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52 2012 TT-BGTVT
52 2012 TT-BGTVT
B GIAO THNG VN TI
B GIAO THNG VN TI S: 52/2012/TT-BGTVT CNG HA X HI CH NGHA VIT NAM c lp - T do - Hnh phc H Ni, ngy 21 thng 12 nm 2012
THNG T Ban hnh 03 Quy chun k thut quc gia v ph tng xe m t, xe gn my Cn c Lut Tiu chun v Quy chun k thut ngy 29 thng 6 nm 2006 v Ngh nh s 127/2007/N-CP ngy 01 thng 8 nm 2007 ca Chnh ph quy nh chi tit thi hnh mt s iu ca Lut Tiu chun v Quy chun k thut; Cn c Ngh nh s 107/2012/N-CP ngy 20 thng 12 nm 2012 ca Chnh ph quy nh chc nng, nhim v, quyn hn v c cu t chc ca B Giao thng Vn ti; Theo ngh ca V trng V Khoa hc - Cng ngh v Cc trng Cc ng kim Vit Nam; B trng B Giao thng vn ti ban hnh 03 Quy chun k thut quc gia v ph tng xe m t, xe gn my. iu 1. Ban hnh km theo Thng t ny 03 Quy chun k thut quc gia v ph tng ca xe m t, xe gn my sau y: 1. Quy chun k thut quc gia v yu cu k thut v phng php th vnh bnh xe m t, xe gn my lm bng vt liu thp; S hiu: QCVN 44: 2012/BGTVT. 2. Quy chun k thut quc gia v yu cu k thut v phng php th vnh bnh hp kim xe m t, xe gn my; S hiu: QCVN 46: 2012/BGTVT. 3. Quy chun k thut quc gia v c quy ch dng trn xe m t, xe gn my; S hiu: QCVN 47: 2012/BGTVT. iu 2. Thng t ny c hiu lc thi hnh k t ngy 01 thng 7 nm 2013.
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iu 3. Chnh Vn phng B, Chnh Thanh tra B, V trng cc V, Cc trng Cc ng kim Vit Nam, Th trng cc c quan, t chc v c nhn c lin quan chu trch nhim thi hnh Thng t ny./. B TRNG inh La Thng
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QCVN 44 : 2012/BGTVT QUY CHUN K THUT QUC GIA V YU CU K THUT V PHNG PHP TH VNH BNH XE M T, XE GN MY LM BNG VT LIU THP National technical regulation on technical requirements and test methods for steel rims of motorcycles and mopeds
Li ni u QCVN 44 : 2012/BGTVT do Cc ng kim Vit Nam bin son, V Khoa hc - Cng ngh trnh B trng B Giao thng vn ti ban hnh theo Thng t s 52/2012/TT-BGTVT ngy 21 thng 12 nm 2012. Quy chun ny bin son trn c s tiu chun ngnh s hiu 22 TCN 293-02 c ban hnh km theo Quyt nh s 1636/2002/Q-BGTVT ngy 30 thng 5 nm 2002 ca B trng B Giao thng vn ti..
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QUY CHUN K THUT QUC GIA V YU CU K THUT V PHNG PHP TH VNH BNH XE M T, XE GN MY LM BNG VT LIU THP National technical regulation on technical requirements and test methods for steel rims of motorcycles and mopeds 1. Quy nh chung 1.1. Phm vi iu chnh Quy chun ny quy nh v yu cu k thut v kim tra cht lng an ton k thut i vi vnh bnh m t, xe gn my thng dng lm bng vt liu thp (sau y gi tt l vnh thp). 1.2. i tng p dng Quy chun ny p dng i vi cc c s sn xut, nhp khu vnh thp, sn xut lp rp xe m t, xe gn my v cc c quan, t chc lin quan n vic th nghim, kim tra chng nhn cht lng an ton k thut. 2. Quy nh k thut 2.1. B mt vnh thp 2.1.1. Vnh thp phi c ch to ng theo thit k hoc ti liu k thut ca c s sn xut. 2.1.2. B mt vnh thp khng c c vt rn, nt v cc khuyt tt khc c th nhn thy c. 2.1.3. Trn vnh thp phi ghi m ng knh danh ngha v m chiu rng danh ngha (xem Ph lc A) ti cc v tr c th nhn thy c sau khi lp lp. 2.2. X l b mt vnh thp Ty theo vt liu lp ph, vnh thp phi c x l b mt theo yu cu sau: Chiu dy lp m nh nht i vi niken l 10 m, i vi crm l 0,15 m. Khng p dng cho nhng phn khng nhn thy trn b mt vnh thp sau khi lp vnh thp vo bnh xe. 2.3. Kch thc 2.3.1. Tit din ngang v kch thc Kch thc v dung sai ca vnh thp theo Ph lc A.
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Sai lch ng knh vnh thp (hiu gia gi tr ln nht v nh nht ca ng knh vnh thp) khng c ln hn 1,2 mm. 2.3.3. ng phng ng phng ca vnh thp c o bng cch t vnh thp ln mt phng chun nh hnh 1. Khe h ln nht gia vnh thp v mt phng chun khng c vt qu 0,8 mm.
Hnh 1. ng phng ca vnh thp 2.4. bn Vnh thp khng b gy hoc rn nt khi tc dng mt lc F vo vnh theo m t hnh B1. bin dng ca vnh thp t ti gi tr ghi trong bng 1 th lc tc dng khng c nh hn gi tr ghi trong bng 2. Phng php th c m t trong Ph lc B Bng 1. bin dng ng knh danh ngha ca vnh thp (inch) 15 16, 17, 18 bin dng (mm) 10 15 20 19
M chiu rng danh ngha ca vnh thp T 1.10 n 2.75 v t MT1.85 n MT6.00
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Vnh thp sn xut, lp rp v nhp khu mi phi c kim tra, th nghim chng nhn theo quy nh ti Thng t s 45/2012/TT-BGTVT ngy 23 thng 10 nm 2012 ca B trng B Giao thng vn ti quy nh v kim tra cht lng an ton k thut v bo v mi trng trong sn xut, lp rp xe m t, xe gn my. 3.2. Ti liu k thut v mu th Khi c nhu cu th nghim, c s sn xut, t chc hoc c nhn nhp khu vnh thp phi cung cp cho c s th nghim ti liu k thut v mu th theo yu cu nu ti mc 3.2.1 v 3.2.2. 3.2.1. Yu cu v ti liu k thut Bn v k thut ca vnh thp phi th hin cc kch thc chnh nh trong Ph lc A.
