PlS 1LCPnlCAL SLClllCA1lCnS
lC8 LCAulnC A8MS SlCnLu AS ACCL1Lu 8? 1PL MAnulAC1u8L8 Wl1P ALL
uLvlA1lCnS MA8kLu CLLA8L?.

2.1.6 ll 1PL LCAulnC A8M SLClllCA1lCn lS 8LC8L11Lu C8 PAS nC uLvlA1lCn,
vLnuC8 PAS 1C MLn1lCn AS 8LC8L1 C8 nC uLvlA1lCn 8LSLC1lvLL?.
ACCC8ulnCL?, 1PL MAnulAC1u8L8 SPALL W8l1L CLLA8L? Cn LCAulnC A8M
SLClllCA1lCn SPLL1S AS: 8LC8L1" C8 nC uLvlA1lCn".

2.1.7 lC8 Su8!LC1 nC1LS, ll 1PL8L lS An? uLvlA1lCn 1PL SAML SPALL 8L
CuALlllLu CLAuSL WlSL, LvLn CLAuSLS WPlCP A8L ACCL1A8LL SPALL 8L
CA1LCC8lCALL? CCnll8MLu AS ACCL1Lu".

2.1.8 uCn lAlLu8L 1C Su8Ml1 uCCuMLn1 AS SLClllLu ln CLAuSLS 2.1.2 1C 2.1.3
A8CvL, 1PL CllL8 lS LlkLL? 1C 8L 8L!LC1Lu.

2.1.9 Su8MlSSlCn Cl CA/l1 AS lnulCA1Lu ln CPA1L8 lll.

2.2 uCn LACLMLn1 Cl lCl/ u8CPASL C8uL8, WPlCPLvL8 lS LA8LlL8, vLnuC8
SPALL Su8Ml1 u8AWlnCS lC8 A8CvAL MLn1lCnLu ln l1LM nC 2.1.3 Anu
2.1.4 8LlC8L S1A81 Cl MAnulAC1u8L. I1 IS ADVISLD 1C kCVIDL DL1AILS CI
NI1kIDL 1kLA1MLN1 ICk AkCVAL 8LICkL CCMMLNCLMLN1 CI
MANUIAC1UkING.

2.3.1 1LS1 8LC81S SPALL 8L 8LA8Lu & 8CvluLu lC8 ALL MAnuA1C8? 1LS1S AS
L8 1PL ALlCA8LL CCuL Anu CA/l1 uuL? A8CvLu 8? PCL.

2.3.2 MA1L8lAL 1LS1 CL81lllCA1LS (P?SlCAL 8CL81lLS, CPLMlCAL CCMCSl1lCn
& PLA1 18LA1MLn1 8LC81) SPALL 8L lu8nlSPLu ln AuPL8LnCL 1C
ALlCA8LL CCuLS/ S1AnuA8uS Anu CA/l1 uuL? A8CvLu 8? PCL lC8
1PL LCAulnC A8MS SuLlLu. MA1L8lAL 1LS1 CL81lllCA1LS lC8 1PL C1PL8
VACUk kLCCVLk SS1LM A1 NLW CL DLC1
8CkAkC, InAkknAND
Page 6 of 22

A81S SPALL ALSC 8L lu8nlSPLu lC8 vL8lllCA1lCn ln ACCC8uAnCL Wl1P
PCL A8CvLu CA/l1 uu8lnC 1Pl8u A81? lnSLC1lCn.

3.0 uLSlCn Anu CCnS18uC1lCn

3.1.1 LCAulnC A8MS SPALL 8L uLSlCnLu, MAnulAC1u8Lu, 1LS1Lu lnSLC1Lu Anu
MA8kLu AS L8 1PL MAnulAC1u8lnC S1AnuA8u, uLSlCn CCuL Anu
S1AnuA8uS (LA1LS1 Lul1lCn) lnulCA1Lu ln 1PL 8LSLC1lvL LCAulnC A8M
SLClllCA1lCn SPLL1S. An? CCnlLlC1 8L1WLLn 1PL 8LCulSl1lCn,
LnCLCSu8L, SLClllCA1lCn SPLL1S Anu 8LlL88Lu S1AnuA8u CCuLS SPALL 8L
88CuCP1 1C 1PL nC1lCL Cl 1PL u8CPASL8 lC8 CLA8lllCA1lCn, 8u1
CLnL8ALL? SLC SPLL1S Anu LnCLCSu8LS Cl 1PL 8LCulSl1lCn lnCLuulnC
Su8!LC1 nC1LS SPALL CCvL8n. nC uLvlA1lCn 1C SLClllCA1lCn / S1uS SPALL
8L L8Ml11Lu 1P8CuCP vLnuC8 u8AWlnC A8CvAL. A8CvAL Cl
u8AWlnC SPALL 8L vALlu CnL? lC8 uLSlCn lLA1u8LS.

3.1.2 1LCPnlCAL SLClllCA1lCn lC8 S8lnC 8ALAnCLu 8CCM SuC81Lu 1C
LCAulnC A8MS lC8 1Ank 18uCk LCAulnC

I1LM DLSCkI1ICN MA1LkIAL SLCIIICA1ICN

1. ln8CA8u A8M 3" n8 SLAMLLSS lLS, CuALl1?
CCnlC8MlnC 1C AS1M-A106 C8. 8.
SCP.40

2. Cu1 8CA8u A8M 3" n8 ALuMlnluM SLAMLLSS lL, SCP 40
CCnlC8MlnC 1C AL6063 16/AlSl 63400

3. LL8CWS Anu 8LuuCL8S 3" n8 90 uLC L8 LL8CWS, CuALl1?
CCnlC8MlnC 1C AS1M - A234 C8.W8,
SCP40 Anu ALuMlnluM ALLC? Anu
8LuuCL8 WlLL 8L CCnCLn18lC 1?L.

4. SWlvLL !Cln1 MA1L8lAL CCnlC8MlnC 1C AS1M A 106
C8.8/A-103 PAvlnC PCS 8ALLS, 8ALL
8ACLS A8L 1C 8L PA8uLnLu 1C 300 8Pn,
SLALlnC 8lnCS Cl MA1L8lAL Sul1A8LL lC8
L18CLLuM 8CuuC1S. ALL SWlvLL
!Cln1S SPALL PAvL vl1Cn/1lL SLAL.
SLALlnC SUkIACLS CI SWIVLL ICIN1
SnCULD nAVL NI1kIDING 1kLA1MLN1 AS
VACUk kLCCVLk SS1LM A1 NLW CL DLC1
8CkAkC, InAkknAND
Page 7 of 22

Lk SLCIIICA1ICNS.

