Sree Siddarameshwara Agro Industries Osmannagar Road, Dhanki, Nanded. E-mail: info@sreeagro.com Fax: 02462-259381Tel.

: 02462-259381, 227380

Project Appraisal Report

M/S Shree Siddrameshwara Agro Industries Nanded Maharashtra Introduction
M/S Shree Siddrameshwara Agro Industries is a partnership firm registered under the Indian partnership Act 1932 w.e.f.26.12.2003. The unit is also registered with Directorate of Industries Government of Maharashtra Nanded as 551 units wide registration No.11151415 dated 26.12.2003.

Object
The main object of the partnership firm is to install solvent Extraction plant the business of the firm shall be to deal in the manufacturer, processing and handling of all varieties of edible and no edible oil, oil seeds, oil cakes, rice bran, industrial lubricants and other byproducts.

Management
M/S Shree Siddrameshwara Agro Industries is a partnership firm in the district of Nanded, with the aim of socio-economic developments of farmers and unemployed educated people in the rural area. Nanded area is the unit is situated is the mainly oil seed area. The partnership firm shall be managed by the following partners 1. Kolawar Ramchander Nagaiah 3-3-310 Ganraj Nagar Nanded 2. Kolawar Shivkumar Nagaiah 3-3-310 Ganraj Nagar Nanded 3. Kolawar Ramesh Nagaiah 3-3-310 Ganraj Nagar Nanded 4. Kolawar Sanjeev Siddiram 3-3-310 Ganraj Nagar Nanded The entire partner belongs to the Kolawar family Nizamabad, A.P.some of them are also partner of Shree Satyasai Oil Industries and Refinery. The group is actively engaged in edible oil field for last 25 years. Partners are all experienced in this activity since last one decade.

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Address of Unit and Factory Reg. Address:

Gut No.312.Osman Nagar Road, Dhakani, Tq: Loha Dist: Nanded.

Telephone
91+2462-219380 91+2462-219381

Projects and its Silent Features

The proposed plant is solvent extraction plant. The main features of which are under.

Solvent Extraction Plant Introduction

The extraction of oil from good quality of raw materials like Rice bran, Soyabean and mustered cake etc is a complicated process comprising of preparatory section, Extraction section, Conditioning section, Distillation section and Recuperation section. The by-products i.e., de-oiled cakes is and excellent ingredients for cattle and poultry feed manufacturing since, De-oiled cake contains proteins and other nutrients. Moreover there is a large domestic and export market and for de-oiled cakes. The solvent extraction process is more efficient to traditional kolhu, hydraulic press and ghani or continuous screw process, since only 0.7% or less is left as residual in this process. Solvent extraction is essentially a process of diffusion of solvent into oil bearing cells of the material to be extracted resulting in a solution of the oil into solvent. For a successful and efficient extraction, it is therefore, necessary to ensure that each and every cell is brought in contact with the solvent. After the oil is extracted from oilseeds by mechanical means, percentage of oil normally retained in the cakes is about 7-9% and it is not possible to further extract the oil economical by mechanical means. if further extraction (by mechanical means) is attempted the quality, of oil goes down and also it is very un-economical too. The only method possible to extract the oil from cakes is by solvent extraction process. The solvent extraction is essentially a process of diffusion of the solvent into oil bearing material as well as into the material to be extracted resulting in a solution of oil in the solvent. For successful and efficient extraction, it is therefore necessary to ensure that each and every oil cell is brought into contact with the solvent. For this purpose two conditions are to be fulfilled. i) The raw material should be prepared to make it easy for the solvent penetrate the oil cell and ii) The solvent is spread over uniformly. Whereas the mechanical explosion with expellers submits the oil high temperature and pressure, which causes hydrolysis and

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color fixation of oil, the continuous solvent extraction on the other hand, does not cause any harm to the oil which is recovered with the same characteristics as were present in the oil bearing material.

Manufacturing Process
Indeed the outstanding and rich advantages of continuous solvent extraction are such that it has become and viable factor in determining the survival of the vegetable oil industry in many parts of the world.

Preparatory section
Preparation of oil bearing material prior to its extraction is often under estimated by many processors. To achieve the best results in solvent extraction, the way in which raw material is prepared is almost as important as extraction equipment itself. The feed stock should have a particle size small enough to enable the solvent to reach right upto the core but at the same time not so small as to constitute fines should have fairly uniform particle size in order to pack well in the extracted and form a homogenous bed and should posses good percolation characteristics. To big pieces in the feed results in high residual oil content in the meal and the solvent may not be able to penetrate to the core. And too small particles or fines will lead to poor percolation and channeling effect, thus resulting in poor performance of the plant.

Soyabean Soyabean processing requires cracking, cooking, and flaking operations.

Cooker is a multistage vertical vessel with steam heated bottom plates and specially designed live steam injections arrangement so arranged that the entire surface of material is uniformly covered by steam. The intrinsically designed agitator assembly moves the material and makes it pass from stage to stage. Automatic level adjustments and regulation devices are provided. The cracked and cooked Soyabean thus obtained are transported to next operation of flaking. Flaker machines are used for flaking various prepared oil seeds thus breaking down the cellular structures. and exposing larger area for efficient oil extraction. The machine comprises of one pair of chilled cast iorn, dynamically balanced rolls mounted on heavy C I housings; supported by suitable bearings. The gap between the rolls is adjusted as per the requirements with the help of hydraulic power pack fitted with pressure switch to generate predetermined pressure power. Hydraulic flaker produces of quality flakes of approximately 0.25mm to 0.30mm thickness which is most suitable for efficient extraction process.