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C s th nghim phi lp bo co kt qu th nghim c cc ni dung t nht bao gm cc mc quy nh trong Quy chun ny tng ng vi tng kiu loi vnh thp. 3.4 . p dng quy nh Trong trng hp cc vn bn, ti liu c vin dn trong Quy chun ny c s thay i, b sung hoc c thay th th thc hin theo quy nh trong vn bn mi. 3.5 . i vi cc kiu loi vnh thp c kim tra, th nghim theo quy nh ti 3.1 v c h s ng k ph hp vi Quy chun ny s c cp Giy chng nhn cht lng kiu loi theo mu quy nh ti Ph lc C. 4. T chc thc hin 4.1. L trnh thc hin Tnh t thi im c hiu lc ca Quy chun ny, ring yu cu nu ti 2.1.3 c php p dng sau 02 nm i vi cc kiu loi vnh thp mi v sau 04 nm i vi cc kiu loi vnh thp c cp giy chng nhn cht lng kiu loi trc ngy bt buc p dng ca kiu loi mi. 4.2. Trch nhim ca Cc ng kim Vit Nam Cc ng kim Vit Nam chu trch nhim trin khai, hng dn thc hin Quy chun ny trong kim tra cht lng an ton k thut i vi vnh thp sn xut, lp rp v nhp khu.
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tanh hnh cn 5o
- Vnh thp tm lm MT theo hnh A2 n hnh A5 v bng A4 n bng A7; hnh A6, A7 v bng A8 n bng A10 - Vnh thp tm lm LF theo hnh A8 n hnh A10 v bng A11, A12 A.3.2. Mt ct tri v phi ca vnh thp phi i xng nhau, sai lch kch thc gia bn phi v bn tri c to ra khi gp i hnh chiu mt ct ngang ca vnh thp qua trc i xng khng c ln hn 0,5mm.
Hnh A1 - Vnh tm lm WM
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M chiu rng danh ngha ca vnh thp 1.10 1.20 1.40 1.50 1.60 1.85 2.15 2.50 2.75
A Kch thc
Kch thc
Kch thc
Kch thc
R1 Nh nht
R2
R3 Ln nht
R4 Nh nht
R5
Dung sai
Dung sai
28,0 30,5 36,0 38,0 40,5 47,0 55,0 63,5 70,0 +1,0 -0,5
7,0
3,0 3,5
1.5
5,5 6,0 6,5 7,0 8,0 2,0 5,5 6,0 7,0 1,5 5,0
8,0
+1,0 -0,5
14,0
9,0 12,0
3,5 3.0
12,5 3,0
19,0
Bng A3. ng knh D v chu vi vnh tm lm WM (mm) M ng knh danh ngha ca vnh thp 14 15 16 17 18 19 20 21 22 23 Chu vi ng vi ng knh D D 357,1 382,5 405,6 433,3 458,7 484,1 509,5 534,9 558,8 584,2 Kch thc 1121,9 1201,7 1274,2 1361,2 1441,0 1520,8 1600,6 1680,4 1755,5 1835,3 Dung sai
+2,0 -0,5
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Ln nht
Ln nht
Nh nht
Ln nht
Nh nht
Nh nht
Dung sai
Dung sai
Dung sai
Dung sai
MT 1.85 47,0 +1,0 MT 2.15 55,0 -0,5 MT 2.50 63,5 MT 2.75 70,0 MT 3.00 76,0 MT 3.50 89,0 MT 4.00 101,5 MT 4.50 114,5 MT 5.00 127,0 MT 5.50 140,0 MT 6.00 152,5 +1,5 -1,0 9,0 12,5 14,0
Dung sai
10,5 +0,5 13,0 14,0 10,5 15,0 +2,0 0 16,0 3,0 12,5 2,5 0
2,5 3,0
2,5
3,0
2,5 0,5
Ghi ch: 1. ng bin nh hnh A3 c th s dng cho ng bin ca vnh thp c chiu rng danh ngha MT 1.85 v MT 2.15. 2. ng bin nh hnh A4 c th s dng cho phn vnh thp c c l 3. Phn c c l ca nhng vnh thp c chiu rng danh ngha khng nh hn MT 2.50 c th ch cn mt bn knh ln R nh hnh A5 vi iu kin gi tr ca R phi theo s tha thun gia cc bn c lin quan vi nh cung cp.
Dung sai
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Chu vi tng ng vi ng knh D Kch thc 1123,4 1203,2 1275,5 1362,8 1442,6 1522,4 1602,2 1682,0 1836,9 +1,5 -0,5 Dung sai +1,5 -0,5 0,1
Chu vi tng ng vi ng knh DH Kch thc 1121,3 1201,1 1273,4 1360,7 1440,5 1520,3 1600,1 1679,9 1834,8 +2,0 -1,0 Dung sai
Hnh A3
Bng A6. Kch thc P v R4 (mm) M chiu rng danh ngha ca vnh thp MT 1.85 MT 2.15 P Kch thc 8,0 11,0 Dung sai +2,0 0 R4 Nh nht 6,5
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Hnh A4 Bng A7. Kch thc R5 v R9 (mm) M chiu rng danh ngha ca vnh thp MT 1.85 MT 2.15 MT 2.50 MT 2.75 MT 3.00 MT 3.50 MT 4.00 MT 4.50 MT 5.00 MT 5.50 MT 6.00 40,0 3,0 R5 Nh nht R9 Nh nht 20,0 30,0
Hnh A5
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Kch thc
Kch thc
Kch thc
Kch thc
Kch thc
Kch thc
Ln nht
Ln nht
Ln nht
Nh nht
Nh nht
Nh nht
Dung sai
Dung sai
Dung sai
Dung sai
MT 1.85 47,0 +1,0 MT 2.15 55,0 -0,5 MT 2.50 63,5 MT 2.75 70,0 +1,5 MT 3.00 76,0 -1,0 MT 3.50 89,0 9,0 12,5 14,0
2,5
3,0
2,5 0,5
Ghi ch: ng bin nh hnh A7 c th s dng cho trng hp chiu rng danh ngha ca vnh MT 1.85 v MT 2.15.