MA1L8lAL Cl ALuMlnluM SWlvLL !Cln1S
SPALL 8L Cl ALuMlnluM ALLC? Anu
SPALL PAvL S1LLL 8ALL 8ACLS 1C ACPlLvL
LCnCL8 Lll1.

3.1?L Cl SWlvLL !Cln1S SWlvLL !Cln1S PAvL 1C 8L SLl1 1?L
uLSlCn SC 1PA1 SLALS CAn 8L 8LLACLu
Wl1PCu1 8LMCvlnC S1LLL 8ALLS LxCL1
ll8S1 SWlvLL PAvlnC 8C1P SluL lLAnCL
LnuS.

6. 8ALL vALvL 2.3" n8 luLL 8C8L, CS 8ALL vALvL, CnL
lLCL uLSlCn, PAvlnC SS304 8ALL &
C1PL8 WC8klnC A81S, SLA1 & SLAL Cl
1lL, PAvlnC 8C1P SluLS SC8LWLu Lnu.

7. ALuMlnluM u8C lL (73 MM Cu x 63 MM lu) ALuMlnluM lL
Cl 1000 MM LCnC Wl1P 1AL8Lu Lnu Cn
CnL SluL & C1PL8 SluL SC8LWLu.

8. S8lnC 8ALAnClnC S?S1LM PLLlCAL/ 1C8SlCn S8lnC 8Cx PAvlnC
S8lnC Cl S8lnC S1LLL MA1L8lAL
CCnlC8MlnC 1C Ln/47/43 & S1LLL.

9. lnLL1 lLAnCLS 8AlSLu lACL SL88A1Lu llnlSP, 3'' n8 ASA
CLASS 130, Wl1P PCLLS u8lLLLu
ACCC8ulnC 1C AnSl 8-16.3,Wn8l SCP.40
MAuL Cl AS1M A 103 MA1L8lAL.
10. ln1L8MLulA1L lLAnCLS lLAnCLS C1PL8 1PAn lnLL1 lLAnCLS ln
1PL LCAulnC A8M WlLL PAvL
ulMLnSlCnS AS L8 11MA & WlLL 8L
MAuL Cl lS 2062 & ALuMlnluM ALLC? AS
1PL CASL MA? 8L.

11. vACCuM 88LAkL8 ALuMlnluM C8 88ASS .l1 WlLL 8L
lnS1ALLLu A1 1PL ALx Cl 1PL S?S1LM
WPL8L vACCuM lS CLnL8A1Lu.

12. llLLlnC CSl1lCn LCCklnC 1) A Sul1A8LL LCCkA8LL A88AnCLMLn1
VACUk kLCCVLk SS1LM A1 NLW CL DLC1
8CkAkC, InAkknAND
Page 8 of 22

lC8 1PL Cu18CA8u A88AnCLMLn1 A8M
SPALL 8L 8CvluLu 1C 8LvLn1 !L8klnC
AC1lCn Cl LCAulnC A8M AS WLLL AS
LCCk 1PL Cu18CA8u A8M A1 CL8A1lCn
uLSl8Lu CSl1lCn WPlLL llLLlnC
1AnkL8S.

2) LCCklnC CPAln

13. A8klnC LCCk A Sul1A8LL LCCkA8LL A88AnCLMLn1 lC8
1PL ln8CA8u A8M SPALL 8L 8CvluLu 1C
LCCk LCAulnC A8M ln A8klnC CSl1lCn,
SC 1PA1, l1 8LMAlnS ln A8klnC LACL.
LCCk SPCuLu 8L S8lnC LCAuLu SC 1PA1,
LCCklnC ln A8klnC LACL lS Au1CMA1lC
& SPCuLu 8L LAS? 1C CL8A1L.

14. LCAulnC A8M 1?L 1C LCAulnC

13. lnLL1 lL Ln18? l8CM 8C11CM

30 Cl 1PL LCAulnC A8MS SPCuLu 8L Cl LLl1 PAnu 1?L Anu 8ALAnCL
SPCuLu 8L 8lCP1 PAnu 1?L.1PL LCAulnC A8MS SPCuLu 8L ASSLM8LLu
ACCC8ulnCL? 8LlC8L ulSA1CP.

nC1L:
1. ALL ulMLnSlCnS A8L ln MM.
2. ALL lLAnCLS A8L u8lLLLu AS L8 AnSl 816.3 CLASS 130.
3. 8ALL 8ACLS Cl SWlvLL !Cln1S A8L PA8uLnLu 1C 300 8Pn.
4. ALL WLLulnC Su8lACLS SPALL 8L 1PC8CuCPL? CLLAnLu Cl SCALL, uuS1,
And 8uS1 L1C.8LlC8L CCMMLnClnC WLLulnC.
3. S8lnC 8Cx 1LnSlCn CAn 8L Au!uS1Lu A1 Sl1L Wl1PCu1 An? SLClAL
1CCLS.
6. SLALlnC '0' 8lnCS WlLL 8L vl1Cn.
7. ALL 1PL SWlvLL !Cln1S SPALL 8L Wl1P vl1Cn/1lL SLALS MLL1lnC
lCLLCWlnC SLClllCA1lCn:
CPLMlCAL nAML: lLCu8C CA88Cn CL?ML8 CPAln
PA8unLSS : 63 - 70 SPC8L A
CL8A1lnC 1LM.: -18 uLC C 1C +230 uLC C
8. vLnuC8 1C CPLCk CvL8ALL LLnC1P Cl LCAulnC A8M (u8AWlnC
A11ACPLu) AS L8 Sl1L CCnul1lCn.
VACUk kLCCVLk SS1LM A1 NLW CL DLC1
8CkAkC, InAkknAND
Page 9 of 22


C1nLk 1LCnNICAL DL1AILS

1. 8CuuC1S 1C 8L PAnuLLu : PSu/MS/SkC/A1l/Pl PSu/LuC/lC
2. WC8klnC 1LML8A1u8L : AM8lLn1
3. WC8klnC 8LSSu8L : 6 kC/ SC CM
4. uLSlCn 8LSSu8L : 10 kC/ SC CM
3. uLSlCn 1LML8A1u8L : 100 uLC8LL
6. P?u8CS1A1lC 1LS1 8LSSu8L: 13 kC/ SC CM
7. WLlCP1 Cl A8M : 100 kC A8Cx
8. SLAL : vl1Cn /1lL

3.1.3 NI1kIDING 1kLA1MLN1
(SUkIACL nAkDLNING WI1nCU1 DIS1Ck1ICN)

Su8SuLl/1ul18luL lS 1PL LA1LS1 Su8lACL 18LA1MLn1 CA88lLu Cu1 A1 S60'C
- S70'C uSlnC 1PL CPLMlCALS MAnulAC1u8Lu 8? P?u8CMLCAnlCuL L1
l8CnLMLn1 (l8AnCL) /uLCASSA (CL8MAn?) 8LSLC1lvLL?.