Solvent extraction process

The prepared material from preparatory section is received in the feed hopper through Rotary valve. The material in hopper and the rotary valve together constitute and effective vapor seal while the latter also serves to regulate the feed. The hopper is

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further provided with the special switches for high level and low level indication transmit and audio visual signal to preparatory section for preparatory operator to take corrective measures. The extractor is long horizontal vessels, rectangular in cross section in M.S construction. An articulated band conveyor inside the Extractor receives the material from feed hopper and transports it at predetermined speed from the feed end to discharge end. The band conveyor moves over rails suitably located inside the extractor and rides on specially constructed sprockets at either end. The speed of the band conveyor is easily adjustable with desired limits. An adjustable damper enables the regulation of height of bed of material on band conveyor. The series of sprayers located above the band conveyor enables perfect spray of the solvent on the moving bed. A special spray breaker facilitates uniform distributions of solvent over the entire width of moving bed. Each spraying section id followed by a draining section. Fresh solvent is admitted in to the extractor near the discharge end of the moving bed of material and full of miscella is recovered from the initial stage thus ensuring the perfect counter current flow of material and the solvent. It is not merely a simple counter current flow. The micella circulates in a closed circuit in each of the successive section by overflowing from each hopper of the extractor after increasing gradually its oil content in each hopper. So in each section there is equilibrium between the oil extracted from the seed in corresponding section and difference in oil content of solvent overflowing the preceding hopper together with the solvent overflowing the following section.

Distillation group
The miscella from the miscella tank is pumped through vapour economizer to first evaporator. The economizer unit is specially designed in order to effectively utilize the heat of vapour emerging from the desolventising toaster. The vapour from D.T enter into the and dissipate heat to the incoming miscella from.

Desolventising
The material containing approximately 30% hexane is transferred to Desolventiser Toaster (70), through a solvent tight chain conveyor, the DT is dual purpose equipment which ensures perfect desolventization of extraction meal and simultaneously the meal is toasted in order to reduce the undesirable enzyme activity while increasing the protein digestibility (PD) and reducing the urease activity to less than 0.2%. Since the DT mainly utilizes the latent heat of steam, there is a sizable reduction in steam consumption as compared to conventional horizontal drier system. The DT comprises of several compartments and each compartment is provided by scrapper blades and level control system. Open steam is sparged in to the material through main shaft as well as through the double bottom to effectively utilize its latent heat for desolventization of material in DT.

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Recuperation group
The uncondensed gases from water cooled condensers after passing through the contact cooler are allowed to the pass through the fine spray of cold mineral oil which absorbs the traces if hexane vapour, which otherwise would escape to atmosphere through vent ejector. The hexane vapours thus absorbs are recovered by heating the oil by absorber heater and the flashed off vapours are again condensed in the water cooled condenser in order to reuse the hot mineral oil, it is made to pass through the water cooler and then through the chilled water cooler for obtaining the cold mineral oil for respraying and absorption of next hexane vapours.

Meal condition group

The extracted meal emerging form the D.T. is quite hot and around at 100 deg C. it is received in the meal conveyor. This is a ventilator conveyor in which the meal is cooled down to a convenient temperature as it is transported to the meal conditioning section. The cooling may also be effected by a draft of air through cyclone and blower system. Thus the cooled meal is received from the humidifier. In the humidification unit the desired quantity of water is metered in and finally sprayed on the material under process which is vigorously agitated and mixed. The emerging material is generally contains moisture of over 100%. The humidifier is generally located at 2 meter level from ground in order to enable direct packing of the material from it through bagging device.

Preparatory section for Soyabean The standard process adopted for the preparation of Soyabean as follows
The seed are either stored in silos and stacked gunny bags. The seeds are enter in to preparatory section through and elevator, which feeds the seed to feed cleaning section here the impurities oversize and undersize that of Soyabean are removed. Impurities which are lighter than Soyabean can be removed if high protein meal is to be prepared for human consumption. This is done by pneumatic aspirations in seed cleaning section. The clean seeds are further passed through de-stoner where the stones of size of Soyabean are removed by fluidized aspiration system. The cleaned and destined seed is then passed through a roller mill having corrugations so that the seed is reduced to pieces of size of 3mm. The cleaned, destined and cracked seed is then fed to a cooker where the seed pieces are cooked to increase the fluidity of the oil cells. The cooked Soyabean thus obtained is then passed through the flakers where the seed pieces are converted into thin flakes of thickness 0.25 to 0.30mm. This operation raptures the oil cells and helps in direct contact with solvent in the extractor. The De-oiling results depend on the proper preparation of seeds and above process have to be strictly followed to get good results.

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Capacity and Utilization

The plant has been setup for solvent extraction of 200MT. The product of each solvent extraction can take place and Soyabean, sunflower, rice bran and groundnut.

Marketing
The main products are solvent industry are De-oiled cake and crude oil. The crude oil which is manufactured is directly supplied to sister concern M/S Shri Satyasai Oil Industry and Refinery. The De-oiled cake is sold to the various poultry farms in Maharashtra, Andhra Pradesh and Karnataka; we have been supplying the feed to esteemed parties like Suguna, CP and Venkeys.

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