Bng A9. ng knh D v chu vi vnh tm lm MT (mm) M ng knh danh ngha ca vnh thp 10 12 Chu vi ngoi ca ng knh D Kch thc 253,2 304,0 795,4 995,0 Dung sai +1,5 -0,5 Chu vi ngoi ca ng knh DH Kch thc 793,3 952,9 Dung sai +2,0 -1,0
Dung sai
Dung sai
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Hnh A7
Bng A10. Kch thc P v R4 (mm) P Kch thc 8,0 11,0 Dung sai +2,0 0
R4 Nh nht 6,5
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R1 R2 R3
R4
R5
(o )
Kch thc
Nh nht
Nh nht
Nh nht
Ln nht
Nh nht
Ln nht
Dung sai
Dung sai
Dung sai
Dung sai
5,5 7,5
1,5 6,0 1,5 4,5 10 5,5 3,0 3,0 7,0 2,0 6,5 22 0 -5 5
1. Trng hp chiu rng danh ngha ca vnh thp l 1.85 c th to thm phn li nh hnh A9. 2. Trng hp chiu rng danh ngha ca vnh thp l 2.15 c th to thm phn li nh hnh A10. 3. Trng hp chiu rng danh ngha ca vnh thp l 1.20 v 1.50 v ng knh danh ngha ca vnh l 10, kch thc cho php nh nht ca H l 8,0.
ngha
Dung sai
danh
Kch thc
Kch thc
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Bng A12. ng knh D v chu vi vnh tm lm LF (mm) M ng knh danh ngha ca vnh thp 8 10 12 Chu vi tng ng vi ng knh D Kch thc 202,4 253,2 304,0 635,8 795,4 955,0 Dung sai +1,5 -0,5 Chu vi tng ng vi ng knh DH Kch thc 633,7 793,3 952,9 Dung sai +2,0 -1,0
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t vnh thp thng ng trn mt c b mt t vnh thp khng nh hn chiu rng danh ngha ca vnh thp theo phng nm ngang. Tc dng lc t t theo phng hng knh ca vnh thp.
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TYPE APPROVAL CERTIFICATE FOR COMPONENT Cp theo Thng t s 45/2012/TT-BGTVT ngy 23 thng 10 nm 2012 ca B trng B Giao thng vn ti
Cn c H s ng k s:
Pursuant to the Technical document N0
Ngy
Date
Ngy
Date
/ /
Date
/ /
Cn c Bo co kt qu th nghim s:
Pursuant to the results of Testing record N0
Ngy
Kiu loi sn phm (System/ Component type): Nhn hiu (Make): S loi (Type):
(Cc ni dung lin quan ti thng s k thut v cht lng cho tng i tng sn phm s do C quan CNCL quy nh c th)
Kiu loi sn phm ni trn ph hp vi quy chun QCVN : 2012/BGTVT. The product is in compliance with the QCVN : 2012/BGTVT. Ngy thng nm (Date) CC TRNG CC NG KIM VIT NAM Vietnam Register General Director
Ghi ch (note)
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QCVN 46 : 2012/BGTVT QUY CHUN K THUT QUC GIA V YU CU K THUT V PHNG PHP TH VNH BNH HP KIM XE M T, XE GN MY National technical regulation on technical requirements and test methods for alloy wheels of motorcycles and mopeds
Li ni u QCVN 46 : 2012/BGTVT do Cc ng kim Vit Nam bin son, V Khoa hc - Cng ngh trnh B trng B Giao thng vn ti ban hnh theo Thng t s 52/2012/TT-BGTVT ngy 21 thng 12 nm 2012. Quy chun ny bin son trn c s tiu chun Vit Nam TCVN 6443:1998 c ban hnh km theo Quyt nh s 2484/1998/Q-BKHCNMT ngy 25 thng 12 nm 1998 ca B trng B Khoa hc cng ngh v mi trng.
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1. Quy nh chung 1.1. Phm vi iu chnh Quy chun ny quy nh v yu cu k thut v kim tra cht lng an ton k thut i vi vnh bnh hp kim xe m t, xe gn my (sau y gi tt l vnh hp kim). 1.2. i tng p dng Quy chun ny p dng i vi cc c s sn xut, nhp khu vnh hp kim, sn xut lp rp xe m t, xe gn my v cc c quan, t chc lin quan n vic th nghim, kim tra chng nhn cht lng an ton k thut. 1.3 . Gii thch t ng 1.3.1. Vnh hp kim c kt cu lin khi: L vnh hp kim m vnh v cc nan hoa hoc mm vnh c ch to lin thnh mt khi t hp kim. 1.3.2. Vnh hp kim c kt cu ghp: L vnh hp kim m vnh c ch to t hp kim v cc nan hoa hoc mm vnh c ch to t hp kim hoc cc vt liu khc v chng c lp ghp vi nhau. 1.3.3. S r r khng kh t ngt: L s gim p sut th ln hn 50% trong thi gian nh hn 30 giy. 2. Quy nh k thut 2.1. Quy nh chung 2.1.1. Vnh hp kim phi c ch to ng theo thit k hoc ti liu k thut ca c s sn xut. 2.1.2. B mt vnh hp kim khng c c vt rn, nt v cc khuyt tt khc c th nhn thy c. 2.1.3. Trn vnh hp kim phi ghi m ng knh v m chiu rng danh ngha ca vnh (tham kho Ph lc F) ti cc v tr c th nhn thy c sau khi lp lp. 2.2. Kh nng chu mmen un Sau khi th kh nng chu mmen un (theo Ph lc A) b mt vnh hp kim khng c xut hin cc vt nt, khng c s bin dng r rt hoc bt k s tho lng khng bnh thng no ti cc ch ni ghp.