1PL SWlvLL !Cln1 CASlnCS A8L ll8S1 CLLAnLu l8LL Cl 8uS1, ul81, uuS1 Anu
CCA1lnCS. 1PLn 1PLSL A8L LACLu ln SAL1 8A1P CCn1AlnlnC Su8SuLl/
1ul18luL A1 A 1LM Cl 360'C - 370'C lC8 lL MA1L8lALS Anu A SCAklnC 1lML
Cl 4 PCu8S lS ClvLn lC8 CCMLL1L CPLMlCAL 8LAC1lCn Wl1P nASCLn1
nl18CCLn. 1PLn ClL CuLnCPlnC/WA1L8 CuLnCPlnC lS uCnL .1PL
CuLnCPLu MA1L8lAL lS 1AkLn Cu1 Anu P?SlCALL? CLLAnLu l8CM SAL1
uLCSl1S. A CCA1lnC Cl 300 MlC8CnS lS ACPlLvLu ln 1PL 8CCLSS.
PA8unLSS ACPlLvLu lS 300 8Pn.

3.1.4 DLSIGN kLUIkLMLN1S:

1. LCAulnC A8M SPCuLu 8L 8CCM SuC81Lu 1?L.Lx18A 8LA8lnC
SuC81 WPlCP C8LA1LS C8S18uC1lCn 1C 1PL MCvLMLn1 Cl
MAnCWL8 & C1PL8 LCulMLn1 A8L nC1 8LCul8Lu,.l.L uLSlCn Cl
LCAulnC A8M SPCuLu 8L SuCP 1PA1 l1 uCLS nC1 8LCul8L An? Lx18A
8LA8lnC SuC81.

2. 8ASL SWlvLL !Cln1 SPCuLu 8L CAA8LL Cl 1AklnC 8LnulnC LCAu Cl 1PL
LCAulnC A8M.LCAulnC WlLL 8L CPLCkLu lC8 8LnulnC LCAu 8?
AL?lnC 40 kC WLlCP1 A1 1PL Lnu Cl ln8CA8u A8M Anu WlLL 8L
CPLCkLu lC8 SMCC1P 8C1A1lCn.

VACUk kLCCVLk SS1LM A1 NLW CL DLC1
8CkAkC, InAkknAND
Page 10 of 22

3. SWlvLL !Cln1 Cl LACP 1?L l.L, S1LLL Anu ALuMlnluM SPCuLu 8L
CllL8Lu lC8 C?CLlC 1LS1lnC Cl 20000 CSClLLA1lCnS Cl Mln 270 uLC8LL
& SPCuLu 8L CPLCkLu lC8 8LSSu8L 1LS1lnC A1 10 kC unuL8 8C1A1lCn
Al1L8 1PL SAML.

4. ALL SWlvLL !Cln1S Cl S1LLL C8 ALuMlnluM SPCuLu 8L Cl SLl1 1?L
uLSlCn.SWlvLL !Cln1 MAuL Cl ALuMlnluM SPCuLu PAvL 8LLACLA8LL
SnA 1?L 8ALL 8ACLS ln WPlCP 8ALL MCvLS.

1PL CuAn1uM Cl lC8CL 8LCul8Lu A1 1PL Lnu Cl Cu18CA8u A8M 1C
MCvL 1PL Cu18CA8u A8M ln PC8lZCn1AL LAnL & ln vL81lCAL LAnL &
1PL CCMLL1L LCAulnC A8M l8CM 1PL 8ASL SWlvLL !Cln1 ln
PC8lZCn1AL LAnL Wl1PCu1 lLulu & CPLCkLu Cn SPC lLCC8 WlLL 8L
AS 8LLCW:

- ln PC8lZCn1AL LAnL : 1 kCl
- ln vL81lCAL LAnL (uCWnWA8u uLL) : 4 kCl
- l8CM 8ASL SWlvLL ln PC8lZCn1AL LAnL: 2 kCl

3.1.3. SCCL CI 1nIkD Ak1 INSLC1ICN

lnSLC1lCn Anu 1LS1lnC

LvL8? LCAulnC A8M, l1S CCMCnLn1S Anu AuxlLlA8lLS SPALL 8L Su8!LC1Lu
8? 1PL MAnulAC1u8L8 1C ALL 1PL MAnuA1C8? 1LS1S Anu CPLCkS CALLLu
lC8 ln 1PL 8LSLC1lvL CCuLS/SLClllCA1lCnS Anu PCL A8CvLu CuALl1?
ASSu8AnCL LAn (1C 8L Su8Ml11Lu 8? 1PL MAnulAC1u8L8 Al1L8 AWA8u
Cl C). 1PCuCP 1PL Lx1Ln1 Cl lnSLC1lCn 8? u8CPASL8 C8 PlS
Au1PC8lSLu 8L8LSLn1A1lvL SPALL 8L AS unuL8 8u1 1PL LxAC1 Lx1Ln1 Cl
PCLu Cln1S SPALL 8L Mu1uALL? uLCluLu 8? 1PL u8CPASL8 C8
MAnulAC1u8L8 Anu 8LCC8uLu ln 1PL lnSLC1lCn 1LS1 LAn (1C 8L
Su8Ml11Lu 8? 1PL MAnulAC1u8L8 Al1L8 AWA8u Cl C):


1PL LlS1 Cl SuCP 1LS1S SPALL lnCLuuL 1PL lCLLCWlnC AS A MlnlMuM:

1.0 vlSuAL lnSLC1lCn Cl LCAulnC A8MS - 100

2.0 ulMLnSlCnAL lnSLC1lCn Cl LCAulnC A8MS-100

3.0 Al1L8 ASSLM8L?, 1PL A8MS SPALL 8L Su8!LC1 1C 1PL lCLLCWlnC 1LS1S:
VACUk kLCCVLk SS1LM A1 NLW CL DLC1
8CkAkC, InAkknAND
Page 11 of 22


a. 8ALANCING 1LS1:

1PlS lS CCnuuC1Lu ln LCAulnC A8M 1C uLMCnS18A1L 1PA1 1PL
A8MS A8L MLCPAnlCALL? CCun1L88ALAnCLu.1LS1 unuL8 nC
P?u8CS1A1lC 8LSSu8L.
CuAn1uM Cl CPLCk: 100

b. LkICkMANCL ]IUNC1ICNAL 1LS1: ( MAnCLuvL8A8lLl1? 1LS1 Cl
SWlvLLS ):
8C1A1L 1PL SWlvLL !Cln1S lC8 1P8LL C?CLLS ln lC8WA8u Anu 1P8LL
C?CLLS ln 8LvL8SL ul8LC1lCn 1C uLMCnS18A1L 1PA1 SWlvLL !Cln1S
CAn 8L LASlL? CL8A1Lu.Anu CL8A1lnC 1C8CuL 8LCul8Lu A8L ln
lCLLCWlnC 8AnCL:

- ln PC8lZCn1AL LAnL : 1 kCl
- ln vL81lCAL LAnL (uCWnWA8u uLL) : 4 kCl
- l8CM 8ASL SWlvLL ln PC8lZCn1AL LAnL: 2 kCl
CuAn1uM Cl CPLCk: 100

c. nDkCS1A1IC SnLLL 1LS1:
1PL LCAulnC A8M lS 8LSSu8lZLu 1C 13 kC/ CM2 uSlnC WA1L8 AS
1LS1 lLulu & 8LSSu8L PLLu lC8 13 Mlnu1LS.8LCul8LMLn1: nC
LLAkACL lS ALLCWLu.
CuAn1uM Cl CPLCk: 100

d. MANUIAC1UkLk 1LS1 CLk1IIICA1L Cl 1PL LCAulnC A8MS,
lnulCA1lnC uL1AlLS Cl MA1L8lALS lC8 ln8CA8u A8M, Cu18CA8u
A8M & u8C lL & SCCL Cl lnSLC1lCn lnulCA1Lu A8CvL , SPALL
8L 8CvluLu ALCnC Wl1P SuLlLS.ALSC vL8lllCA1lCn Cl MA1L8lAL
Cl CCnS18uC1lCn (1P8CuCP MlLL 1LS1 8LC81 )
CuAn1uM Cl CPLCk: 100

e. LIIL CCLL 1LS1ING CI SWIVLL ICIN1 Cl LACP 1?L SPALL 8L uCnL &
1PL CL81lllCA1LS SPALL 8L CllL8Lu lC8 vL8lllCA1lCn uu8lnC
lnSLC1lCn.
Auul1lCnALL? ALuMlnluM SWlvLL !Cln1 SPALL ALSC 8L 1LS1Lu lC8
Lnuu8AnCL 1LS1 lC8 20000 C?CLLS, WPlCP WlLL 8L Wl1nLSSLu 8?
1lA.
CuAn1uM Cl CPLCk: 1 nC Cl LACP 1?L Cl SWlvLL !Cln1.

VACUk kLCCVLk SS1LM A1 NLW CL DLC1
8CkAkC, InAkknAND
Page 12 of 22


f. 8LNDING MCMLN1 1LS1 lC8 S8lnCS & 8ASL SWlvLL !Cln1 SPALL 8L
uCnL & 1PL CL81lllCA1LS SPALL 8L CllL8Lu lC8 vL8lllCA1lCn
uu8lnC lnSLC1lCn.Auul1lCnALL? 8LnulnC MCMLn1 1LS1 SPALL 8L
uCnL lC8 SLl1 lLAnCL 1?L Cl SWlvLL !Cln1 & Wl1nLSSLu 8? 1lA.

CuAn1uM Cl CPLCk: 1 nC Cl LACP 1?L Cl SWlvLL !Cln1.

g. ICkCLS kLUIkLD lC8 MCvLMLn1 Cl LCAulnC A8MS 1C 8L CPLCkLu
lC8 CCnlC8Ml1? Wl1P u8CPASL C8uL8 8LCul8LMLn1S.
CuAn1uM Cl CPLCk: CC : 100
Wl1nLSSLu 8? 1lA :20

h. CLk1IIICA1L ICk CnLMICAL ANALSIS Cl SLA1 8lnC MA1L8lAL
CuAn1uM Cl CPLCk : 1 nC. SAMLL L8 8A1CP

l. An? C1PL8 MAnuA1C8? C8 SuLLMLn18? 1LS1S


4.0 kADICGkAn:

10 Cl ALL 1PL CA88Cn S1LLL 8u11 WLLu !Cln1S ln A LCAulnC A8M
1C 8L 8AulCC8APLu.

CuAn1uM Cl CPLCk :100

4.1.1 8LvlLW Cl 8AulCC8APS/ 8AulCC8AP 8LC81 l8 An? C1PL8 nCn-
uLS18uC1lvL LxAMlnA1lCn Cl lnulvluuAL LCAulnC A8M MA1L8lAL/
CCMCnLn1 WPL8LLvL8 ALlCA8LL AS L8 SLClllCA1lCn SPLL1.7.1

4.1.2 8AulCC8AP? WPL8LvL8 SLClllLu ln SLClllCA1lCn SPLL1 SPALL 8L
uCnL 8? x-8A? 1C CL1 1PL uLSl8Lu SLnSl1lvl1?.

3.0 AIN1ING

LCAulnC A8M Anu 1PL ACCLSSC8lLS SPALL 8L Aln1Lu Wl1P 1WC
CCA1S Cl PlCP 8ulLu ZlnC PCSPA1L LACP 23 MlC8CnS (Mln) Anu
1WC CCA1S Cl CPLC8lnA1Lu 8u88L8 Aln1 LACP 30 MlC8CnS (Mln)
Cl CCLCu8 CCuL SPAuL AS ClvLn 8LLCW:
PSu - CxlC8u 8LuL
SkC - CCLuLn ?LLLCW
VACUk kLCCVLk SS1LM A1 NLW CL DLC1
8CkAkC, InAkknAND
Page 13 of 22

MS - uLL C8AnCL
A1l - C8L?
1PL CCLCu8 CCuL SPALL 8L ClvLn Wl1P A S8A? Cun 1C CL1 A
SPlnlnC llnlSP.ALuMlnluM nCZZLL SPALL nC1 8L Aln1Lu.1PL A8CvL
CCLCu8S A8L lnulCA1lvL .PCWLvL8 llnAL CCnll8MA1lCn l8CM PCL
lS nLLuLu 8LlC8L CCMMLnCLMLn1 Cl llnlSP Aln1 CCA1lnC.