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Sau khi th kh nng chu ti trng hng knh (theo Ph lc B) b mt vnh hp kim khng c xut hin cc vt nt, khng c s bin dng r rt hoc bt k s tho lng khng bnh thng no ti cc ch ni ghp. 2.4. Kh nng chu va p hng knh Sau khi th kh nng chu va p hng knh (theo ph lc C) b mt vnh hp kim khng c xut hin cc vt nt, khng c s bin dng r rt hoc bt k s tho lng khng bnh thng no ti cc ch ni ghp hay s r r khng kh t ngt do vnh b hng. 2.5. Kh nng chu mmen xon Sau khi th kh nng chu mmen xon (theo Ph lc D) b mt vnh hp kim khng c xut hin cc vt nt, khng c s bin dng r rt hoc bt k s tho lng khng bnh thng no ti cc ch ni ghp. 2.6. kn kh i vi vnh lp lp khng sm Sau khi th kn kh (theo Ph lc E) khng c c s r r khng kh qua vnh hp kim th hin dng bt kh c th nhn thy c. 3. Quy nh qun l 3.1 . Phng thc kim tra, th nghim Vnh hp kim sn xut, lp rp v nhp khu mi phi c kim tra, th nghim chng nhn theo quy nh ti Thng t s 45/2012/TT-BGTVT ngy 23 thng 10 nm 2012 ca B trng B Giao thng vn ti quy nh v kim tra cht lng an ton k thut v bo v mi trng trong sn xut, lp rp xe m t, xe gn my. 3.2. Ti liu k thut v mu th Khi c nhu cu th nghim, t chc hoc c nhn sn xut, nhp khu vnh hp kim phi cung cp cho c s th nghim ti liu k thut v mu th theo yu cu nu ti mc 3.2.1 v 3.2.2. 3.2.1. Yu cu v ti liu k thut Ti liu k thut ca vnh hp kim bao gm: - Bn v k thut ca vnh hp kim; - Bn ng k thng s k thut th hin cc thng tin sau y: + S dng cho loi lp c sm hay khng sm; + K hiu kch c lp ln nht c th lp cho vnh hp kim th nghim; + p sut lp;
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04 mu th bao gm: 01 mu vnh hp kim v 03 mu vnh hp kim c lp y lp, sm, bi (nu c) v trc bnh xe cho mi kiu loi vnh hp kim cn th nghim. 3.3. Bo co th nghim C s th nghim phi lp bo co kt qu th nghim c cc ni dung t nht bao gm cc mc quy nh trong Quy chun ny tng ng vi tng kiu loi vnh hp kim. 3.4. p dng quy nh Trong trng hp cc vn bn, ti liu c vin dn trong Quy chun ny c s thay i, b sung hoc c thay th th thc hin theo quy nh trong vn bn mi. 3.5. i vi cc kiu loi vnh hp kim c kim tra, th nghim theo quy nh ti 3.1 v c h s ng k ph hp vi Quy chun ny s c cp Giy chng nhn cht lng kiu loi theo mu quy nh ti Ph lc G. 4. T chc thc hin 4.1. L trnh thc hin Tnh t thi im c hiu lc ca Quy chun ny, ring yu cu nu ti 2.1.3 c php p dng sau 02 nm i vi cc kiu loi vnh hp kim mi v sau 04 nm i vi cc kiu loi vnh hp kim c cp giy chng nhn cht lng kiu loi trc ngy bt buc p dng ca kiu loi mi. 4.2. Trch nhim ca Cc ng kim Vit Nam Cc ng kim Vit Nam chu trch nhim trin khai, hng dn thc hin Quy chun ny trong kim tra cht lng, an ton k thut i vi vnh hp kim sn xut, lp rp v nhp khu.
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Thit b th phi to ra c mmen un khng i tc dng ln trc ca vnh hp kim khi vnh hp kim quay vi vn tc khng i (v d minh ha trn hnh A.1)
Hnh A.1. Thit b th kh nng chu mmen un Ghi ch: 1 2 3 4 5 6 Mm quay; g kp; Vnh hp kim; Cnh tay n; im t lc; Ti trng.
A.2. iu kin th A.2.1. Mmen un Mmen un M, tnh bng niutn mt c xc nh theo cng thc sau: M = Sm..W.R Trong : Sm l h s, bng 0,7; l h s ma st gia lp xe v mt ng, bng 0,7; W l ti trng cho php ln nht tc dng ln bnh xe (niutn); R l bn knh tnh ln nht ca lp c th lp vi vnh (mt).
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Chiu di cnh tay n phi m bo sao cho to ra c mmen un M khi tc dng vo mt ti trng bng W nh xc nh trong A.2.1. A.2.3. Tin hnh th Lp c nh vnh hp kim vo mm quay ca thit b th (xem hnh A1). Cnh tay n c chiu di c quy nh trong A.2.2 v c cng vng phi c lp c nh vo vnh hp kim theo cng mt phng php nh khi vnh hp kim c lp t trn xe Cho thit b th quay v tc ng mmen un M, c xc nh theo A.2.1 vo vnh hp kim S vng quay l 105 vng i vi vnh hp kim s dng cho xe hai bnh v 106 vng i vi vnh hp kim s dng cho xe m t ba bnh (cc loi vnh ny c ghi nhn bng ch HD).