6.0 1nIkD Ak1 INSLC1ICN AGLNCILS

6.1 u8CPASL8'S Au1PC8lSLu 8L8LSLn1A1lvL (1Pl8u A81? lnSLC1lCn
ACLnC?)

6.2 An? CnL Cl 1PL lCLLCWlnC ACLnClLS CAn 8L SLLLC1Lu Anu SPALL 8L
Ll1PL8 Cl 1PL lCLLCWlnC:

(l) l8S (ll) unv (lll) LlL (lv) LL?CuS (v) 8v (vl) 8C (vll) lCS
(vlll) SCS (lx) CLlL

7.0 CL8A1lCn: ALL 1PL CL8A1lCnAL CPLCkS 1C 8L SA1lSlAC1C8lL?
uCnL A1 lAC1C8? Anu Sl1L.

8.0. IDLN1IIICA1ICN MAkkS

8.1 LCAulnC A8MS SPALL 8L unCPLu Wl1P nCS. LlkL LA-01, LA-02 L1C.
Cn 1PL nAML LA1L ALCnC Wl1P SL8lAL nC. Cl 1PL MAnulAC1u8L8.

8.2 LACP LCAulnC A8M SPALL PAvL A CC88CSlCn 8LSlS1An1 1AC ClvlnC
SlZL, LCAulnC A8M 1AC/CCuL nC, SLCu8l1? A11ACPLu Cn 1PL
LCAulnC A8M.

8.3 Aln1 C8 lnk lC8 MA8klnC SPALL nC1 CCn1Aln An? PA8MluL ML1AL
C8 ML1AL SAL1S SuCP AS ZlnC, LLAu C8 CCL8 WPlCP CAuSLS
CC88CSlvL A11ACk Cn PLA1lnC.


9.0 SULkVISICN CI INS1ALLA1ICN AND CCMMISSICNING:

1PL vLnuC8 1C SLnu 1PLl8 1LCPnlCAL LxL81 uu8lnC lnS1ALLA1lCn
Anu CCMMlSSlCnlnC Cl LCAulnC A8MS Wl1Pln 48 PCu8S Cl
ln1lMA1lCn l8CM PCL Cn 8LAulnLSS Cl Sl1L.
VACUk kLCCVLk SS1LM A1 NLW CL DLC1
8CkAkC, InAkknAND
Page 14 of 22


vLnuC8 WlLL Su8Ml1 4 CClLS Cl ALL 1PL 1LS1 CL81lllCA1LS AS
lCLLCWS:
2 CClLS - MA1L8lAL uLSA1CP LCCA1lCn Wl1P C8lClnAL CC? Cl
1LS1 8LC81
1 CC? - 1C PCL L& uLA81MLn1, 2
nu
lLCC8 ,C8LSPAM PCuSL.
1 CC? - 1C 8L Su8Ml11Lu 1C CCMML8ClAL uLA81MLn1,C8LSPAM
PCuSL ALCnC Wl1P 8lLLS.

10.0 SAkL Ak1S

8LCCMMLnuLu SA8L A81S SPALL 8L LlS1Lu SLA8A1LL?.

11.0 GAUkAN1LL

SuLlL8 SPALL 8CvluL luLL CuA8An1LL ACAlnS1 An?
MAnulAC1u8lnC uLlLC1S / CC8 WC8k MAnSPl / lnlL8lC8 uLSlCn
C8 CuALl1? L1C. lC8 A L8lCu Cl 12 MCn1PS l8CM 1PL uA1L Cl
CCMMlSSlCnlnC C8 18 MCn1PS l8CM 1PL uA1L Cl uLLlvL8?
WPlCPLvL8 lS LA8LlL8.uu8lnC 1PlS L8lCu , SuLlL8 WlLL A88AnCL
1C 8LAl8 / 8LLACL An? uLlLC1lvL A81 l8LL Cl CCS1 C8 8LLACL
CCMLL1L l1LM AS 8LCul8Lu . SuLlL8 SPALL CuA8An1LL 1PA1 ALL
1PL MA1L8lALS SPALL 8L SuLlLu ln 88Anu nLW CCnul1lCn.

12.1 DLSA1Cn

12.1 LCAulnC A8MS SPALL 8L u8?, CLLAn Anu l8LL l8CM MClS1u8L, ul81
Anu LCCSL lC8LlCn MA1L8lALS Cl An? klnu.

12.2 LCAulnC A8MS SPALL 8L 8C1LC1Lu l8CM 8uS1,CC88CSlCn Anu An?
MLCPAnlCAL uAMACL uu8lnC 18AnSC81A1lCn, SPPlMLn1 Anu
S1C8ACL.

12.3 LACP Lnu Cl lLAnCL lACL Cl LCAulnC A8MS SPALL 8L 8C1LC1Lu
Wl1P WCCu, ML1AL C8 LAS1lC CCvL8. Lnu 8C1LC1C8S 1C 8L uSLu
Cn lLAnCL lACLS SPALL 8L A11ACPLu 8? A1 LLAS1 1P8LL 8CL1S C8
Wl8lnC 1P8CuCP 8CL1 PCLLS Anu SPALL nC1 8L SMALLL8 1PAn 1PL
Cu1SluL ulAML1L8 Cl 1PL lLAnCL.



VACUk kLCCVLk SS1LM A1 NLW CL DLC1
8CkAkC, InAkknAND
Page 15 of 22

13.0 NC1L :

1PL SuCCLSSluL 8luuL8 lS 8LCul8Lu 1C Su8Ml1 1PL CCnS18uC1lCn
u8AWlnCS AS L8 1PL A8CvL SLClllCA1lCnS lC8 P..C.L'S A8CvAL
Wl1Pln 10 uA?S Cl LACLMLn1 Cl LCl/C.1PL u8AWlnCS SPALL 8L
A8CvLu 8? PCL Wl1Pln CnL WLLk Cl 1PL Su8MlSSlCn Cl 1PL
u8AWlnCS 8? 1PL A81?.

1he prlmary swlvel [olnL shall have Lhe followlng speclflcaLlon

SLCIIICA1ICN ICk SWIVLL ICIN1 CI CAk8CNS S1LLL MA1LkIAL
SWIVLL ICIN1 MAkL :
kLMAkk
1. uLSlCn SLl1 1?L
lL should allow replacemenL of maln seals wlLhouL
removal of bearlng balls and dlsmanLllng of swlvel [olnL.
llanged swlvels wlLh Lwo rows of rollers(balls and/or
needles) and wlLh vlLon Lype 8 seals are also accepLable

2. MA1L8lAL lC8CLu CA88Cn S1LLL
AS1M A 103 or CAS1 S1LLL conformlng Lo
AS1M A 216 Cr WC8

3. SLAL vlLon Lype 8/Approved equlvalenL

4. 8ALL 8ACLS ln1lC8AL uLSlCn PAvlnC PA8unLSS Cl MlnlMuM 30
P8C SPCuLu PAvL SMCC1P llnlSP MACPlnLu Cn CnC
MACPlnL.
l1 SPCuLu PAvL MlnlMuM 2 8ALL/roller 8ACLS.

3. 8ALLS /8CLLL8S PlCP CA88Cn S1LLL PA8uLnLu
6. SLALlnC Su8lACL An1l CC88CSlvL LA?L8Lu
7. ln1L8CPAnCA8lLl1? SPCuLu 8L 100
8. uLSlCn A8CvAL ueslgn should be approved by 1hlrd parLy lnspecLlon
agency for sLaLlc and dynamlc load of loadlng arm.

9. 1?L 1LS1 Cycllc LesLlng of 20000 CsclllaLlons of mln 270 degree &
should be checked for pressure LesLlng aL 13 kg under
roLaLlon afLer Lhe same.

Approved Makes: CW/LlCul/ALlCnS-PA88/LMCC WPLA1Cn/WCCullLLu
1he lnLermedlaLe swlvel [olnL shall have Lhe followlng speclflcaLlon
SLCIIICA1ICN ICk SWIVLL ICIN1 ALUMINIUM
SWIVLL ICIN1 MAkL : kLMAkk
1 uLSlCn SLl1 1?L
lL should allow replacemenL of maln seals wlLhouL removal of
bearlng balls and dlsmanLllng of swlvel [olnL. llanged swlvels wlLh
Lwo rows of rollers(balls and/or needles) and wlLh vlLon Lype 8
seals are also accepLable.

2 MA1L8lAL ALuMlnluM ALLC? Cl l m C8AuL
AS L8 8S 1490

VACUk kLCCVLk SS1LM A1 NLW CL DLC1
8CkAkC, InAkknAND
Page 16 of 22


Non keturn Va|ves

non-Sparklng Lype non-reLurn valve (Check valve Lo ensure no reverse flow) shall be provlded aL
Lhe end of each vapour Loadlng Arm before Lhe same ls connecLed Lo Lhe vapour loadlng header
provlded ln Lhe ganLry. 1he check valve shall be supplled as per Lhe followlng uaLa SheeL:

Sl.no uescrlpLlon 8equlremenL
1 SLandard, 8aLlng and servlce Al6u, 130#, MS vapour
2 Slze 4" n8
3 Lnds llanged conformlng Lo AnSl 816.3 wlLh
ralsed face havlng serraLlons 123 AA8P
4 valve orL 8educlng orL
3 8ody CasL SLeel conformlng Lo AS1M A 216 Cr
WC8/ lorged conformlng Lo AS1M A 103
6 Cover 8olLed wlLh maLerlal conformlng Lo AS1M A
216 Cr WC8/ AS1M A 103
7 ulsc MaLerlal conformlng Lo AS1M A 216 Cr
WC8/ AS1M A 103 wlLh 13 Cr. SLeel laclng
8 8ody seaL rlng 8enewable wlLh MaLerlal conformlng Lo
AS1M A 216 Cr WC8/ AS1M A 103 wlLh
faclng of sulLable non-sparklng maLerlal
9 ulsc Plnge MaLerlal conformlng Lo AS1M A 216 Cr
WC8/ AS1M A 103 wlLh faclng of sulLable
non-sparklng maLerlal
10 Plnge sLud 8olL AS1M A 193 Cr 87
11 Cover nuLs AS1M A 194 Cr 2P
12 8onneL CaskeL Splral wound SS 316 wlLh sofL lron flller
13 PydroLesL pressure 8ody: 430 psl , SeaL:313 psl
14 neumaLlc pressure 80 psl
13 SeaLs Shall be non-renewable lnLegral Lype or
non-lnLegral seaL rlng seal welded Lype
3 SLAL vlLon Lype 8/ Approved equlvalenL
4 8ALL 8ACLS l1 SPCuLu PAvL 8LLACLA8LL 8ALL 8ACLS Cl S1LLL Anu
SPCuLu PAvL SMCC1P llnlSP
l1 SPCuLu PAvL MlnlMuM 2 8ALL 8ACLS.

S 8ALLS PlCP CA88Cn S1LLL PA8uLnLu
6 ln1L8CPAnCA8lLl1? SPCuLu 8L 100

7 uLSlCn A8CvAL ueslgn should be cerLlfled by 1hlrd arLy lnspecLlon Agency for
sLaLlc & dynamlc load
of loadlng arm

8 1?L 1LS1 Cycllc LesLlng of 20000 CsclllaLlons of mln 270 degree & should be
checked for pressure LesLlng aL 13 kg under roLaLlon afLer Lhe
same.