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+ Thit b th phi c mt trng th, ng knh khng nh hn 400mm, b mt trng phi nhn, m v c chiu rng ln hn chiu rng ca lp bnh xe c th + Trng th phi c quay vi vn tc khng i + Thit b th phi cho php tc dng mt ti trng hng knh khng i (sai s ca s thay i ti trng hng knh trong qu trnh th l 5%) vo bnh xe theo phng t tm ca bnh xe n tm ca trng th v phi m bo sao cho bnh xe lun tip xc vi trng th.
Hnh B.1. Thit b th kh nng chu ti trng hng knh Ghi ch: 1 2 3 4 Trng th; Lp; Vnh hp kim; Ti trng hng knh.
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p sut khng kh trong lp bnh xe trc khi th, tnh theo kilo Pascal, t nht phi ph hp vi ti trng ln nht theo thit k ca lp bnh xe c th. Trong trng hp lp b hng, php th phi c tip tc sau khi thay lp. B.2.3. Tin hnh th Lp vnh bnh xe c lp c bm ti p sut ti thiu bng p sut c ghi trn bnh xe vi thit b th (xem hnh B1) theo phng php nh c dng lp t bnh xe trn xe. Trng th c quay trong khi tc dng ti trng hng knh Q ph hp vi B.2.1. S vng quay ca trng th phi khng nh hn 5 x 105 vng.
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C.1. Thit b th Thit b th phi c cc c tnh sau: + Vnh hp kim c lp vi lp c th lp c trn bng; + Bng hoc khung gi trn lp vnh bnh xe th phi c cng vng; + Khi ti trng va p phi c chiu rng t nht bng 1,5 ln chiu rng ca vnh hp kim v phi ri t do ln b phn bnh xe. V d minh ha v cc thit b th ny xem hnh C.1a, C.1b
Hnh C.1a. Thit b th kh nng chu va p hng knh ti trng n Ghi ch: 1 2 3 4 5 Khi ti trng va p; C cu nh nhanh; Khung thit b th; Rnh dn hng; Chiu cao th ri khi ti trng va p.
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Hnh C.1b. Thit b th kh nng chu va p hng knh ti trng kp Ghi ch: 1 2 3 4 C cu nh nhanh; Ti trng chnh; Khung thit b th; Rnh dn hng; 5 6 7 Ti trng ph; L xo xon (2 ci); Chiu cao th ri khi ti trng va p.
C.2. iu kin th C.2.1. Ti trng va p v chiu cao ri C.2.1.1. Thit b th kh nng chu va p hng knh ti trng n Khi lng ca ti trng va p Qv vi sai s 2% ca khi lng c xc nh theo cng thc sau :
Qv = K W g
Trong : Qv l khi lng va p tnh bng kilgam; K l h s bng 1 i vi c vnh trc v vnh sau; W l ti trng cho php ln nht tc dng ln bnh xe (niutn);
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Khi lng tng cng ca hai khi ti trng va p Qv vi sai s 2% ca khi lng c xc nh theo cng thc sau :
Qv = K W g
Trong : Qv l khi lng tng ca hai khi va p tnh bng kilgam; K l h s bng 2,5 i vi vnh trc v 1,5 i vi vnh sau; W l ti trng cho php ln nht tc dng ln bnh xe (niutn); g l gia tc trng trng (bng 9,8m/s2). (Khi lng ca ti trng va p ph bao gm c khi lng ca hai l xo bng 40 kg) Chiu cao ri i vi c vnh trc v vnh sau l 150mm. C.2.2. p sut lp bnh xe p sut khng kh trong lp bnh xe trc khi th (tnh theo kilo Pascal), c xc nh nh sau: p = (p sut khng kh ph hp vi ti trng ln nht theo thit k ca lp bnh xe c th x 1,15) 10. C.3. Tin hnh th Lp lp nh nht thch hp vi ti trng thit k ca bnh xe ln gi theo phng php nh c dng lp t bnh xe vi xe. V tr tng i phi c xc nh sao cho khi va p th vct vn tc i qua tm ca bnh xe.
49
D.1. Thit b th Thit b th phi cho php to ra mmen xon tc dng gia moay v vnh hp kim. V d v thit b ny c nu trn hnh D.1a v D.1b
Hnh D.1a. Thit b th kh nng chu mmen xon Ghi ch: 1 Bu lng xit cht; 2 Vnh bnh xe; 3 g kp cht; 4 5 6 Mt ta vnh; Cnh tay n; im t lc.
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1 2 3 4
Hnh D.1b. Thit b th kh nng chu mmen xon Vnh bnh xe; 5 Cnh tay n; a chn; 6 im t lc; Mt ta vnh; 7 Bu lng gi vnh bnh xe. g kp cht;
D.2. iu kin th Mmen xon T tnh theo niutn mt c xc nh theo cng thc sau: T = W.R Trong : W l ti trng ln nht tc dng ln vnh (niutn) R l bn knh tnh ln nht ca lp c th lp vi vnh (mt) D.3. Tin hnh th C nh g vnh hp kim vi gi v tc dng mmen xon c xc nh theo D.2 vo vnh hp kim theo hng i xng nhau qua b mt tip xc ca moay. Chiu di ca cnh tay n phi bng bn knh ca lp nh nht thch hp vi vnh hp kim Cho php c nh vnh hp kim trn gi thng qua b mt tip xc ca may v tc dng mmen xon vo vnh hp kim thng qua mt vng hnh khuyn c lp cht vo vnh hp kim. S ln tc dng mmen xon khng nh hn 105 .
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Hnh E.1. Thit b th kn kht i vi vnh lp lp khng sm Ghi ch: 1 Nc; 2 Vng cao su lm kn; 5 Vnh bnh xe hp kim nh. E.2. iu kin th p sut khng kh c dng phi ln hn 300 kPa. E.3. Tin hnh th p kn kht mt cch chc chn c hai bn mp ca vnh hp kim bng cc tm p (xem hnh E.1) v bm khng kh vo bn trong lng ca vnh hp kim kim tra s kn kh ca vnh hp kim. i vi cc vnh bnh xe c kt cu ghp v s dng cc vng lm kn, php th ny c th c thc hin bng cch vnh hp kim c lp vi mt lp, bm hi v ton b bnh xe c ngm trong nc. Thi gian th t nht l 2 pht. 3 4 a p; ng bm hi to p sut;
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D: ng knh vnh
Hnh F1. Hnh minh ha vnh tm lm kiu WM M chiu rng 1.10 Kch thc 28,0 1.20 30,5 1.40 36,0 1.50 38,0 1.60 40,5 1.85 47,0 2.15 55,0 2.50 63,5 2.75 70,0
Bng F1.1: m chiu rng danh ngha ca vnh tm lm WM (kch thc mm) M ng knh danh ngha
14
15
16
17
18
19
20
21
22
Kch thc 357,1 382,5 405,6 433,3 458,7 484,1 509,5 558,8 584,2 Bng F1.2: m ng knh danh ngha ca vnh tm lm WM (kch thc mm)
A: chiu rng vnh; D: ng knh vnh Hnh F2. Hnh minh ha vnh tm lm kiu LF
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Bng F2.1: m chiu rng danh ngha ca vnh tm lm LF (kch thc mm) M ng knh danh ngha Kch thc 8 202,4 10 253,2 12 304,0
A: chiu rng vnh; D: ng knh vnh Hnh F3. hnh minh ha vnh tm lm kiu MT M chiu rng Kch thc
4.00
4.50
5.00
5.50
6.00
47,0 55,0 63,5 70,0 76,0 89,0 101,5 114,5 127,0 140,0 152,5
Bng F3.1: m chiu rng danh ngha ca vnh tm lm MT (kch thc mm)
M ng knh 10 12 14M/C 15M/C 16 17 18 19 20 21 23 danh ngha Kch 253,2 304,0 357,6 383,0 406,0 433,8 459,2 484,6 510,0 535,4 548,7 thc
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S (No): ..................
TYPE APPROVAL CERTIFICATE FOR COMPONENT Cp theo Thng t s 45/2012/TT-BGTVT ngy 23 thng 10 nm 2012 ca B trng B Giao thng vn ti
Cn c H s ng k s:
Pursuant to the Technical document N0
Ngy
Date
Ngy
Date
/ /
Date
/ /
Cn c Bo co kt qu th nghim s:
Pursuant to the results of Testing record N0
Ngy
Kiu loi sn phm (System/ Component type): Nhn hiu (Make): S loi (Type):
(Cc ni dung lin quan ti thng s k thut v cht lng cho tng i tng sn phm s do C quan CNCL quy nh c th)
Kiu loi sn phm ni trn ph hp vi quy chun QCVN : 2012/BGTVT. The product is in compliance with the QCVN : 2012/BGTVT. Ngy
Ghi ch:
(Note)
thng
nm
(Date)
Vietnam Register
General Director
55
QCVN 47 : 2012/BGTVT
QUY CHUN K THUT QUC GIA V C QUY CH DNG TRN XE M T, XE GN MY National technical regulation on lead batteries of motorcycles and mopeds
Li ni u QCVN 47 : 2012/BGTVT do Cc ng kim Vit Nam bin son, V Khoa hc - Cng ngh trnh B trng B Giao thng vn ti ban hnh theo Thng t s 52/2012/TT-BGTVT ngy 21 thng 12 nm 2012. Quy chun ny bin son trn c s tiu chun Vit Nam TCVN 7348:2003 c ban hnh theo Quyt nh s 38/2003/Q-BKHCN ngy 31 thng 12 nm 2003 ca B trng B Khoa hc v cng ngh.
56
Quy chun ny quy nh v yu cu k thut v kim tra cht lng an ton k thut i vi c quy ch - axt dng khi ng, chiu sng v nh la s dng cho xe m t, xe gn my (sau y gi tt l c quy). 1.2. i tng p dng Quy chun ny p dng i vi cc c s sn xut, nhp khu c quy, sn xut, lp rp xe m t, xe gn my v cc c quan, t chc lin quan n vic th nghim, kim tra chng nhn cht lng an ton k thut. 1.3 . Gii thch t ng 1.3.1. Dung lng ch 10 h (C10): L i lng c trng cho kh nng tch in ca c quy (n v Ah), khi c quy phng in vi dng in Id
I = (I
d
xung n gi tr in p ngng 5,25 V i vi c quy 6 V v 10,50 V i vi c quy 12 V. 1.3.2. Dng in ch 10 h (Id): Thut ng dng ch dng in phng v np ca c quy ch 10 h. Gi tr ca n c tnh bng gi tr dung lng ch 10 h (C10) chia cho 10, n v A. 1.3.3. c quy tch in kh: L loi c quy mi c sn xut ra trng thi kh v tch in. Khi cn s dng phi mt lng in dch ph hp theo yu cu ca c s sn xut. 1.3.4. c quy c np no: L c quy c np vi dng in Id cho n khi in p o trn hai in cc ca c quy trong ba ln o khng thay i, mi ln o cch nhau 30 pht. 2. Quy nh k thut 2.1. Quy nh chung 2.1.1 c quy phi c ch to ng theo thit k hoc ti liu k thut ca c s sn xut. 2.1.2. Cc thng tin c bn di y phi c in trn v c quy mt pha trn hoc mt trong bn mt bn:
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+ Dung lng danh nh l dung lng ca c quy ch 10 h, n v Ah. 2.1.3. K hiu in cc: in cc dng ca c quy phi c k hiu bng du "+", in cc m phi c k hiu bng du "-". 2.2. c tnh k thut 2.2.1. c tnh in 2.2.1.1. Dung lng ca c quy: Sau khi th theo 2.4.1, dung lng C ca c quy tnh theo 2.4.1.3 khng c thp hn 95% dung lng ch 10 h. 2.2.1.2. c tnh khi ng ca c quy (ch p dng cho c quy 12 V): Sau khi phng in theo 2.4.2, c tnh khi ng ca c quy phi ph hp vi bng 1. Bng 1. c tnh khi ng ca c quy Dng in phng khi ng, (A) 5 C10 in p sau 5 giy - 7 giy, (V) 8,4 in p kt thc, (V) 6 Thi gian ti thiu, (min) 1,5
2.2.1.3. c tnh khi ng ban u i vi c quy tch in kh (ch p dng cho c quy 12 V): Sau khi th theo 2.4.3, in p o trn hai in cc ca c quy khng c gim xung di 6 V. 2.2.1.4. c tnh lu in (ch p dng cho c quy 12 V): Sau khi th theo 2.4.4, in p o trn hai in cc ca c quy khng c gim xung di 7,2 V. 2.2.2. c tnh c 2.2.2.1. Kh nng chu rung ca c quy: Sau khi th theo 2.4.5, trn b mt c quy khng c c du hiu rn nt, in p khng c gim xung di 3 V i vi c quy 6 V v 6 V i vi c quy 12 V. Vi c quy kiu h (Vented type batteries), khng c c hin tng in dch dng cao. Vi c quy kiu kn (VRLA batteries), khng c c hin tng r r in dch. 2.2.2.2. kn c quy: Sau khi th theo 2.4.6, khng c c in dch r r t c quy ra ngoi. 2.3. iu kin th 2.3.1. Chun b mu th 2.3.1.1. Cc th nghim phi c thc hin trn cc c quy cha qua s dng. 2.3.1.2. Tr php th c tnh khi ng ban u i vi c quy tch in kh (xem 2.4.3), cc php th cn li phi c tin hnh vi c quy c np no.