Approved Makes: CW]LIUI]ALICNS-nAkk]LMCC WnLA1CN]WCCDIILLD
VACUk kLCCVLk SS1LM A1 NLW CL DLC1
8CkAkC, InAkknAND
Page 17 of 22

16 lnsLallaLlon poslLlon SulLable for horlzonLal/verLlcal lnsLallaLlon
17 1esLlng As per Al 6u wlLh zero leak
18 Approved makes Audco/kS8 umps LLd/ 8PLL/Leader
valves/ 8uk lndusLrles/ nlLon/ SLeel
SLrong/ AssoclaLed 1oollngs lndla


1ICAL DA1A SnLL1S ICk VACUk kLCCVLk AkM

MCS1 IMk1AN1 NC1L :: 1he fo||ow|ng spec|f|cat|on for vapour recovery arm are m|n|mum
requ|rements and sha|| be capab|e of co||ect|ng vapour from tank truck dur|ng 1op Load|ng.
1he arrangement sha|| be |ndependent of 1ank truck and sha|| be compat|b|e to a|| types of
truck and ensure zero |eakage. A|| safety f|tt|ngs requ|red for a c|ose condu|t f|ow of vapor
from tank truck to VkU un|t need to be env|saged |n th|s arrangement |f not exp||c|t|y spe|t
and deemed to have |nc|uded |n the scope as requ|red. 1he arrangement sha|| have the
approva| from LSC, Nagpur. 1he vapour recovery arm arrangement spe|t |n th|s spec|f|cat|on
|s m|n|mum and any the arrangement to serve the requ|rement can a|so be env|saged w|th
due approva| from nCL and further downstream statutory approva| from LSC Nagpur.

l1LM nC. uLSC8l1lCn 8LCul8LMLn1
1 CuanLlLy As per 8lll of CuanLlLles
2 Model 1o be speclfled by vendor
3 AmblenL LemperaLure 3 Lo 30 deg c
Servlce MS vapour durlng loadlng operaLlon
ueslgn pressure 10.3 kgf/sqcm
CperaLlng pressure 7 kgf/sqcm
llow raLe 2400 LM
uenslLy(Mln/Max) 0.70/.86 gm per cc
vlscoslLy(Mln/Max) 0.9 csL / 3 csL [ 38 deg C
Maxlmum pressure drop Should conform Lo CLn regulaLlons
1ype Self supporLlng, hlgh proflle, over head (Lop Lo
boLLom) 1C loadlng arm
sulLable for above menLloned producL servlce
Slze and raLlng sulLable for connecLlng wlLh baLLery llmlL
connecLlon aL Lhe Lruck end and sulLable as per
deslgn requlremenLs
8aLLery llmlL connecLlons 4" llanged ends wlLh ralsed face as per AnSl 8
16.3, class 130


vapour feed dlrecLlon lrom below
8alanclng Lype Sprlng 1ype (1orslon/Compresslon) / Cas SLruL
ln Lhe evenL of fallure Lhe Sprlng/SLruL musL be
conLalned ln a heavy duLy
cyllnder Lo avold any ln[ury Lo Lhe operaLors
VACUk kLCCVLk SS1LM A1 NLW CL DLC1
8CkAkC, InAkknAND
Page 18 of 22

Shall have slmple ad[usLmenL Lo balance Lhe Arms.
Cross over funcLlon 8equlred
lnboard Arm/rlmary Arm Schedule 40 seamless plpes carbon sLeel A106 /
Alumlnum plpe of AS1M 8-343
Lo avold sparklng wlLh 11MA flanges
CuL-8oard Arm/Secondary
Arm
seamless Alumlnum plpe of AS1M 8-343, llexlble
Pose lpe havlng SS
convoluLed wlLh 11MA flanges as per AlSl 321 wlLh
SS 8rald. 1o acL as
elecLrlcally conLlnuous. lnslde corrugaLlon of
bralded hose shall be of AlSl 321
and exLernal braldlng shall be of SS 304.
no. of swlvels 4 or as per dslgn requlremenLs
rlmary/8ase swlvel - llanged end wlLh ralsed face and wlLh holes
drllled as per 816.3, 130#, lorged Carbon
SLeel conformlng Lo AS1M A103 of CasL Carbon
SLeel conformlng AS1M A 216 Cr
WC8 .
- uouble 8all race Lype wlLh 3 Seal ueslgn and Leak
deLecLlon porL, Plgh
Carbon SLeel Pardened balls / llanged Swlvels wlLh
Lwo row of rollers (balls
and/ or needles), 3 seal deslgn
-1he swlvel deslgn shall allow replacemenL of maln
seals wlLhouL removal of
bearlng balls and dlsmanLllng of swlvel [olnL
- Crease rellef sysLem shall have a grease enLry
nlpple and a pressure rellef
nlpple Lo allow old grease Lo exlL Lo prevenL over
pressurlzaLlon of Lhe swlvel
- AnLl corroslve layer
-Seals shall be vlLon Lype 8 or approved equlvalenL
- arklng lock shall be provlded
lnLermedlaLe swlvel -llanged, 130# 11MA, Al alloy of LM grade as per
8S 1490
- uouble 8all race Lype wlLh 3 Seal ueslgn and Leak
deLecLlon porL, -Plgh
Carbon SLeel Pardened balls / llanged Swlvels wlLh
Lwo rows of rollers (balls
and/ or needles), 3 seal deslgn
-1he swlvel deslgn shall allow replacemenL of maln
seals wlLhouL removal of
bearlng balls and dlsmanLllng of swlvel [olnL
-Crease rellef sysLem shall have a grease enLry
nlpple and a pressure rellef
VACUk kLCCVLk SS1LM A1 NLW CL DLC1
8CkAkC, InAkknAND
Page 19 of 22