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2.3.1.3. i vi c quy tch in kh phi in dch n mc ln nht cho php theo ch dn ghi trn c quy hoc ca c s sn xut. 2.3.2. Dng c o 2.3.2.1. Dng c o in Khong o ca thit b c dng phi ph hp vi ln ca in p hoc dng in cn o. Thit b dng o in p l Vn k phi c cp chnh xc khng thp hn 1. in tr ca Vn k t nht phi t 300 /V. Thit b dng o dng in l Ampe k phi c cp chnh xc khng thp hn 1. 2.3.2.2. Dng c o khi lng ring ca in dch T trng k phi c chnh xc khng nh hn 0,005 kg/l. Khong ca vch chia khng ln hn 0,005 kg/l. 2.3.2.3. Dng c o nhit Nhit k dng o nhit phi c khong o thch hp v khong chia ca thang o khng c ln hn 1 oC. chnh xc hiu chun thit b khng ln hn 0,5 oC. 2.3.2.4. Dng c o thi gian Dng c o thi gian phi m bo xc nh c thi gian tnh theo gi, pht v giy. chnh xc t nht phi t 1 %. 2.3.3. Trnh t th nghim 2.3.3.1. Trc ht kiu loi c quy cn chng nhn phi th nghim cc hng mc sau:
- Kim tra dung lng ln mt (trn mu th 1); - Th nghim c tnh khi ng ln mt (trn mu th 2); - Kim tra dung lng ln hai (trn mu th 1); - Th nghim c tnh khi ng ln hai (trn mu th 2); - Kim tra dung lng ln ba (trn mu th 1); - Th nghim c tnh khi ng ln ba (trn mu th 2).
Trong ba ln th nghim trn t nht phi c mt ln phng in p ng gi tr quy nh trong 2.2.1.1 i vi kim tra dung lng v 2.2.1.2 i vi th nghim c tnh khi ng. 2.3.3.2. Cc th nghim di y ch c tin hnh trn cc mu th khc nu cc php th mc 2.3.3.1 t yu cu:
59
2.3.3.3. c quy tch in kh Ring i vi c quy tch in kh, ngoi vic th nghim theo 2.3.3.1 v 2.3.3.2, c quy phi c th nghim c tnh khi ng ban u theo 2.4.3 (trn mu th 4) trc khi th kn ca c quy theo 2.4.6. 2.4. Phng php th 2.4.1. Kim tra dung lng 2.4.1.1. Sau khi c quy c np no, dng np t 1 gi n 5 gi ri tin hnh kim tra dung lng. 2.4.1.2. Trong qu trnh th nghim, c quy phi c t trong b nc c nhit 25 oC 2 oC. Chn in cc phi trn mc nc t nht l 15 mm nhng khng c cao qu 25 mm. Nu th cng lc nhiu c quy trong cng mt b nc th khong cch gia cc c quy v gia c quy vi thnh b nc t nht phi l 25 mm. 2.4.1.3. c quy c phng vi dng in danh nh Id, vi n nh 2 % gi tr dng in danh nh cho n khi in p o trn hai in cc ca c quy gim xung 5,25 V 0,05 V i vi loi 6 V v 10,50 V 0,05 V i vi loi 12 V. Ghi li thi gian phng in t tnh bng gi. 2.4.1.4. Dung lng ca c quy c xc nh nh sau: C = t x Id (Ah) 2.4.2. Th c tnh khi ng (ch p dng cho c quy 12 V) 2.4.2.1. Sau khi c quy c np no, dng np t 1 gi n 5 gi, sau t vo bung lnh c nhit 0 oC t nht l 20 gi hoc cho n khi nhit ca mt trong cc ngn gia ca c quy t c 0 oC. 2.4.2.2. c quy sau khi np no v lm lnh theo 2.4.2.1, c th bn trong hoc bn ngoi bung lnh sau 2 pht k t khi ngng lm lnh, ri phng in vi dng in phng khi ng cho bng 1. Dng in ny phi gi n nh trong qu trnh phng in trong phm vi 0,5 %. 2.4.2.3. Ghi li in p trn hai u cc ca c quy ti thi im 5 giy - 7 giy v thi gian kt thc phng in khi in p gim xung 6 V. 2.4.3. Th c tnh khi ng ban u i vi c quy tch in kh (ch p dng cho c quy 12 V) 2.4.3.1. c quy tch in kh v mt lng in dch vo c quy (theo 2.3.1.3) c lu gi nhit 25 oC 5 oC t nht l 12 gi trc khi in dch.
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2.4.3.2. in dch vo c quy theo 2.3.1.3. n nh 20 pht nhit quy nh ti 2.4.3.1. Sau cho c quy phng in vi dng in l 5 C10 trong thi gian 1,5 pht. 2.4.4. Th c tnh lu in (ch p dng cho c quy 12 V) 2.4.4.1. c quy c np no, sau lau sch b mt ri lu gi nhit 40 C 2oC trong khong thi gian l 21 ngy. in cc ca c quy khng c chm ti dy dn hay cc kp ni.
o
2.4.4.2. Sau thi gian lu gi, c quy khng c np li v phi th nghim c tnh khi ng theo 2.4.2.2; thi gian phng in l 30 giy. 2.4.5. Th kh nng chu rung 2.4.5.1. c quy c np no, sau lu gi 24 gi nhit 25oC 10oC. 2.4.5.2. Sau c quy c lp t vo thit b th rung nh cch thc lp t trn xe. 2.4.5.3. c quy phi th kh nng chu rung trong 2 gi. Dao ng c dng hnh sin theo phng thng ng vi tn s dao ng thay i lin tc t 50 Hz n 500 Hz v ngc li, chu k qut l 10 pht, gia tc dao ng l 68,6 m/s2. 2.4.5.4. Sau 4 gi k t khi kt thc th rung, c quy khng c np li v th phng in nhit 25oC 2 oC vi dng in 5 C10 trong thi gian 60 giy. 2.4.6. Th kn ca c quy 2.4.6.1. c quy c np no ri trng thi h mch 4 gi ti nhit 25 C 5oC.
o
2.4.6.2. Nu cn thit mc in dch c b sung n mc cao nht bng nc ct, lau sch v lm kh mt ngoi. 2.4.6.3. Sau c quy c nghing theo bn hng, thi gian gia cc ln nghing theo cc hng khng t hn 30 giy. Chu k nghing c quy nh sau: - Nghing 45o so vi phng thng ng vi thi gian thao tc l 1 giy; - Gi c quy v tr nghing trong 3 giy; - a c quy tr li v tr thng ng vi thi gian thao tc l 1 giy. 3. Quy nh qun l 3.1. Phng thc kim tra, th nghim c quy sn xut, lp rp v nhp khu mi phi c kim tra, th nghim chng nhn theo quy nh ti Thng t s 45/2012/TT-BGTVT ngy 23 thng 10 nm 2012 ca B trng B Giao thng vn ti quy nh v kim tra cht lng an ton k thut v bo v mi trng trong sn xut, lp rp xe m t, xe gn my.
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3.2. Ti liu k thut v mu th Khi c nhu cu th nghim, c s sn xut, t chc hoc c nhn nhp khu c quy phi cung cp cho c s th nghim ti liu k thut v mu th theo yu cu nu ti mc 3.2.1 v 3.2.2. 3.2.1. Yu cu v ti liu k thut Ti liu k thut ca c quy gm cc thng tin sau y: - Bn v k thut ca c quy; - Mc in dch ln nht cho php theo quy nh ca c s sn xut nu mc in dch ny khng th hin trn c quy. 3.2.2. Yu cu v mu th 05 mu th v in dch theo quy nh ca c s sn xut (nu c) cho mi kiu loi c quy cn th nghim trong : - 04 mu th kim tra dung lng, th nghim c tnh khi ng, th nghim c tnh khi ng ban u i vi c quy tch in kh, th kh nng chu rung, th kn ca c quy; - 01 mu th th c tnh lu in ca c quy. 3.3. Bo co th nghim C s th nghim phi lp bo co kt qu th nghim c cc ni dung t nht bao gm cc mc quy nh trong Quy chun ny tng ng vi tng kiu loi c quy. 3.4. p dng quy nh Trong trng hp cc vn bn, ti liu c vin dn trong Quy chun ny c s thay i, b sung hoc c thay th th thc hin theo quy nh trong vn bn mi. 3.5. i vi cc kiu loi c quy c kim tra, th nghim theo quy nh ti 3.1 v c h s ng k ph hp vi Quy chun ny s c cp Giy chng nhn cht lng kiu loi theo mu quy nh ti Ph lc A. 4. T chc thc hin 4.1. L trnh thc hin Tnh t thi im c hiu lc ca Quy chun ny, ring yu cu th c tnh lu in ca c quy nu ti 2.2.1.4 c php p dng sau 02 nm i vi cc kiu loi c quy mi v sau 04 nm i vi cc kiu loi c quy c cp giy chng nhn cht lng kiu loi trc ngy Quy chun ny c hiu lc. 4.2. Trch nhim ca Cc ng kim Vit Nam Cc ng kim Vit Nam chu trch nhim trin khai, hng dn thc hin Quy chun ny trong kim tra cht lng an ton k thut v bo v mi trng i vi c quy sn xut, lp rp v nhp khu./.
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TYPE APPROVAL CERTIFICATE FOR COMPONENT Cp theo Thng t s 45/2012/TT-BGTVT ngy 23 thng 10 nm 2012 ca B trng B Giao thng vn ti
Cn c H s ng k s:
Pursuant to the Technical document N0
Ngy
Date
Ngy
Date
/ /
Date
/ /
Cn c Bo co kt qu th nghim s:
Pursuant to the results of Testing record N0
Ngy
Kiu loi sn phm (System/ Component type): Nhn hiu (Make): S loi (Type):
(Cc ni dung lin quan ti thng s k thut v cht lng cho tng i tng sn phm s do C quan CNCL quy nh c th)
Kiu loi sn phm ni trn ph hp vi quy chun QCVN : 2012/BGTVT. The product is in compliance with the QCVN : 2012/BGTVT.
Ghi ch:
(Note)
Ngy
thng
nm
(Date)
Vietnam Register
General Director