nlpple Lo allow old grease Lo exlL Lo prevenL over
pressurlzaLlon of Lhe swlvel
-AnLl corroslve layer
- Seals shall be vlLon Lype 8 or approved equlvalenL
lnLerchangeablllLy of
lnLermedlaLe swlvel
8equlred
connecLlon Lo 1ank 1ruck ArrangemenL Lo ensure zero leakage of vapours
lndependenL of Lank Lruck wlLh body havlng MCC
Alumlnum Pard anodlzed SlghL glass Lo check
vapour condensaLlon and reverse flow of llquld ln
vapour arm. Lnd connecLlons shall be as per 11MA
& shall be deslgned Lo ensure pressure drop as per
CLn 8egulaLlons
Worklng envelope As per Al, 1he connecLor musL be movable over a
volume ("envelope") 8 feeL
long and 3.3 feeL hlgh, wlLh Lhe cenLerllne of Lhe
connecLor 2.23 feeL above
grade, and aL a dlsLance of 6 feeL Lo 10 feeL
laLerally from Lhe cenLer llne of a
sLandplpe on Lhe lsland
Accessorles uummy adapLor wlLh arklng posL for loadlng arm
Al coupler wlLh poslLlon
Sensor. oslLlon sensor provlded ln parklng
adapLor ls also accepLable.
alnLlng rlmer - 2 coaLs of hlgh bulld epoxy Zlnc
hosphaLe, each coaL of 30 mlcrons
(mln) Lhlckness
llnlsh coaL - 2 coaLs of chlorlnaLed rubber, each
coaL of 33 mlcrons (mln)
Lhlckness
LrecLlon of all equlpmenLs supplled by Lhe vendor as per Lhls 1ender shall be carrled ouL by Lhe
vendor lncludlng LesLlng wherever appllcable as per Lhe raLes quoLed ln Lhe prlce bld. 1he
equlpmenL shall also be commlssloned by Lhe vendor.
SCCL CI INSLC1ICN AND 1LS1ING
LqulpmenL shall be sub[ecLed Lo sLage wlse expedlLlng, lnspecLlng and LesLlng aL
vendor's/ sub vendor's works by owner or lLs auLhorlzed lnspecLlon Agency (1lA). vendor
shall submlL CuallLy Assurance (CA) procedures before commencemenL of fabrlcaLlon.
Approved CA procedures shall form Lhe basls for equlpmenL lnspecLlon.
lnspecLlon and 1esLlng aL vendor's / Sub vendor's works shall lnclude buL noL be llmlLed Lo Lhe
followlng:
Sr.no. MaLerlal SpeclflcaLlon PCL 8equlremenL vendor's
ConflrmaLlon
VACUk kLCCVLk SS1LM A1 NLW CL DLC1
8CkAkC, InAkknAND
Page 20 of 22

1 vlsual lnspecLlon of loadlng
arms
100
2 ulmenslonal lnspecLlon of
loadlng arms
100 as per approved
urawlng

3 PydroLesL 100 PydrosLaLlc LesL of
compleLe Lop loadlng arm
assembly aL 1.3 Llmes of
deslgn pressure for
mlnlmum 30 mlnuLes wlLh
full assembly

4 MovemenL of compleLe
Loadlng Arm
100 movemenL /
operaLlon of compleLe Lop
loadlng arms by a slngle
person and recorded
easlness of operaLlon for
Lhe compleLe worklng
envelope

3 AfLer assembly, Lhe arms
shall be sub[ecL Lo Lhe
followlng LesLs:

A 8alanclng LesL 1hls ls conducLed ln loadlng
arms Lo demonsLraLe LhaL
Lhe arms are mechanlcally
counLer balanced.

8 erformance LesL
(ManeuverablllLy LesL of
swlvel )
8oLaLe Lhe swlvel [olnLs for
Lhree cycles ln forward and
Lhree cycles ln reverse
dlrecLlon Lo demonsLraLe
LhaL swlvels [olnLs can be
easlly CperaLed. 1orque
requlred for operaLlng Lhe
Swlvel [olnL shall be
measured


CuanLum of check 100
C All LesL cerLlflcaLes, lndlcaLlng
VACUk kLCCVLk SS1LM A1 NLW CL DLC1
8CkAkC, InAkknAND
Page 21 of 22

deLalls of maLerlals for
lnboard arm, ouL board arm
and drop plpe and scope of
lnspecLlon lndlcaLed above,
shall be provlded along wlLh
supplles. Also verlflcaLlon of
maLerlal of consLrucLlon
(Lhru. Mlll 1esL reporL) of all
componenLs .All Lhe above
cerLlflcaLes shall be veLLed by
1hlrd parLy lnspecLlon agency
CuanLum of check 100
u Llfe cycle LesLlng of swlvel
[olnL of each Lype shall be
done and Lhe cerLlflcaLes
shall be offered for
verlflcaLlon durlng
lnspecLlon.

CuanLum of check 1 no. of each Lype of swlvel
!olnL

L 8endlng momenL LesL for
Sprlngs and 8ase Swlvel !olnL
lL shall be done and Lhe
cerLlflcaLes shall be offered
for verlflcaLlon durlng
lnspecLlon. AddlLlonally
bendlng momenL. LesL shall
be done for spllL flange Lype
of swlvel [olnL and
wlLnesses by 1lA

CuanLum of check 1 no. of each Lype of swlvel
!olnL

l lorces requlred for
movemenL of loadlng arms:
vendors shall arrange Lo
provlde a lorce LesLlng
arrangemenL, such LhaL Lhe
force ls applled perpendlcular
Lo arm. 1he self welghL of Lhe
mechanlsm shall be
accuraLely measured prlor Lo

VACUk kLCCVLk SS1LM A1 NLW CL DLC1
8CkAkC, InAkknAND
Page 22 of 22

appllcable of force
CuanLum of check 100
C CerLlflcaLes for chemlcal
analysls of seal rlng maLerlal
from approved lab.

CuanLum of check 100
P 1ype LesL for pressure drop
across Lhe loadlng arms
Shall be carrled ouL Lhough
any approved repuLed
lnsLlLuLe for one loadlng
arm


l Sprlng llfe cycle LesL lL ls Lo be carrled for more
Lhan 2 lakh cycles and
cerLlflcaLes Lo be offered for
verlflcaLlon durlng
lnspecLlon

! 1esLlng of C - 8lng and SLALS 1 sample from each loL/
baLch and lnLernal
cerLlflcaLes Lo be offered for
verlflcaLlon durlng
lnspecLlon

vendors Lo prepare CA based on above Scope of lnspecLlon and geL Lhe same approved
Lhrough 1lA and flnal approval of PCL shall be obLalned on lL. ln case vendor ls unable Lo
accepL any of Lhe above clauses Lhen reasons for Lhe same shall be provlded ln Lhe vendor's
conflrmaLlon column. Powever, vendors Lo noLe LhaL Lhe bld may be llable for re[ecLlon ln case
of non-accepLance of any of Lhe above clauses.
nC1L:-

1. 1he Lop loadlng equlpmenLs as per 8CC should have compaLlblllLy Lo performance as
per compaLlblllLy aL Lhe polnL of Lank Lruck equlpmenLs of Lermlnal and parLy Lo conflrm
Lhe same.

2. All Lhe equlpmenLs shall have Lhe approval from chlef conLroller of exploslve(LSC),
nagpur.

3. Commlsslonlng spares for 1op loadlng arm and vapour recovery arm shall be ln Lhe
vendors scope. 8ecommended spares shall be llsLed separaLely and wlll be under vendor
scope.